注塑机合模机构设计
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目 录
摘要 ·················································································································· Ⅰ
第一章 引言 ························································································································· 1
1.1注塑机整机的工作原理 ···································································································· 1
1.2注塑机的结构组成 ············································································································ 2
第二章 合模机构方案设计 ····························································································· 4
2.1.合模机构的类型和选择 ································································································· 4
2.2.液压肘杆式合模机构的常见形式和选择 ····································································· 6
2.3.合模机构的参数和尺寸计算 ························································································· 7
2.3.1合模力的确定 ················································································································ 7
2.3.2模板尺寸及拉杆间距 ···································································································· 8
2.3.3动模板行程Sm ··············································································································· 9
2.4肘杆机构的尺寸参数确定 ······························································································ 10
2.4.1运动特性分析 ··············································································································· 11
2.4.2力学特性分析 ·············································································································· 12
2.4.3肘杆机构自锁及正常运动条件 ·················································································· 14
2.4.4肘杆机构的速度分析 ·································································································· 14
2.4.5肘杆机构的尺寸参数确定 ·························································································· 18
2.5具体速度和加速度分析 ·································································································· 20
第三章 内翻式合模机构机械结构设计 ···································································· 25
3.1合摸机构装配图和主要的零件设计图 ·········································································· 25
3.2肘杆机构的强度校核 ······································································································ 25
3.3铰轴的剪切强度校核 ······································································································ 25
3.4注塑机的调模机构 ·········································································································· 26
第四章 注塑机的液压系统 ··························································································· 27
第五章 其它机构 ·············································································································· 30
5.1注塑机的机械保险装置 ·································································································· 30
5.2注塑机的注射装置 ·········································································································· 30
5.2.1.注塑机的注塑油缸数类型的选择与确定 ······························································· 30
5.2.2.注塑机的注塑装置的其他部件 ··············································································· 31
参考文献 ······························································································································ 32
总结 ········································································································································ 33
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II 摘要
注塑机关键是合模机构部分。合模机构是注塑机最重要的机械部件,注塑机的合模机构形式很多,常用的机构主要可分三种:全液压式,液压-机械式,电子机械式。液压机械合模机构是目前使用最为普遍的合模机构。液压机械合模机构通常有移模液压缸和曲肘连杆两部分串联而成,习惯上也称为肘杆式合模机构。在开合模过程中,这种机构能实现慢-快-慢的运动过程,提高了合模速度,节约了能耗并提高了效率。
关键词:合模机构;双曲肘;开合模;液压
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III
Abstract
Critical of the injection molding machine is part of the clamping mechanism. The
clamping mechanism is the most important mechanical components of the injection
molding machine. Many institutions in the form of injection molding machine clamping,
Common institutions mainly divided into three: Fully hydraulic, Hydraulics – Mechanical,
Electronic mechanical. Hydraulic mechanical clamping mechanism is the most widely
used clamping mechanism. Hydraulic and mechanical clamping mechanism is usually a
two-part series of the hydraulic cylinder and toggle rod shift mode. The habits also called
on the toggle clamping mechanism. In the process of opening and closing mold. Such
institutions can be slow - fast - slow movement, Clamping speed, energy savings and
improved efficiency.
Keywords: Clamping mechanism; Double-toggle; Open-Die; Hydraulic pressure