Weld Inspection Checklist- European Standard, EN

Welding Visual Inspection ProcedureIntroductionWelding is a crucial process in various industries, including manufacturing, construction, and automotive. To ensure the quality and integrity of welded joints, it is essential to conduct visual inspections. This procedure outlines the steps and criteria for performing a welding visual inspection.PurposeThe purpose of this procedure is to establish a standardized method for visually inspecting welds to ensure they meet the specified requirements for quality and appearance.ScopeThis procedure applies to all welding activities carried out within the organization. It is applicable to all types of welds, including butt joints, fillet welds, and groove welds.Equipment and MaterialsThe following equipment and materials are required to perform the visual inspection: - Welding helmet or goggles - Inspection mirror - Flashlight - Welding inspection gauges - Penetrant testing kit (if required) - Welding inspection checklist - Safety gloves and protective clothingProcedure1.Preparation–Ensure that the weld has cooled down and is safe to inspect.–Put on the appropriate personal protective equipment, including gloves and safety clothing.–Clean the welding surfaces of any debris or contaminants.2.Visual Examination–Inspect the weld joint for any visible defects, such as cracks, porosity, or undercut.–Use a flashlight and inspection mirror if necessary to examine hard-to-reach areas.–Check the weld size and shape, ensuring it matches the required specifications.–Look for any signs of inadequate penetration or fusion.–Inspect the weld for any signs of spatter or excessive reinforcement.3.Dimensional Inspection–Verify the dimensions of the weld using appropriate welding inspection gauges.–Check the width, length, and depth of the weld to ensure it meets the specified requirements.–Measure the fillet weld size and angle if applicable.–Record all measurements and compare them against the specified tolerances.4.Surface Inspection–Examine the weld surface for any signs of contamination, such as rust, oil, or dirt.–Check for any visible discontinuities, such as pits or surface cracks.–Use a penetrant testing kit if required to detect any surface cracks that may not be visible to the naked eye.–Document any surface defects or discontinuities found during the inspection.5.Documentation–Complete a welding inspection checklist, recording all observations and measurements.–Attach any supporting documents, such as photographs or test results.–Sign and date the inspection report, indicating that the visual inspection has been performed.Acceptance CriteriaThe acceptance criteria for weld visual inspection may vary depending on the applicable standards and specifications. However, some common criteria include: - No visible cracks or porosity in the weld. - Adequate penetration and fusion. - Proper weld size and shape. - Minimal spatter and excessive reinforcement. - No visible surface discontinuities or contamination.ConclusionA thorough visual inspection is essential to ensure the quality and integrity of welds. By following this welding visual inspection procedure, organizations can identify and address any defects or discrepancies, contributing to safe and reliable welded structures. Regular visual inspections, combined with other non-destructive testing methods, can help maintain the highest standards of welding quality.。

1 PLANNING1.1The Technology Engineer shall prepare Check List (Form No. 5-1-1，5-1-2，5-1-3) based onthe drawings and the general examination specification. This Check List lists all examinations and tests, applicable procedure No. & revision No., and provides space for signature of the Examiner and AI to indicate activities accepted. Meanwhile, all Check Lists for the Code Items shall be collected on a Checklist Package (Form No.5-1-1). When entry to the vessel is not provided, an inspection stage shall be included on the Check List prior to setting up of the closure weld for inspection by the Examiner and AI.1.2Prior to start of manufacturing operations, the Technology QC Engineer shall approve theCheck List then present it with all related documents to the AI for his review and for designation of inspection point. The AI inspection points are classified into three categories: H-Hold Point, W-Witness Point, R-Review Point.1.3When design document(s) or general examination specification be revised, the Check Listshall be reviewed by Technology Engineer to check if it could be applicable to those revised documents or not. When necessary, a Check List or a supplementary Check List shall be prepared by Technology Engineer, and be approved and accepted as specified by Paragraph 1.2 above.2CONTROL OF PROCESS2.1The manufacturing operations shall be performed by Shop Workers under supervision ofthe Foremen in accordance with drawings and procedures.2.2The Foremen shall inform status of process to the Examination QC Engineer to requestexaminations, tests and inspections.2.3The Examination QC Engineer shall notify AI in advance of approaching AI Hold pointsand Witness points.2.4Work shall not proceed beyond AI Hold points (required by Check List) without presenceof the AI and his signature. The AI Witness point may proceed with prior consent of the AI, then AI will review and sign on record sheet to confirm to his consent afterwards. The Examination QC Engineer shall document AI’s permission of consent on the Check List at the sequence bypassed.2.5Examiner shall perform examinations in accordance with procedures referenced on CheckList. When required by the procedure, records for examination shall be prepared.2.6Examiner shall evaluate the results of examination and test, if acceptable, he shall sign anddate on the Check List and release to proceed work.2.7For part of Code Items done by the subcontractors, such as forming operation, heattreatment, mechanical performance test, impact test and NDE, etc, entrustment contract shall be prepared. During manufacturing by the subcontractors, the Material QC Engineer or Examination QC Engineer of SURF and the AI has the rights to review the subcontractor’s qualification and to perform the on site inspection. All parts of Code Items on which the work is performed by the subcontractors shall be accepted by receiving examination done by Material Examiner or Examiner of SURF. The associated documents shall be submitted to the appropriate QC Engineers for their review with signatures on the documents. No further processing can be performed until acceptance of receiving inspection.2.8When nonconformity is found, the disposition shall be controlled in accordance withSection 6 of this Manual.3FINAL TESTS3.1Prior to the final Code pressure test, the Examination QC Engineer shall verify that allrequired operations, examinations, tests and internal inspections have been completed and all nonconformities have been disposed.3.2Preparation for the final Code tests shall be performed by the Shop Workers.The finalpressure test is carried out using proc edure QCP18“PRESSURE TEST PROCE D URE”.3.3The test gauge used for the final Code test shall be calibrated in accordance with Section10 of this QC Manual. Dial indicating pressure gages used in testing shall be graduatedover a range of about double the intended maximum test pressure, but in no case shall be less than 1.5 and nor more than 4 times that pressure. Digital reading pressure gages having a wider range of pressure maybe used provided the readings give the same or greater degree of accuracy as obtained with dial pressure gages.3.4The Examiner shall check for any leakage or deformation, evaluate the result of tests andprepare the record. The Pressure Test Report (Form No. 5-2) shall be signed by the Examiner.3.5The final pressure test shall be performed in the presence of the AI.4EXAMINATION PROCEDURES AND RECORDS4.1 The Examiner shall prepare the Examination Procedure which shall be reviewed by the。

欧洲市场阀门质量认证的法规和标准内容来源自网络我国已加入世贸组织，为了与国际惯例接轨，指导阀门制造厂商尽快取得欧洲共同体市场的“通行证”，因此了解和熟悉有关的技术法规和标准是其当务之急。

所谓欧盟指令对阀门制造商来说，是欧洲共同体压力装备指令(PED)9我国已加入世贸组织，为了与国际惯例接轨，指导阀门制造厂商尽快取得欧洲共同体市场的“通行证”，因此了解和熟悉有关的技术法规和标准是其当务之急。

所谓欧盟指令对阀门制造商来说，是欧洲共同体压力装备指令(PED)97/23/EC。

该指令已于1999年11月29日在欧盟成员国内进入实施阶段，有个过渡期到2002年5月29日，在此期间，压力装备或大制造厂商可选择压力装备指令或继续遵守在1999年11月29日前存在的国家法规。

但从2002年5月30日起，绝大部分投放于欧洲共同体市场的压力装备和成套设备必须遵守PED97/23/EC。

也就是说进行强制实施，凡属于规定范围内的压力装备(阀门包括在内)，未取得欧洲共同体“指定机构”认证的制造商，其未加贴“CE标志”的产品，一律不得投放欧洲共同体市场。

我国阀门行业的管理和技术人员在20世纪50年代对原苏联的标准和法规(FOCT)比较熟悉，50年代末参照FOCT制定了我国阀门行业的标准(JB)在行业中贯彻，70年代随着大量的技术引进，应用了国际标准(ISO)、美国标准(ANSI、SME、ASTM、API等)、日本标准(JIS)和英国标准(BS)，80年代参照ISO和ANSI等制定了阀门行业用的国标(GB)。

但我们从事于阀门行业的领导和工作人员对欧洲共同体的标准(协调标准)和法规不甚了解。

在新世纪开始我国进入实施第十个五年计划之际，细致地、深入地研究欧洲共同体压力装置指令（PED）是十分必要的。

目前，阀协成员有许多厂家已经取得了ISO9000质量体系认证，这是一个很好的基础。

但欧洲共同体规定必须由其授权的“指定机构”来执行认证才是有效的，才能加贴CE标志投放欧洲共同体市场。

电动剃须刀出口欧州需要做哪些检测认证？电动剃须刀是什么？电动剃须刀按刀片动作方式分为旋转式和往复式两类。

前者结构简单，噪声较小，剃须力适中；后者结构复杂，噪声大，但剃须力大，锋利度高。

旋转式电动剃须刀按外形结构又可分为直筒式、弯头式、带电推剪式和双头式几种（见图）。

前两种结构较简单，后两种较复杂。

电动剃须刀按原动机型式可分为直流永磁电动机式、交直流两用串激电动机式和电磁振动式3类。

电动剃须刀由不锈钢网罩、内刀片、微型电动机和壳体组成。

网罩即固定的外刀片，上面有许多孔眼，胡须可以伸入孔中。

微型电动机靠电能驱动，带动内刀片动作，利用剪切原理，将伸入孔中的胡须切断。

电动剃须刀可按内刀片的动作特点，分为旋转式和往复式两种。

所用电源有干电池、蓄电池和交流充电等。

电动剃须刀CE证书办理前需准备什么？电动剃须刀要想在欧盟市场上自由流通，就必须加贴"CE"标志，以表明产品符合欧盟《技术协调与标准化新方法》指令的基本要求。

这是欧盟法律对产品提出的一种强制性要求。

电动剃须刀出口欧盟需要做CE认证里的EMC电磁兼容指令+LVD低电压指令。

电动剃须刀属于家用电器一类，因此它需要按照家用电器的CE认证来做。

一、家电产品做CE认证标准如下:EN家用和类似用途电器的安全性.第1部分:一般要求EN电磁兼容性.家用器具电动工具和类似电器的要求.第1部分:干扰发射.产品类标准EN电磁兼容性家用器具电动工具和类似电器的要求第2部分:抗干扰性.产品类标准EN电磁兼容性(EMC).第3部分:极限值第2节:谐波电流辐射的极限值(设备输入电流为16A/相位)EN电磁兼容性(EMC).第3 3部分限值公用低压供电系统中电压波动和闪变的限制对额定电流小于和等于16A的设备二、电动剃须刀CE认证所需资料：一般是申请表、产品说明书、样品、电气图、关键元部件、BOM 表等三、电动剃须刀CE认证流程：1.申请商提出口头或书面的初步申请。

Welding InspectionTable of Contents1.Scope2.Applicable Codes3.Welding Procedures and Welders Qualifications4.Inspection Requirements5.Weld Joint Preparation6.Heat Treatment7.Radiographic Requirements8.ReferencesFORMS (Typical Example Attached)26C30 Inspection Record for Site Welding26C31 Weld Repair Report26C32 Inspection Record for Field Welds26C33 Radiograph Inspection Report26C34 Radiography Record Sheet26C35 Record of Welder Performance Qualification Test on Groove Welds1. ScopeThe purpose of this section is to provide guidelines to Company personnel, in particular to the Welding Engineer, concerning the welding, heat treatment and weld inspection of:•Prefabricated piping.•Field welding of prefabricated piping.•Field welding of random length piping.•Field welding of pipe to vessel stub-ends (e.g. furnaces or in some cases vessel to vessel stub-ends due to transport limitations).(Whilst this section is written in terms of welding associated with piping, the same general principles apply to welding of structural steelwork and of storage tanks).Primary responsibility for quality is that of the subcontractor who shall satisfy himself through his own quality system that specified requirements are met.It is the responsibility of the Welding Engineer to ensure that the subcontractor is in fact effectively applying his quality system and obtaining acceptable results.The following specialist organizations are also implicated:•Non destructive and destructive testing firms.•Possibly third party inspector to meet Authorities requirements.Depending on the particular project, their services may be included in the piping subcontractor's scope or alternatively they may be directly controlled by Company.Piping generally involves onsite or offsite prefabrication of spools. This activity may in some circumstances be part of a construction subcontract and controlled from site.It is important that the quality systems put into place for welding and heat treatment of piping adequately cover theactivities of these specialist organizations and of the prefabrication shops. Responsibility for their day-to-day supervision is that of the Welding Engineer.Subsequent sections 17.3 to 17.7 are in effect checklists of points requiring surveillance, inspection or testing. They are intended as a reminder and a help to the Welding Engineer. However, they are no substitute for reading and familiarizing oneself with the subcontract, requisitions, specifications, standards and drawings. In case of conflict it is these project specific documents which prevail.The subcontractor creates his own quality system, which includes proposing the inspection and testing record forms to be used. Their suitability shall be judged by the Quality Assurance Manager in consultation with the Welding Engineer (see Reference 17.8.1).The set of inspection and test record forms attached to this section:•May be used as a basis to review the subcontractor's forms.•May be imposed on the subcontractor should the latter's forms be considered to be unsuitable.2. Applicable Codes•ASME Boiler and Pressure Vessel Code, Section VIII, latest issue, or specified equivalent.•American National Standard Code for Pressure Piping ANSI B 31.3, or specified equivalent.•ASME Boiler and Pressure Vessel Code, Section IX, latest issue, or specified equivalent.•Specifications applicable to the job in question.•Clients specifications and additional requirements.•Authority requirements (e.g. T.U.V., Stoomwezen, etc.)3. Welding Procedures and Welders QualificationsAll welding procedure specifications and procedure qualification records shall be submitted by the subcontractor(s) to Company for review and approval.Welders performance qualifications shall be in accordance with applicable procedures, codes, etc. as laid down in 17.2 of this procedure. A copy of the performance qualification test record showing the name of the employer by whom the welder or welding operator was qualified, the date(s) of such qualification and the date the welder last welded pressure piping components under such qualification must be obtained from the previous employer.Renewal of qualification of a performance specification is required:1.When a welder or welding operator has not used the specific process, i.e., metal-arc, gas submerged arc, etc. for aperiod of three (3) months or more.2.When there is specific reason to question his ability to produce welds that meet the specification.When welder qualifications are not available or on request of client, it is allowable to have the welder perform a testweld.It is necessary in this case to perform a guided bend test as described in ASTM E 190-64. The performance of every welder who is newly qualified shall be checked initially more than other welders by means of NDE (see Reference 17.8.2).The Company Welding Engineer can authorize changes in non-essential variables in accordance with section IX of the ASME code and/or other governing codes after approval by client's inspection representative. Such changes do not require thequalification of the procedure in question. However, changes in essential variables not only require requalification but also prior approval by home office Engineering Department and client.4. Inspection RequirementsDefinition of welding inspection: A phase of quality control which by means of examination, observation, or measurement determines the conformance of materials, supplies (gases, electrodes and/or other consumables) parts, components, systems,processes to predetermined quality requirements.The Welding Engineer shall ensure that welding inspection personnel, whether of the piping subcontractor, of the latter‘s own subcontractor or of a third party shall be adequately qualified and experienced to a recognized standard.The following is a list of items to be checked or verified to assure correct field welding. The Welding Engineer shall check the following:a. Qualification of welders•Validity of welders' certificates.•Names of welders whilst at work and if identification marks along completed welds check with qualification.b. Weld numbering•Welds are numbered according to approved numbering system and that ISO's and drawings are marked-up with this number.c. Requirements to be met before welding starts•Proper storage and handling of welding materials.•Use of correct welding rods or wires.•Use of hot-boxes for low-hydrogen welding rods.•Assignment of qualified welders as per above.•Application of adequate WPS (welding procedure specification).•Protection against weather conditions.•Back purging for alloy steel.•Pre-heating.•Check that proper equipment will be used. (e.g. welding machines, purge gases and their associated equipment, heat pre- and after treatment including temperature recording apparatus).•Material check i.e. materials on both sides of weld comply with that in WPS (for further details see Reference17.8.2).•Proper transfer of heat numbers (if required by specification and/or authorities).d. Examination of welding work and weld preparations1. Root opening- rootface and shape of groove- cleanliness- misalignment- removal of tack weld2. Rootpass- check for cracks, porosity- remove slag- remove sharp ridges (grinding to avoid lack of fusion- repairs if necessary- dye penetrant test and/or other NDE if required by WPS (e.g. for heavy wall pipe)3. Subsequent weld layers4. Visual final checks- undercut- configuration of cover passes- crater defects- surface porosity- slag removal- stamp of welder and field weld no. is in place near weld- repairs if required5. NDE as prescribed in specification6. Post weld heat treatment (alloy and heavy wall piping)7. NDE as prescribed in specification (alloy and heavy wall piping)- hardness testsThe work as described under d.1 through d.7 above will be done in the sequence given and between the points d.1 through d.5 there will normally be a holdpoint of the subcontractor between each point till inspection has taken place before proceeding with the next item. The Welding Engineer will determine which items constitute Company holdpoints.Butt-welds shall, when feasible, also be visually inspected inside, paying particular attention to:•cracks•undercutting•overcrown and•lack of penetrationBranch-welds shall be visually inspected as specified for butt-welds.All welds of dummy pipe supports shall be inspected for proper beveling and fit-up after full penetration tack welding, prior to start of root and filler passes.5. Weld Joint PreparationWeld bevels shall be made by machining, grinding or thermal cutting and grinding.The surfaces shall be reasonably smooth and true for good fit-up.Spacers shall be used while tackwelding pipe and fittings in position to ensure proper gap and full penetration in welding.Small tack welds shall be used with full root penetration. Make sure that if pre-heating is required that its requirements are met during tackwelding.6. Heat TreatmentThe Welding Engineer shall ensure with the subcontractor that all necessary precautions are taken to prevent distortion during heat treatment.Heat treatment operations shall be checked for compliance with approved procedures.The proposed stress relieving method and location of thermocouples shall be defined in a written procedure submitted by the subcontractor to the Welding Engineer for approval.Thermocouples and a temperature chart recorder shall be used to provide a permanent record of all post weld heat treatments. Observe the gradient of temperature increase as laid down in the specifications.Thermocouples shall not be in direct contact with electrical heating elements or subjected to flame impingement by gas burners.Thermocouples shall, if applicable, be placed on the inside of objects being heated from the outside and vice versa, if internally heated.At least two thermocouples shall be used for circumferential welds on pipe diameters of 24 in. and smaller. These should be placed at the top and bottom of the pipe. Pipes of diameter larger than 24 in. shall have at least four thermocouples.Threads and gasket surfaces shall be protected from oxidation during heat treatment.After heat treatment, welding or heating is not permitted, if no re-heat treatment is performed. (Re-heat treatments shall be limited to two times).Hardness testing, shall not be done until the pipe has reached ambient temperature.Hardness tests shall be carried out as near to the weld heat affected zone as possible.7. Radiographic RequirementsRadiographic requirements shall be in accordance with the relevant pipe classes and specifications.The first weld of each welder shall have 100% radiography regardless of pipe diameter and thickness.Where random X-ray is required, the Welding Engineer shall select locations.The Welding Engineer shall ensure that the extent of radiography on weld and per welder meets the requirements of theapplicable specifications, ANSI B 31.3 or equivalent specified code.NDE examination will be executed after stress relieving.For further details on X-raying see Non Destructive Examination (see Reference 17.8.2).8. ReferencesWelcome To Download !!!欢迎您的下载，资料仅供参考！。

制造业常用英语词汇－－制造业常用英语词汇－－总经理办公室General manager’s office 模具部Tooling department项目部Project department品质部Quality department计划部计划部Plan department 制造部Manufacture departmentKeypad 产品部Keypad department IMD 产品部产品部IMD department 五金部五金部Metal stamping department 设计科设计科Design section 冲压车间冲压车间Stamping workshop 电镀车间电镀车间Plating workshop 物控科物控科Production material control section 计划科计划科Plan section 仓务科仓务科Warehouse section 商务科商务科Business section 品质规划科品质规划科quality plan section IQC 科 IQC sectionIPQC 科 IPQC sectionOQC 科 OQC section检测中心检测中心measurement center 项目规划科项目规划科Project plan section 项目XX 科Project section XX 试模科试模科Mold test section成本科成本科Cost section 设备科设备科Facility section 采购科采购科Purchase section 综合办综合办General affairs office 编程科编程科Programming section 模具工程科模具工程科Tooling engineering section 模具装配车间Mold assembly workshop文控中心文控中心Document control center (DCC) 注塑车间Injection workshop喷涂车间喷涂车间Spray painting workshop 装配车间Assembly workshop总经理General manager (GM)经理managerXX 部门经理Manager of XX department原料库原料库Raw material warehouse 半成品库半成品库Semi-finished product warehouse 成品库成品库Finished product warehouse 科长科长section chief 主任主任chief 部门主管部门主管department head 主管, 线长supervisor组长Foreman, forelady秘书secretary文员clerk操作员operator助理assistant职员staff二、产品二、产品超声波焊接ultrasonic welding塑胶件塑胶件Plastic parts 塑材塑材Raw parts 喷涂件喷涂件Painted parts 装配件装配件Assembly parts 零件零件Component 原料原料Raw material 油漆油漆Paint 稀释剂稀释剂Thinner 油墨油墨Ink 物料编号part number三、模具三、模具注塑模具injection mold冲压模具Stamping tool模架mold base定模座板Fixed clamp plateA 板A plateB 板B plate支承板支承板support plate 方铁方铁spacer plate 回位销回位销Return pin 导柱导柱Guide pin动模座板Moving clamp plate顶针ejector pin单腔模具single cavity mold多腔模具multi-cavity mold浇口gate合模力clamping force锁模力locking force开裂crack循环时间cycle time老化aging螺杆screw镶件镶件Insert 主流道主流道sprue 分流道runner浇口gate直浇口直浇口direct gate 点浇口pin-point gate测浇口edge gate潜伏浇口submarine gate浇口套sprue bush流道板runner plate排气槽vent分型线（面）parting line定模Fixed mold动模movable mold型腔cavity凹模cavity plate，凸模core plate斜销angle pin滑块slide拉料杆sprue puller定位环locating ring脱模斜度draft滑动型芯slide core螺纹型芯threaded core热流道模具hot-runner mold熔合纹weld line三板式模具three plate mold脱模ejection脱模剂release agent注射能力shot capacity注射速率injection rate注射压力injection pressure保压时间holding time闭模时间closing time电加工设备Electron Discharge Machining数控加工中心CNC machine center万能铁床Universal milling machine平面磨床Surface grinding machine万能摇臂钻床Universal radial movable driller立式钻床Vertical driller倒角chamfer键Key键槽keyway间距pitch快速成型模Rapid prototype tool （RPT ）四、品管四、品管SPC statistic process control品质保证Quality Assurance(QA)品质控制Quality control(QC)来料检验IQC Incoming quality control 巡检IPQC In-process quality control 校对calibration环境试验Environmental test光泽gloss拉伸强度tensile strength盐雾实验salt spray test翘曲warp比重specific gravity疲劳fatigue撕裂强度tear strength缩痕sink mark耐久性durability抽样sampling样品数量sample sizeAQL Acceptable Quality level 批量lot size抽样计划sampling plan抗张强度抗张强度Tensile Strength 抗折强度抗折强度Flexural Strength 硬度硬度Rigidity 色差色差Color Difference 涂镀层厚度涂镀层厚度Coating Thickness 导电性能导电性能Electric Conductivity 粘度粘度viscosity 附着力附着力adhesion 耐磨耐磨Abrasion resistance 尺寸尺寸Dimension (喷涂)外观问题外观问题Cosmetic issue 不合格品不合格品Non-conforming product 限度样板限度样板Limit sample 五、生产五、生产注塑机injection machine 冲床Punch machine嵌件注塑嵌件注塑Insert molding 双色注塑双色注塑Double injection molding 薄壁注塑薄壁注塑Thin wall molding 膜内注塑膜内注塑IMD molding ( In-mold decoration ） 移印移印Tampo printing 丝印丝印Silk screen printing热熔热熔Heat staking 超声熔接超声熔接Ultrasonic welding (USW ） 尼龙nylon黄铜黄铜brass 青铜青铜bronze 紫(纯)铜copper 料斗hopper麻点pit配料compounding 涂层coating飞边flash缺料缺料Short mold 烧焦烧焦Burn mark 缩水缩水Sink mark 气泡气泡Bubbles 破裂破裂Crack 熔合线熔合线Welding line 流痕流痕Flow mark 银条银条Silver streak 黑条黑条Black streak 表面光泽不良表面光泽不良 Lusterless 表面剥离表面剥离 Pelling 翘曲变形翘曲变形 Deformation脏圬脏圬Stain mark 油污油污Oil mark蓝黑点蓝黑点Blue-black mark 顶白顶白Pin mark 拉伤拉伤Scratch 限度样品限度样品Limit sample 最佳样品最佳样品Golden sample 预热preheating 再生料recycle material机械手机械手Robot 机器人机器人Servo robot 试生产试生产Trial run; Pilot run (PR) 量产量产mass production 切料头切料头Degate 产能产能Capacity 能力能力Capability 参数参数Parameter 二次加工二次加工Secondary process 六．物控六．物控保质期shelf life ABC 分类法ABC Classification 装配Assembly 平均库存Average Inventory 批号Batch Number 批量生产Mass Production 提货单Bill of Lading 物料清单Bill of Material采购员Buyer检查点Check Point有效日期Date Available修改日期Date Changed结束日期Date Closed截止日期Date Due生产日期Date in Produced库存调整日期Date Inventory Adjust作废日期D ate Obsolete收到日期Date Received交付日期Date Released需求日期Date Required需求管理Demand Management需求Demand工程变更生效日期Engineering Change Effect Date 呆滞材料分析Excess Material Analysis完全跟踪Full Pegging在制品库存In Process Inventory投入/产出控制Input/ Output Control检验标识Inspection ID库存周转率Inventory Carry Rate准时制生产Just-in-time (JIT)看板Kanban人工工时Labor Hour最后运输日期Last Shipment Date提前期Lead Time负荷Loading仓位代码Location Code仓位状况Location Status批量标识Lot ID批量编号Lot Number批量Lot Size机器能力Machine Capacity机器加载Machine Loading制造周期时间Manufacturing Cycle Time制造资源计划Manufacturing Resource Planning (MRP II) 物料成本Material Cost物料发送和接收Material Issues and Receipts物料需求计划Material Requirements Planning (MRP)现有库存量On-hand Balance订单输入Order Entry零件批次Part Lot零件编号Part Number (P/N)零件Part领料单Picking List领料/提货Picking产品控制Product Control产品线Production Line采购订单跟踪Purchase Order Tracking需求量Quantity Demand毛需求量Quantity Gross安全库存量Safety Stock在制品Work in Process零库存Zero Inventories七．QS-9000中的术语中的术语APQP Advanced Product Quality Planning and Control Plan ，产品质量先期策划和控制计划控制计划PPAP Production Part Approval Process,生产件批准程序生产件批准程序 FMEA Potential Failure Mode and Effects Analysis,潜在失效模式及后果分析潜在失效模式及后果分析 MSA Measure System Analysis,测量系统分析测量系统分析SPC Statistical Process Control,统计过程控制统计过程控制审核审核Audit 能力能力Capability 能力指数能力指数Capability Indices 控制计划控制计划Control Plans 纠正措施纠正措施Corrective Action 文件文件Documentation 作业指导书作业指导书Standard operation procedure (SOP); Work instruction 不合格品不合格品Nonconformance 不合格不合格Nonconformity 每百万零件不合格数每百万零件不合格数Defective Parts Per Million, DPPM 预防措施预防措施Preventive Action 程序Procedures过程流程图过程流程图Process Flow Diagram, Process Flow Chart 质量手册Quality Manual质量计划质量计划Quality Plan质量策划质量策划Quality Planning 质量记录Quality Records原始数据Raw Data反应计划Reaction Plan返修Repair返工Rework现场Site分承包方Subcontractors产品product质量quality质量要求quality requirement顾客满意customer satisfaction质量管理体系quality management system 质量方针quality policy质量目标quality objective质量管理quality management质量控制quality control质量保证quality assurance组织organization顾客customer供方supplier过程process服务service设计与开发design and development ： 特性characteristic可追溯性trace ability合格conformity缺陷defect纠正correction让步concession放行release报废scrap规范specification检验inspection试验test验证verification评审review测量measurement普通原因Common Cause 均值Mean极差Range稳定性Stability计量型数据Variables Data 变差Variation重复性Repeatability再现性Reproducibility稳定性Stability线性Linearity分辨率Resolution过程更改Process change质量功能展开QFD外观项目Appearance Item初始过程能力Preliminary Process Capability 材料清单Bill of Material设计确认Design Validation设计验证Design Verification八．常用缩略词语八．常用缩略词语OEM Original Equipment Manufacturer ANOVA 方差分析法方差分析法Analysis of Variance DFMEA 设计失效模式及后果分析设计失效模式及后果分析Design Failure Mode and Effects Analysis DOE 试验设计试验设计Design of Experiment GR&R 量具的重复性和再现性Gage Repeatability and Reproducibility PFMEA 过程失效模式及后果分析Process Failure Mode and Effect Analysis QSR 质量体系要求Quality System Requirement QFD 质量功能展开质量功能展开Quality Function Deployment BOM 物料清单物料清单Bill of Material Cpk 稳定过程的能力指数稳定过程的能力指数Capability for stable process LCL 下控制限下控制限Lower Control Limit UCL 上控制限上控制限Upper Control Limit LSL 工程规范下限工程规范下限Lower Specification Limit X(X(——)--R 图 均值一极差图均值一极差图Average-Range Chart 防错（POKA-YOKE ）Mistake Proofing ETA 预计到达预计到达Estimate to be arrive PO 定单定单Purchase order M/C 机器机器machineRFQ 报价需求报价需求Request for quotation MFI 熔融流动指数熔融流动指数Melt flow index FAI 全尺寸检测报告全尺寸检测报告First article inspection COC 材质证明材质证明Certificate of compliance ALT 加速老化试验加速老化试验Accelerated life test CRR 承认书承认书Component review report OT 加班加班Over time CAP 矫正计划矫正计划Corrective action plan R&D 研发研发Research and Development ASAP 尽快尽快As soon as possible ECN 工程更改通知Engineering change notice DCN 设计更改通知设计更改通知Design change notice OTD 准时交货准时交货On time delivery 九．通用词语九．通用词语确保确保ensure 构想构想construct 会签会签con-sign 功能功能Function 机构机构organization 外观外观appearance 适用适用apply to 作业流程作业流程Operation flow 附件附件attachment 商务人员商务人员business personnel 汇总汇总summarize指定相关人员指定相关人员designated personnel 新产品开发说明会新产品开发说明会new product development explanation meeting 拟定拟定Prepare 委托委托entrust 认证认证qualify 电子档电子档Soft copy 3D 文件文件3D database 移转移转Transfer 执行执行Conduct XXX 申请单申请单XXX Application form 客户要求客户要求Customer requirement 启动启动Kick off 评估评估Evaluation 作业员作业员Operator 批准, 承认承认Approval 合同评审合同评审Contract review 可靠性可靠性Reliability 相关的相关的Relevant 程序程序Procedure 制程制程Process 流程图流程图Flow chart 产品产品Product 生产生产Production 资材资材Logistics 责任责任Responsibility跟进跟进Follow-up 交付交付Delivery 汇总汇总Summarize 外协加工外协加工subcontract 指定相关人员指定相关人员designated personnel 编号编号number 附件附件attachment 产品名称产品名称Description 周期循环时间周期循环时间Cycle time 模具号模具号Mold No, 数量数量quantity ( Qt’y ) 备注备注remark SAP 号 SAP No.客户客户Customer 表单表单Form 初步的初步的Preliminary 版本版本Version 根本原因根本原因Root cause （喷漆）夹具（喷漆）夹具Fixture （设备）小夹具（设备）小夹具Jig 设备设备Equipment 设施设施Facility 送，提交（样品）Submit责任部门,责任人责任人Responsible by （大的）目标（大的）目标Objective(小的，具体的)目标目标Target 格式格式Format 上岗证上岗证Qualification card 需求需求Requirement 现场现场On site 查检表查检表Checklist 试产试产pilot 增值税增值税VAT---value-added tax。

高级国际焊接质检人员教程目录（IWIP-C）8 标准节选8.1 EN 12062 焊缝的无损检测—金属材料一般原则8.2 EN 970 焊缝的无损检测—外观检测8.3 ISO 5817 钢的电弧焊焊接接头—不规则性的等级评定8.4 ISO 10042 铝和铝合金电弧焊焊接接头—不规则性的等级评定8.5 EN 571-1 无损检测—渗透检测—第1部分：一般原则8.6 EN 1289 焊缝的无损检测—焊缝的渗透检测—验收等级8.7 EN 1290 焊缝的无损检测—焊缝的磁粉检测8.8 EN 1291 焊缝的无损检测—焊缝的磁粉检测—验收等级8.9 ISO 17636 焊缝的无损检测—熔焊接头的射线检测8.10 EN 12517 焊缝的无损检测—焊接接头的射线照相检测—验收等级8.11 SEL 072 板材的超声波探伤—供货技术条件8.12 EN 1712 焊缝的无损检测—焊接接头的超声波检测—验收等级8.13 EN 1714 焊缝的无损检测—焊接接头的超声波检测附录D（资料性）不可接受的显现在批量检验的部分检测中，在暴露了不可接受的显现现象之处，应采用下列有关附加检测容的指导条款。

对采用同样参数的焊缝实施检测，这种参数可能是出现不合格现象的主要原因，例如，焊接工具，焊接规或3.10中所提及的其他一些事项：a）两个附加的试验样品或相同焊缝的区域均应采用相同类型的检测；和b）如果按照a）条的要求，被检测的试验样品或相同的焊缝区域都是可以被接受的话，那么，有欠缺的地方应加以修理或更换，重新进行检测，由两个附加试验样品或相同焊缝区域所代表的检测容都应当是可以接受的；但是c）如果按照a）条的要求，接受检测的试验样品或相同焊接的区域暴露出了不可接受的现象的话，那么，每个出现有缺陷的焊缝，均应再提供两个试验样品或相同焊缝的区域供检测；和d）如果按照c）条要求，而接受检测的试验样品或相同焊缝的区域是可以接受的话，欠缺的地方则应加以修理或更换，并且需进行进一步的检测，附加试验样品或相同焊缝的区域所代表的所有各项都应当是可以接受的；但是e）如果按照c）条要求，被检测的试验样品或相同的焊接区域暴露出了不可接受的现象的话，那么，工作中抽样检查和样品试验所代表的各项均应当：1）按照要求进行修理或更换，做进一步的检测；或2）如必要的话，进行彻底检测，修理或更换，然后再实施检测。