批量 51-90 91-150 151-280 281-500 501-1200 1201-3200 3201-10000 10000-35000 35000-150000 150001-500000 样本值 8 20 32 50 80 125 200 315 500 800 4.0 AC RJ 2.5 AC RJ 1.5 AC RJ Corrective actions focus on the prediction, prevention and elimination of defects and errors. 系统用于识别问题和测量产品表现,及内部的过程工序,集中改善产品。 有主力地预见,避免及减少疵点和错误的发生。 Keep moving….. P3/54 C) QA / QC Role and Responsibilities QA/QC 的角色与职责 1. To maintain the Quality Management System in the operations of all factories.确保所有工厂按要求的质量管理系统运作。 2. To confirm all P.O.s have run under standard inspection procedures.确定所有定单有通过标准查验程序。 Keep moving….. P7/54 Data Analysis数据分析 In order to achieve our target of 4.0% defect rate, we monitor the RFT performance and defect rate at end-line inspection: 5. Perform AQL 4.0 level inspection on all finished products. 所有成品执行AQL4.0标准检查。 6. Data analysis, to determine the problems and its root causes, to re-measure quality improvement effect and find possible solutions数据分析,测定问题原因,寻求解决方法,再量度改善后 的效果。 Direction方向 To achieve satisfaction of the Customers做到客人满意 Understand the Voice of Customer ( VOC )了解客人反映 Inconsistent Quality performance from factory to factory 各工厂质量表现不一致 No systematic approach how to control and prevent the quality problem没有系统控制和预防质量问题 Attain the Critical Customer Requirements达到客人的重要要求 Zero Puckering Defect无缩皱 No skipped stitch 无跳线 No Dirt 无油渍 No untrimmed or hanging thread 无线头 3. Should conduct pre-production meetings before bulk production. 在大货生产前有进行生产讲解会议,清楚要求。 4. Perform random checking in every operation. 每一个工序进行抽查记录及跟进改善。 Contents 目录 Introduction 介绍 a)Anta Quality Management System 安踏质量管理系统 b) Quality Organizational Chart 质量组织架构图 c) QA / QC Role and Responsibilities QA/QC角色与职责 c) Measure the impact of solutions 测量解决方法的影响 6M Kaizen Issues 6M改善 a)Manpower 人力 b) Machinery 机械 c) Methodology 方法 d) Material 物料 e) Measure 测量 f) Environment 环境 Directionr质量方向 Data Analysis 资料数据分析 a)Problem Identification 问题分析 b) Determine The Root Causes原因分析 Solutions 解决方法 a)Possible Solutions 可用的解决方法 b) Control and Prevention 控制与预防 我们为了达到疵点比率4.0%的目标,我们监察第一次通过率及在尾查的疵点比率: 1. Measure the RFT Performance 测量RFT的程序 Factory RFT Performance Target: 96% Keep moving….. P8/54 Data Analysis数据分析(AQL4.0水平2抽样表) Keep moving….. P2/54 Introduction 介绍 a) Quality Management System 质量管理系统 QMS is designed to identify problems and measure the performance of our products and our internal processes. 7. Establish control plan and prevention建立控制与预防方法。 Keep moving….. P6/54ຫໍສະໝຸດ Baidu 品保部架构图 IQC主管 品保部经理 数据分析员 QA主管 验布员 辅料检验员 前道QC 车间流动 巡查QC 中检、尾 检员 后道QC 复检员 QA抽箱 专员 Keep moving…..