珀挺清扫器安装说明书

除尘器安装指导说明书本说明书是项目图纸和技术规范的一种补充。

如有冲突、遗漏则应以图纸和技术文本为准。

一.安装说明1设备保管与开箱验收1.1 总则在工地上卸下及搬运部件时必须要小心，尤其是对于滤袋、笼骨及电气设备这些容易受损的部件。

保管原则设备到达现场后，按下列要求保管。

1 堆放场地要合理布局，基础稳固，便于装运、作业，并作好防洪防涝设施。

1.2.2产品堆放要符合预装及安装工艺流程要求，避免多次倒运以防变形。

1入库时按装箱清单核对所有部件，仓库应尽可能靠近安装现场以减少不必要的二次倒运。

1以下部件应存放在室内，在不到将它们被安装的时候，不得将它们暴露在露天中。

a) 电气元件及控制柜b) 气动元件c) 气缸d) 螺栓、螺母及垫圈应按大小分箱存放e) 滤袋及笼骨f) 密封垫及密封材料g) 花板2 设备开箱验收2.1 设备开箱、清点、验收应有制造厂、用户、施工单位共同参加。

2.2 验收条件a.供货清册、装箱清单等技术文件资料齐全；b.设备铭牌上的型号、规格、数量与工程设计相符c.检查产品质量，如因运输、装卸、贮存过程产生变形和尺寸变动，应作校正，对无法修复的要给予报废及更换。

d.设备验收标准依据制造厂家设计图纸、有关技术文件及规定。

3 施工前准备3.1 安装单位应熟悉设备结构、性能、有关设计图纸和技术文件，编制施工组织设计文件，编制施工质量卡，施工过程中要严格做好质量检验记录。

3.2 按施工组织设计要求，进行场地平整、平台敷设，吊装机械设施、专用机具配制等工作。

3.3 制造厂作设备技术交底，必要时派员参加施工期间的技术指导。

4 设备的安装安装顺序是为施工监督员提供安装方面的帮助。

本标准程序仅供指导用。

本说明书是项目图纸和技术规范的补充。

如有冲突，应以项目图纸为准。

安装工作开始前，应先按基础图上的地脚螺栓和混凝土内凹坑的位置对基础进行检验。

如发现地脚螺栓超出公差，则必须重新定位。

只有各项尺寸检查合格后，才可开始钢支架的安装。

吸尘吸水机使用规程使用说明1、确定电源电压与本机相同。

2、接驳所有喉管，应选择适当的尘刷。

3、将吸尘管接到吸尘机吸嘴上。

4、切记请将电源线安放在机身吸嘴后方。

吸尘使用方法1、吸尘袋须先安装方可操作。

2、请保持机身清洁干净吸水使用方法1、吸水前请取出吸尘袋。

2、请取出圆桶内什物。

注意事项1、清理圆桶，切勿让任何污垢积聚在圆桶内。

2、彻底清洁吸尘袋。

3、检查电源电线，确保电源没有损坏。

4、用清洁剂加温水清洗吸尘袋及吹干后方可使用。

擦地机使用规程使用前的安全检查1、插座：LD－1500地面清洁机适合标准（13AMP，3销座），保证插座销子是直的，无可视的损坏。

2、电缆：在使用前检查电力供应，缆部没有剪或擦伤露出内部的电丝的状况，缆绳品质优越。

3、针盘：在装配机器之前，确保使用盘面符合机器的正确尺寸。

4、垫：确保所使用的地板维护垫符合清洁任务，干净并且优越。

5、刷：如果手头上的清洁操作需要刷子，先清洗地毯及地毯刷，确保刷子干净，且它的品质与需要的相符。

使用方法1、a、将手柄拉至直立位置；b、将机身平躺于地上；c、欲将刷子套在擦扣座上，请向逆时针方向转动，脱刷时向顺时针方向转动。

2、抽起115之高低调校手挚将手柄调至适合自己的高度和角度。

3、开机前先按紧安全锁，再按左或右的开关，刷子便会开始转动。

如果欲使刷机向右方移动，请将手柄轻微抽起；如果欲使刷机向左方移动，请将手柄轻微按下设备保养1、针座盘：当清洁工作完成后，从机械上撤走附件是非常重要的。

如果水箱里装满了清洁液，必须排尽。

水箱必须通过控制旋钮排溶液。

松开顶部的锁，把箱子从机械上取下来，在使用后要洗水箱，撤走操作盘。

向后倾斜机械，将机械把柄放在地下，顺时针旋转操纵盘，操纵面和刷子必须有一点松动，然后用力将其扯下。

2、电缆清洁：回复到机械直立的位置，当你盘旋缆绳时擦净它。

如注意其上的刻痕或擦痕，（暴露内部电丝），请报告维护部门，贮藏机器之前先将灰尘和污渍去除，在机器已经被清洁后如果使用了机械装置垫，请将其取下来，清洁干净，并且将其悬挂，以保持干燥。

DB-XQ-II被动滚刷清扫器安装使用★重要声明检查产品包装箱有无损坏。

如发现损坏，请立即与承运人反映货物损坏短少情况，并双方签字确认，交给焦作市德邦科技有限公司或与其销售代表取得联系，作为向承运人索赔的证据。

安装前的重要提示1.安装之前，必须熟知工作中所用相关设备的安全操作规程以及施工现场的安全生产规范。

2.切断输送机的启动电源，挂上“有人操作，禁止合闸”的警示牌。

3.如果设备在井下或密闭的区域内，动用割枪或电焊之前，必须对煤气和灰尘含量进行检测。

确认煤气和灰尘含量在安全值范围内方可操作，否则，可能发生事故。

4.使用割枪或电焊机前，应使用阻燃罩将输送机皮带罩住，否则将有可能损坏皮带。

5.安装工作完毕，在启动输送机皮带之前，应将安装区域内和输送机皮带上的工具、铁器、焊渣等收拾干净。

否则将有可能造成严重的人身伤害，或者导致输送机皮带的损坏。

6.在输送机运行状态下，如果要调整清扫器，操作时千万要小心谨慎，防止手中的工具、身体或衣服被卷入输送带，导致严重的人身伤亡。

对于维护的操作，请在停机状态下进行，切记！产品说明输送带输送的物料往往带有粘性物质，如煤尘、泥浆、粉状物料，其中一部分会粘在输送带工作面上，在卸料时不能完全卸掉，随着皮带运转会粘在托辊上，长时间会造成以下后果：1.物料进入托辊的壳体内，从而增大轴承磨损，托辊壳体粘上物料会损伤和拉毛输送带的面胶，加速输送带损坏。

2.粘着物进入尾轮和改向滚筒，物料会粘在滚筒表面上，且越粘越多，造成输送带跑偏，增加输送带磨损，酿成不良后果。

3.物料粘在驱动滚筒上，加大对滚筒的摩擦力，会引起输送带面胶和滚筒包胶层的损坏。

4.物料没有及时清除，在整个工作通道内会形成落料区，造成环境污染，清扫劳动量增加，影响员工身心健康，增加企业成本。

因此，为保证带式输送机正常运转，必须将输送带上的附着物清扫干净。

如果清扫装置良好，对托辊、输送带等的寿命都可以延长。

由此可见，清扫器在带式输送机上有着不可忽视的作用。

清扫器分类及安装要求随着物流行业的逐渐成熟扩大，皮带输送机的使用也越来越多了，由于皮带输送机输送的物料杂乱，所以定时对皮带输送机的清理是不可少的，这时候就需要我们的好帮手-----皮带机清扫器来帮忙了，下面我们就来讲解一下皮带机清扫器的安装以及清洗过程。

一、清扫器分类及安装要求头部清扫器：头部清扫器用于皮带卸载滚筒回程皮带上面的清扫工作，该清扫器随皮带机配套，该清扫器配套有重锤涨紧或弹簧涨紧。

数量：普通皮带机1道、强力皮带机2道，清扫介质：普通皮带机使用胶条、强力皮带机使用合金或聚氨酯。

Zy16中部清扫器：也用于清理皮带非工作面，使下皮带面粘的物料尽量少地传送到下部托辊及改向滚筒上去。

安装位置：与皮带中部卸载点后方5米范围内，或皮带机机身（距离机头）2/3位置。

数量：普通皮带机至少1道、强力皮带机至少2道，清扫介质：普通皮带机使用胶条、强力皮带机使用胶条或聚氨酯。

尾部空段清扫器：负责皮带机机尾前非工作面的清扫。

数量：至少1道。

清扫介质：普通皮带机使用胶条、强力皮带机使用胶条或聚氨酯。

安装位置：机尾缓冲托辊架前方5米范围内。

中运智能集团制造二、安装及管理职责划分清扫器统一由皮带机管理单位进行加工及安装。

头部清扫器处卫生清理由皮带机机头司机负责；皮带机中部卸载点位置清扫器处卫生清理由搭接皮带机（刮板机）单位安排人员清理；皮带机中部空段清扫器处卫生清理由皮带机管理单位负责；皮带机机尾15米范围内如有下部设备搭接时，卫生由搭接皮带管理单位负责清理（多部设备同时搭接时，由近设备单位负责）；皮带机机尾无设备搭接时，卫生由皮带机管理单位负责。

三、清扫器安装要求及完好标准1、刮板的清扫面应与胶带接触，其接触后清扫覆盖面积覆盖不应小于皮带宽度85%；800mm 皮带机清扫幅面宽度不低于680mm、1000mm皮带机清扫清扫幅面宽度不低于850mm、1200mm皮带机清扫清扫幅面宽度不低于1020mm。

2、清扫介质（胶条）厚度应不小于10mm，伸出固定框部分高度不小于20mm，固定框不能在皮带运行过程中磨带面。

如果现场用电不方便，又想用毛刷清扫器，可以选择无动力滚刷清扫器（被动式滚刷清扫器）被动式滚刷清扫器主要是有驱动辊，和运转着的皮带接触产生摩擦，被带动旋转，然后带动毛刷转动进行清扫皮带机械滚刷清扫器被动式滚刷清扫器。

下面由清扫器厂家安徽正威刷业为大家介绍下二道聚氨酯清扫器安装说明书，帮助大家了解它的更多作用。

正威刷业ZW-EQC系列清扫器安装前的重要提示1.安装之前,必须熟知工作中所用相关设备的安全操作规程以及施工现场的安全生产规范。

2.切断输送机的启动电源，挂上"有人操作,禁止合闸“的警示牌。

3.如果设备在井下或密闭的区域内,动用割枪或电焊之前,必须对煤气和灰尘含量进行检测。

确认煤气和灰尘含量在安全值范围内方可操作,否则，可能发生事故。

安徽正威刷业有限公司4.使用割枪或电焊机前,应使用阻燃罩将输送机皮带罩住,否则将有可能损坏皮带。

5.安装工作完毕,在启动输送机皮带之前,应将安装区域内和输送机皮带上的工具、铁器、焊渣等收拾干净。

否则将有可能造成严重的人身伤害,或者导致输送机皮带的损坏。

6.在输送机运行状态下,如果要调整清扫器，操作时千万要小心谨慎，防止手中的工具、身体或衣服被卷入输送带,导致严重的人身伤亡。

对于维护的操作,请在停机状态下进行,切记!正威刷业ZW-EQC系列清扫器产品说明输送带输送的物料往往带有粘性物质,如煤尘、泥浆粉状物料,其中一部分会粘在输送带工作面上,在卸料时不能完全卸掉,随着皮带运转会粘在托辊上，长时间会造成以下后果:1.物料进入托辊的壳体内,从而增大轴承磨损,托辊壳体粘上物料会损伤和拉毛输送带的面胶,加速输送带损坏。

安徽正威刷业有限公司2.粘着物进入尾轮和改向滚筒,物料会粘在滚筒表面上,且越粘越多,造成输送带跑偏,增加输送带磨损,酿成不良后果。

3.物料粘在驱动滚筒上,加大对滚筒的摩擦力,会引起输送带面胶和滚筒包胶层的损坏。

4.物料没有及时清除,在整个工作通道内会形成落料区,造成环境污染,清扫劳动量增加,影响员工身心健康,增加企业成本。

安装配有弹簧张紧装置的组件基板。

将组件基板夹入装配位置，使基板上翼缘高出传送带50毫米(2英寸)(图1a )。

用螺栓或焊接定位安装基板。

在另一边以同样步骤安装组件基板。

在卸料槽安装清扫器时，必须在卸料槽挡板上画出传送带位置线，以准确将组件基板定位于高于传送带50毫米(2英寸)处(图1b )。

在需要时开凿焊接孔。

固定杆定位说明机头150-200毫米(6-8英寸)传送带运转方向下压滚筒150-200毫米(6-8英寸)卸料槽挡板毫米)至少150-200毫米(6-8英寸)图1b90°传送带结构传送带90°50毫米(2英寸)50毫米(2英寸)在你开始安装清扫器前，确保输送系统处于锁定状态，电源关闭。

卸料槽挡板定位螺母定位螺母图1a组件基板定位螺母CONSHEAR ™ DW 刮刀塑料导轨固定杆定位螺母扭力组件调节杆压缩弹簧组件图MDWS设置刮刀压力。

松开两侧顶部的定位螺母。

调节定位螺母至适当弹簧压力(图4)。

弹簧长度决定压力大小，根据不同带宽对照以下弹簧长度表调节合适的弹簧长度。

©2003 Flexible Steel Lacing Company Printed in U.S.A.Mineline and ConShear are trademarks of Flexible Steel Lacing Company.U.S. Patent No. D482,508S Item Code X1267 Rev. 4/08试运转清扫器检查清扫效果。

若有震动产生或需提高清扫效果，可将压缩弹簧调整3毫米(1/8英寸)，从而增加刮刀对传送带压力。

图3设置刮刀角度。

将固定杆/刮刀校准至传送带中心位置。

使用产品附带的刮刀角度模板，将刮刀与传送带间角度调至预设角度。

拧紧每侧扭力组件上的两颗固定螺丝，从而将固定杆定位(图3)。

在准确定位固定杆过程中，刮刀与传送带应无任何接触。

若在此过程中出现接触，调整调节杆上的定位螺母并重设角度，将固定杆位置调低。

皮带机清扫器安装方法
1. 准备工作：首先要确保安装皮带机清扫器的位置，清理工作完成后，皮带机停止运行并断电。

2. 安装准备：准备好所有安装所需的工具和材料，包括螺丝刀、螺丝、扳手和皮带机清扫器。

3. 清洗皮带机：使用合适的清洁剂和工具对皮带机进行彻底清洗，确保没有杂质和污垢。

4. 安装清扫器：根据清扫器的安装说明，将清扫器固定在皮带机上。

通常情况下，清扫器会用螺丝或其他固定装置将其固定在皮带机上。

5. 调整清扫器位置：根据需要，可以调整清扫器的位置，以确保其与皮带机表面的接触紧密且均匀。

6. 测试运行：安装完成后，确保清扫器安装稳固，并且皮带机能够正常运行。

可以手动启动皮带机，观察清扫器的运行情况，确保其有效清洁皮带机表面。

注意事项：
- 在安装过程中，务必遵循所有安全规定，穿戴好个人防护装备。

- 确保清扫器与皮带机的接触面平整，以避免任何卡阻或摩擦。

- 如果在安装过程中遇到任何问题，应立即停止操作并寻求专业人士的帮助。

安徽正威刷业有限公司清扫器在输送机上有着不可忽视的作用，主要用于清扫皮带正反面的粘料及杂物，煤矿、电力、钢铁、石化等企业的生产输送设备都依靠它来清扫。

下面由清扫器厂家安徽正威刷业为大家介绍下它的安装方法，帮助大家了解。

一、安装前的重要提示1.安装之前，必须熟知工作中所用相关设备的安全操作规程以及施工现场的安全生产规范。

2.切断输送机的启动电源，挂上”有人操作，禁止合闸”的警示牌。

3.如果设备在井下或密闭的区域内，动用割枪或电焊之前，必须对煤气和灰尘含量进行检测。

确认煤气和灰尘含量在安全值范围内方可操作，否则可能发生事故。

4.使用割枪或电焊对皮带输送机架开孔前，应使用阻燃罩将输送机皮带罩住，否则将有可能损坏皮带。

5.安装工作完毕，在启动输送机皮带之前，应将安装区域内和输送机皮带上的工具、铁器、焊渣等收拾干净。

否则将有可能造成严重的人身伤害，或者导致输送机皮带的损坏。

安徽正威刷业有限公司6.在输送机运行状态下，如果要调整清扫器的张紧力，操作时千万要小心谨慎，防止手中的工具、身体或衣服被卷入输送带，导致严重的人身伤亡。

对于维护的操作,请在停机状态下进行，切记!二、正威刷业清扫器的安装步骤1.按照发货清单，开箱检查，箱内应有主机架(装有刀片) , 左右弹簧张紧器各一只及相应安装紧固螺丝等配置。

如有不符，请与我公司或其区域销售代表联系，调整配齐。

2.请仔细阅读安装操作说明书，了解清扫器的组成结构。

3.测量皮带机头部滚筒的直径、皮带厚度、皮带宽度。

4.在头部漏斗外侧壁左右各开一个φ65圆孔(以头部滚筒轴心线为坐标原点划线，用气割开孔) ,同时在安装机架上开孔。

5.安装固定，使组装好的清扫器轴心线与滚筒抽心线平行，刀头紧贴带面，然后调整使刀尖线的中心对准滚筒轴心线的中心，将横梁底部的锁紧螺钉拧紧并用螺母锁定。

6.通过调节螺母调整弹簧长度，给刀头施加预紧力，然后用锁紧螺母锁紧。

三、正威刷业清扫器的维护三个月调整一次张紧力。

Table of ContentsIntroduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 At A Glance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-8 Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9-12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13-14 Parts Lists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15-18 Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19-20 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21IntroductionABOUTThank you for purchasing a TrueClean® product.This manual contains installation, operation, and maintenance instructions for the TrueClean ToteCleaner™ .TrueClean ToteCleaners are designed for minimal routine maintenance, but care and attention should be given to the instructions provided in this manual .Do not remove any labeling on any TrueClean product .Immediately replace any label that is missing .If, at any point, you have questions or concerns regarding your ToteCleaner, please call 800.654.5635 or 417.831.1411.SafetyIMPORTANT SAFETY INFORMATIONRead this manual before installing, operating, and maintaining this equipment .Failure to read the manual can result in personal injury and/or equipment damage .Do not attempt to remove and/or modify any TrueClean products or programming. Doing so can create unsafe conditions for the operator(s) and/or surrounding persons .Any change to TrueClean products or programming will void any and all warranties .Do not place any TrueClean product in an application where general product service ratings are exceeded. Doing so puts the operator(s) and/or surrounding persons at risk of personal injury and/ or result in equipment damage .Do not remove any labeling on any TrueClean product. Immediately replace any label that is missing .DISCLAIMER OF LIABILITYTrueClean does not assume responsibility and expressly disclaims liability for loss, damage, or expenses that arise in any way from the installation, operation, use, or maintenance performed in accordance with this manual .TrueClean assumes no responsibility for any infringement of patents or other rights of third parties that may result from use of the module .No license is granted by implication or otherwise under any patent or patent rights .TrueClean reserves the right to make changes to the product, specifications, or this manual without prior notice .At a Glance TOTECLEANER™1 Jet Spray Assembly Device2 Rotary Spray Assembly Device3 Tank Lid (a) with Down Tube (b)4 Pump5 VFD6 Pump Cart7 ToteTilter™ (sold separately)8Hose Kit (sold separately)78ComponentsVARIABLE FREQUENCY DRIVE (VFD):Become familiar with the control panel functions before operating the ToteCleaner . The following glossary defines objects found on the control panel.•START — turns the pump on once the system is completely installed •STOP — shuts the pump off • SPEED UP/DOWN — increases or decreases the motor Hz setpoint for pump speed .During cleaning, operators will target 30psig for the rotary spray device or full speed(60Hz) for the jet device.Note: The entire VFD user manual can be viewed online here.Stop Speed UpStartSpeed DownFig. 1 - VFDSPRAY ASSEMBLY INSTRUCTIONS:1. Apply anti-seize to threads on spray tube.2. Attach spray tube onto lid by threading it into the center bung. Be careful not to over-tighten,as this could damage the bung .3. Attach the provided cleaning device by screwing it onto the spray tube. Secure with an open-ended or adjustable wrench .a. Tighten, using the flats nearest the threads. Using the flats on the lower body can causedamage to the device .b. For full assembly, please refer to Figures 2 and 3.Fig. 2 - Alfa Laval GJ9 4-Nozzle 0.150Fig. 3 - MultiMidget 360 3/4” NPT1. Confirm that the tote is drained of all flowing product.2. Confirm that the tote to be cleaned is elevated at least seven inches off the floor.3. Confirm that the ToteCleaner cart is on a structurally sound, flat, and level surface.4. Screw spray assembly into large opening on the top of the tote .5. Connect 1.5” elbow to spray assembly with gasket* and clamp*.6. Connect 1.5” supply hose to elbow with gasket* and clamp*.7. Connect supply hose to pump outlet with gasket* and clamp*.8. Attach Camlock by Tri-Clamp® adapter to the tote outlet drain .9. Connect 2” elbow to the adapter with gasket* and clamp*.10. Connect 2” elbow to the return port on the cart with gasket* and clamp*.11. Connect 2” return hose from elbow on the tote outlet to the elbow on the cart.12. Connect water supply to supply port on cart with gasket* and clamp*.13. Connect drain hose to drain port with gasket* and clamp*. Run the hose to a safe place to drain.14. Plug the power cord into appropriate power supply, as labelled on the control panel .15. If appropriate, switch disconnect on remotely mounted electrical panel to ON .Note: *Included with Optional Hose Kit, sold separately.The TrueClean ToteCleaner is designed to allow versatility in the washes that can be performed . If cleaning needs are minimal, a rinse wash may be run by following the Rinse Wash sequence of operation .If the use of chemicals is desired, a caustic or acid wash may be run by following the Caustic/ Acid Wash sequence of operation .If both a caustic and an acid wash are desired, repeat the sequence of operation outlined under Caustic/Acid Wash .The steps for each are identical .If a sanitizer wash is desired, follow the Sanitizer Wash sequence of operation .Below are examples of common wash recipes .• Caustic wash: Initial rinse • Caustic wash • Post rinse• Caustic wash with sanitizer: Initial rinse • Caustic wash • Post rinse • Sanitizer wash• Caustic/acid wash: Initial rinse • Caustic wash • Post rinse • Acid wash • Post rinse• Caustic/acid wash with sanitizer: Initial rinse • Caustic wash • Post rinse • Acid wash • Post rinse • Sanitizer washRINSE WASH1. Close recirculation valve, and open supply and drain valves.• Please refer to Figure 4 for valve configuration.2. Confirm that there is water flowing to the supply valve.3. Press START button to start the pump .4. When wash is complete, push STOP button .5. Next, close the supply valve and allow the tote to completely drain.• If a rinse wash is the only wash to be run, also open the recirculation valve to allow the pump and supply hose to drain with the tote .• Please refer to Figure 5 for valve configuration.Fig. 4Fig. 5CAUSTIC/ACID WASH1. Close drain valve. Open recirculation and supply valves, allowing water to fill the tote.• Please refer to Figure 6 for valve configuration.2. Monitor water level until there are four to six inches of water in the bottom. Close the supplyvalve, taking care to leave the recirculation valve open .• Please refer to Figure 7 for valve configuration.3. Disconnect the elbow at the spray assembly, unscrew the spray assembly, and dose causticsolution into the tote through the lid connection .• CAUTION: Personal protective equipment (PPE) should be used when handling hazardous chemicals to protect the operator and/or bystanders from chemical contact .• Please refer to Figure 8 as an example of proper dosing procedure.4. Screw spray assembly back onto lid connection, and reattach elbow .5. Press START button to start the pump .6. When wash is complete, push STOP button .7. Next, open the drain and recirculation valves .Allow the tote to completely drain .• Please refer to Figure 5 for valve configuration.Fig. 7Fig. 6Fig. 8SANITIZER WASH1. Close drain valve. Open recirculation and supply valves, allowing water to begin filling the tote.• Please refer to Figure 6 for valve configuration.2. Monitor water level until there are four to six inches of water in the tote, then close the supplyvalve, taking care to leave the recirculation valve open .• Please refer to Figure 7 for valve configuration.3. Disconnect the elbow at the spray assembly, unscrew the spray assembly, and dose sanitizersolution into the tote through the lid connection .• CAUTION: Personal protective equipment (PPE) should be used when handling hazardous chemicals to protect the operator and/or bystanders from chemical contact .• Please refer to Figure 8 as an example of proper dosing procedure.4. Screw spray assembly back onto lid connection, and reattach elbow .5. Press START button to start the pump .6. When wash is complete, push STOP button .7. Close the supply valve and open the recirculation valve to allow the tote and hoses tocompletely drain .• Please refer to Figure 5 for valve configuration.8. Upon completion of the final wash power down, close all valves and disconnect all hoses fromthe tote .It is advised that preventative maintenance be performed periodically throughout the lifetime of this system to ensure longevity and maintain efficiency. There are four items that are maintainable on this system: pump, butterfly valves, spray device, and all Tri-Clamp gaskets.Click the links below to view the manuals and maintenance procedures for the pump, butterfly valves, and spray device .• VFD Manual• Alfa Laval MultiMidget Spray Device Manual• Alfa Laval GJ9 Spray Device Manual• Alfa Laval Solid C Pump Manual• Alfa Laval LKB Butterfly Valve Manual• Ace Hose ManualCentrifugal pump maintenance can be found on pages 14-22 of Alfa Laval SolidC Pump Manual . The recommended maintenance schedule can be found below in Figure 9.Fig. 9 - Pump Maintenance ScheduleButterfly valve maintenance can be found on pages 17-25 of Alfa Laval LKB Butterfly Valve Manual. The recommended maintenance schedule can be found below in Figure 10.Fig. 10 - Butterfly Maintenance ScheduleAlfa Laval GJ9 4-Nozzle 0.150 maintenance can be found on pages 18-29 of GJ9 Manual . MultiMidget 360 3/4” NPT maintenance can be found on pages 11 of MultiMidget Manual .The Tri-Clamp gaskets should be replaced once every three to six months. If it is found that the gaskets are failing prior to three months, replace gaskets accordingly .SPRAY ASSEMBLY PARTS LIST: TTC-SA-SDSPRAY ASSEMBLY PARTS LIST: TTC-SA-JDTOTECLEANER PARTS LISTOPTIONAL HOSE KIT PARTS LIST: TTC-HOSEKITParts ListWarrantyA .GENERAL PROVISIONS: Central States Industrial Equipment & Service Inc. (the “Company”) warrants exclusively tothe original purchaser (the “Customer”) that equipment or parts thereof manufactured and sold by the Company will be free from defects in material and workmanship only, under normal use and service, for a period of one (1) year from the original shipment date. The Company shall not be liable for any loss of revenue or profit, loss by reason of plant shutdown, non-operation or increased cost of operation, loss of products or materials, or other special or consequential loss or damages resulting from any such warranted defects .This warranty will not apply to any equipment or parts which has been subjected to accident, alteration, abuse, or misuse .This warranty is in lieu of all other warranties .All other warranties, both express or implied (including, but not limited to, the implied warranties of merchantability and fitness for a particular purpose) warranties are hereby excluded and waived. The Company’s only obligation and liability shall be to fulfill the warranty specifically stated herein. The Company will neither assume nor authorize any other person to assume for it any other obligation or liability in connection with the equipment or parts .In the event of a claim under this warranty, the Company’s sole and exclusive liability for any warranted equipment or parts shall be, at the Company’s option, limited to the following (a) the purchase price of the equipment or parts that are defective, (b) replacement of the defective equipment or parts or (c) repair of the defective equipment or parts .B .RETURN OF PARTS OR EQUIPMENT TO COMPANY PLANT: In the event the Company elects to inspect the allegeddefective equipment or parts for possible repair, Company will notify Customer in writing, and the equipment or parts must be returned with transportation cost prepaid by the Customer .In the event the Company’s inspection confirms defective equipment or parts covered by this warranty, the Company shall have the option to select any of the remedies described in Section A above .No transportation for returned or replaced items will be paid by the Company unless written approval for transportation charges is given by the Company .C .COMPONENTS NOT MANUFACTURED BY THE COMPANY: Components not manufactured by the Company, butfurnished as part of its equipment (for example: valves, controls, gauges, electrical switches or instruments, etc .) will be warranted by the Company only to the extent of the component manufacturer’s warranty .D .REPAIR OF EQUIPMENT INSTALLED IN THE CONTINENTAL UNITED STATES: In the event the Company electsto repair a covered item and it is, in the judgement of the Company, impractical to return the equipment or parts for repairs, the Company may arrange for the repairs to be made by its personnel or, at its option, sublet such repairs to a qualified company. The Customer will be expected to cooperate by making the equipment or parts available and accessible when the work is scheduled and is expected to provide the necessary utilities .If local labor conditions prohibit such work being done by Company personnel under the conditions and at the rates payable by its contracts with its employees, the Company obligation shall be limited to supervision of the work, replacement of defective parts, and labor costs in an amount equal to the amount which would be payable fora reasonable number of hours required to make the repairs at the rates payable under the terms of Companycontracts with its employees .In such event, all labor costs shall be paid by the Customer and the Company will reimburse the Customer to the extent set forth above .E .REPAIR OF EQUIPMENT INSTALLED OUTSIDE THE CONTINENTAL UNITED STATES: In the event the Companyelects to repair a covered item for a Customer located outside the continental United States and it is, in the judgement of the Company, impractical to return the equipment for repairs, the Company shall have the additional options (in addition to the other options described herein) of either sending a service representative to repair (or supervise the repairs) or paying Customer a reasonable amount to allow the Customer to have the repairs made locally; provided, that in such situation, Company shall have no obligation to repair or replace equipment or parts that are repaired on by third party contractors selected by Customer .21TC TOTECLEANER™ IOM—REV 2/21。