钢 汽车大梁用钢 WL590 WL610
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QSTE550TM QSTE550TM上海振钰实业供应汽车大梁钢QSTE550TM,QSTE460TM等。
何先生021-********/189********QSTE550TM具有良好冷成型性能的碳素及微合金钢。
产品供制造汽车大梁、横梁、滚型车轮、汽车传动轴管、汽车桥壳等结构用。
常用规格为:2.0MM-14.0MM厚度。
牌号化学成分a,%牌号C Si Mn P S Alt 其它QStE340TM≤0.1 2 ≤0.50≤1.30≤0.030≤0.025≥0.015QStE380TM ≤1.40 QStE420TM ≤1.50 QStE460TM ≤1.60QStE500TM ≤1.70Nb≤0.09 V≤0.20 Ti≤0.15a为改善钢的性能,根据需要可可添加Nb、V、Ti中一种或几种合金元素,但Nb+V+Ti ≤ 0.22 %。
QStE550TM(热轧、酸洗)2.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)2.3*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)2.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)3.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)3.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)4.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)4.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)5.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)5.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)6.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)6.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)7.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)7.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)8.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)8.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)9.0*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)9.5*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)10*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)12*实宽(mm)*C 宝钢梅钢武钢QStE550TM(热轧、酸洗)14*实宽(mm)*C 宝钢梅钢武钢QStE550TM QStE550TM QStE550TM上海振钰实业有限公司是一家集钢材贸易、板材配送、部件加工、货运代理于一体的综合性贸易公司。
首先感谢您选用我公司的产品!在使用本产品之前请仔细阅读一遍本说明书!本产品设计引用如下标准1. GB/T9462-19992. GB/T13752-19923. JG/T5037-19934. GB5144-1994 塔式起重机技术文件塔式起重机设计规范塔式起重机分类塔式起重机安全规范第一章概述 (3)1.1 前言................................................................ ..3 1.2性能表................................................................ (4)1.3塔机部件数量,规格、重量表........................................ ..81.4塔机基础受力简图....................................................... ..9第二章场地准备......................................................... ..10 2.1场地与空间............................................................ .10 2.2 固定基础节基础...................................................... .14 2.3底座固定式的砼基础.................................................... .18 2.4行走式底座安装........................................................ .20 2.5 接地................................................................. .24 2.6压重块安装图.......................................................... .25 2.7配重(平衡重)....................................................... ..28 2.8 附着................................................................. .33第三章用汽车吊安装塔机说明及塔机主要部件重量.......................... ..43 3.1重量和高度............................................................ .43 3.2 底盘................................................................. .45 3.3 通道................................................................. .46 3.4 塔头................................................................. .47 3.5平衡臂................................................................ .48 3.6起重臂和拉杆......................................................... .49第四章塔机的安装........................................................ ..52 4.1安装程序.............................................................. .52 4.2安装调平底盘......................................................... .58 4.3安装塔身标准节........................................................ .59 4.4安装通道.............................................................. .62 4.5安装顶升外套架....................................................... .64 4.6安装回转支承......................................................... .67 4.7安装塔头.............................................................. .70 4.8装配起重臂和平衡臂.................................................... .73 4.9安装牵引小车和滑轮组................................................... .80 4.10安装平衡臂和起重臂 ................................................ (84)4.11穿绕起升钢丝绳 .................................................... (92)4.12安装平衡重 ......................................................... (94)4.13顶升准备 ........................................................... (95)4.14塔机顶升配平 ...................................................... (99)4.15顶升加节 ........................................................... .102 4.16使用前的准备工作 .................................................. .107第五章拆塔.. (110)5.1 引言.............................................................. ..110 5.2拆塔前的准备工作.................................................. (111)5.3拆卸塔身........................................................... (111)5.4拆除钢丝绳和配重.................................................. (114)5.5拆卸起重臂(用辅助吊车).......................................... (115)5.6拆卸平衡臂......................................................... (118)5.7 拆卸塔头、回转支承、塔身第一节及套架119 第六章安全须知 (121)6.1 说明.............................................................. ..121 6.2安全须知........................................................ (121)第七章电气系统 (126)第八章起升机构 (142)第九章回转机构 (148)9.1说明............................................................ (148)9.2回转机构传动示意图................................................. (148)9.3工作原理............................................................ (148)9.4回转限位器.......................................................... (148)9.5回转齿圈紧固螺栓的定期检查......................................... (149)9.6回转机构的保养..................................................... (150)第十章小车变幅机构 (151)10.1 说明 .............................................................. ..151 10.2工作原理 .......................................................... ..152 10.3幅度限位器 ......................................................... .152 10.4小车变幅机构的维护和保养 ......................................... ..153 10.5变幅小车机构交流变频器调速原理简介 ............................... ..153第^一章安全装置 (156)11.1 概述 ............................................................... .157 11.2力矩限制器 ......................................................... .158 11.3 调整 ............................................................... .158 11.4载荷限制器 ......................................................... .159第十二章液压顶升系统............................................... ..164 12.1液压系统的原理以及组成 (164)12.2液压系统的安装 ..................................................... .165 12.3液压系统的操作和使用 .............................................. .166 12.4液压系统的调整 ................................................ .. (167)12.5液压系统的维护,保养及主要事项 .................................... .169 12.6常见故障因分析及排除 .................................... ... .... . (170)第十三章润滑 (171)13.1塔机各润滑部位 ................................................ .. (171)13.2润滑用油表 ......................................................... .172售后服务和三包期限..................................................... .171附件:QTZ7520塔式起重机电气维修手册第一章概述1.1 前言QTZ7520 塔式起重机是广西建工集团建筑机械制造有限责任公司为满足国内外市场的需要,按照国家和行业标准,参照相应的国标标准,自行设计、制造的一种上回转、水平变幅、自升式塔式起重机。
Maximum Capacity 26,455 lbs-------------235'-4'-------------binI---59'-1" ----IJI II---39'-4"P60ANote: Tip capacities are dependent on certain trolley types.L70L65 = 213'-3'L60 = 196'-10"L55 = 180'-5'_l229'-8' --17,055 lbs8,4881bs9,354 lbsL50 = 164'-1"10,382 lbsL45 = 147-8"11,905 lbsL40 = 131'-3'13,228 lbsL35 = 114'-10'14,991 lbsL30 = 98'-5'17,747 lbs21,385 lbstV60A Y800At�in--j 32'-10' I-J850AF.E.M. 1.001Maximum Free-Standing Hook HeightsMechanical Data2-part (lifting)4-part (lifting)Function HoistTypeSpeed vs Weight 1st Gear 2nd Gear 3rd Gear 4th Gear 5th Gear 1st Gear 2nd Gear 3rd Gear 4th Gear 5th Gear Motor (hp)Motor (kW)Rope Length (ft)50 LVF 30Optimaft/min lbs 9913,2281259,9211786,6142563,3075026,4556319,8428913,2281286,61450371,11575 LVF 30Optimaft/min lbs 14513,2281849,9212636,6143753,3077326,4559219,84213213,2281886,61475551,870100 LVF 30Optimaft/min lbs 19713,2282509,9213556,6145193,3079926,45512519,84217813,2282606,614100751,926or 3,343150 LCC 30ft/minlbs28313,2283389,9214246,6145653,3076761,65314226,45517119,84221413,2282836,6143383,3071501102,139Trolley 6 DVF 4ft/min 5.5 4.0Swing RVF 162Optima rpm 2 x 7.5 2 x 5.5P o w e r R e q u i r e m e n t s :480V (+6%o r -10%)60H z m e a s u r e d a t t u r n t a b l e .A m p e r a g e :50L V F 30:88A m p (3p h a s e s e r v i c e w i t h g r o u n d )A m p e r a g e :75L V F 30:118A m p (3p h a s e s e r v i c e w i t h g r o u n d )A m p e r a g e :100L V F 30:147A m p (3p h a s e s e r v i c e w i t h g r o u n d )A m p e r a g e :150L C C 30:245A m p (3p h a s e s e r v i c e w i t h g r o u n d )Notes:1. The 50 LVF 30 is the standard hoist option for the MD 310B-K12. Other hoist options must be at the request of the customer.2. Hoist speeds with "Optima" hoist units are 25% faster than the speeds listed above when lowering the hook.3. The 100 LVF 30 hoist drum can be purchased in either a small or large drum size depending on the customers needs.4. Values given under "Rope Length" are for drum spooling capacity only.Hoist165 (26,455 lbs) 329 (13,228 lbs) 394 (6,614 lbs)0.70Rated Load Chart C a p a c i t y (l b s )229'-8"213'-3"196'-10"180'-5"164'-1"147'-8"131'-3"114'-10"98'-5"20'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45530'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45540'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45550'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45560'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45570'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45580'-0"22,97824,57024,82424,83125,37325,98526,45526,45526,45590'-0"19,93721,37221,62221,62822,10822,65023,56323,69023,77998'-5"17,86619,19519,44219,44819,886 20,380 21,213 21,32921,385100'-0"17,51918,83019,07619,08219,51320,00020,81920,933110'-0"15,55116,76017,00417,00917,40017,84218,58518,688114'-10"14,72615,89316,13616,14016,515 16,937 17,64817,747120'-0"13,91715,04315,28515,28915,647 16,051 16,731130'-0"12,94413,59413,83513,83914,16914,54115,167131'-3"12,78913,43113,67213,67614,002 14,37114,991140'-0"11,76712,76213,00013,00113,228 13,250147'-8"10,97711,93112,16812,17012,46312,787150'-0"10,74911,69211,92911,93012,218160'-0"9,86110,75710,99310,99511,265164'-1"9,53310,41310,64810,64910,913170'-0"9,0799,93510,17010,171180'-0"8,3849,2059,4399,440180'-5"8,3559,1749,4089,409190'-0"7,7648,5538,786196'-10"7,3768,1458,378200'-0"7,2077,966210'-0"6,7037,437213'-3"6,5507,275220'-0"6,246229'-8"5,842M a x .L o a d R a d i u s F r o m8'-6"8'-6"8'-6"8'-6"8'-6"8'-6"8'-6"8'-6"8'-6"T o71'-1"75'-1"75'-9"75'-9"77'-2"78'-9"81'-6"81'-10"82'-2"Notes:1. The above load chart was calculated using the SM-DM trolley system.2. Values above the red line can be achieved with 4-part line configuration only.3. Deduct 551 lbs from values below the red line when using 4-part line configuration instead of 2-part.H o o kR a d i u sRated Load Chart 2-P a r t C a p a c i t y (l b s )229'-8"213'-3"196'-10"180'-5"164'-1"147'-8"131'-3"114'-10"98'-5"20'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22830'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22840'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22850'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22860'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22870'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22880'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22890'-0"13,22813,22813,22813,22813,22813,22813,22813,22813,22898'-5"13,22813,22813,22813,22813,22813,22813,22813,22813,228100'-0"13,22813,22813,22813,22813,22813,22813,22813,228110'-0"13,22813,22813,22813,22813,22813,22813,22813,228114'-10"13,22813,22813,22813,22813,22813,22813,22813,228120'-0"13,22813,22813,22813,22813,22813,22813,228130'-0"13,22813,22813,22813,22813,22813,22813,228131'-3"13,22813,22813,22813,22813,22813,22813,228140'-0"12,96113,22813,22813,22813,22813,228147'-8"12,17313,13113,13013,13113,22813,228150'-0"11,94612,89212,89112,89213,208160'-0"11,06111,96011,96011,96112,256164'-1"10,73411,61611,61611,61711,905170'-0"10,28111,14011,13911,140180'-0"9,58910,41210,41110,412180'-5"9,56010,38110,38110,382190'-0"8,9719,7629,761196'-10"8,5849,3559,354200'-0"8,4159,177210'-0"7,9138,649213'-3"7,7608,488220'-0"7,457229'-8"7,055M a x .L o a d R a d i u s F r o m10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"T o 137'-7"146'-8"146'-8"146'-8"149'-10"147'-8"131'-3"114'-10"98'-5"H o o kR a d i u sRated Load Chart 4-P a r t C a p a c i t y (l b s )229'-8"213'-3"196'-10"180'-5"164'-1"147'-8"131'-3"114'-10"98'-5"20'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45530'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45540'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45550'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45560'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45570'-0"26,45526,45526,45526,45526,45526,45526,45526,45526,45580'-0"22,66924,48524,48524,48525,08425,70026,45526,45526,45590'-0"19,63721,29521,29521,29521,82622,37223,34723,47223,55998'-5"17,57319,12419,12419,12419,60920,10620,99621,11021,164100'-0"17,22618,76018,76018,76019,23619,72620,60120,714110'-0"15,26416,69616,69616,69617,12817,57218,36618,468114'-10"14,44115,83115,83115,83116,24416,66917,42917,527120'-0"13,63514,98314,98314,98315,37915,78516,511130'-0"12,26213,53913,53913,53913,90314,27814,947131'-3"12,10813,37613,37613,37613,73714,10814,771140'-0"11,08912,30512,30512,30512,64312,990147'-8"10,30111,47611,47611,47611,79712,125150'-0"10,07411,23811,23811,23811,553160'-0"9,18910,30610,30610,30610,601164'-1"8,8629,9629,9629,96210,250170'-0"8,4099,4869,4869,486180'-0"7,7178,7588,7588,758180'-5"7,6888,7278,7278,727190'-0"7,0988,1088,108196'-10"6,7117,7017,701200'-0"6,5437,523210'-0"6,0406,995213'-3"5,8876,834220'-0"5,584229'-8"5,182M a x .L o a d R a d i u s F r o m10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"10'-2"T o 70'-4"74'-11"74'-11"74'-11"76'-5"78'-0"80'-11"81'-3"81'-7"H o o kR a d i u sManitowoc Crane Group - Americas Shady Grove, Pennsylvania Facility1565 Buchanan Trail EastShady Grove, PA 17256-0021, USATel:[Int + 001] 717 597 8121Fax:[Int + 001] 717 597 4062。
590MPa级工程机械用钢的研制鞍钢技术中心薛贵军徐荣杰张涛张宇清鞍钢新轧公司马玉璞丛津功摘要:本文介绍了590MPa级工程机械用钢系列钢种的成分设计、工艺优化及其性能特点。
利用微合金化、控轧控冷和热处理等生产工艺生产不同规格的钢板,获得了良好的综合性能。
关键词:高强度钢板微合金化控轧控冷热处理1 前言随着工程机械向高参数化、大型化、轻量化的发展,对工程机械构件材料的强韧性、冷成型性和焊接性要求更为突出,从而促进了工程机械用钢的开发和生产。
高强度钢板的性能水平对于提高工程机械的能力和效率,延长使用寿命,减轻设备自重,降低能耗和原材料消耗,提高整机的档次有重大作用。
国内外工程机械用钢业已或正在形成产品级别、规格系列化,并根据用户的不同需要供应。
在这种情况下,如何通过钢的化学成分和工艺条件的配合降低制造成本,是各个厂家研究的课题。
采用先进的冶炼与炉外处理的工艺,保证钢质的纯净度,根据用户对钢板使用部件要求及厚度等不同情况,对钢板分别采用控轧控冷、热处理等不同工艺。
这些工艺的突出特点是在保证钢板性能的同时,尽量简化与减少钢中的合金元素种类及数量,节约能源,同时达到改善钢板的焊接等工艺性能并提高生产率的目的。
钢板的控制轧制一般采用Nb、V、Ti、N等作为钢的微合金化元素,通过钢中微量元素的加入和轧制参数(开轧温度、传搁期、道次压下率、终轧温度等)、钢板轧制的中间冷却、轧后冷却的协调与变化,达到晶粒细化强化和析出强化的目的,以便将不同厚度规格钢板调整到强度与韧性的最佳匹配状态。
这对低级别或较薄规格的钢板是行之有效的,并已被大量采用,但对于高级别或厚规格的钢板还是离不开热处理的。
就钢板的热处理,如何利用轧后余热,把钢板轧制与热处理结合起来,以更廉价的化学元素取代贵重元素等方面,是其研究的方向。
因此在低合金高强度钢的研制与开发中,尽量采取节能、节材、高效工艺是非常重要的。
鞍钢是国内较早开发工程机械用钢的钢厂之一,但由于过去设备的限制,使得化学成分设计不尽合理,工艺性能不理想。
《铁路客车轮轴组装检修及管理规则》铁路客车轮轴组装检修及管理规则目录1 总则与基本要求 (1)1.1 总则 (1)1.2 基本要求 (2)2 轮对及制动盘组装 (6)2.1 组装类型 (6)2.2 组装要求 (6)3 轮对检修................................................................................................................123.1 外观检查 (12)3.2 探伤检查 (12)3.3 退轮及退盘检查 (12)3.4 更换车轴 (12)3.5 更换车轮 (13)3.6 更换制动盘 (13)3.7 加工修理 (14)3.8 轮对分解技术要求 (15)3.9 车轮加修及处理技术要求 (15)3.10 车轴加修及处理技术要求 (16)3.11 制动盘加修及处理技术要求 (20)3.12 车轴裂纹及发纹限度要求 (21)3.13 动平衡试验要求 (22)3.14 涂装要求 (22)4 轴承及轴箱装置组装及检修 (23)4.1 热组装圆柱滚子轴承及轴箱装置的检修和组装 (23)4.2 冷压装滚子轴承及轴箱装置的检修和压装 (35)5 轮轴探伤................................................................................................................405.1 综合要求 (40)5.2 铁路客车轮轴、轮对、车轴手工超声波探伤 (41)5.3 铁路客车车轮轮辋手工超声波探伤 (70)5.4 铁路客车轮轴、轮对、车轴磁粉探伤 (78)5.5 铁路客车滚动轴承零件磁粉探伤 (89)5.6 铁路客车轮轴、轮对超声波自动探伤 (97)5.7 铁路客车车轮轮辋超声波自动探伤.................................................... 107 6 轮轴标记.. (118)6.1 车轮标记 (118)6.2 车轴标记 (123)6.3 轴承标记 (125)6.4 轴箱前盖标记 (129)6.5 制动盘组装标记 (130)6.6 标志板标记............................................................................................ 131 7 轮轴信息化管理.. (133)7.1 综合要求 (133)7.2 输入、输出原始记录............................................................................ 134 8 备用轮轴管理 (138)8.1 适用范围 (138)8.2 基本要求 (138)8.3 备用轮轴、轮对的管理 (138)8.4 备用轴承管理........................................................................................ 142 附件1 术语解释..................................................................................................... 144 附件2 轮轴及零部件名称、型式、基本尺寸及材质信息................................. 147 附件3 轮对组装压装力曲线及说明..................................................................... 165 附件4 铁道车辆车轮、轴承外观缺陷术语及程度分类..................................... 174 附件5 轴承组装前的清洁度及工作间环境质量要求......................................... 185 附件6 NJ(P)3226X1型轴承用工程塑料保持架技术说明................................. 190 附件7 铁路客车轮轴、轮对、车轴手工超声波探伤附录................................. 192 附件8 铁路客车车轮轮辋手工超声波探伤附录................................................. 222 附件9 铁路客车轮轴、轮对、车轴磁粉探伤附录............................................. 225 附件10 铁路客车滚动轴承零件磁粉探伤灵敏度试块....................................... 236 附件11 铁路客车轮轴、轮对超声波自动探伤用对比试样轮轴(轮对)....... 239 附件12 轮轴探伤、检修及组装记录单............................................................... 244 附件13铁路客车及轮轴零部件造修单位简称及代号....................................... 301 附件14 轮对、轴承和轴箱装置检修限度表....................................................... 305 附件15 新轴承抽检项目表................................................................................... 315 附件16 轴承注油脂量及润滑脂质量检测项目 (316)IITG/CL206-20131 总则与基本要求1.1 总则铁路客车轮对、轴承和轴箱装臵是铁路客车的重要部件,其技术状态直接关系到客车的运行品质和安全。