Equipment Checklist latest
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New Product Development Tollgate Checklist Feasibility For Quote (stageⅠ)可行性阶段一Proto Type(stage Ⅱ)打样(阶段二)Pilot Run (stage Ⅲ)试生产(阶段三)Mass(1 Year review)(stage Ⅳ)量产(阶段四)RFQ No. Receive date/接收日期Customer Address/客户地址Customer/客户Required date/客户需求日期Q-1 ApprovedSupplier:通过质量认证的供应商Project name/项目名称Production use/产品用途Payment Term/付款条款Project Life/机种寿命Shippingrequirement/运输方式Delivery Term/送货条款Customer Importance/客户等级:high,middle,low Business form/贸易方式:直接/间接/当地Package Model/包装模式:循环/一次性Review Items评审项目ⅠⅡⅢⅣReview Result评审结果Comments评价注解1.Customer drawing, BOM(e.g.: Special Technical requirements)客户图纸,BOM(如:特殊技术要求)OK通过Can’t Meet不能通过Improvement 需改善N/A不适用2.Product’s Requirements: PPAP, Surface treatment, Color Sample, Packaging, Transportation, Method….产品的要求:如PPAP,表面处理,色样,包装,运输,方法等OK通过Can’t Meet不能通过Improvement需改善N/A不适用3.Supplier’s Risk(including appointed Suppliers)供应商风险含指定的供应商OK通过Can’t Meet不能通过Improvement需改善N/A不适用4. Material Risk(e.g.: Supplier by Customer)物料风险如客户指定的供应商OK通过Can’t Meet不能通过Improvement需改善N/A不适用5. Product Certification Requirements(e.g.: ROHS,GP,UL) 产品认证要求OK通过Can’t Meet不能通过Improvement 需改善N/A不适用Continue to Next Stage继续下阶段Another Review Required and Date需重新review及时间Terminate the Project终止该项目Notice to Client通知客户New Product Requirement Checklist Details新产品评审要求细则#1- Drawing / Print:Need to confirm the latest revision level drawings available. Require all assembly, sub-assembly and individual component drawings are provided from customer.图纸:需要确认并获得最新版本的图纸,要求客户提供所有组件,分部组件和子件的图纸#2- Critical Material: Need to identify material requirements for the project to confirm availability in China and available material substitutions; this should include any supplied material as well as the manufacturer (such as steel mill, paint manufacturer or OSP) of this material.关键材料:需要识别该项目的材料要求并确认在国内可购买以及有可用的替代材料,此要求除了制造商如钢厂,涂料厂商或外协厂商外,还需包含其它原材料及物料#3- Customer Standards & Specifications:Acquire all customer standards, specifications and requirements for the part numbers being considered for quoting purposes. Ask for the following customer documents: Supplier Quality Manual, Specifications listed on drawing / print, PPAP, Material Certificate Requirements or any third party test requirements.客户标准及规格:对正在评估报价的项目料号取得客户标准,规范和要求。
No.InstructionsComments and recordedvaluesStandards and instructionsRig'sRam Preventers Drift tests7.1.1The drift test is required on Ram BOP, Annular BOP, Hydraulic connectors, drilling spools and adapters.API Spec 16A chapter 7.5.8.47.1.2The equipment size and rated working pressure: TABLE 1-API 16AAPI Spec 16A chapter 4.2.27.1.3Pass a drift mandrel through the bore of the assembly after all pressure testingAPI Spec 16A chapter 7.5.8.4.17.1.4The drift mandrel diameter shall be in accordance with the drift diameter in Table 1 with a tolerance of plus 0.010 inch and minus 0.000 inchAPI Spec 16A chapter 7.5.8.4.1.17.1.5The drift mandrel gauge length shall be at least 2 inches longer than any cavity that intersects the bore, but no less than 12 inches.API Spec 16A chapter 7.5.8.4.1.2Temperature ratings7.1 GENERALContents of substraction from API Specification 16A Specification for Drill Through Equipment7.1 GENERALvaluesAPI Spec 16A chapter 4.2.2 7.1.6The minimum temperature is the lowest ambient temperature theequipment may be subjected.API Spec 16A chapter 4.2.2 7.1.7The maximum temperature is the highest temperature of the fluid whichmay flow through the equipmentAPI Spec 16A chapter 4.2.2.1 7.1.8Equipment shall be designed for metallic parts to operate with thetemperature shown in Table 2API Spec 16A chapter 8.3.4.2 7.1.9The temperature class of the welfare non metallic components shall be asfollows:7.1.10Temperature Rating Metallic Materials API Spec 16A chapter 8.4.2.4values7.1.11Dimensions for the type 16B integral hubs shall be conform to table 5 of page 10 API Spec 16AAPI Spec 16A chapter 4.3.4.2.2.2.17.1.12Dimensions for the type 16B hubs blind hubs shall be conform Figure 3page 9 API Spec 16AAPI Spec 16A chapter 4.3.4.2.2.2.17.1.13Dimensions for the type 16BX integral hubs shall be conform to table 6.7 or 8 of API Spec 16AAPI Spec 16A chapter 4.3.4.2.3.2.17.1.14Dimensions for the type 16BX blind l hubs shall be conform to fig 3 of API Spec 16AAPI Spec 16A chapter 4.3.4.2.3.2.17.1.15Dimensions for all ring groves shall conform to Tables 6,7, or 8 of API Spec 16AAPI Spec 16A chapter 4.3.4.2.3.2.17.1.16Type BX hubs may be manufactured with corrosion resistant overlays in the ring grooves. Prior to overlay the ring grooves shall conform to API Specification 6AAPI Spec 16A chapter 4.3.4.2.3.47.1.17All clamps shall have grooves in their bores with 25 (+/-0.25) degree angles to fit API 16B and 16BX hubsAPI Spec 16A chapter 4.3.5.2.3.37.1.18All 25 degree surfaces in clamp grooves shall have a surface finish of 32RMS or lessAPI Spec 16A chapter 4.3.5.2.3.47.1.19The clamp bore shall provide a minimum of 0.125 inch radial clearance around the hub neck in the made up condition on all hubs it is designed to fitAPI Spec 16A chapter 4.3.5.2.3.67.1.20Spherical face heavy nuts or spherical washers shall be used to minimize potential bending in bolts.API Spec 16A chapter 4.3.5.2.3.87.1.21Type R, RX and BX ring-joint gaskets are used in flanged, studded and hub connections. Type R and RX gaskets are interchangeable in type R ring grooves. Only type RX gaskets are to be used with SR ring grooves. Only type BX gaskets are to be used with 6BX grooves. Type RX and BX gaskets are not interchangeable.API Spec 16A chapter 4.3.7.17.1.22Hydrostatic proof testing shall be as shown in Table 18 of API Spec 16A API Spec 16A chapter 7.5.8.6.2.2.7.1.22Table 18 - Hydrostatic Test Pressure (psi)API Spec 16A chapter 7.5.8.6.3.1ClampsUse of gasketsHydrostatic Proof Testing16B hubs16BX hubsvalues7.1.23The hydrostatic proof test shall consist of three steps:API Spec 16A chapter 7.5.8.6.4a) the initial pressure-holding period of not less than 3 minutes.b) the reduction of the pressure to zeroc) The second pressure-holding period of not less than 15 minutes7.1.24The timing of the test shall not start until the test pressure has beenstabilized within the manufacturer's specified range and the externalsurfaces have been thoroughly dried.API Spec 16A chapter 7.5.8.6.4.17.1.25The hydraulic operating chamber shall be tested at a minimum testpressure equal to 1.5 times the operating chambers rated workingpressure.API Spec 16A chapter 7.5.8.6.3.27.1.26Each ram and annular blow out preventer shall be subjected to a closedpreventer test after the hydraulic proof test. The hydraulic operating systempressure used shall be equal to or less than the manufacturer's specifiedoperating pressure.API Spec 16A chapter 7.5.8.7.1.17.1.27The timing of all closed preventer tests shall not start until the test pressurehas stabilised .API Spec 16A chapter 7.5.8.7.1.27.1.28Closed preventer tests shall be performed at low and high pressure with thelow pressure tests always preceding the high pressure test API Spec 16A chapter 7.5.8.7.1.37.1.29 A pressure of 200 to 300 psi shall be applied and held below the closedram or annular packing unit for a time period of not less than 10 minutesafter stabilization API Spec 16A chapter 7.5.8.7.1.3.1Hydraulic Operating Chamber Test Closed Preventer Testvaluesvaluesvaluesvaluesvalues。