Quick Start Guide00825-0100-4803, Rev GAOctober 2021 Rosemount™ 3051S and 3051SF Series Flow Meter MultiVariable™ TransmittersQuick Start Guide October 2021 ContentsAbout this guide (3)Mount the transmitter (5)Consider housing rotation (11)Set the switches (12)Connect wiring and power up (13)Engineering Assistant installation (17)Flow configuration (19)Verifying device configuration (28)Trimming the transmitter (32)Safety instrumented systems installation (33)Product certifications (34)2Rosemount 3051SMVOctober 2021Quick Start Guide1About this guideThis guide provides basic guidelines to install the Rosemount 3051SMultiVariable Transmitter. It also provides the basic Rosemount 3051SMVconfiguration guidelines for the Rosemount 3051SFA, Rosemount 3051SFC,and Rosemount 3051SFP. It does not provide instructions for detailedconfiguration, diagnostics, maintenance, service, troubleshooting, orinstallations. Refer to the Rosemount 3051SMV Reference Manual for moreinstruction. The manual and this guide are also available electronically at/Rosemount.1.1Safety messagesWARNINGFailure to follow these installation guidelines could result in death orserious injury.Ensure only qualified personnel perform the installation.ExplosionsExplosions could result in death or serious injury.Installation of device in an explosive environment must be in accordancewith appropriate local, national, and international standards, codes, andpractices.Review the Hazardous Locations Certifications for any restrictionsassociated with a safe installation.Process leaksProcess leaks could result in death or serious injury.Install and tighten thermowells and sensors before applying pressure.Do not remove the thermowell while in operation.Conduit/cable entriesUnless marked, the conduit/cable entries in the transmitter housing usea ½–14 NPT thread form. Entries marked “M20” are M20 × 1.5 threadform. On devices with multiple conduit entries, all entries will have thesame thread form. Only use plugs, adapters, glands, or conduit with acompatible thread form when closing these entries.When installing in a hazardous location, use only appropriately listed orEx certified plugs, glands, or adapters in cable/conduit entries.Quick Start Guide3Quick Start Guide October 2021 WARNINGElectrical shockElectrical shock could cause death or serious injury.Avoid contact with the leads and terminals. High voltage that may bepresent on leads can cause electrical shock.Unless marked, the conduit/cable entries in the housing use a ½–14 NPTthread form. Entries marked “M20” are M20 × 1.5 thread form. Ondevices with multiple conduit entries, all entries will have the samethread form. Only use plugs, adapters, glands, or conduit with acompatible thread form when closing these entries.When installing in a hazardous location, use only appropriately listed orEx certified plugs, glands, or adapters in cable/conduit entries.Physical accessUnauthorized personnel may potentially cause significant damage to and/ormisconfiguration of end users’ equipment. This could be intentional orunintentional and needs to be protected against.Physical security is an important part of any security program andfundamental to protecting your system. Restrict physical access byunauthorized personnel to protect end users’ assets. This is true for allsystems used within the facility.4Rosemount 3051SMVOctober 2021Quick Start Guide 2Mount the transmitter2.1Liquid flow applicationsProcedure1.Place taps to the side of the line.2.Mount beside or below the taps.3.Mount the transmitter so that the drain/vent valves are orientedupward.AA. Direction of flow2.2Gas flow applicationsProcedure1.Place taps in the top or side of the line.Mount beside or above the taps.2.A. Direction of flowQuick Start Guide52.3Steam flow applicationsProcedure1.Place taps to the side of the line.2.Mount beside or below the taps.3.Fill impulse lines with water.AA. Direction of flow2.4Mounting bracketsFigure 2-1: Mounting Bracket – Coplanar FlangePanel mountPipe mountQuick Start Guide October 2021 6Rosemount 3051SMVFigure 2-2: Mounting Brackets – Traditional FlangePanel mountPipe mountFigure 2-3: Mounting Brackets – In-linePanel mountPipe mount2.5Bolting considerationsIf the transmitter installation requires assembly of a process flange,manifold, or flange adapters, follow these assembly guidelines to ensure atight seal for optimal performance characteristics of the transmitter. Onlyuse bolts supplied with the transmitter or sold by Emerson as spare parts.Figure 2-4 illustrates common transmitter assemblies with the bolt lengthrequired for proper transmitter assembly.October 2021Quick Start Guide Quick Start Guide7Figure 2-4: Common Transmitter AssembliesA 4 × 1.75-in.(44 mm)D4 × 1.75-in.(44 mm)4 × 2.25-in.(57 mm)C4 × 1.75-in. (44 mm) 4 × 1.50-in.(38 mm)4 × 2.88-in.(73 mm)A.Transmitter with coplanar flange B.Transmitter with coplanar flange and optional flange adapters C.Transmitter with traditional flange and optional flange adapters D.Transmitter with coplanar flange and optional Rosemount Conventional Manifold and flange adaptersNoteFor all other manifolds, contact Customer Central technical support.Bolts are typically carbon steel or stainless steel. Confirm the material byviewing the markings on the head of the bolt and referencing Table 2-1 . Ifbolt material is not shown in Table 2-1, contact the local Emersonrepresentative for more information.Use the following bolt installation procedure:Procedure1.Carbon steel bolts do not require lubrication and the stainless steelbolts are coated with a lubricant to ease installation. However, noadditional lubricant should be applied when installing either type ofbolt.2.Finger-tighten the bolts.3.Torque the bolts to the initial torque value using a crossing pattern.See Table 2-1 for initial torque value.4.Torque the bolts to the final torque value using the same crossing pattern. See Table 2-1 for final torque value.Quick Start Guide October 20218Rosemount 3051SMVOctober 2021Quick Start Guide5.Verify the flange bolts are protruding through the sensor modulebefore applying pressure (see Figure 2-5).ExampleTable 2-1: Torque Values for the Flange and Flange Adapter BoltsFigure 2-5: Proper Bolt InstallationA.BoltB.Sensor moduleQuick Start Guide92.6O-rings with flange adaptersWARNINGFailure to install proper flange adapter O-rings may cause process leaks,which can result in death or serious injury. Only use the O-ring that isdesigned for its specific flange adapter.DA.Flange adapterB.O-ring C.PTFE-based profile (square)D.Elastomer profile (round)Whenever the flange or adapters are removed, visually inspect the O-rings.Replace them if there are any signs of damage, such as nicks or cuts. If the O-rings are replaced, re-torque the flange bolts and alignment screws afterinstallation to compensate for seating of the O-rings.Quick Start Guide October 202110Rosemount 3051SMV3Consider housing rotationTo improve field access to wiring or to better view the optional LCD display:Procedure1.Loosen the housing rotation set screw.2.Turn the housing up to 180° left or right of its original (as shipped)position.3.Re-tighten the housing rotation set screw.Figure 3-1: Transmitter Housing Set ScrewA.LCD displayB.Housing rotation set screw (3/32-in.)CAUTIONDo not rotate the housing more than 180° without first performing adisassembly procedure. Over-rotation may sever the electricalconnection between the sensor module and the electronics.4Set the switchesThe transmitter’s default configuration sets the alarm condition to high (HI)and the security to off.Procedure1.If the transmitter is installed, secure the bus and remove power.2.Required: Remove the transmitter cover opposite the field terminalside. Do not remove the instrument covers in explosiveenvironments when the circuit is live.3.Slide the Security and Alarm switches into the preferred position byusing a small screwdriver.NoteThe Security switch will need to be in the off position in order to makeany configuration changes.4.Required: In order to meet explosion-proof requirements, reinstallthe housing cover and tighten so the cover is fully seated with metalto metal contact between the housing and cover. After the cover isseated properly, replace the flathead screw located on the bottom ofthe housing cover.Figure 4-1: Transmitter Switch ConfigurationA BA.SecurityB.AC Termination5Connect wiring and power upCAUTIONDo not connect the power across the test terminals. Power could damagethe test diode in the test connection. Twisted pairs yield best results. Use 24to 14 AWG wire and do not exceed 5,000 ft. (1500 m).Use the following steps to wire the transmitter:Procedure1.Remove the cover on the field terminals side of the housing.2.Connect the positive lead to the “PWR/COMM +” terminal, and thenegative lead to the “PWR/COMM –” terminal.3.If the optional process temperature input is not installed, plug andseal the unused conduit connection. If the input is being utilized, seeInstall optional process temperature input (Pt 100 RTD sensor) formore information.When the enclosed pipe plug is utilized in the conduit opening, itmust be installed with a minimum engagement of five threads tocomply with explosion-proof requirements. Refer to the Rosemount™3051SMV Reference Manual for more information.4.If applicable, install wiring with a drip loop. Arrange the drip loopso the bottom is lower than the conduit connections and thetransmitter housing.5.Reinstall the housing cover and tighten so that metal contacts metalto meet explosion-proof requirements.Figure 5-1 shows the wiring connections necessary to power aRosemount 3051SMV and enable communications with a hand-heldField Communicator.Figure 5-1: Transmitter WiringA. Power supplyNoteInstallation of the transient protection terminal block does notprovide transient protection unless the Rosemount 3051SMVhousing is properly grounded.5.1Conduit electrical connector wiring (option GE or GM)For Rosemount 3051SMV with conduit electrical connectors GE or GM, referto the cordset manufacturer’s installation instructions for wiring details. ForFM Intrinsically Safe, Division 2 hazardous locations, install in accordancewith Rosemount drawing 03151-1009 to maintain outdoor rating (NEMA®4X and IP66). See the Rosemount 3051SMV Reference Manual.5.2Power supplyThe dc power supply should provide power with less than two percent ripple.The total resistance load is the sum of the resistance of the signal leads andthe load resistance of the controller, indicator, intrinsic safety barriers, andrelated components.Figure 5-2: Load Limitation5.3Install optional process temperature input (Pt 100 RTDsensor)NoteTo meet ATEX/IECEx Flameproof certification, only ATEX/IECEx Flameproofcables (temperature input code C30, C32, C33, or C34) may be used.Procedure1.Mount the Pt 100 RTD sensor in the appropriate location.NoteUse shielded four-wire cable for the process temperatureconnection.2.Connect the RTD cable to the Rosemount 3051SMV by inserting thecable wires through the unused housing conduit and connect to thefour screws on the transmitter terminal block. An appropriate cablegland should be used to seal the conduit opening around the cable.3.Connect the RTD cable shield wire to the ground lug in the housing.Figure 5-3: RTD Wiring ConnectionA.Ground lugB.RTD cable assembly wiresC.Pt 100 RTD sensor6Engineering Assistant installationEngineering Assistant 6.1 or laterThe Rosemount 3051SMV Engineering Assistant 6.1 or later is PC-basedsoftware that performs configuration, maintenance, diagnostic functions,and serves as the primary communication interface to the transmitter withthe fully compensated mass and energy flow feature board.The Rosemount 3051SMV Engineering Assistant software is required tocomplete the flow configuration.To ensure correct operation, download the most current version of theEngineering Assistant software at /Rosemount-Engineering-Assistant.6.1System requirementsThe following are the minimum system requirements to install theRosemount 3051SMV Engineering Assistant software:•Pentium®-grade processor: 500 MHz or faster•Operating system: Windows™ XP Professional (32-bit), or Windows 7 (32-bit or 64-bit)•256 MB RAM•100 MB free hard disk space•RS232 serial port or USB port (for use with HART® modem)•CD-ROM6.2Install Rosemount 3051SMV Engineering Assistant 6.1 orlaterProcedure1.Uninstall any existing versions of Engineering Assistant 6.2.Insert the new Engineering Assistant disk into the CD-ROM.3.Windows should detect the presence of a CD and start theinstallation program. Follow the on-screen prompts to finish theinstallation. If Windows does not detect the CD, use WindowsExplorer or My Computer to view the contents of the CD-ROM, andthen double click the SETUP.EXE program.4. A series of screens (Installation Wizard) will appear and assist in theinstallation process. Follow the on-screen prompts. It isrecommended to use the default installation settings.NoteEngineering Assistant versions 6.1 or later require the use ofMicrosoft®.NET Framework version 4.0 or later. If .NET version 4.0 isnot currently installed, the software will be automatically installedduring the Engineering Assistant installation. Microsoft .NET version4.0 requires an additional 200 MB of disk space.6.3Connect to a personal computerProcedure1.Remove the cover from the field terminals side of the housing.2.Power the device as outlined in Connect wiring and power up.3.Connect the HART modem cable to the PC.4.On the side of the transmitter marked “Field Terminals,” connect themodem mini-grabbers to the two terminals marked “PWR/COMM.”unch the Engineering Assistant software. For more information onlaunching software, see Launch Engineering Assistant 6.1 or later.6.Once the configuration is complete, replace cover and tighten untilmetal contacts metal to meet explosion-proof requirements.Figure 6-1 shows how to connect a computer to a Rosemount3051SMV.Figure 6-1: Connecting a PC to the TransmitterA.Power supplyB.Modem7Flow configurationRosemount 3051SMV Engineering Assistant 6.1 or laterThe Rosemount 3051SMV Engineering Assistant is designed to guide theuser through the setup of the flow configuration for a Rosemount 3051SMV.The flow configuration screens allow the user to specify the fluid, operatingconditions, and information about the primary element, including insidepipe diameter. This information will be used by the Rosemount 3051SMVEngineering Assistant software to create flow configuration parameters thatwill be sent to the transmitter or saved for future use.Online and offline modesThe Engineering Assistant software can be used in two modes: Online andOffline. In Online mode, the user can receive the configuration from thetransmitter, edit the configuration, send the changed configuration to thetransmitter, or save the configuration to a file. In offline mode, the user cancreate a new flow configuration and save the configuration to a file or openand modify an existing file.The following pages provide instructions on creating a new flowconfiguration in offline mode. For more information on other functionality,see the Rosemount 3051SMV Reference Manual.7.1Basic navigation overviewFigure 7-1: Engineering Assistant Basic Navigation OverviewAFGHB C D E7.2Launch Engineering Assistant 6.1 or laterFlow configuration for the Rosemount 3051SMV is achieved by launchingthe Engineering Assistant software from the Start menu.Procedure1.Select the Start menu→All Programs→Engineering Assistant.Engineering Assistant will open to the screen shown in Figure 7-2.2.Select Offline button located in the lower right hand corner of thescreen shown in Figure 7-2.Figure 7-2: Engineering Assistant Device Connection Screen7.3Use Preferences tabThe Preferences tab, shown in Figure 7-3, allows you to select the preferredengineering units to display.Procedure1.Select the preferred engineering units.2.If Custom Units are selected, configure the Individual Parameters.3.Check the box if unit preferences should be retained for futureEngineering Assistant sessions.Figure 7-3: Preferences Tab7.4Select fluid for database liquid/gasThe Fluid Selection tab shown in Figure 7-4 allows the user to choose theprocess fluid.Figure 7-4: Fluid Selection TabNoteThe following example will show a flow configuration for the database gas air used with a Rosemount 405C Conditioning Orifice Plate as the primary element. The procedure to set up any other fluid with any other primary element will be similar to this example. Natural gases, custom liquids, and custom gases require additional steps during the configuration. See the Rosemount 3051SMV Reference Manual for more information. Procedure1.Engineering Assistant may open to the Preferences tab. Using the tabsat the top of the screen, navigate to the Fluid Selection tab.2.Expand the Gas category (click on the + icon).3.Expand the Database Gas category.4.Select Air from the list of database fluids.5.Enter the Nominal Operating Pressure, select the Enter or Tab key.6.Enter the Nominal Operating Temperature, select the Enter or Tab key.Engineering Assistant will automatically fill in suggested operatingranges, as shown in Figure 7-4. These values may be edited asneeded by the user.7.Verify the Reference/Atmospheric Conditions are correct for theapplication. These values may be edited as needed.NoteReference pressure and temperature values are used by EngineeringAssistant to convert the flow rate from mass units to mass unitsexpressed as standard or normal volumetric units.8.Select Next to proceed to the Fluid Properties tab.7.5Fluid propertiesNoteThe Fluid Properties tab is an optional step and is not required to complete aflow configuration.The Fluid Properties tab for the database gas air is shown in Figure 7-5. This isused to verify the properties of the chosen fluid are acceptable.To check density, compressibility, and viscosity of the selected fluid at otherpressure and temperature values, enter a Pressure and Temperature andselect Calculate.NoteChanging the pressure and temperature values on the Fluid Properties tabdoes not affect the fluid configuration.Figure 7-5: Fluid Properties Tab7.6Select primary elementThe Primary Element Selection tab shown in Figure 7-6 allows the user tochoose the primary element.Figure 7-6: Primary Element Selection TabContinuing with the example configuration:Procedure1.Expand the Conditioning Orifice Plate category.2.Select 405C/3051SFC.3.Enter the measured Meter Tube Diameter (pipe ID) at a referencetemperature. If the meter tube diameter cannot be measured, selecta Nominal Pipe Size and Pipe Schedule to input an estimated valuefor the meter tube diameter (English units only).4.If necessary, edit the Meter Tube Material.5.Enter the Line Size and select the Beta of the conditioning orificeplate. The required primary element sizing parameters will bedifferent depending on what primary element was selected.6.If necessary, select a primary element Material from the dropdownmenu.7.Select Next > to advance to the Save/Send Configuration tab.NoteTo be in compliance with appropriate national or internationalstandards, beta ratios and differential producer diameters should bewithin the limits as listed in the applicable standards. TheEngineering Assistant software will alert the user if a primary element value exceeds these limits, but will allow the user to proceed with the flow configuration.7.7Save/send configurationThe Save/Send Configuration tab shown in Figure 7-7 allows you to verify,save, and send the configuration information to the transmitter with thefully compensated mass and energy flow feature board.Procedure1.Review the information under the Flow Configuration and DeviceConfiguration headings.NoteFor more information, see Verifying device configuration.Figure 7-7: Save/Send Configuration Tab2.Select the icon above each window to edit the configurationinformation in these windows.NoteThe user will be notified if the configuration has been modified sinceit was last sent to the transmitter. A warning message will be shownto the right of the Send Flow Data and/or Send Transmitter Data checkboxes.3.To send the configuration, select the Send To button.NoteThe Send Flow Data and Send Transmitter Data check boxes can beused to select what configuration data is sent to the transmitter. Ifeither check box is unselected, the corresponding data will not besent.4.The Engineering Assistant Device Connection screen will appear, seeFigure 7-8.Figure 7-8: Engineering Assistant Device Connection Screen5.Select the Search button located in the lower right hand corner ofthe screen. Engineering Assistant will begin to search for connected devices.6.When the search is completed, select the device to communicatewith and select Send Configuration button.NoteAfter the configuration is sent to the device, saving the configuration file is recommended. The user can select the Save button on theSave/Send screen or select Save from the program menu.Once the configuration is finished being sent to the device, the user will be notified by a pop-up dialog box.7.If finished with the configuration process, close EngineeringAssistant.8Verifying device configurationUse Rosemount 3051SMV Engineering Assistant or any HART-compliantmaster to communicate with and verify configuration of the Rosemount3051SMV.Table 8-1 shows the Field Communicator fast keys for the fully compensatedmass and energy flow. Table 8-2 shows the Fast Keys for the direct processvariable output.NoteDevice configuration procedures are given for Rosemount 3051SMVEngineering Assistant 6.1 or later and AMS Device Manager 9.0 or later in theRosemount 3051SMV Reference Manual.A check (✓) indicates the basic configuration parameters. At a minimum,these parameters should be verified as part of the configuration and startupprocedure.Table 8-1: Fast Keys for Fully Compensated Mass and Energy FlowTable 8-2: Fast Keys for Direct Process Variable Output9Trimming the transmitterTransmitters are shipped fully calibrated per request or by the factorydefault of full scale.9.1Zero trimA zero trim is a single-point adjustment used for compensating mountingposition and line pressure effects on static and differential pressure sensors.When performing a zero trim, ensure that the equalizing valve is open andall wet legs are filled to the correct level.The transmitter will only allow up to five percent of URL zero error to betrimmed.9.1.1Perform a zero trim using the Field CommunicatorProcedure1.Equalize or vent the transmitter and connect the FieldCommunicator (for more information on connecting,see Figure 5-1).2.If the device is equipped with a static pressure sensor, zero the sensorby inputting the following Fast Key sequence at the Rosemount3051SMV menu:e the zero trim (selection 1) for a transmitter equipped with a gagestatic pressure sensor or lower sensor trim (selection 2) for atransmitted equipped with an absolute static pressure sensor.NoteWhen performing a lower sensor trim on an absolute pressuresensor, it is possible to degrade the performance of the sensor ifinaccurate calibration equipment is used. Use a barometer that is atleast three times as accurate as the absolute sensor of thetransmitter.4.Zero the differential pressure sensor by inputting the following FastKey sequence at the Rosemount 3051SMV menu:10Safety instrumented systems installation For safety certified installations, refer to the appropriate reference manualfor the installation procedure and system requirements:•For DP only measurements (measurement type D) refer to theRosemount 3051S Reference Manual.•For MultiVariable measurements (measurement type 1–7) refer to the Rosemount 3051SMV Reference Manual.11Product certifications11.1Rosemount 3051SMV/3051SFxRev 2.10European directive informationA copy of the EC Declaration of Conformity can be found at the end of theQuick Start Guide. The most recent revision of the EC Declaration ofConformity can be found at /Rosemount.Ordinary location certificationAs standard, the transmitter has been examined and tested to determinethat the design meets the basic electrical, mechanical, and fire protectionrequirements by a nationally recognized test laboratory (NRTL) as accreditedby the Federal Occupational Safety and Health Administration (OSHA).Installing Equipment in North AmericaThe US National Electrical Code (NEC) and the Canadian Electrical Code(CEC) permit the use of Division marked equipment in Zones and Zonemarked equipment in Divisions. The markings must be suitable for the areaclassification, gas, and temperature class. This information is clearly definedin the respective codes.11.1.1USAE5 US Explosionproof (XP) and Dust-Ignitionproof (DIP)Certificate FM16US0089XStandards FM Class 3600 – 2011, FM Class 3615 – 2006, FM Class 3616 –2011, FM Class 3810 – 2005, ANSI/NEMA 250 – 2003 Markings XP CL I, DIV 1, GP B, C, D; T5; DIP CL II, DIV 1, GP E, F, G; CL III;T5(–50 °C ≤ T a ≤ +85 °C); Factory Sealed; Type 4XI5 US Intrinsically Safe (IS) and Nonincendive (NI)Certificate FM16US0233Standards FM Class 3600 –2011, FM Class 3610 – 2007, FM Class 3611 –2004, FM Class 3616 – 2006, FM Class 3810 – 2005, NEMA250 – 1991Markings IS CL I, DIV 1, GP A, B, C, D; CL II, DIV 1, GP E, F, G; Class III; Class1, Zone 0 AEx ia IIC T4; NI CL 1, DIV 2, GP A, B, C, D; T4(–50 °C ≤T a ≤ +70 °C) when connected per Rosemount drawing03151-1206; Type 4XNoteTransmitters marked with NI CL 1, DIV 2 can be installed in Division 2locations using general Division 2 wiring methods or Nonincendive FieldWiring (NIFW). See Drawing 03151-1206.US Intrinsic Safety (IS) and Nonincendive (NI)Certificate:1143113Standards:FM Class 3600:2011, FM Class 3610:2010, FM Class3611:2004, FM Class 3810:2005, UL50E (1st Ed.)Markings:IS Class I/II/III, Division 1, Groups A, B, C, D, T4/ E, F, and GT135 °C; Class I, Zone 0 AEx ia IIC T4 Ga;T4 (-50 °C ≤ T a ≤ +70 °C) [HART];T4 (-50 °C ≤ T a ≤ +60 °C) [Fieldbus];when connected per Rosemount drawing 03151-1207; Type4XIE US FISCO Intrinsically SafeCertificate FM16US0233Standards FM Class 3600 – 2011, FM Class 3610 – 2010, FM Class 3611 –2004, FM Class 3616 – 2006, FM Class 3810 – 2005, NEMA250 – 1991Markings IS CL I, DIV 1, GP A, B, C, D; T4(–50 °C ≤ Ta ≤ +70 °C); whenconnected per Rosemount drawing 03151-1006; Type 4X US FISCO Intrinsically SafeCertificate:1143113Standards:FM Class 3600:2011, FM Class 3610:2010, FM Class3611:2004, FM Class 3810:2005, UL50E (1st Ed.)Markings:IS Class I/II/III, Division 1, Groups A, B, C, D, T4/ E, F, and GT135 °C; Class I, Zone 0 AEx ia IIC T4 Ga;T4 (-50 °C ≤ T a ≤ +70 °C) [HART];T4 (-50 °C ≤ T a ≤ +60 °C) [Fieldbus];when connected per Rosemount drawing 03151-1207; Type4X11.1.2CanadaE6 Canada Explosionproof, Dust Ignition-proof, Division 2Certificate1143113。
