注塑机双曲肘合模机构的设计

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注塑机双曲肘合模机构的设计

学 生:

指导老师:

摘 要:注塑机关键是合模机构部分。合模机构是注塑机最重要的机械部件,注塑机的合模机构形式很多,常用的机构主要可分三种:全液压式,液压-机械式,电子机械式。液压机械合模机构是目前使用最为普遍的合模机构。液压机械合模机构通常有移模液压缸和曲肘连杆两部分串联而成,习惯上也称为肘杆式合模机构。在开合模过程中,这种机构能实现慢-快-慢的运动过程,提高了合模速度,节约了能耗并提高了效率[1]。

关键词:合模机构;双曲肘;开合模;液压

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Design Of Clamping Machanism For Plastic Injection Machine

Student:

Teacher:

Abstract: Clamping mechanism is the Key part of the Injection molding machine. Clamping

mechanism is the most important component of Injection molding machine, Clamping mechanism has

many forms, but commonly used can be divided into three types: hydrostatic transmission,

hydraulic-mechanical and electronic mechanical. Hydraulic mechanical is most widely used now.

hydraulic-mechanical Clamping mechanism is always consist of Hydraulic cylinder and song cubits

connecting rod. It also be called Cubits long pole type shut the mould institutions. In the process of

combining a model , this mechanism can achieve slow -fast-slow ‘s speed movement process; improve

the speed of spotting and it also can save energy consumption and Improve efficiency.

Keyword: Clamping Mechanism; Hyperbolic cubits; Spotting; Hydraulic 3

目 录

摘要 ············································································································································ 1

关键字 ········································································································································ 1

1 前言 ······································································································································ 1

1.1 液压技术的发展趋势 ······························································································· 1

1.2 注塑机的现状与发展 ······························································································· 2

1.3 研究意义 ·················································································································· 3

1.4 国内外研究现状 ······································································································ 3

2 锁模装置 ······························································································································ 4

3 合模装置的形式 ··················································································································· 5

3.1 液压式合模装置 ······································································································ 5

3.1.1 直压式合模装置 ···························································································· 5

3.1.2 增压式合模装置 ···························································································· 6

3.1.3 稳压式合模装置 ···························································································· 6

3.1.4 充液式合模装置 ···························································································· 7

3.2 液压-机械式合模装置 ····························································································· 7

3.2.1 单曲肘合模装置 ···························································································· 7

3.2.2 双曲肘合模装置 ···························································································· 7

3.3 电动机械式合模装置 ······························································································· 8

3.4 液压式合模机构与液压-机械式合模机构的对比 ··················································· 9

3.5 方案的确定 ············································································································ 10

4 各种可能方案的形成 ········································································································· 10

5 PT80B注塑机的设计参数 ··································································································· 11

6 铰链尺寸的确定 ················································································································· 12

7 铰链的受力分析 ················································································································· 13 4

7.1 L1的受力分析 ······································································································· 13

7.2 L2的受力分析 ······································································································· 14

7.3 L3的受力分析 ······································································································· 14

8 机械保险装置 ····················································································································· 15

9 锁模装置中关键受力部件的强度校核 ··············································································· 15