高压水清洗机技术规格书
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高压水射流清洗机技术规范一、概述1、招标设备名称和数量:高压水射流清洗机 1台2、招标范围:高压清洗机的设计、制造、装配、运输、调试、验收、使用培训、售后服务的完整性工程。
3、交货地点:内蒙古国华准电物资仓库。
二、主要技术指标进液压力常压公称压力 60MPa公称流量 93L/min柱塞个数 3电机功率 110KW电机电压 380V/3P溢流阀出厂调定压力 60MPa工作液清水三、主要使用性能要求1、柱塞泵为卧式三柱塞复泵,结构简单,运转平稳。
2、电机选用鼠笼式电机,Y—△起动—运行。
3、曲轴箱组件箱体选用高强度铸铁整体箱形结构,具备足够的强度和刚性,曲轴选用优质锻钢制成,轴瓦为钢壳高锡铝合金瓦。
齿轮选用优质合金钢,硬齿面,具有较高的传动精度。
连杆大头选用分式结构以便装拆,小头选用圆柱销连接,工作可靠。
关键密封件为进口产品,保证产品质量。
曲轴的曲拐与连杆轴瓦间的润滑采用飞溅润滑方式,润滑可靠,确保使用寿命。
在箱体曲轴下方设有磁性过滤器,以吸附润滑油中的铁磁性杂质。
在进液腔盖上方设有放气孔,以放尽该腔内空气。
4、泵头组件泵头选用优质锻钢制成,吸排液阀采用不锈钢制成5、高压钢套组件柱塞选用中炭钢镀铬,表面具有高硬度、有良好的耐磨性和防腐性。
6、安全阀安全阀的调定工作压力为泵调定压力的110%-115%。
出厂时,为泵公称压力的110%-115%。
7、溢流阀组溢流阀设有过滤器,保证系统正常工作。
溢流阀组同与液板、溢流阀等组成。
8、抗恶劣环境曲轴箱、控制电箱被设计成可以保护不被沙子、灰尘和岩屑等侵入。
为恶劣环境作业的设备提供防护。
9、电气1)设备带起动控制柜1套,低压开关电器须采用国际优质品牌产品。
2)电机选用能连续工作、耐高温、防水性能好、绝缘防护等级高的电机,F 级。
3)带各种指针式仪表,如电压、电流、功率、频率、压力表等。
4)配电柜内电器布局要求合理、留有空间、方便维修。
5)配电柜设计要求防雨、防尘、散热,起动、停止按钮装于面板,并带有紧急停止按钮。
高压清洗机使用说明书首先,感谢您选择我们的高压清洗机。
本使用说明书将指导您正确、安全地操作和维护该设备,确保其正常运行并延长使用寿命。
一、产品简介高压清洗机是一种专业清洗设备,利用高压水流来清洗各种表面污垢和杂质。
本清洗机采用先进的技术和高质量材料制成,具有出色的清洗效果和耐用性。
二、安全须知1. 在使用高压清洗机之前,请仔细阅读本使用说明书,并确保您已完全了解和理解所有安全须知。
2. 本机器仅供专业人士使用,不适合儿童或无经验的操作人员使用。
3. 在操作过程中,请正确穿戴个人防护装备,如防护眼镜和防护手套。
4. 在清洗机运行期间,不允许站在水流喷射范围内,以免产生危险。
5. 在停止使用高压清洗机之前,请先切断电源并等待水流完全停止。
三、操作步骤1. 准备工作a. 检查电源线和水源管道是否连接牢固,并确保水源正常供应。
b. 检查高压清洗机是否有足够的洗涤剂储存。
c. 确保喷嘴安装正确。
2. 开启高压清洗机a. 将电源线插入电源插座,并打开电源开关。
b. 打开水源开关,确保水流畅通。
c. 根据清洗需求,选择合适的喷射模式和压力。
3. 进行清洗a. 将喷嘴对准待清洗的表面。
b. 按下喷嘴扳机,开始喷射高压水流进行清洗。
c. 在清洗过程中,始终保持稳定的姿势,避免摔倒或滑倒。
4. 使用洗涤剂(可选)a. 如需使用洗涤剂,请确保洗涤剂储存容器已连接至清洗机。
b. 打开洗涤剂开关,并根据需要调节洗涤剂的流量。
c. 在清洗过程中,喷射洗涤剂和水流的组合,以获得更好的清洗效果。
五、维护与保养1. 清洗结束后,请关闭电源开关和水源开关。
拔掉电源线并排放残余水流。
2. 仔细清洗和储存喷嘴,以防堵塞或损坏。
3. 定期检查清洗机的电源线、水源管道和喷嘴等部件,如有损坏或老化应及时更换。
4. 保持清洗机的外部干燥和清洁,定期除尘和擦拭。
5. 建议定期进行维护保养,并根据使用频率更换某些易损件,保持机器的正常运行。
六、故障排除如果在使用过程中遇到以下问题,请首先检查是否存在以下情况,并及时进行修复或更换:1. 无法正常启动机器。
hm一58型高压清洗机说明书一、产品概述HM-158型高压清洗机是一款专业清洗设备,适用于各类清洗场景,如汽车清洗、建筑物清洗等。
本清洗机采用高压水流清洗,能够有效去除污垢和污渍,提供清洁干净的效果。
二、产品特点1.高压清洗:本清洗机采用高压水流清洗,水流压力可调节,在不同的清洗场景下,能够满足不同的清洗需求。
2.多功能喷嘴:配备多种喷嘴,可根据不同清洗任务进行切换,包括喷雾、水柱等功能。
3.高效清洗:高压水流能够快速而彻底地清洗污渍,节省时间和劳动力。
4.省水环保:相比传统清洗方式,高压水流清洗更加节水环保,减少用水浪费。
5.耐用可靠:本清洗机采用优质材料制造,耐用可靠,能够长时间稳定运行。
三、使用方法1.准备工作:a.检查清洗机是否处于正常工作状态,水管和电源接口是否有异常。
b.选择适合的喷嘴,根据需求进行安装。
2.连接电源:将清洗机的电源插头插入电源插座。
3.连接水源:将水管连接到清洗机的进水口,确保连接牢固。
4.调节水流压力:根据清洗需求,调节清洗机的水流压力,可通过旋钮进行调节。
5.开始清洗:将喷嘴对准需清洗的区域,按下清洗机的启动按钮,在保持一定距离的情况下,均匀地喷洒清洗。
6.清洗完成:清洗完成后,关闭清洗机的电源和水源,拆卸喷嘴,清洗和存放干燥。
四、注意事项1.在使用前请认真阅读本说明书,正确操作清洗机。
2.在清洗过程中,请保持安全距离,避免水流直接接触人体。
3.请勿将清洗机在没有水源的情况下启动,以免损坏设备。
4.清洗机在长时间使用后会有一定的发热现象,避免烫伤,请谨慎操作。
5.在清洗机停止工作时,请及时切断电源和水源。
6.清洗机应存放在阴凉干燥的地方,远离火源和可燃物。
7.清洗机维修需要请专业人员进行,切勿自行拆卸和修理。
8.本清洗机仅适用于清洗场景,禁止用于其他用途。
五、保养与维护1.清洗机应定期进行清洁保养,避免积存污垢和堵塞。
2.清洗机停止使用后,请将水管和喷嘴拆除,清洗干净并晾干。
跳跃式自动清洗机和毛刷式自动清洗机技术协议甲方:隆昌山川精密焊管有限责任公司乙方:广州先锋电镀设备有限公司一、设计大纲1、乙方按照甲方公司提供自动清洗减振器储油缸内外管壁的清洗、除油、去铁屑的技术要求设计。
其主要由集水槽、清洗工作位、过滤系统(含除铁屑、除油)、工装夹具、喷淋系统、气动系统、液位保护系统、温度控制系统及电器系统等组成;设计方案遵循先进、稳定、节约、环保为设计原则,该自动清洗机在工艺配置、自动控制、槽体制作、管路排布等方面进行优化。
跳跃式自动清洗机和毛刷式自动清洗机为两台独立的设备。
2、通行工(管)件:直径=φ20~φ52,长度=250~500MM;3、喷淋水温:25℃~40℃;4、产能设计:按客户提供生产节拍(5~10秒)设计二、设备名称和技术规格1、设备名称:跳跃式自动清洗机2、设备技术要求3.噪音不可超过80分贝。
4.液体加热采用电加热方式,并有漏电保护。
5.洗净液采用水型清洗剂6.清洗压力≥0.4-0.5Mpa。
7.零件移动时间5秒-12秒。
8.设备外形尺寸: 约1850×1350×2200(mm)(长×宽×高)。
9.清洗效果:外表面无油污、无铁屑、无水渍。
清洗工艺流程上料—自动进料—喷洗外表面及定点定位喷洗内孔—定点定位吹干内孔及外表面—自动出料—人工下料清洗工艺条件工艺流程进料1喷洗外表面及定点定位喷洗内孔3内外表面定点吹干出料温度℃25-40 常温清洗液水型清洗剂压缩空气液体纯度3%-5%工艺过程该清洗机除人工上下料外,其它动作都在PLC的自动控制下全自动完成。
⑴人工将欲洗的工件放在上料台上,清洗机自动分料及自动进料,自动出料,人工取料。
⑵传送装置自动把工件抬起步伐传送到喷洗区,进行大流量,定点定位喷洗内孔及外表面。
⑶传送装置继续工件抬起步伐传送到吹干区,定点定位吹干工件内腔和外表面。
(4传送装置继续将工件抬起步伐传送到下料区,机器自动出料,人工到下料工位取料。
高压清洗机说明书型号:TVE070C、TVF070CTVB080G、TVD100CTVG100C自行用时存放在室内。
本机供应电流应不少于额定电流。
使用前,请先检查延长电线,如果已损坏,请更换。
使用不适合的外延电线会有很大的危险。
不要滥用延长电线,拔插头时请不要猛拉电线。
延长电线远离热源及锋利刀口。
分离本机时,请先将插头从插座处分离。
警告:如果供给电线已损坏,必须使用专用的电线,也可让销售商或生产厂家重新装配。
警告:为了减少触电风险,在下雨和雷雨天气不要开启和操作本机。
保持所有接口干燥,并脱离地面,不要用湿手触摸插头,严禁水渗透本机。
警告:本机运行时,必须保持持续的供水,没有水循环温度将会达到危险点,会引起机内密封圈的损坏。
警告:不要使用本机用于特别寒冷处,以防止冰冻而损坏本机。
警告:此机设备只为清洁水设计,不能使用腐蚀性的化学液体。
警告:不能将本机直接对准人体、宠物及机器本身喷射。
警告:在维修保养时,必须切断电源。
警告:为了确保实用安全,请用最初的备用配件及生产商指定的配件。
假如机器损坏,没有修复以前请不要使用本机。
操作指南-连接软管到出水口,并连接喷抢到软管另一头。
-连接喷头和喷杆。
-查看过滤网是否有障碍物。
-连接供水软管。
-主要技术数据维修保养安装Array连接图1主机2供水软管3水管接合配件4进水口5高压管6自来水龙头7喷枪8电源插头注意:假如产品更新,公司将保留没有预先通知的情况下,修改说明书的权利。
炉空预器高压水清洗技术规范书一、总则1、为了乙方工作顺利进行,甲方应积极做好配合工作,及时为乙方提供图纸和有关技术资料。
2、甲方有对乙方工作进行过程检查、安全监督、质量检验、全面考核的权力。
3、方对乙方的施工、技术方案、安全措施等有审查批准权。
4、甲方应及时纠正并制止乙方在施工过程中发生的不安全和违反安全规程有关内容规定的行为,对乙方违章工作有停工权、处罚权。
5、甲方应及时掌握乙方对检修设备施工过程的各项工作内容,对乙方在施工中发生的不符合规程规定的事项及时进行纠正。
6、甲方有权要求乙方必须按照厂家的图纸检修,并督促乙方严格按照检修工艺所规定的内容进行施工。
对乙方不按工艺要求施工的有停工权和处罚权。
7、甲方对乙方施工项目的工作票有许可权,并对工作票负责人及配合人员是否合理有否决权。
8、甲方负责提供水源、电源及施工场地;乙方现场用水、用电填用水、用电申请单,安装电表并计数,不能乱拉乱接,现场用电应有漏电保护开关;施工结束后统计用电量,乙方负担施工用电。
9、乙方应认真遵守甲方有关检修、安全、文明生产等管理制度,要制定出严密的安全防护技术措施,现场工作人员必须在开始施工前认真学习并且严格遵守“电业安全生产工作规程”,保证工程施工现场的人身和设备的安全,对乙方工作人员的人身安全负责,并接受有关考核。
由于乙方安全措施不利造成事故的责任、人身伤亡事故和由此而发生的费用,由乙方完全承担责任。
10、乙方施工现场应符合甲方文明生产要求,同时做好现场文明施工,并设立安全警示牌。
11、乙方应在施工场设置施工指挥部,及时调整施工进度。
12、乙方必须执行甲方审核批准的技术方案和作业指导书。
13、乙方有对所检修的设备提出合理性改造和改进的建议权。
14、乙方对甲方所安排的施工工作及技术措施有权提出建设性意见。
15、乙方在施工中发现任何不利于机组正常生产的问题,及时通报甲方,不得以任何借口和理由隐瞒事实真相。
16、检修过程中,乙方自觉接受甲方过程控制的管理,按甲方的要求提交各项签证,记录及质量验收单证。
M12110M12230Instruction ManualSpare Parts ManualProduct information................................................................................................Important safety instructions...................................................................................Technical specification............................................................................................Know your machine................................................................................................Working principle....................................................................................................Preparing for use...................................................................................................Assembly...............................................................................................................Brush selection guide............................................................................................Controls..................................................................................................................Operating the machine...........................................................................................Electrical diagram..................................................................................................Accessories...........................................................................................................Upkeep of your PORT A SCRUB...........................................................................Housing - Drive Side...............................................................................................Housing-Idle Side..................................................................................................Pump housing........................................................................................................Lever and guide link mechanism............................................................................Handle group..........................................................................................................Motor,drum and bridge assembly...........................................................................Accessories...........................................................................................................3345556677,88991113,151719212325The Minuteman Machine is an ideal machine to clean floors in small and medium areas like offices,hospitals,restaurants,shopping complexes and many commercial applications.It sprays plain water /detergent solution,scrubs and picks up the dirty water -all in a single pass.The Port A Scrub has different optional brushes to suit a variety of applications.This machine can be used only on smooth even floors like Mosaic,all type of stone floors,PVC,Short-pile carpet,Wood and Profiled Rubber.It should not be used on rough uneven surfaces..PORT ASCRUB Instruction ManualThe machine must be unpacked and assembled in accordance with these instructions before connecting to the electrical supply.This machine should always be connected to a fully grounded power supply of the right voltage and frequency.Keep the power supply cord away from moving parts.During operation,hazard may occur when running machine over the supply cord.The machine must be disconnected from the mains supply (by pulling the plug out)before changing the brushes,cleaning the machine and,for maintenance.Warning!Use only the brushes/accessories strictly as per the instruction age of any other brushes/accessories can cause safety problems.Periodically inspect the cord for possible damage.The damaged cord must be replaced with the special cord available from the manufacturer or an authorized service agent.DO NOT leave the machine connected to the power supply when not in use;always remove the plug from the mains socket.DO NOT use where hazardous dust is present.DO NOT use machine near flammable liquids.DO NOT use in an explosive atmosphere.DO NOT use in gradient surface.DO NOT keep the machine with handle lowered,when the machine is in working mode.Operators must be fully trained in accordance with these instructions,able to perform routine upkeep of the machine and correct selection of brushes.Operators should be physically capable to maneuver transport and operate the machine.DO NOT run the machine dry,as this could damage the floor surface or the machine itself.Take adequate care to hold the machine firmly while installing and removing the brush.Never use excessive foaming or highly corrosive cleaning solutions.While operating on a flooded floor,always ensure that the water level does not exceed 1/4”.DO NOT operate this machine on rough uneven surface like industrial concrete floor.Do not clean the machine using water jet.Ensure all parts are fitted properly before operation.···········Guidelines for the operator (3)4Note:1. Noise levels measured at a distance of 1 meter from machine and 1.6 metres above floor, when washing a hard floor. Measurements recorded using a hand held meter.2. Handle vibration does not exceed 2.5 m/s, when operating on a smooth hard surface.3.Above dimensions are approx. Since the companies policy is to continuously improve the product, there could be changes without prior notice.2986713511412312(1)(2)(3)Tank(4)Bottom handle (5)Dirty water tank(6)Filter (7)Lid Cap (8)Boot(9)Nozzle (10)Conveyor drum (11)Brush (12)PedalTop handleLiquid discharge controlhandle1.Cleaning liquid in the fresh water tank is made to spray on the floor to be washed..2.The counter rotating brushes scrubs the floor and also throws the dirty water on the Conveyor drum.The front brush does most of the scrubbing and drying.The rear brush completes the scrubbing and collects the remaining water off the floor.3.A blade fitted to the dirty water tank wipes the drum.1. Bottom handle2. Machine body3. Pump Housing4. Auxillary Tank5. Top handle &pull cable7. Brush shafts (2)8. Screws & washers 9. Cable retainer 10. Power cord6. Handle LH & RH11. Dirty water tank 12. Hook 13. Knob (10)(11)(12)(7)(8)(9)(6)(2)(3)(4)(5)(1)L E F T B O T TO M R E A RR I GH T B O T TO M R E AR 1.Insert the two tubular handles into the bottom handle and secure them using knob (2Nos)by tightening lightly.Ensure that the handles are assembled according to their marked position and the cable holding hooks are pointing towards the rear.2.Slide the electric cable retainer into the top portion of RH handle.3.Fit the top handle over the tubular handles and secure them with washer and screw (2sets).Ensure that the label on the top handle is facing the front of the machine.Now tighten firmly both the knobs and screws alternately.Insert the dummy caps provided to cover the screws (2nos)in the top handle.4.Pass the free end of the pull cable through the plastic guide in RHHandle.5.Fixthe auxillarytank firmly into the bottom handle by holding the top handle.6.Rotate the knob to hold the auxillary tank.7.The brushes are only loosely packed in the machine for transit,therefore the brush shafts must be fitted before operating the machine.Push the shafts through the brushes from the side of the machine.To remove brushes,push the brush shaft out from the side of the machine using the fingers and withdraw the shaft.Normally standard brush type will be supplied with the machine.Brushes shall be selected according to the type of floor surface to be cleaned,and the degree of dirt to be removed,please refer Brush Selection Guide.8.Now machine is ready for use.6Refer Page 25 for Brush SelectionThis is applicable when the customer has more than one set of brushes of same type.Example :2or more sets of Standard BrushCustomers may not interested to use same brushes in Bedroom /Kitchen /germ free area which is already been used in other areas like Corridor /Bathroom /Oil or chemical deposited areas.It is difficult for the customers to identify the particular brush which is used in certain area.To make this easy,Brush buttons of colors RED,BLUE,WHITE and YELLOW are packed with the machine.Customers shall plug the buttons on the hole provided in the brush as shown.This helps the customer to identify the particular brush by keeping the button (color)as reference.(a) Hole provided for plugging button.(b) Brush with button plugged.By pressing the pedal lightly with your foot,pull back the handle a little to start the motor.The brushes and the drum starts rotating.Pulling the handle further without pressing the pedal,lowers the machine and engages the rotating brushes onto the floor.To stop working,take the handle to the vertical position.By pulling,the liquid discharge control handle up,the cleaning liquid is made to spray on the floor.The spraying stops once the liquid discharge control handle is released.Brush contact with the floor is adjustable in 4steps,contact is MINIMUM when the knob is fully down and MAXIMUM when it is fully raised.This helps you to compensate for the wear of brushes and also to control the scrubbing effect.If there is no machine movement,when the handle lower down fully (working mode),change the knob position to one step up.In the event of motor getting overloaded due to improper power supply or unexpectedobstruction to the brush/drum rotation,the over load protector trips and protects the motor from damage.If this happens,identify the cause,correct it and,reset the protector button after minimum 30seconds from tripping by pressing the over load protector manually and continue working.Slide this knob to TOP position to operate the machine.Slide this knob to BOTTOM position to move the machine from one place to other place and to park the machine.By keeping the knob to top position (working mode)and moving the machine will damage the brushes.Before the washing operation startsRecommended washing sequenceTransport/Working Model ControlBrush Contact ControlCleaning Liquid Discharge ControlMotor Overload Protector1. Fill cleaning liquid in fresh water tank (Fig-i)2. Insert the plug into mains 3-pin socket.3.Ensure that the brushes are fitted properly.4.Slide the transport/working mode control knob to TOP (working) position (Fig-ii).1. Start the machine by pressing the pedal and pulling the handle back.2. Move forward, while sparingly pulling the liquid discharge control handle (Fig-iii).This handle should not be kept pulled all the time.The duration and frequency of pulling and releasing has to be adjusted suitable to match with the type of floor, extent of dirt. etc. For ceramic & granite floors, apply very little water.7(Fig-v)5.When the dirty water tank is full,lift and pull the tank out of the machine (Fig vi).Empty the tank and wash it in running water or dip it in a bucket of water (Fig-vii).Clean the blades and push the tank into its place.1.Move the Transport /Working mode control knob to BOTTOM (Transport)position (Fig-viii).2.Disconnect the power supply by unplugging the electrical plug and wind the cable over cable holders in the handle.3.Pull out the dirty water tank and wash it completely.4.To prevent possible clogging of filter,drain cleaning liquid5.Remove the brushes by pushing the brush shaft out (Fig-ix).6.Wash the brushes either by dipping in a bucket/sink or in running water (Fig-x).7.Turn the machine sideways and wipe clean the conveyor and machine body with a damp cloth (Fig-xi).8.Re-install the brushes after washing.It is easier to push the brush shaft form the right hand side (identified by the electrical cable).9.Keep the machine in the safer place.may not handed overTransporterSide BrushTo get the maximum life of the machine ensure the following.Regularly inspect sheath,plug and cord anchorage for damage or loose connection.For maximum life wash the brushes regularly.Ensure machine is in Transport mode when not in use.Store additional brushes in a vertical position to avoid bending of bristles.Check for permanent bending of bristles in a particular direction.This may occur if the machine is operated for several days without removing the brushes,which is not recommended.If this occurs,reverse the brush so that the bent bristles are automatically straightened.This may wear out after years of use.If this occurs the water collection performance will decrease.It should be replaced by an authorized ServiceAgent.The filter prevents clogging of the spray nozzle and should be periodically e pressurized air/water for cleaning.If the spray of the nozzle become blocked,slide the nozzle cover off and remove nozzle wash in clean water and clean using a pin and refit.·Supply cordBrushesWiper BladeSolution feed filterNozzle maintenance (9)The simply fitted trolley provides for ease of movement when transporting the machine.Installing the Transporter1.With the machine handle in the upright position place the transporter centrally alongside the machine.2.By holding the machine firmly, strap the velcro with the machine to fix the transporter.3.Ensure that the velcro strap properly wrapped around the bottom handle.4.Now the transporter is ready to use.The machine can then be maneuvered easily whilst holding the top handle.To wash the edges,the side brush shall be used.Switch off and unplug the machine before fitting the side brush.1.Remove the front brush and brush shaft.2.Fix the shield assembly and screw it into the side plate and tighten.3.Insert the side brush through the shield and main brush.Fitting the side brushUsing the side brush1.Tilt the machine at an angle move forward.This way,the dirty water thrown bythe side brush will be collected by the rear brush.e side brush only for washing the edges.322524105116116a11115b1949848319539787208880114101919728115a115b111914359427313V81034 9211563V71911193622122774610Housing-Drive Side Spare Parts ManualRef. No PartNoDescription Size Qty1925032CSK SCREW M4x104 2925003CRPH SCREW M3x66 7925051CSK SCREW M6x143 9925114ALLEN SCREW M6x102 10925027ALLEN SCREW M6x167 11925031ALLEN SCREW M6x202 13925033WASHER 4.2x12x1.64 19925056BEARING60032RS9 20925062BEARING6082Z1 24925001BELT5005M1 25925002BELT4255M1 28925012WASHER2 32925018BUMPER1 34925026BUMPER1 42925047BRUSH SLIDER1 43925048SLIDER HOUSING1 46925054SEAL2 49925064PINION1 53925073DRUM SPROCKET1 59925092PIN1 62925099O'RING2 63925102SHIELD1 73925186SELF TAPPING SCREW4 77925130CAP2 80925227GEAR HOUSING1 83925181HOUSING SPROCKET1 84925182SEAL1 87925193GEAR–LH1 88925194GEAR-RH1 92925219SHIELD2 93925220ROLLER2 105925249BUMPER SLEEVE3 111925804BRUSH SPROCKET2 114925813GEAR SPROCKET2 115925815IDLER ASSY1 115a925075SPROCKET1 115b925046HUB2 116925816IDLER ASSY1 116a925061SLEEVE1 212925221STUB AXLE1 V7925150DRIVE HOUSING1 V8925319COVER1V2V3133751094b94a 9412986131132892172736811610039909596999893622123318868171061524218919792774632105V5910V834137358594319263Housing-Idle SideRef. No PartNoDescription Size Qty1925032CSK SCREW M4x104 2925003CRPH SCREW M3x66 6925039CSK SCREW M5x252 9925114ALLEN SCREW M6x102 10925027ALLEN SCREW M6x165 13925033WASHER 4.2x12x1.64 15925100WASHER 6.4x12x1.61 16925151WASHER9x17x1.61 17925110SPRING WASHER M61 18925059TOOTHED WASHER M61 19925056BEARING60032RS2 21925063WIRE TIE3 32925018BUMPER1 33925019BUSH2 34925026BUMPER1 39925040STUB AXLE1 43925048SLIDER HOUSING1 46925054SEAL2 58925083TRANSPORT SLIDER1 59925092PIN1 62925099O'RING2 63925102SHIELD1 68925109FAN COVER1 72925116GROMMET1 73925186SELF TAPPING SCREW6 75925124CAP1 77925130CAP2 79925147STOPPER1 81925500PEDAL1 86925192NUT2 89925199CONNECTOR1 90925200SWITCH2 92925219SHIELD2 93925220ROLLER2 94925529SOCKET ASSY1 94a925074SOCKET1 94b925076TERMINAL3 95925501CABLE1 96925502CABLE1 98925504CABLE1 99925505CABLE1V2V3133751094b94a 9412986131132897273681161003990959699982193622123318868171061524218919792774632105V5910V834137358594319263Housing-Idle SideRef. No PartNoDescription Size Qty100925152SPRING-PEDAL1 105925249BUMPER SLEEVE3 106925161CSK SCREW M4x81 129925015LEVER SWITCH ACT1 131925041INSULATION TOP1 132925044INSULATION BOTTOM1 133925101NUT1 188925207SLEEVE TIE ROD3 212925221STUB AXLE1 242925347CLAMP WIRE1 V2925534CAPACITOR(M12230)1 V3925173CIRCUIT BREAKER(M12110)1 925166CIRCUIT BREAKER(M12230)1 V5925153IDLE HOUSING(M12110)1 925154IDLE HOUSING(M12230)1 V8925319COVER11651871841183M12110185180159124516818116472244V2155101176V9169186182163167158154174173121123123a122b16224724627117010272175177248165270Pump HousingRef. No PartNoDescription Size Qty1925032CSK SCREW M4x105 72925116GROMMET2 101925160O-RING-PUMP1 102925077FILTER1 121925832DIRTY WATER TANK1 122b925162LID PAD2 123925836LID-DIRTY WATER1 123a925132LID-DIRTY WATER1 154925128HOSE-275(10.8)1 155925163INSULATION1 158925164HOSE CLIP1 159925165NOZZLE1 162925167BOOT1 163925168SCREW M3X302 164925169HEX NUT M32 165925170HEX NUT M47 167925187SWITCH2 168925204STRIP LID2 169925224EXTENSION BUSH1 170925233HOSE-165(6.5)2 173925261HOSE CONNECTOR1 174925262BOOT-LID1 175925506CABLE1 176925511ADAPTOR NOZZLE1 177925573CABLE1 180925171SEAL NOZZLE1 181925173BASE SWITCH1 182925174LEVER1 183925175CLAMP1 184925176SUPPORT RING2 185925177PUMP HOUSING1 186925178LID1 187925179SPACER1 245925013CSK SCREW4 270845039WASHER4 V9925210PUMP(M12230)1For M12110244925011CLAMP CAPACITOR(12110)1 246925016GROMMET(M12110)2 247925020PUMP HOUSING(M12110)1 248925021CABLE(M12110)1 271814313CSK SCREW M4X154 v2925536CAPACITOR(12110)1 v9925203PUMP(M12110)1119a118a1196411876264128120120a119a82119297841477691267611345Lever and Guide Link MechanismRef. No PartNoDescription Size Qty4925104CRPH SCREW M4x122 26925008CLEVIS PIN5 29925014CLEVIS PIN1 41925043LINK1 45925053SHIELD8 47925055LEVER2 64925105LEVER BUTTON4 76925129CIRCLIP6 78925139LINK GUIDE1 82925180SPRING1 91925212BUSH1 113925810WHEEL4 118925822LEVER ASSY1 118a925085LEVER1 119925823LEVER ASSY2 119a925086LEVER2 120925824LEVER ASSY1 120a925087LEVER1 128925050LEVER SWITCH1V423355718936010415344711211748114135126124172160160a 160c 160b 179161d 161161c 161b 161a 15222423173229225732306545222522722866224226Handle GroupRef. No PartNoDescription Size Qty3925058CRPH SCREW M4x81 4925104CRPH SCREW M4x1210 11925031ALLEN SCREW M6x202 12925088WASHER 6.4x18x24 23925098CABLE RETAINER1 35925028CLAMP1 44925049PULL HANDLE1 48925057CAP1 52925069BASE-CABLE HOLDER2 57925082CLAMP1 60925096NUT1 65925106SPRING6 66925107WASHER6 71925115PLUG2 73925186SELF TAPPING SCREW10 104925184PULL CABLE-P1 117925818TOP HANDLE1 126925103KNOB2 135925089BOTTOM HANDLE1 152925127GASKET1 153925111TANK-4l1 160925117BASE VALVE1 160a925118BASE1 160b925119SEAL1 160c925120CAP-VALVE1 161925135VALVE1 161a925122BODY-VALVE1 161b925540SEAL1 161c925123SPRING1 161d925125CAP-SPRING1 172925260PLATE1 179925126NUT1 189925274SLEEVE1 224925305KNOB-CABLE HOLDER-II2 225925306KNOB-CABLE HOLDER-I2 226925307KNOB-TANK HOLDER-LH1 227925308KNOB-TANK HOLDER-RH1 228925339BASE-CABLE AND TANK HOLDER2 229925340GUIDE1 230928633PIPE-LH1 231928634PIPE-RH1 V4925922(M12116)POWER CORD1 925920(M12235)POWER CORD1 925923(M12235)POWER CORD-UK1134134b134aV6287V15011227315415556623755381422677069851Motor, Drum and Bridge AssemblyRef. No PartNoDescription Size Qty5925136HEX NUT M63 7925051CSK SCREW M6x144 8925090ALLEN SCREW M4x102 14925080WASHER 5.2x10x1.62 15925100WASHER 6.4x12x1.63 22925084GRUB SCREW M5x122 27925009BUSH4 28925012WASHER4 31925017WASHER6 37925037SPRING1 38925038SPRING1 50925065HEX SHAFT2 51925068WASHER2 54925078TIE ROD3 55925079SHAFT1 56925081ROLLER6 62925099O'RING12 67925108BUSH2 69925112BUSH1 70925113BUSH1 112925808BRUSH SHAFT2 134925067DRUM ASSY1 134a925070DRUM1 134b925071DRUM SLEEVE1 V1925762MOTOR(M12110)1 925761MOTOR(M12230)1 V6928548BRIDGE1AccessoriesSide Brush Group-3423456176886a6a6b6c9112101011103254TransporterAccessories1234566a 6b 6c 789101112925881925155925156925157925158925137925138925140925141925159925142925143925144925878925879FRAME CLAMPFIXED STRIP (VELCRO)FLEXIBLE STRIP(VELCRO)PLATE TYREBUSH-WHEEL RIM WHEEL RIM TYRE-MAIN WHEEL CAP WHEEL WASHER CIRCLIP A17x1CRPH SCREW M4x25STOPPER TOP STOPPER BOTTOM925904-TRANSPORTER 111112422242612SL NO PART NO DESCRIPTIONQTY12345925901925902925903925908925990BRUSH GROUP-STD BRUSH GROUP-POLISHING BRUSH GROUP-SCRUBBINGBRUSH GROUP-ESCALATOR (NYLON)BRUSH GROUP-ESCALATOR (SILICON CARBIDE)BRUSH GROUP SL NO PART NO DESCRIPTION123456SHIELD BUSH SHAFT SIDE BRUSH WASHERALLEN SCREW M5x20SIDE BRUSH GROUP DESCRIPTION SL.NOQTY 925766925172925764925855925145925146925907STANDARD 925766925172925764925595925145925146925927ESCALATOR 111111Note:Since the companies policy is to continuously improve the product, these could be changed without prior notice.Minuteman International Made Simple Commercial Limited WarrantyREVISION DEFFECTIVE 7/1/2008Minuteman International, Inc. warrants to the original purchaser/user that the product is free from defects in workmanship and materials under normal use. Minuteman will, at its option, repair or replace without charge, parts that fail under normal use and service when operated and maintained in accordance with the applicable operation and instruction manuals.All warranty claims must be submitted through and approved by factory authorized repair stations.This warranty does not apply to normal wear, or to items whose life is dependent on their use and care, such as belts, cords,switches, hoses, rubber parts, electrical motor components or adjustments. Parts manufactured by Minuteman are covered by and subject to the warranties and/or guarantees of their manufacturers. Please contact Minuteman for procedures in warranty claims against these manufacturers.-- Use of replacement filters and/or prefilters not manufactured by Minuteman or itsdesignated licensees, will void all warranties expressed or implied.A potential health hazard exists without original equipment replacement.All warranted items become the sole property of Minuteman or its original manufacturer, whichever the case may be.Minuteman disclaims any implied warranty, including the warranty of merchantability and the warranty of fitness for a particular purpose. Minuteman assumes no responsibility for any special, incidental or consequential damages.This limited warranty is applicable only in the U.S.A. and Canada, and is extended only to the original user/purchaser of this product. Customers outside the U.S.A. and Canada should contact their local distributor for export warranty policies.Minuteman is not responsible for costs or repairs performed by persons other than those specifically authorized byMinuteman.This warranty does not apply to damage from transportation, alterations by unauthorized persons, misuse or abuse of the equipment, use of non-compatible chemicals, or damage to property, or loss of income due to malfunctions of the product.If a difficulty develops with this machine, you should contact the dealer from whom it was purchased.This warranty gives you specific legal rights, and you may have other rights which vary from state to state. Some states do not allow the exclusion or limitation of special, incidental or consequential damages, or limitations on how long an implied warranty lasts, so the above exclusions and limitations may not apply to you.MPV 13, one year partsV-14, One year parts, one year laborMPV 14 and 18, two years parts, one year labor RapidAir blower, one year parts, one year laborExplosion-Proof Vacuum, one year parts, one year labor Pneumatic Vacuums, three years parts, one year labor TRS 14, one year parts, one year labor(Not to exceed two hours)(Not to exceed two hours)(Not to exceed two hours)Ninety days0-3 months replacement, 4-12 months pro-rate Ten years, no additional labor111 South Rohlwing Road Addison, Illinois 60101 USA Phone 630- 627-6900Fax 630- 627-1130Special warning to purchaser Three years parts, two years labor, ninety days travel (Not to exceed two hours)Port-A-Scrub, one year parts, six months laborThree years parts, two years labor, ninety days travelSweepers, one year parts, one year labor, ninety days travelOne year parts, one year labor, ninety day travelOne year replacement Cord Electric Group……….Battery Operated Group…..Internal Combustion Group….Battery Chargers Replacement Parts Batteries Polypropylene Plastic Tanks Exceptions……….Exceptions……………………. ..EX 12 and EX12H, one year parts, one year labor ……………..………………………….…European Representative Andre VonkHako-Minuteman-PowerBoss PO Box 174。
高压水射流清洗机技术规范
一、概述
1、招标设备名称和数量:高压水射流清洗机 1台
2、招标范围:高压清洗机的设计、制造、装配、运输、调试、验收、使用
培训、售后服务的完整性工程。
3、交货地点:内蒙古国华准电物资仓库。
二、主要技术指标
进液压力常压
公称压力 60MPa
公称流量 93L/min
柱塞个数 3
电机功率 110KW
电机电压 380V/3P
溢流阀出厂调定压力 60MPa
工作液清水
三、主要使用性能要求
1、柱塞泵
为卧式三柱塞复泵,结构简单,运转平稳。
2、电机
选用鼠笼式电机,Y—△起动—运行。
3、曲轴箱组件
箱体选用高强度铸铁整体箱形结构,具备足够的强度和刚性,曲轴选用优质锻钢制成,轴瓦为钢壳高锡铝合金瓦。
齿轮选用优质合金钢,硬齿面,具有较高的传动精度。
连杆大头选用分式结构以便装拆,小头选用圆柱销连接,工作可靠。
关键密封件为进口产品,保证产品质量。
曲轴的曲拐与连杆轴瓦间的润滑采用飞溅润滑方式,润滑可靠,确保使用寿
命。
在箱体曲轴下方设有磁性过滤器,以吸附润滑油中的铁磁性杂质。
在进液腔盖上方设有放气孔,以放尽该腔内空气。
4、泵头组件
泵头选用优质锻钢制成,吸排液阀采用不锈钢制成
5、高压钢套组件
柱塞选用中炭钢镀铬,表面具有高硬度、有良好的耐磨性和防腐性。
6、安全阀
安全阀的调定工作压力为泵调定压力的110%-115%。
出厂时,为泵公称压力的110%-115%。
7、溢流阀组
溢流阀设有过滤器,保证系统正常工作。
溢流阀组同与液板、溢流阀等组成。
8、抗恶劣环境
曲轴箱、控制电箱被设计成可以保护不被沙子、灰尘和岩屑等侵入。
为恶劣环境作业的设备提供防护。
9、电气
1)设备带起动控制柜1套,低压开关电器须采用国际优质品牌产品。
2)电机选用能连续工作、耐高温、防水性能好、绝缘防护等级高的电机,F 级。
3)带各种指针式仪表,如电压、电流、功率、频率、压力表等。
4)配电柜内电器布局要求合理、留有空间、方便维修。
5)配电柜设计要求防雨、防尘、散热,起动、停止按钮装于面板,并带有紧急停止按钮。
10、清洗设备的喷枪
溢流式标准喷枪
在工作中,松开溢流式喷枪扳机,清洗机系统泄压,可以实现操作者安全操作。
11、脚阀
在工作中,松开溢流式脚阀,清洗机系统泄压,可实现操作者安全操作。
12、喷嘴
1)平面魔鬼旋转喷嘴
和溢流式标准喷枪相连接,在工况中能够喷出旋转水射流,以清洗物体。
2)自进式喷嘴
可根据不同管径,在内部自行前进。
13、清洗机为轮式拖车结构,方便现场移动。
14、高压胶管
根据现场情况,配置相应足够长度的高压胶管。
内蒙古国华准格尔发电有限责任公司
生产技术部
2013年3月31日。