ASME IX WPS表格 焊接工艺规程 中英文对照

ASME,IX,20SiMn+2Cr13焊接工艺规程WPSXXXXXXXXXX 有限公司焊接工艺规程（WPS）公司名称：Company NameXXXXXXXXXX 有限公司编制 Prepared审批ApprovedWPS NO. WPS-1906 版本 REV.A 日期 Date2019.11.12 PQR No PQR-1906 焊接方法Welding ProcessGTAW 自动化程度TYPE(S)手工焊接 Manual 接头 JOINTS (QW-402)详图：接头型式：坡口对接或角焊缝 Joint Design：Groove or Fillet根部间隙：见接头图 See Sketchthe root spacing 衬垫 Backing ：GTAW：有或无With or Without 成型块 Retainers ：无Without 接头型式按图纸要求Joint design may be per applicable drawing requirement 母材Base Metals（QW-403）材料标准号Base Metal Specification：JB/T 1270；材料等级Grade：20SiMn与to 材料标准号Base Metal Specification：GB/T 1220；材料等级Grade：2Cr13 相焊评定的厚度范围：Thickness Range: 母材Base Metal：坡口焊缝Groove:1.5-12 mm角焊缝Fillet：所有 All最大焊道厚度 Maximum pass thickness ： 13mm焊接方法 Welding ProcessGTAW 填充金属 Filler Metals（QW-404）SFA No. SFA -5.9 ER309L F-No. 6 A-No. 8 填充金属尺寸 Size of FillerMetals2.0mm, 2.4mm 填充金属产品形式 Filler metal product form实芯焊丝 Solid填充金属 Filler metal有 Must be added 评定的焊缝金属厚度范围 Weld Metal Thickness Range: 坡口焊缝 Groove Max:12mm 角焊缝 Fillet 所有 All 焊剂类型 Flux added 不使用焊剂 Without 可熔化嵌条 Consumable Insert不带嵌条 Without 焊接位置 POSITIONS （QW-405）坡口焊缝位置 Position(s) of Groove所有位置 All 角焊缝焊缝位置 Position(s) of Fillet所有位置 All 焊接方向 Welding Progression:向上 Up预热 PREHEAT （QW-406）预热温度和预热方式Preheat Temperature and Preheat MethodMinimum150℃(2Cr13 母材侧)；火焰或电加热 Flame or Electric最高层间温度Interpass Temperature, Maximum250℃ 预热保持时间和温度Preheat Maintenance不要求 Not required焊后热处理 POSTWELD HEAT TREATMENT （QW-407）N/A 温度范围 TemperatureRange-- 时间范围 Time Range-- 气体 GAS （QW-408）气体 Gas(es) 混合比量 Mixture 流量 Flow Rate 焊接保护气 ShieldingAr 99.99% -- 8-15 L/Min 尾部保护气 Trailing无 No -- -- 背面保护气 BackingAr 99.99% -- 8-15 L/Min 焊接技巧 TECHNIQUE （QW-410）直进焊或摆动焊 String or Weave Bead摆动或直进焊 Weave Bead or string嘴孔或喷嘴尺寸 Orifice or Gas Cup Size8.0mm 或or 10.0mm 打底焊道和中间焊道的清理方法Initial andInterpass Cleaning刷或打磨 Brushing or Grinding背面清根方法 Method of Back Gouging需要时，采用气刨、机械加工、凿或打磨的方法Arc-gouging,maching,chipping or grinding,when applicable 每侧多道焊或单道焊 Multiple or Single Pass (Per Side)多道焊或单道焊 Multiple or Single Pass多极焊或单极焊 Multiple or Single Electrodes单极焊 Single Electrode锤击有无 Peening无 No 摆动宽度、频率及两侧驻留时间 Width, frequency, or dwell time ofoscillation technique-- 电极间距 The spacing of multiple electrodes-- 电特性 ELECTRICAL CHARACTERISTICS（ QW-409）钨极尺寸和类型 Type or size of tungsten electrode直径 2.5mm，铈钨 Ce- tungsten-- 直流电源脉冲 Pulsing current无脉冲 No pulsing -- 焊层 Weld Layers 焊接方法 Process 填充金属 *Filler Metal 电流 Current 电压 Volt Range (V) 焊接速度 Travel SpeedRange (mm/min) 其它 Others 种类 Class 直径Dia.(mm). 类型和极性 Polar 安培 Amp. Range 坡口焊缝 Groove GTAW ER309L 2.0,2.4 直流正接 DCEN80-130 -- --角焊缝 FilletGTAW ER309L 2.0,2.4 直流正接 DCEN 80-130 -- -- *焊条直径可以由焊工根据实际接头选择。

ASMEIXWPS表格焊接工艺规程中英文对照预览说明:预览图片所展示的格式为文档的源格式展示,下载源文件没有水印,内容可编辑和复制WELDING PROCEDURE SPECIFICATIONS (WPS)焊接工艺规程WPS NO. _______________ Rev. No. _________________ Page ofBy 签字人DateSupporting PQR No.(s) 日期对应的工艺评定编号Date__________ 日期_______________________ Welding Process(es) Type(s) 焊接方法____________________________ 自动化等级______________________________________________________________ (Automatic, Manual, Machine, or Semi-Automatic) (自动、手工、机动或半自动)Company Name公司名称 WPS No.焊接工艺规程编号Rev. No.修改号*Each base metal-filler metal combination should be recorded individually.WELDING PROCEDURE SPECIFICATIONS (WPS)焊接工艺规程WPS NO. _________________ Rev. No. ___________________ Page of Pulsing Current 脉冲电流Heat Input ( Max.)热输入(最大)Tungsten Electrode Size and Type ( Pure Tungsten,2Thoriated etc.)钨极尺寸和型号(纯钨,2%钍钨极等) Mode of Metal Transfer for GTAW (FCAW) ( Spray Arc, Short Circuiting Arc, et 熔滴过渡型式(射流或短路)Electrode Wire Feed Speed Rang 送丝速度范围____________________________________________________________________ __________________Other 其它TECHNIQUE 焊接技术(QW-410)Stri ng or Weave Bead 直进焊或摆动焊____________________________________________________________________ __________________ Orifice or Gas Cup Size 嘴孔或喷嘴尺寸 mm Initial and Interpass Cleaning打底焊道和中间焊道的清理方法(Brushing, Grinding, etc.)( 刷理或打磨等等) ______________________Method of Back Gouging背面清根方法Oscillati on 横摆方法____________________________________________________________________ ____________________________________ Con tact Tube to Work Dista nee 导电嘴至工件距离____________________________________________________________________ ________ Multiple or Single Pass 多道焊或单道焊 (Per Side)( 每侧) _________________________________________________________________ Multiple or Single Electrodes 多丝焊或单丝焊Travel Speed 焊接速度(Range)(范围) ____________________________________________________________________ _____________Peening 锤击Use of thermal processes 使用热工艺____________________________________________________________________ ___________________ Other 其它对于每一母材-填充金属的组合均需分别填表Date 日期。

焊接工艺规程（WPS）WELDING PROCEDURE SPECIFICATION (WPS)公司名称Company Name：焊接方法Welding Process(es)：PQR辅助文件号Supporting PQR No.(s)：采用的接头设计JOINT DSIGN USED类型Type：单面焊缝Single [ ] 双面焊缝Double Weld [ ] 衬垫Backing：是Yes [ ] 否No[ ]衬垫材料Backing Materical：根部间隙Rooting opening：钝边尺寸Root Face Dimension：坡口角度Groove Angle：半径Radius (J-U)：背部清根Backing：是Yes [ ] 否No[ ]方法Method：母材BACE METALS材料规格Material Spec.：类型或级别Type or Grade：厚度Thickness：坡口Groove：角焊缝Fillet：直径（圆管）Diamcter(Pipe)：填充金属FILLER METALSAWS 规定AWS Specification：AWS 类别AWS Classification：保护SHIELDING焊剂Flux：气体Gas：焊丝—焊剂（等级）Electrode-Flux(Class)：预热PREHEAT预热温度，最低Preheat Temp,Min：道间温度，最低Interpass Temp,Min：最高Max：标识编号Identification #：修改Revision：日期Date：修改人By：批准人Authorized by：日期Date：类型Type—手工Manual[ ] 半自动semi-Automatic[ ] 机械Machine[ ] 自动Automatic[ ]位置POSITION坡口位置Position of Groove：角焊缝Fillet：立焊方向Vertical Progression：上行Up[ ] 下行Down[ ] 电特性ELECTRICAL CHARACTERISTICS过渡形式（GMAW）Transfer Mode(GMAW)短路Short-Circuting：[ ] 熔滴Globular：[ ]喷射Spray：[ ]电流Current：交流AC：[ ] 直流反接GCEP：[ ]脉冲Pulsed：[ ] 直流正接DCEN：[ ] 钨极（GTAW）Tungsten Electrode尺寸Size：类型Type：技术TECHNIQUE直线或横向摆动喊道Stringer or Weave Bead：多道或单道（每边）Multi-pass or Single Pass(per side)：焊丝数Numbei of Electrodes：焊丝间隔Electrode Spacing 纵向Longitudinal：横向Lateral：角度Angle：导电咀到工件距离Contact Tube to Work Distance：锤击Peening：道间清理Interpass Cleaning：焊后热处理POSTWELD HEAT TREATMENT温度Temp.：时间Time ：。

QW-482Company Name China Tianchen Engineering Corporation (TCC) ByWelding Procedure Specification No. DateRevision No. DateWelding Process(es) SMAW Type(s) Manual(Automatic,Manual,Machine,or Semi-Automatic)JIONTS (QW-42) DetailJoint Design V-GrooveRoot Spacing 2mmBacking: Yes No NoBacking Material (Type)□Metal □Nonfusing Metal□Nonmetallic □OtherBASE METALS (QW-403)P-No. I Group No. 1 to P-No. I Group No. 1 ORSpecification and type/grade or UNS Numberto Specification and type/grade or UNS NumberORChem. Analysis and Mech. Prop.to Chem. Analysis and Mech. Prop.Thickness Range:Base Metal: Groove 4~12mm Fillet No LimitMaximum Pass Thickness ≤1 /2 in. (13 mm) (Yes) yes (No)OtherFILLER METALS (QW-404) 1 2 Spec. No. (SFA)AWS No. (Class) AWS A5.1F-No.A-No.Size of Filler MetalsFiller Metal Product Form Ф3.2 - Ф4.0mmSupplemental Filler MetalWeld Metal Thickness Range:GrooveFilletElectrode-Flux (Class)Flux TypeFlux Trade NameConsumable InsertOther*Each base metal-filler metal combination should be recorded individually.QW-482 (Back)WPS No. Rev.POSITIONS (QW-405)Position(s) of Groove 4G Welding Progression: Up √Down Position(s) of Fillet 4G Other POSTWELD HEAT TREATMENT (QW-407) Temperature Range —Time Range —Other —PREHEAT (QW-406)Preheat Temperature, Minimum —Interpass Temperature, Maximim —Preheat Maintenance —Other GAS (QW-408)Percent CompositionGas(es) (Mixture) Flow RateShieldingTrailingBackingOtherELECTRICAL CHARACTERISTICS (QW-409)Weld Pass(es) ProcessFiller MetalCurrentType andPolarityAmps(Range)(A)WireFeedSpeedEnergy orPower(J/mm)Volts(V)TravelSpeed(mm/min)Other Classification DiameterRoot Filler Cap SMAWSMAWSMAWA5.1 E7018A5.1 E7018A5.1 E70183.2mm3.2/4.0mm3.2/4.0mmDC (+)DC (+)DC (+)90-130120-190120-1801900-20001970-25902000-259018-2618-2618-2650-10050-15050-140Pulsing Current Heat Input (max.)Tungsten Electrode Size and TypeMode of Metal Transfer for GMAW (FCAW)OtherTECHNIQUE (QW-410)String or Weave BeadOrifice, Nozzle, or Gas Cup SizeInitial and Interpass Cleaning (Brushing, Grinding, etc.) Glassing Machine or Wire BrushMethod of Back Gouging Scarfing or Glassing MachineOscillation SwingContact Tube to Work DistanceMultiple or Single Pass (Per Side) SingleMultiple or Single ElectrodesElectrode SpacingPeeningOther。

××公司××Co., Ltd.焊接工艺说明书Welding Procedure Specification (WPS)P1/3 焊接工艺规程编号WPS No. WPS-2011-01 日期Date 2011-8-18所依据工艺评定报告编号Supporting PQR No.(s) PQR-2011-01焊接工艺规程修改号WPS Revision No. Rev.0 日期Date 2011-8-18焊接方法Welding Process(es) 埋弧焊SAW 操作类型Type(s) 机械machine接头(QW-402) 见施工图JOINTS (QW-402) according to the drawing接头设计Joint Design根部间隙Root Spacing衬垫Backing：Yes √ No衬垫材料（类型）Backing Material (Type)(Refer to both backing and retainers)■金属□非熔化金属Metal Nonfusing Metal□非金属□其它Nonmetallic OtherWithout Retainer无成型块母材BASE METALS（QW-403）P-No. 1 Group No. all to P-No. 1 Group No. all或Or标准与级别/组号或UNS号Specification and type/grade or UNS Number标准与级别/组号或UNS号to Specification and type/grade or UNS Number或Or化学成份与机械性能Chem. Analysis and Mech. Prop.化学成份与机械性能to Chem. Analysis and Mech. Prop.厚度范围Thickness Range:母材Base Metal: 坡口焊Groove 5~35 mm 角焊Fillet 不限not limited管子直径范围Pipe Dia. Range: 坡口焊Groove / 角焊Fillet /单道最大厚度Maximum Pass Thickness≤1/2in.(13mm) (yes) √ (No)其它Other /。

Welding Procedure Specification焊接工艺规程编号Welding Procedure Specification No.页数P age1of2工程名称Project Name工程编号Project No.产品名称(施焊部位)Product or Joint Name产品编号（管线号、焊缝编号）Project,Pipeline or Welding No.焊接工艺评定报告编号PQR No.焊接施工执行标准Acceptance Criteria焊接接头Joints:焊接方法Welding Process操作类型（手工，自动，半自动）Operation T ypes(Manual,Automatic,Semi-Auto)坡口形式Groove T ype垫板（材料及规格）Backing简图（坡口型式、尺寸、焊接顺序示意图）Sketch:母材Base Metals材料标准Material Specification类型或牌号T ype or Grade与材料标准Material Specification类型或牌号T ype or Grade相焊厚度Thickness直径Diameter其它Other填充金属Filler Metals填充金属标准Specification型号Classification牌尺号Brand 寸Size烘干温度/时间Dry T emperature or time 熔敷焊缝厚度Thickness of Deposited weld 其它Other焊接位置P ositions坡口位置P osition of Groove焊接方向（向上、向下）Welding Progression(Uphill,Downhill)角焊缝位置Fillet Weld--预热Preheat预热温度Preheat T emperature 层间温度Interpass T emperature 后热P ostheating其它OtherProcess牌号Welding Procedure Specification焊接工艺规程编号Welding Procedure Specification No.页数P age 2 of 2焊后热处理 PWHT 温度 T emperature 时间 Time升温速率 Heating Rate 降温速率 Cooling Rate气体 Gases保护气体 Shielding Gases 尾部气 T railing Gases 背部气 Backing Gases气体 Gases 混合比 Mixture 流量 Flow Rate电特性 Electrical Characteristics 电流种类 Current T ype 极性 Polarity 电流范围（A ）Amps Range 电压（V ）V olts钨极尺寸及类型 Electrode Size,Type送丝速度 Electrode Wire Fed Speed Range其它 Other焊道层数Weld Layer(s)焊接方法填充金属 Filler Metal直径Class Dia电流 Current类型/极性 安培(A) T ype/Polar Amp(s)电压范围(V)V olt Range焊接速度T ravel speed cm/min线能量Kj/cm焊接技术 Welding T echnique 焊接速度直接或摆动焊道 摆动方式T ravel Speed String or Weave BeadOscillation喷嘴尺寸焊前清理或层间清理方法Orifice Cup or Nozzle Size Met ho d of Initial and Interpass Cleaning 背面清根方法单道焊或多道焊（每面）Met ho d of Back Gouge Single pass or Multiple Pass （Each Side ）导电嘴至工件距离（每面）单焊丝或多焊丝锤击Contact T ube-Work Distance （Each Side ） Single or Multople ElectrodesP eening其他 Other ：编制 Prepared By日期 Date 审核 Reviewed By日期 Date 批准 Approved By日期 Date。

WELDING PROCEDURE SPECIFICATIONS (WPS)焊接工艺规程WPS NO. _______________ Rev. No. _________________ Page ofBy 签字人DateSupporting PQR No.(s) 日期 对应的工艺评定编号Date__________ 日期 _______________________ Welding Process(es) Type(s) 焊接方法 ____________________________ 自动化等级 ______________________________________________________________(Automatic, Manual, Machine, or Semi-Automatic) (自动、手工、机动或半自动)Company Name公司名称 WPS No.焊接工艺规程编号Rev. No.修改号*Each base metal-filler metal combination should be recorded individually.WELDING PROCEDURE SPECIFICATIONS (WPS)焊接工艺规程WPS NO. _________________ Rev. No. ___________________ Page ofPulsing Current 脉冲电流Heat Input ( Max.)热输入(最大)Tungsten Electrode Size and Type ( Pure Tungsten,2Thoriated etc.)钨极尺寸和型号(纯钨,2%钍钨极等) Mode of Metal Transfer for GTAW (FCAW) ( Spray Arc, Short Circuiting Arc, et 熔滴过渡型式(射流或短路)Electrode Wire Feed Speed Rang 送丝速度范围 ______________________________________________________________________________________Other 其它TECHNIQUE 焊接技术(QW-410)Stri ng or Weave Bead 直进焊或摆动焊 ______________________________________________________________________________________ Orifice or Gas Cup Size 嘴孔或喷嘴尺寸 mmInitial and Interpass Cleaning打底焊道和中间焊道的清理方法(Brushing, Grinding, etc.)( 刷理或打磨等等) ______________________Method of Back Gouging背面清根方法Oscillati on 横摆方法 ________________________________________________________________________________________________________ Con tact Tube to Work Dista nee 导电嘴至工件距离 ____________________________________________________________________________ Multiple or Single Pass 多道焊或单道焊 (Per Side)( 每侧) _________________________________________________________________ Multiple or Single Electrodes 多丝焊或单丝焊Travel Speed 焊接速度(Range)(范围) _________________________________________________________________________________Peening 锤击Use of thermal processes 使用热工艺 _______________________________________________________________________________________ Other 其它对于每一母材-填充金属的组合均需分别填表Date 日期。

目 录/CONTENT1.目的 Purpose2.编写依据 Compiling basis3.焊接工程师职责 Responsibility of welding engineer4.焊接质量检查员职责 Responsibility of quality inspector5.焊接工艺（PQR、WPS）welding procedure6.电焊工管理 Welder management7.焊接消耗品控制 Welding consumable control8.焊接追踪程式计划 Weld tracking plan9.附录 Attachment1)焊接工艺指导书（WPS）Welding Procedure Specification2)Acceptance criteria for welds焊缝验收准则3)合格焊工登记表Registration form for accepted welder4)焊条日发放记录表Record form for daily issuing rods5)焊丝日发放记录表Record form for daily issuing wires1、目的 Purpose为了确保CSPC南海石化项目管道焊接工程质量，特编制此焊接控制手册。

We establish this welding control manual so as to assure welding project quality for piping of CSPC Nanhai Petrochemicals Project.2、编制依据 BasisCSPC南海石化项目文件：CSPC Nanhai Petrochemicals documents:1）PR－8710－0000－0025 Welding Program Procedure《焊接计划》2）PR－8710－0000－0026 Welder Training And Qualification Procedure 《焊工培训和资格评定》3）PR－8710－0000－0038 Welding Control Procedure 《焊接控制程序》4）DEP 30.10.60.18-CSPC Welding of metals5）GN－8710－3000－1002 《电焊工考试与管理规则》（附件十二） GN－8710－3000－1002《electric welder examination and managementregulation》(attachment twelve)美国机械工程师协会标准：American Society of Mechanical Engineer Codes:ASME B31.1、 ASME B31.3、 ASME IX国内标准：national standardGBJ50236－98、GB50235－973、现场焊接工程师职责responsibility of field welding engineer3.1.负责准备、发布、保存被业主批准的焊接程序、标准、规范及焊工数据库、程序资格认定测试、WPS以及PQR认定记录。

焊接工艺规程（WPS ）WELDING PROCEDURE SPECIFICATION (WPS)公司名称 Company Name ： 焊接方法 Welding Process(es)： PQR 辅助文件号 Supporting PQR No.(s): 采用的接头设计 JOINT DSIGN USED 类型Type ：单面焊缝 Sing ―]双面焊缝 Double Weld [—]— 修改 Revision : 日期Date ： 修改人 By ： 批准人 Authorized by :日期 Date ：类型 Type —手工 Manual[] 半自动 semi-Automatic[]机械 Machine]]自动 Automatic]]位置 POSITION坡口位置 Position of Groove : 角焊缝 Fillet :衬垫 Backing :是 Yes [] 否 No[] 衬垫材料 Backing Materical : 根部间隙 Rooting opening : 钝边尺寸 Root Face Dimension : 坡口角度 Groove Angle : 半径 Radius (J-U):背部清根Backing :是Yes [] 否No[] 方法 Method : 母材 BACE METALS 材料规格 Material Spec.: 类型或级别 Type or Grade : 厚度 Thickness :坡口 Groove : 角焊缝 Fillet :直径(圆管) Diamcter(Pipe):填充金属 FILLER METALS 立焊方向 Vertical Progression :上行 Up[]下行 Down[] 电特性 ELECTRICAL CHARACTERISTICS 过渡形式(GMAW ) Transfer Mode(GMAW) 短路 Short-Circuting :[]熔滴 Globular :[]喷射 Spray :[]电流 Current : 交流 AC :[ ]直流反接 GCEP :[]脉冲 Pulsed :[]直流正接DCEN :[]钨极 (GTAW ) Tungsten Electrode尺寸 Size :类型 Type :技术 TECHNIQUE直线或横向摆动喊道 Stringer or Weave Bead : 多道或单道(每边)Multi-pass or Single Pass(per side):焊丝数 Numbei of Electrodes :焊丝间隔 Electrode Spacing 纵向 Longitudinal :AWS 规定 AWS Specification : AWS 类别 AWS Classification : 保护 SHIELDING 焊剂Flux : 气体Gas :焊丝一焊剂(等级)Electrode-Flux(Class):预热 PREHEAT横向 Lateral : 角度Angle :导电咀到工件距离 Contact Tube to Work Distance :锤击 Peening :道间清理 Interpass Cleaning :焊后热处理 POSTWELD HEAT TREATMENT 预热温度，最低 Preheat Temp,Min : 道间温度，最低 Interpass Temp,Min :最高 Max :温度 Temp.:时间Time :。