MACH3电子手轮说明书

Handy-Mag474 E. 105th StreetCleveland, OH 44108-1378(216) 681-7400 • Fax (216) 681-7009 • E-mail:****************************800-446-4402Table of ContentsWarranty (1)Safety Precautions (2)General Information (3)Specifications (3)Grounding Instructions/Extension Cords (4)Getting Started (5)Before the Cut (6)Changing Arbor to Optional Drill Chuck (6)Making the Cut (7)After the Cut (7)Operating Auto-Feed Feature (8)Safety Override System (8)Maintenance (9)Troubleshooting ...................................................................................................10Parts List.........................................................................................................11-14Parts Breakdown (15)Handy-MagIIIAuto2Handy-Mag IIISAFETY PRECAUTIONS 1. The operator of this machine should thoroughly understand this manual before starting any operation.2. The area around the machine should be well lit, dry, and free from obstructions.3. Wear eye and ear protection at all times.4. All maintenance and repair work should be performed by a person familiar with the machine.5. Do not use Handy-Mag III drilling machines on surfaces or materials being welded. Doing so can damage the machine’s electrical components.6. Disconnect the power from the machine before performing any maintenance or repair work. Turn power switch to the OFF position when changing tooling.7. Always disconnect from the power source before moving. Be sure switches are off before connecting to a power source.8. Magnet will not hold properly on thin materials (under 3/8") or rough and dirty surfaces.9. Always use safety chain and chip shield provided with machine. Never attempt to remove chips while cutter is in motion.10. Assure all tooling is properly held in position before starting any operation. Periodically check all tooling for tightness.11. Do not use dull or broken cutters.12. Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility. Inspect extension cords periodically and replace if damaged. Keep handles dry, clean and free from oil and grease.13. Beware of slugs ejected at end of cut. They become HOT during the cut.14. Keep bottom of magnet burr free and clear of chips and debris.15. Avoid operating drill at greater than 45 degree angle. Overhead drilling is extremely hazardous and is not recommended.16. Drilling stacked material requires a special STACKED GEOMETRY cutter.Auto AutoGeneral InformationThe Cleveland Steel Tool Handy-Mag III is a lightweight, compact drilling system that features:• Manual capacity up to 1-3/8" diameter through 2"” materialAutomatic capacity 1-1/4" through 2"” material*Drilling stacked material requires a special STACKED GEOMETRY cutter. • Positive slug ejection system• Internal cutter lubrication for increased tool life• Powerful motor with cast aluminum housing• Adjustable motor slide ways• Complete coolant system• Safety Chain• Chip shield• Rugged carrying caseSPECIFICATIONS:• Annular cutter range: 7/16” thru 1-3/8”• Annular cutter depth range: 0-2”• Weight: 38 lbs.• Height: 17”• Voltage: 110v AC only, 10 amps, 1200 watts, earth ground & double insulation • Frequency: 50-60 HZ• RPM No Load: 550 RPM• Magnetic Holding Deadlift: 3500 lbs.• Magnet dimensions: 8” x 3” footprintAutoWarning:Improperly connecting the grounding wire can result in the risk of electrical shock. Check with a qualified electrician if you are in doubt as to whether the outlet is properly ground-ed. Do not modify the plug provided with tool. Never remove the grounding prong from the plug. Do not use tool if the cord or plug is damaged. Have it repaired before using. If the plug will not fit the outlet, have a proper outlet installed bya qualified electrician. The Handy-Mag III must be pluggedAutointo an appropriate outlet, properly installed and groundedin accordance with all codes and ordinances. The rigid ear or lug extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box orreceptacle. Simply remove the center screw from the outlet,insert the adapter and reattach the screw through the green grounding ear to the outlet. If in doubt of proper grounding, call a qualified electrician.Extension CordsUse only 3-wire extension cords that have 3-prong ground-ing type plugs and 3-pole receptacles that accept the tool’s plug. Replace or repair damaged cords. Make sure your extension cord is in good condition. When using an exten-sion cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheat-ing. See table for the correct size to use depending on cord length and nameplate amperage rating. If in doubt, use the next heavier gage. The smaller the gage number, the heavi-er the cord.Drip Loop: To help prevent fluids from travel-ing the power cord and contacting the powersource, tie a drip loop in the power cord.Getting StartedYour Handy-Mag III package should contain the following parts:QTY Part# Description1 Handy-Mag III1 Carrying Case1 Owners Manual1 ME3017 Coolant elbow connector1 ME3041 Retaining Knob M5x161 ME3042 Coolant Tank1 ME3044 Coolant PU Tube3 ME3062 Crank Spindle1 ME3077 Combination Wrench M81 ME3078 Hex Wrench M2.51 ME3079 Hex Wrench M41 ME3082 Safety Guard 1 ME3083 Safety ChainAssemble 3 crank spindles (ME 3062) to the crank hub (ME3100). The crank hub is mounted on the right side of the machine frame. Attach the coolant tube (ME3044) to the coolant tank (ME3042) using screw (ME3041). Attach coolant tube (ME3044) to coolant elbow connector (ME3017).What You Need To KnowType of material to be drilled, Brinell or Rockwell hardness, material thickness and position should all be determined to ensure proper selection of Handy-Mag III cutting tools, RPM, coolant and drilling time.Remove any excessive mill scale or rust from the surface to be drilled.When drilling materials under 3/8" thick, an additional steel plate may be required to achieve proper magnetic adhesion.Drilling stacked material requires a special STACKED GEOMETRY cutter.Material that has been flame cut may have become heat treated and therefore difficult to drill. Avoid drilling near such areas whenever possible.Drilling with the Handy-Mag III in horizontal positions requires a special lubrication for Handy-Mag III cutters. Consult The Cleveland Steel Tool Co. for details.Auto Auto Auto Auto AutoBefore the Cut1. Select the correct pilot pin and place it in the cutter shank from the rear.Align the flats on the cutter shank with the arbor body set screws.Insert cutter shank into the arbor body.2. Tighten the set screws securely on the cutter shank flats. Note: The set screws should be recessed in the arbor body when tight.3. Place the Handy-Mag III machine on work piece with pilot pin over the center of hole to be drilled.4. Connect machine to power source.5. Lower Handy-Mag III cutter to surface of material to be cut. Fill coolant tank with a water solublecoolant. Open coolant tap (ME3043) to release coolant.Note:Coolant flow starts when pilot pin contacts work surface. Coolant flow can be stopped by lifting pin off work surface.6. Safety chain must be securely fastened to machine and around the work being drilled.Note: Safety chain is intended only to secure drill to work piece in case of emergency, such as a loss of power to the magnetic base.7. Attach chip shield (ME3082) to machine with butterfly screws (ME3081) and washers. Caution!Do not use the Handy-Mag III for work other than it’s intended use.The Handy-Mag III is designed to work only with the tooling e of other tooling may cause damage to the drill, cause personal injury and void the warranty. CAUTION: Always use safety chain. Failure to do so could result in personalinjury and/or damage to theHandy-Mag III drilling machine.⇨Auto Auto Auto Auto AutoMaking the Cut CAUTION: Always use chip shield.1. Move magnet switch to “On” position, panel lamp should illuminate indicatingpower is on. Magnetic base should be firmly secured to work piece at this time.2. Start drill motor by depressing green motor “On” button.3. Using the feed handles, advance cutter into material until Handy-Mag cutter hasestablished an external groove in the material, during the remainder of cut apply,smooth constant pressure without overloading motor.NOTE: Handy-Mag cutters are designed for uninterruptedcutting, chips are evacuated during the cut. Do notpeck drill when using Handy-Mag cutters.CAUTION: If drill motor should stall or stop before a complete cut is made, always shut the motor off and remove the cutter from the hole before attempt-ing to restart the motor. Failure to do so could result in personal injury and/or damage to the Handy-Mag III drilling machine or cutter.After the Cut 1. After the Handy-Mag III cutter has finished the cut, the “slug” or uncut centerportion of material will be expelled when motor is returned to the full up position.Beware of slugs ejected at end of cut. They become HOT during the cut.2. Return the machine to a full upright position and depress red motor “OFF “button. Wait until motor completely stops.3. Move magnet switch to “OFF” position when ready to release magnetic basefrom work surface.Auto AutoOperating Auto-Feed FeatureThe Handy-Mag III can be used as a manual machine when the three feed handles are pointed out.AutoTo switch to automatic drilling:1. Begin drilling manually with the handles pointed out.2. After the cutter has begun cutting, push the feed handles in parallel with the side of the machine.Note: The gears may not always line up perfectly. If the handles will not push in, simply raise the feed upward slightly and the handles will engage.3. Once in auto-feed and throughout the drilling process, always keep a hand firmly on the side handle to stabilize the machine.4. As a precaution, always keep the other hand near the motor shut off switch in the event of a problem.5. Once the hole is drilled, the machine will expel the slug and stop.Situations Where The Safety OverrideSystems Will Automatically Engage1. When there is a sharp decrease in load, such as when the hole is finished or if a cutter breaks, the feed will automatically return to the top and stop. The magnet will remain on.2. If the chip load exceeds maximum for 2 seconds, the motor and feed will stop and stay in that position. Only the magnet will stay on. This will alert the operator of an overload problem. If this hap-pens repeatedly, it may be an indication of a worn cutter or other problem.3. If the feed reaches the bottom of its stroke, it will automatically return. This will happen if the ma-chine is operating under zero load (test conditions) if attempting to drill past the maximum depth of a 2" depth cutter.9Maintenance1. Adjusting motor slide tension:The motor slide assembly may become loose and require adjustment after the machine has been in service. Wrenches are provided in the tool kit for performing adjustments. • Using the feed handles, position motor and slide assembly in the full up position. • Loosen 6 jam nuts (ME3048) and equally tighten 6 adjustment screws (ME3047) using 2.5mm and 8mm combination wrench and hex key. • Do not over tighten adjustment screws. Excessive slide tension can damage the machine. Properly adjusted, the motor/slide assembly should have no side to side movement and remain positioned without drifting down.2. Inspecting magnet base:Keep bottom of magnet clean, free of chips, burrs, nicks, oil and other contaminants. Inspect magnet face to insure surface is flat and square. A worn magnet surface dramatically reduces magnetic holding force.3. Lubricating motor slideways:Periodically clean and lubricate motor slide ways with lithium base grease.4. Inspecting arbor support system:Visually inspect arbor, sleeve and support bracket for wear.Caution: Always remove cutter from arbor body before measuring runout, never use hands or fingers to rotate arbor or motor spindle.5. Checking arbor runout:Arbor runout should not exceed .0035 per revolution. This is most accurately measured by placing a dial indicator needle inside of arbor bore and rotating arbor while observing indicator.6. Motor brush inspection:Inspect motor brushes and replace as needed during extended periods of heavy machine usage.CAUTION: Never operate machine with worn or missing parts.10Troubleshooting1. Magnetic base is not holding securely:• Material being drilled must be a minimum of 3/8" thick for proper magnetic adhesion. • Surface of material should be free of chips, debris, rust and mill scale. • Verify size of cutter. It should not exceed machines capacity. • Check magnet face for unevenness, nicks and burrs. • Welding equipment should not be connected to material being drilled.2. Drill motor is running, arbor and spindle is not turning: • Spindle key (HM3006) could be sheared.3. Motor slows when drilling: • Check extension cord requirements if one is being used. (pg. 4) • Excessive downfeed pressure during drilling cycle will cause motor to slow and overheat. • The cutting tool may need to be resharpened.4. Coolant system not working: • Coolant system is gravity dependent. Machine must be in an upright position to operate properly. • Consistency of coolant mixture is too thick. • Check for the correct pilot pin.5. Slugs not ejecting from cutter: • Lack of coolant can cause slugs to expand in cutter bore. • Check for correct pilot pin. • Check for broken internal arbor parts. * Drilling stacked material requires a special STACKED GEOMETRY cutter.6. Breaking cutters: • Coolant must be applied to the interior of the cutter. • Excessive downfeed pressure when cutter contacts work surface can cause breaks. • Confirm material hardness. • Drilling stacked material with improper cutter. (Drilling stacked material requires special cutters) • Dull cutters and dull or chipped cutting edges require excessive feed pressure resulting in breakage. • Excessive arbor runout. (see pg.9 for maintenance) • Motor spindle is bent or there is a worn arbor sleeve. • Motor slide is improperly adjusted. (see pg.9)7. Oversized or rough holes: • Insufficient coolant. • Excessive feed pressure. • Dull cutter. • Worn support bracket roller bearing or arbor body sleeve. • Bent motor spindle. • Motor slide improperly adjusted.11Parts ListItem DescriptionPart No. Qty Req.1 Set Screw M5 x 6 ME3001 52 Cutter Arbor Complete (inc 125-132) ME3002 13 Water Seal ME3003 14 Spring ME3004 1 `5 Main Drive Spindle ME3005 16 Woodruff Key M5x5x10 ME3006 17 Oil Seal 22x32x7 ME3007 28 Gearbox Case ME3008 19 Bearing 6003zz ME3009 2 10 Snap Ring R-35 ME3010 1 11 Circlip S-17 ME3011 1 12 Final Drive Gear 52T ME3012 1 13 Circlip S-14 ME3013 1 14 Bearing 608zz ME3014 4 15 Gear Pinion 8T ME3015 1 16 1st Drive Gear 50T ME3016 1 17 Coolant Elbow Connector ME3017 1 18 Inter Gear Plate ME3018 1 19 Fan Shroud ME3019 1 20 Bearing 609zz ME3020 1 21 Armature 110V ME3021 1 22 Screw M5x55 ME3022 2 23 Field Assy 110V ME3023 1 24 Motor Housing ME3024 1 25 Brush Holder ME3025 2 26 Carbon Brush Set ME3026 2 27 Brush Cap ME3027 2 28 Hex Head Bolt M5x40 ME3028 4 29 Spring Washer M5 ME3029 8 31 Motor Cord ME3031 1 32 Cord Armour ME3032 1 33 Cord Clip ME3033 2 34 Pan Head Screw M4x16 ME3034 2 35 Wire Connector C4 ME3035 2 36 Gear Rack ME3036 1 37 Main Slide Plate ME3037 1 38 Hex Head Bolt M6x20 ME3038 512Parts ListItemDescription Part No. Qty Req. 39 Coolant Tank Hanger ME3039 1 40 Flat Washer 3/16x16x1 ME3040 2 41 Retaining Knob M5x16 ME3041 142 Coolant Tank ME3042 1 43 Coolant Tap ME3043 1 44 Coolant PU Tube ME3044 1 45 Conduit Gland ME3045 1 46 Main Body Assy ME3046 1 47 Set Screw M5x20 ME3047 8 48 Nut M5 ME3048 8 49 Brass Slide Right ME3049 1 50 Steel Strip Tensioner ME3050 1 51 Brass Slide Left ME3051 1 52 Electro-Magnet Switch ME3052 1 53 Motor Switch Button On ME3053 1 54 Bushing ME3054 2 55 Motor Switch Button Off ME3055 1 56 Front Switch Panel ME3056 1 57 Screw M4x16 ME3057 4 58 Selector Cam ME3058 1 59 Screw & Washer ME3059 1 60 Switch Plate Bar Short ME3060 2 61 Engagement Ball M5 ME3061 8 62 Crank Spindle ME3062 1 63 Handle Grip ME3063 3 64 Rear Cover Plate ME3064 1 65 Screw M3.5x6 ME3065 4 66 Pan Head Screw M4x8 ME3066 7 67 Stroke Limiting Switch ME3067 1 68 Electronic Unit 110V ME3068 1 69 Star Washer M4 ME3069 1 70 Power Cord ME3070 1 71 Pan Head Screw M4x6 ME3071 1 72 Electro-Magnet ME3072 1 73 Arbor Support Bracket ME3073 1 74 Arbor Support Bearing HK3516 M E3074 1 75 Spring Washer M8 ME3075 3 76 Hex Head Screw M8 ME3076 3 77 Combination Wrench M8 ME3077 1 78 Hex Wrench M2.5 ME3078 1Parts ListItem Description79 Hex Wrench M4 ME3079 1 80 Washer M6x13x1 ME3080 2 81 Butterfly Screw M6x10 ME3081 2 82 Safety Guard ME3082 1 83 Safety Chain ME3083 1 84 Pan Head Screw M4x12 ME3084 1 85 Flatwasher M4 ME3085 5 86 Cover Plate ME3086 1 87 Hex Head Screw M8x16 ME3087 4 88 Cord Protector ME3088 1 89 Flat Washer M8x20x1 ME3089 2 90 Hex Head Screw M10x30 V1 ME3090 1 91 Spring Washer M10 V1 ME3091 1 92 Flat Washer M10x23x2 V1 ME3092 1 93 Motor Mounting Plate V1 ME3093 1 94 Hanger ME3094 1 95 Crank Handle ME3095 3 96 Pan Head Screw M5x8 ME3096 1 97 Crank Lever Tip ME3097 3 98 Hub Cover ME3098 1 99 Spring Pin 4.2x25 ME3099 3 100 Crank Hub ME3100 1 101 Selector Rod ME3101 1 102 Auto Feed Motor Unit 110v M E3102 1 103 Feed Motor Gear Box Unit ME3103 1 104 Feed Support Plate ME3104 1 105 Flat Head Screw M5x15 ME3105 4 106 Flat Head Screw M5x45 ME3106 4 107 Ball Bearing 6809zz ME3107 1 108 Gear 63T ME3108 1 109 Auto Feed Side Cover ME3109 1 110 Hex Head Screw M5x10 ME3110 5 111 C-Clip C-28 ME3111 1 112 Bushing 8x12x6 ME3112 2 113 Output Gear 80T ME3113 1 114 Woodruff Key 4x4x10 ME3114 1 115 Gear Pinion 12T ME3115 1 116Screw M4x25 ME3116 214Parts ListItem Description Part No. Qty Req.117 Cord Protector ME3117 1118 Hex Nut M4x8 ME3118 2 119 Hex NutME3119 1 120 Flat Washer 1/2x24x2.5 ME3120 1 121 O-Ring 7.5x1.5ME3121 1 122 Limit Switch Pin 2.2x10 ME3122 2 123 Set Screw M8x8 ME3123 3 124 Capacitor ME3124 1 125 Circlip ME3125 1 126 CollarME3126 1 127 Return SpringME3127 1 128 Spring Retainer Ring ME3128 1 129 Set Screw M3x12 ME3129 1 130 Lock Pin ME3130 1 131 Screw M3x6 ME3131 1 132 Flat SpringME3132 1 133 Hex Bolt M8x60 ME3133 1 134 Screw M4x10 ME3134 2P a r t s B r e a k d o wnH a n d y -M a g I I IA u t o。

USB运动控制卡(AKZ250版本)安装手册Ver1.17本卡特点：✧支持Mach3 所有版本，包括目前最新版Mach3 R3.042.040。

✧支持所有Windows版本，包括目前最新版Windows7。

✧USB无需安装驱动，所有Windows版本即插即用。

✧全面支持USB热插拔，随时监测USB连线状态，Mach3工作中，USB电缆拔出再插上，也可正常连线。

✧支持4轴联动，包括点动4轴联动。

✧支持自动对刀，电子手轮，软件限位，软件消回差功能。

✧48M速度，无需PC介入，信号由运动控制卡独立完成处理，确保您拥有真正地实时性和可靠性。

✧拥有200KHz输出，接伺服/步进。

✧拥有状态指示灯，可提示USB连线，Mach3连线，运行中，各类状态一目了然。

✧拥有16个输入指示灯，清楚显示信号输入状态。

✧拥有测速功能，主轴实际转速在Mach3界面中实时显示，并且创新提供实时转速的图表显示，主轴的转速变化清晰且生动。

✧拥有板载隔离电源，无需外接电源，简化电控箱电源要求，方便接线，同时也可使用外部电源，灵活选择。

✧采用10Mhz高速光耦10个，通用光耦24个，总计光耦达到34个，隔离所有输入/输出，高成本设计提供完整抗干扰性能以及完善的安全保护。

✧提供完备的安装手册，文档清晰，图文并茂，描述详细。

✧电路板精心布线，唯选优质器件，制作精良。

安装手册导览文档更新记录运动控制卡配线示意图外形及安装孔机械尺寸1.安装准备2.Mach3的软件配置3.运动控制卡的硬件安装B运动控制卡的接线表B运动控制卡的接线图6.外部倍率旋钮7.主轴调速模拟量输出8.主轴测速功能9.自动对刀10.电子手轮11.预读缓冲设置文档更新记录日期/版本运动控制卡配线示意图伺服外形及安装孔机械尺寸141 ±0.1148.6本卡是一款Mach3 USB 接口的 3/4 轴外部运动控制卡。

最新版Mach3官方网站下载地址：/downloads.php进入官方网站后，点击Mach3下载：如下图中红圈所示安装Mach3时，可以不安装并口驱动。

浩然雕刻机使用说明书（MACH3系列）适用机型（固定龙门、单立柱、移动龙门）二〇一五年一月一日目录一、软件安装环境： (2)二、安装程序 (2)1、MACH3软的安装： (2)2、安装好后要做的事： (3)3、破解汉化软件： (3)4、运行mach3mill界面： (4)5、修改对刀代码： (4)三、参数的设置（请按以下图片内的数值设置） (5)1、并口设置 (6)2、电机输出设置： (6)3、限位参数设置 (7)4、对刀、限位、紧急恢复设置 (7)5、输出信号设置： (8)6、主轴设置 (8)7、电机速度参数设置： (9)8、机床限位和行程设置 (10)9、键盘控制按键设置 (10)四、机器调试 (10)1、XYZ轴的运行测试和方向测试 (11)2、限位、对刀的测试； (14)3、主轴运转调试 (14)MACH3基本操作说明浩然机械首先，感谢您使用我们的产品：一、软件安装环境：1、使用具有并口（25针打印机接口）输出的台式电脑或者笔记本电脑；2、电脑操作系统为32位win7以下操作系统，（MACH3不可以在64位win7系统运行），建议使用32位win7或者XP系统；注：部分电脑并口驱动电压低于3.3伏左右的电脑，有可能会造成运行的不稳定。

二、安装程序1、MACH3软的安装：我们提供的是Mach3.043.066和2.63版的版本，安装前请关闭360杀毒软件（误删文件），安装过程一路默认就可以了，安装好有的机器需要重新启动，安装好后桌面上有几个快捷方式，一个是铣床—个是车床的，一个是等离子的。

我们选择铣床运行。

（图1）（图2）2、安装好后要做的事：检查设备管理器，看是否有mach3的驱动，如果没有，mach3不能运行操作机器（如图3）；（图3）3、破解汉化软件：将安装软件目录“chs”里的文件拷贝到C盘的MACH3目录下（图４），( 我们已经将软件做了适当修改，仿真窗口扩大，以便观察加工过程情况（适用于屏幕分辨率大于1024*768的显示器)，如果出现界面变形，可以在MACH3的“设置”、“总体设置”、“屏幕控制”做相应修改，或者在“查看”“加载新界面”选择mach3目录内的1024(1024分辨率).set文件加载）。

MACH 基本操作说明浩然机械首先，感谢您使用我们的产品：一、 软件安装环境：1、 具有并口（ 25针打印机接口）输出接口的台式电脑或者笔记本 电脑；2、 电脑操作系统为32位win7以下（部分高版本的MACH 可以在 win64位系统运行），建议使用win7或者XP 系统；注：部分并口驱动电压低于伏左右的电脑，有可能会造成运行的不稳 定。

二、 安装程序MACH 软的安装，我们提供的是和版的版本，安装过程一路默认就可 以了，安装好后桌面上有几个快捷方式，一个是铣床一一一个是车床的， 个是等离子的。

我们选择铣床运行。

（图2）安装好后要做的事:（图1、检查设备管理器，看是否有mach3的驱动，如果没有，mach3不能运行操作机器（如图3）；4 目 IDE lTA?iTJJ>I 控制黑 ¥帝IEEE 139斗总线主控制器I 、? Hach3 Driver ］ 4 I g fUJUR p H-嚥处理器 田0 SIS 因动器（图3）2、破解汉化软件，按安装要求，把“ chs ”里的文件拷贝到c 盘的 MACH 目录下，（我们已经将软件做了适当修改，仿真窗口扩大，以便观 察加工过程情况（适用于屏幕分辨率大于1024*768），如果出现界面变形，可以在MACH 的“设置”、“总体设置”、“屏幕控制”做相应修改，然后 在“查看” “加载新界面”选择 mach3目录内的文件加载）。

丄chs壬J Mach3Version3.043.0S6（图4）3、运行mach3mill 出现界面如下：忙 ____________________________________ XJt 审》F 徒也 &1 ^9^ *4 »9?5<1 曹裁(图5)世fi 1 请Ifi I Ir 〔. &1二4; 3韵鈕=凶曲&SS U 曹Gea 卜21 &42型季^1/150.193^I +30.0000(!I ~+0.000^1； T «4l?D1 SiWM 丄tI «近更样 I i 鬓 J [ 辰讯富r { ®ttf. KW i 11 MF-*J ii t Ml典*ffIIrr Pm 1■丄■ 持羯 BiQ ：3：< itaw 啪 J4、修改对刀代码： 操作”里的“编辑按纽脚本将“对刀代码”内容全部复制出来 ”，然后点击程*丄 I *xr ：|||'ij< =I*i 程则［烯伽淘4aztiI 机itaffiQ ] [V 町 )■:* i.,00a 緒颈'Tf? ；J «[ .进_ ■ fcijili tl嫦是 I端口 *1r眉使用此靖口 端口 #£ I 使用比端H M HC 模式|"漑活式0i2TB端口地址里要和你屯厢的并口地址一致」一 祥安装好后没有特殊硬件占用此端口 d 旳话星不需旻更®的| 內核連度 ------------输入1&进制数0-9 厂2-g 引脚作为兰ns_e港就机制作撷：姜时冋0;GO;（X ）;00（图7）按“对刀”按纽，出现文本代码框，将刚才复制的对刀代码替换掉里面的代码，并保存退出即可基本完成软件的安装。

JY-3040操作说明1、到机器机，首先把机器放在一个平稳的地方，按下图接好线：2、然后控制电脑按教程装好MACH3程序3、打开控制箱正面的急停按钮（急停按钮用来在紧急情况下停机用的，弹出来为打开，压下为停机），打开MACH3软件如下：按键盘左边“TAB”键后，MACH3出现右边手轮面版刚打开MACH3,左下角的“RESET”上面指示灯是闪烁的，表示现在机器处于急停状态，鼠标点击“RESET”键，指示灯变绿，表示机器准备好了。

4、机器移动简单操作：(1)、绿色区域对应机器各轴的移动，其中注意“各轴移动是以主轴看动是移动的”所以Y方向会和工作台移动方向相反(2)、点动模式：我们常用是”连续“和”步“，其中“连续”表示只要按着各轴移动键不放，机器就一直运行，可以用这个方式快速移动；“步”是按一次各轴移动键，机器动一下，动一下的这个距离由“点动循环模式”中的“步”显示框确定的，点击”点动循环模式“，”步“中的数值为在1、0.1、0.01中循环显示。

(3)、键盘上“左”键对应X+,“右”键对应X-，“上”键对应Y+,“下”键对应Y-,“PageUP”键对应Z+,“PageDOWN”对应Z-。

这样子，用键盘操作更方便。

5、我们先少按Z+把主轴升起来，然后少量移动各轴，看运动方向对不对。

如果不对，按以下方法修改参数。

（1）在mach3界面依次点击“设置----端口/针脚”打开如下图设置窗口：那一个轴方向反了，我们就把那个轴对应该图中红框内的“勾或叉”取反，也就是说要是本身红框内是勾，我们就改成叉，本身是叉我们就改成勾。

最后点击确定，退出到MACH3界面后点击“RESET”，指示灯变绿，再移动该轴，看是否以经正确。

好了，完成以前操作，我们就可以出刀路加工了！刀路教程请参考我的“12张图教你出刀路新手教程”MACH3加载刀路方法如下：点击“加载G代码”会弹出打开窗口，先择刀路文件，点击打开，完成刀路的加载。

机器加工座标设置如下：完成对刀后，把Z轴升起来后，打开主轴冷却水泵，设置好控制箱正面变频器主轴转速（主轴转速为变频器显示屏显示数字*60，一般在设置在300左右，对应主轴转速为18000转左右）按控制箱正面变频器面绿键，主轴开始正转，最后在MACH3里按“循环开始”开始加工。

设备及软件的安装及设置警告：变频主轴属于精密高速专业主轴，变频是设置非常专业，设置不当将造成变频器和主轴电机的损毁，用户不要私自更改变频器设置，不要拆解主轴电机和变频器，变频器内部有高压可能对您造成伤害，变频器的频率很高如果设备接地不合格可能对系统造成干扰不能正常工作。

数控雕刻机是依靠相关软件控制工作的，设备上的一些安全触发装置也是依靠正确的软件设置才能正常运行，在没有完全确认设置正确的情况下冒然装刀试机可能都设备造成永久的损伤！本设备采用计算机并行接口和PC连接，控制软件MACH3通过并口端口控制雕刻机各轴按照指令运行WINDOWS请用sp2版本，其他版本可能出问题提示：并口（打印口）要求工作在EPP模式，任何其它模式可能造成雕刻机不能正常运行，有关EPP模式的设置应在计算机主板BIOS中进行，各个厂家的设置方法不尽相同，请参阅计算机的说明书进行设置。

警告：控制用的PC应该是台专用的，并尽可能不要按装其它应用软件！警告：部分PC没有自带的并行口，玩家需另行购买PCI插槽的并口扩展卡，任何市售的USB-并口（打印口）的设备都不能使本设备正常运行。

不建议用笔记本电脑控制本设备，如果一定要用请查看笔记本电脑的手册，关掉有关电源管理等相关功能！一、控制软件MACH3的安装警告：在软件的安装及设置过程中请不要开启雕刻机电源以免产生误动作发成意外！1、在随机光盘“MACH3 2.63”目录中打开文件夹“MACH3”2、运行“MACH3 R2.63.EXE”开始安装，全部默认点击“NEXT”直到安装完成3、将“覆盖安装目录”中的全部文件覆盖到软件的安装路径（默认状态下是C:\MACH3）,确认覆盖。

4、重新启动您的PC5、正确安装了软件后在系统的设备管理中应该能看到相应的标示，右键点击桌面图标“我的电脑”----“属性”----“硬件”----“设备管理”----可以在列表中看“Mach3 Driver”如果没有应该重新安装软件，重新安装之前应该卸载原来的并手工删除其目录。

文档来源为:从网络收集整理.word版本可编辑.欢迎下载支持.安装培训教程声明：本雕刻机作为网络交流的个人作品，成品及半成品及套件并非严格意义上的商品，使用者需具备相关知识，凡是涉及机械、电子、计算机的设备都有可能因使用不当或病毒、与其它软件兼容原因等造成故障，此故障可能造成一定的危险及经济损失，本人不对直接及间接损失承担相应责任。

有关软件版权：本机器所涉及的相关软件均来自互联网，原作者享有版权，作为学习了解之用请及时删除并购买授权软件，使用没有授权的软件造成一切损失及法律问题由使用者自行承担。

有关培训范围：本人只对CNC雕刻机承担相应的责任，货款只是设备本身的价格未包含任何软件及软件培训费用，货到后用户在手册指导或通过网络在作者指导下设备调试成功即确认作者的工作完成，本设备使用过程中所涉及到的所有软件不在作者的培训责任之内，作者只能给予适当知道及在自己则能力之内给予答疑解惑网络时代请广大玩家尽量利用网络工具求助交流设备及软件的安装及设置警告：变频主轴属于精密高速专业主轴，变频是设置非常专业，设置不当将造成变频器和主轴电机的损毁，用户不要私自更改变频器设置，不要拆解主轴电机和变频器，变频器内部有高压可能对您造成伤害，变频器的频率很高如果设备接地不合格可能对系统造成干扰不能正常工作。

数控雕刻机是依靠相关软件控制工作的，设备上的一些安全触发装置也是依靠正确的软件设置才能正常运行，在没有完全确认设置正确的情况下冒然装刀试机可能都设备造成永久的损伤！本设备采用计算机并行接口和PC连接，控制软件MACH3通过并口端口控制雕刻机各轴按照指令运行WINDOWS请用sp2版本，其他版本可能出问题提示：并口（打印口）要求工作在EPP模式，任何其它模式可能造成雕刻机不能正常运行，有关EPP模式的设置应在计算机主板BIOS中进行，各个厂家的设置方法不尽相同，请参阅计算机的说明书进行设置。

警告：控制用的PC应该是台专用的，并尽可能不要按装其它应用软件！警告：部分PC没有自带的并行口，玩家需另行购买PCI 插槽的并口扩展卡，任何市售的USB-并口（打印口）的设备都不能使本设备正常运行。

OEM代码功能1 点动寸进增加数字读出器2 脉冲频率数字读出器3 减慢点动速度百分比数字读出器4 X 轴最小值数字读出器5 Y 轴最小值数字读出器6 Z 轴最小值数字读出器7 A 轴定义转换数字读出器8 B 轴定义转换数字读出器9 C 轴定义转换数字读出器10 X 轴最小值数字读出器11 Y 轴最小值数字读出器12 Z 轴最小值数字读出器13 A 轴最小值数字读出器14 B 轴最小值数字读出器15 C 轴最小值数字读出器16 G92 X 轴断开数字读出器17 G92 Y 轴断开数字读出器18 G92 Z 轴断开数字读出器19 G92 A 轴断开数字读出器20 G92 B 轴断开数字读出器21 G92 C 轴断开数字读出器22 队列深度数字读出器23 时间尺度数字读出器24 脉宽调制数字读出器25 焊炬校正速度数字读出器26 焊炬高度校正数字读出器27 焊炬最大高度数字读出器28 CPU 负载数字读出器29 编码器1(X）位置数字读出器30 编码器2（Y)位置数字读出器31 编码器3(Z）位置数字读出器32 刀具长度偏移量33 X 轴定义转换数字读出器34 Y 轴定义转换数字读出器35 Z 轴定义转换数字读出器36 A 轴定义转换数字读出器37 B 轴定义转换数字读出器38 C 轴定义转换数字读出器39 真实主轴数字读出器40 最坏情况数字读出器41 刀具 X 轴偏移数字读出器42 刀具 Z 轴偏移数字读出器43 刀具直径数字读出器44 刀具尖端弧度数字读出器48 Y 部分偏移数字读出器49 Z 部分偏移数字读出器50 A 部分偏移数字读出器51 B 部分偏移数字读出器51 C 部分偏移数字读出器53 CPU 速度数字读出器54 Z 轴安全数字读出器55 极限进给速度数字读出器56 滑轮数字读出器57 当前滑轮上主轴最高转速数字读出器58 速度每转数字读出器59 X 轴标尺数字读出器60 Y 轴标尺数字读出器61 Z 轴标尺数字读出器62 A 轴标尺数字读出器63 B 轴标尺数字读出器64 C 轴标尺数字读出器65 最低焊炬校正数字读出器66 线程入口角度数字读出器67 最大入口点数字读出器68 旋转时间错误数字读出器69 进入触发数字读出器70 时间校正衍生数字读出器71 主轴每转中断数数字读出器72 当前旋转计数数字读出器73 旋转添加数字读出器74 旋转增减数字读出器75 库存大小数字读出器76 X 轴激光格数字读出器77 Y 轴激光格数字读出器78 重复次数数字读出器79 低 Z 轴约束数字读出器80 Z 轴约束数字读出器81 端口机内自检数字读出器(诊断）82 抗跌落限制数字读出器83 X 轴机械坐标数字读出器84 Y 轴机械坐标数字读出器85 Z 轴机械坐标数字读出器86 A 轴机械坐标数字读出器87 B 轴机械坐标数字读出器88 C 轴机械坐标数字读出器89 混合因子数字读出器90 主轴盘槽数数字读出器91 G73 断闸值数字读出器92 切向抬高角度界限数字读出器96 保留97 正常进给速度数字读出器98 进给极限增量数字读出器99 主轴比率数字读出器100 编码器4位置数字读出器101 电子手轮1计数数字读出器102 电子手轮2计数数字读出器103 电子手轮3计数数字读出器104 快速进给速度数字读出器105 当前刀具直径数字读出器106 当前尖端方向数字读出器107 当前刀具刀尖半径数字读出器108 当前刀具 X 轴偏移具数字读出器109 当前刀具 Z 轴偏移具数字读出器110 当前刀具 X 轴磨损偏移数字读出器111 当前刀具 Z 轴磨损偏移数字读出器112 当前刀具炮塔角度数字读出器113 电子手轮1速度数字读出器114 电子手轮2速度数字读出器115 电子手轮3速度数字读出器116 电子手轮切削锥尖角度数字读出器117 主轴转速为表面的速度数字读出器118 X/Y 坐标系统的旋转角度(比照 G68）119 激光网格间距数字读出器120 可缓冲增量点动数数字读出器121 当前滑轮最低轴转速数字读出器122 忽略 F 语言设置的进给速度数字读出器123 刀具支架偏移(前后支架之间）数字读出器124 当前电子手轮1速度数字读出器125 当前电子手轮2速度数字读出器126 使用电子手轮单步点动进给速度数字读出器127 编码器1与 X 轴之间的绝对值错误数字读出器128 编码器2与 X 轴之间的绝对值错误数字读出器129 编码器3与 X 轴之间的绝对值错误数字读出器130 间断处理时间（微秒)数字读出器131 分区编号-激光位置测量数字读出器132 轴6行程计数—系统调试专用数字读出器133 发动机超前数字读出器134 X 轴实际脉冲输出计数-调试专用数字读出器135 Y 轴实际脉冲输出计数-调试专用数字读出器136 Z 轴实际脉冲输出计数—调试专用数字读出器137 A 轴实际脉冲输出计数—调试专用数字读出器138 B 轴实际脉冲输出计数-调试专用数字读出器139 C 轴实际脉冲输出计数-调试专用数字读出器140 编码器1实际计数—调试专用数字读出器144 编码器5实际计数-调试专用数字读出器145 编码器6实际计数-调试专用数字读出器146 ModBus 装置64号输入数字读出器147 ModBus 装置65号输入数字读出器148 ModBus 装置66号输入数字读出器149 ModBus 装置67号输入数字读出器150 X 最大值软限制数字读出器151 Y 最大值软限制数字读出器152 Z 最大值软限制数字读出器153 A 最大值软限制数字读出器154 B 最大值软限制数字读出器155 C 最大值软限制数字读出器156 X 最小值软限制数字读出器157 Y 最小值软限制数字读出器158 Z 最小值软限制数字读出器159 A 最小值软限制数字读出器160 B 最小值软限制数字读出器161 C 最小值软限制数字读出器161 刀具支架前后距离数字读出器162 刀具支架前后距离数字读出器175 X 部分接触刀具台的半径/直径数字读出器176 Z 部分接触刀具台的半径/直径数字读出器177 保留数字读出器178 X 轴机器坐标—X 轴工作偏移数字读出器179 Y 轴机器坐标—Y 轴工作偏移数字读出器180 Z 轴机器坐标-Z 轴工作偏移数字读出器181 A 轴机器坐标—A 轴工作偏移数字读出器182 B 轴机器坐标-B 轴工作偏移数字读出器183 C 轴机器坐标—C 轴工作偏移数字读出器184 X 轴连续点坐标（机械加工 G52/G92）数字读出器185 Y 轴连续点坐标(机械加工 G52/G92）数字读出器186 Z 轴连续点坐标（机械加工 G52/G92）数字读出器187 A 轴连续点坐标(机械加工 G52/G92)数字读出器188 B 轴连续点坐标（机械加工 G52/G92）数字读出器189 C 轴连续点坐标（机械加工 G52/G92）数字读出器190 G28用 X 轴原点位置数字读出器191 G28用 X 轴原点位置数字读出器192 G28用 X 轴原点位置数字读出器193 G28用 X 轴原点位置数字读出器194 G28用 X 轴原点位置数字读出器195 G28用 X 轴原点位置数字读出器196 X 轴移动位置数字读出器197 Y 轴移动位置数字读出器198 Z 轴移动位置数字读出器199 A 轴移动位置数字读出器203 当前滑轮扭转方向204 当前 X 轴车削刀具偏移205 保留206 保留207 保留208 编码器 X 轴偏移纠正读取209 编码器 Y 轴偏移纠正读取210 编码器 Z 轴偏移纠正读取211 X 轴软限制最大值212 Y 轴软限制最大值213 Z 轴软限制最大值214 X 轴软限制最小值215 Y 轴软限制最小值216 Z 轴软限制最小值217 主轴顺时针转动秒数218 保留219 保留220 Brains 执行时间(毫秒) 221 探测半径222 子程序深度223 快速极限800 X 轴数字读出器801 Y 轴数字读出器802 Z 轴数字读出器803 A 轴数字读出器804 B 轴数字读出器805 C 轴数字读出器806 X 轴速度数字读出器807 Y 轴速度数字读出器808 Z 轴速度数字读出器809 A 轴速度数字读出器810 B 轴速度数字读出器811 C 轴速度数字读出器813 混合速度数字读出器814 已耗时数字读出器815 估计数字读出器816 当前行数数字读出器817 主轴要求数字读出器818 进给速度数字读出器821 进给速度极限(FRO）824 刀具编号数字读出器825 转轴 A 直径数字读出器826 转轴 B 直径数字读出器827 转轴 C 直径数字读出器828 点动增量数字读出器831 Y 轴夹具初始中断数字读出器832 Z 轴夹具中断数字读出器832 Z 轴夹具初始中断数字读出器833 A 轴夹具中断数字读出器833 A 轴夹具初始中断数字读出器834 B 轴夹具中断数字读出器834 B 轴夹具初始中断数字读出器835 C 轴夹具中断数字读出器835 C 轴夹具初始中断数字读出器836 当前刀具长度数字读出器OEM 发光二级管FCode 功能10 G92发光二极管11 主轴顺时针转动发光二极管12 冷冻剂少量加入发光二级管13 冷冻剂大量加入发光二级管14 连续点动模式发光二极管15 增加点动模式发光二极管16 Mach 坐标警告发光二极管17 极限进给发光二极管18 估计中发光二极管19 紧急事件发光二极管20 A 轴半径更正发光二极管21 B 轴半径更正发光二极管22 C 轴半径更正发光二极管23 软限制发光二极管24 焊炬运行光二极管25 真实主轴加速发光二极管26 真实主轴减速发光二极管27 刀具路径发光二极管28 刀具加载偏移发光二极管29 部分加载偏移(总是在6。

CNCDIY CNC Routing Machine SystemWebsite: Email: cncdiy_selling@USB to Parallel CardUser’s ManualLatest update: 28 November 2010The card features:Fully supporting all Mach3 versions，including the Mach3 R3.042.040 version.Supporting Windows series，including Windows2000/Xp/Vista/Windows7Most suitable for Mach3 users, their PC has not the parallel port devices.No need to install any USB drivers, it can be used after plugging in the computer.Full support for USB hot-swappable, the card is monitoring the USB connection status at any time.Fully supporting 3 or 4 axes CNC control systemFully supporting Mach3 software limitation and unit-backlash functions.With 200KHz output, which is suitable for connecting the servo or stepping motor system.Status indicator can be useful to show the USB connection, When the Mach3 is connecting with the card, the Status indicator is flashing.9 input channels with particular indicators, the input signal states can clearly shows.Feed Rate, Speed control function, feed rate or spindle speed can be controlned by the knob of the card and the related information can also be displayed on the Mach3 interface that a real-time speed chart and the spindle speed changes can be observed.With on-board isolated power supply, external power supply is not requested, simplifying power requirements of electronic control box for easy wiring, in addition, external power can also be applied for other purpose.10High-speed optocouplers with 10Mhz, 14 General coupler for isolating all of the input / output signal, this high-cost design can be provided are high performance and stable system.Copyright© 2010 CNCDIY CNC Routing Machine System. All Rights Reserved.Declarationz Although, the routing machine system is produced by CNCDIY Routing Machine System, it cannot be called a real commercial product. The user must require having relative knowledge about mechatronics. All matters concerning the machinery, electronics, computer equipment, are likely due to improper use or a virus, software compatibility reasons, result in failure, this failure may cause a certain degree of risk and economic losses. CNCDIY Routing Machine System does not bear the direct and indirect losses corresponding responsibilities.z Any routing machine you purchased from CNCDIY Routing Machine System is only paid for the price of the machine and relative device itself only, does not included any software and software training costs. You can follow this "User’s Manual" learning how to operate orthrough the network under the guidance from our staff. Each routing machine system isoperation normally after a standard test produce to identify the three-axis can be controlled and able to run imported tool path properly. This recognition of our work is completed. All the software training is not in our capacity. CNCDIY Routing Machine System is a vastCNC-DIY enthusiast platform, we are very happy in our own knowledge, ability and time to give novices within reach of as much as possible help, but please do not use these to help and look at the FAQ to make is that we have obligations.z Software copyright: This machine does not come with any software, operational use, and covered in this guide are all related software from the Internet, the original author enjoys copyright to the author's official Web site at your own download a trial version or purchase licensed software, because not authorized the use of for all damage caused by the software and legal issues from the users themselves.Reminderz The machine uses a parallel interface and control computer connected through the parallel port control software MACH3 controlled carving machine to run the various axes inaccordance with instructions, make sure you prepare for the routing machine control computer has a parallel port, and the required work in EPP parallel port mode, any other mode mayresult in engraving machine cannot operate normally, the EPP mode is set to be carried out in the computer motherboard BIOS, all manufacturers to set methods vary, please refer to the instructions to set up your computer. Part of the desktop computer does not have built-inparallel port, users can be purchased parallel port PCI expansion card slot to use. But anycommercially available USB-parallel port adapter does not allow normal operation of themachinez Controlling the computer should be dedicated and, if possible do not install other applications software; do not recommend the use of laptop computers to control the engraving machine, part of the notebook computer's battery-saving chip may interfere with the pulse signal, some parallel port voltage is low, may lead to pulse signal is lost the use of engraving machinecould not be properly controlled.Warningz The machine system is to rely on related software control, the need for the right software settings in order to function properly, in the absence of fully recognized under the temerity to set the correct test machine loaded knife can be dangerous or permanent damage to machinery.During the software installation and settings, do not open the control box power supply, in order to avoid malfunction causing damage.z Do not at any time the power electronic control box connected to the case, pulling the plug inserted above the line terminal; spindle power each time you open the speed control knob must be transferred before the low-end office and then start-up; both spindle switch or driver switches repetition interval of the switch at least once every 30 seconds or more; not payattention to the above questions is likely to cause some damage control circuits.z As the use of the AC110V or AC220V voltage, power state, do not open the electronic control cover, do not touch the spindle motor terminals, operation of the spindle motor drivenhigh-speed rotary cutting tool, do not touch, and a closer look at sculpture, the working must be worn goggles or protective masks! The operator must wear a protective mask and a goggle.WarrantyAll electrical products manufactured or marketed by CNCDIY Routing Machine System has a warranty period of 6 months from the day they are shipped out of our warehouses. The electrical products are included CNC driver and DC spindle driver only and the VFD driver is not includedThe mentioned warranty covers repair material and labor costs, at CNCDIY Routing Machine System facilities, incurred in the repair of the products.Within the warranty period, CNCDIY Routing Machine System will repair or replace the products verified as being defective. The purchaser must send the damaged or broken part back to Hong Kong office of CNCDIY Routing Machine System after providing photos to show the damage part and proving the causes of the problem to our staff.It is entirely up to CNCDIY Routing Machine System to determine whether a repair is to be considered under warranty.ContentsChapter 1 Basic Connection Diagram7 Chapter 2 Installation of Mach 3 8 Chapter 3 Setup for Mach 3 11 Chapter 4 Circuit designs of the control card 13 Chapter 5 Circuit Connections 14 Chapter 6 Manually Adjustment Functions 18 Chapter 7 PWM Output Functions 20 Chapter 8 Spindle Speed Measurement22 Chapter 9 Presetting of the USB to Parallel Converter261. Basic Connection Diagram[10 Input Channels]：USB ConnectionKnobSpindle Signal InputSpeed Stepping2. Installation of Mach 3This USB to Parallel port converter is not requested to be installed any software.Step 1 - Please download the latest Mach3 version at the official website:/downloads.phpStep 2 - Installation the Mach 3. You can select the Parallel Port Driver or deselect it.Step 3 – Download the USB-Parallel Converter Driver.rar in .Select “USB to Parallel Converter” under the “Electrical Accessories” on the left menu.Then, download the “USB-Parallel Converter Driver.rar” under the AttachmentsStep 4 – Unzip the USB-Parallel Converter Driver.rarStep 5 – Copy the “UsbMove.dll” to C:\Mach3\PlugIns.Step 6 - Connecting the magnetic ring at the both ends of the USB cable and plugging the USB cable to your PC and the USB to Parallel Converter.Step 7 - Start the Mach 3 software, a dialogue of “Motion Control Hardware Plugin sensed!!” is shown. Please select the “Xulifeng- Mach3-USB-Motion-Card”. Do not check the “Don't ask me this again”.If the converter has been connected successfully, a message will be shown as below3. Setup for Mach 3Step 1 – Select “Ports and Pins” under the “Config”.IgnoreStep 2 – Setup the input singles. There are 9 TTL input channels. The channels number is from 0 to 8. The pin number of 10 is used to connecting the Emergency Stop buttonPut a tick “√”Enter “15”Suggest pick a cross “X” to set high signal level.Step 3 – Setup the Output signals, there are 8 TTL output channels.5V: Isolated power supply (120mA) (Open drain) Input: 5V 、7mAOutput: Maximum 24V /500mAPWM: PWM Output for spindle speed control, 12V/13mA (Open drain) S+/S-: Signal input of the spindle speed sensor (6mA) (Open drain)Put a tick “√”4. Circuit designs of the control card4.1 Axial output4.2. 9 TTL input single channelsAcceptable Input voltage is 5V and the input current is7mA4.3. 8 TTL output channelsMaximum loading voltage is 24V and the maximum driven current is 500mA at low voltage level, otherwise, high impedance is provided.GND5. Circuit Connections5.1 Directly connecting to single axis stepping motor driverIf your stepping motor control driver is not included a pull-up resistor located between the 5V power and the input port of the card, a pull-up resistor must be installed between them.Resistor Internal driveoptocoupler5.2 Connecting tointerface cardIf your interface card or control card are not included a pull-up resistor located between the 5V power and the input port of the card, a pull-up resistor must be installed between them.5.3 15 TTL Input ChannelsThere are two methods of voltage power supply – Internal or External5.3.1 Internal voltage power supplyNote： between the power source and each input channel!For the external power voltage is over 24V, 3K Ω resistor must be used，For the external power voltage is over 12V, 1.5K Ω resistor must be used.5.4 8 TTL Output ChannelsThere are two connections of low loading and high loading devices.5.4.1 Low loading devices5.4.2 High loading devicesinstalled for protection6. Manually Adjustment FunctionsPlease complete the steps in Chapter 4.Step 1 – Go to “Config Plugins ” under “Config ” to go into PlugIn Control and Activation.After connecting the USB to Parallel Converter, the tick “√”, must be shown, otherwise, please check the connection between the Converter and the computerStep 2 - After check the “Config ”, USB Motion Card Setting will be shown. You can select one of the functions which is able to controlled by the external knob. Please select “External ”in your particular setting. Then, click “OK” to Exit.Now, you can try to turn the knob to adjust your selected function.7. PWM Output Functions7.1 Software SetupStep 1 - Go to “Spindle Setup ”，select “Use Spindle Motor Output ”and “PWM Control ”. In the “PWMBase Freq.” input PWM frequency ，the range is between 1 and 60 and the unit isKHz.Step 2 – Select “Spindle Pulleys” under “Config” to go to “Pulley Selection”For other setting for the spindle, please refer to the official Mach 3 manual.7.2 Hardware SetupPut Ticks “√”Enter PWM Freq.（KHz ） Range ：1-60Enter output pin number7.2.1 Select internal 5V voltage powerEnter the following data on the “Diagnostics(Alt 7)” manually. 1. Enter “M3”，the particular relay will be activated （If the spindle system is controlled by the relay ）.2.Enter “S10000”，Spindle starting.3.Enter “M5”，Spindle stopped.8. Spindle Speed MeasurementStep 1 – Go to “Config Plugins” under “Config” to go into PlugIn Control and Activation.Check the“Config”to entry the “USB Motion Card” Step 2 - Then, click “OK” to Exit.After connecting the USB to Parallel Converter, the tick “√”, must be shown, otherwise, please check the connection between the Converter and the computerInput pulse number per eachrotation of the spindle rotorStep3 – Back to the “Spindle Speed Panel” on the Mach 3 interfaceStep 4 – In addition, the spindle operating states can be obverse form the spindle start to spindle stop.Step 5 – DIY sensorThe DIY sensor is used to measure the rotating speed of the spindle. You can make your own sensor to provide electrical pulses for the system. If your sensor can provide two pulses in one rotation of the spindle, please set the “Pulse per Rotate” in the “USB Motion Card” to 2.Physical sensor designNote: Be carefully about the direction of the magnetic poles of the magnetRotation plateConnected withHall Element “44E”the rotor of theMagnetsDiagram of the spindle speed sensor part of the USB to Parallel ConverterConnection Diagram of between the Hall Element and the USB to Parallel Converter9. Presetting of the USB to Parallel ConverterStep 1 – Go to “Config Plugins” under “Config” to go into PlugIn Control and Activation. Check the“Config”to entry the “USB Motion Card”Then, click “OK” to Exit. “G Code”Running Speed“Jog”Speed PresetAfter connecting the USB to Parallel Converter, the tick “√”, must be shown, otherwise, please check the connection between the Converter and the computerContact Usz CNCDIY Routing Machine System – Hong KongWebsite: Email: cncdiy_selling@MSN: cncdiy@Skype: cncdiy@Forum:(English): /index.htmForum:(English): /index.htmWe hope that you can share your experiences with using our machines! Otherwise, If you have any problem with using our product, please feel free to leave a message on this forum.© 2010 CNCDIY CNC Routing Machine System. All Rights Reserved.。