汽车产品新项目开发流程
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汽车产
品新项
目开发
流程
NEW
PROJEC
T
DEVEL
OPMEN
T
PROCES
S OF阶段 STAGE输入 INPUTS输出 OUTPUTS涉及文件及记录 DOCUMENTS AND RECORDSAPQPPPAP
(作为阶段一的输入 Become inputs for Stage 1)
• 顾客的呼声 Voice of the Customer• 原型数据 Prototype Data3D数据及报价图纸2D 3D Data and 2D for Quotation√
*市场调查 Market Research
(包含OEM整车节点及市场期望 including OEM Vehicle
Build Timing and OEM Volume Expectations)• 技术规范 Technical Specifications技术规范清单及文件 TS List and Documents√
*历史背景及质量信息 Historical Warranty and Quality• 技术评审 Technical Review技术评审报告 Technical Review Report√
*团队经验 Team Experience• 成本分析 Cost Analysis报价单 Quotation
• 顾客输入 Customer Inputs• 资源需求 Resource requirements客户特殊要求清单 Customer Special Requirements List√
*商务计划及营销策略 Business Plan/Marketing Strategy• 项目立项 Project Kick-off项目启动会议记录 Project Kick-off Meeting Record√
*产品和过程基础数据 Product/Process Benchmark Data• 产品可靠性研究 Product Reliability Studies新产品开发申请表 New Production Development Application Form√
*产品和过程设定 Product/Process Assumptions• 多功能小组建立 CFT Team Building项目小组成员及职责表 Project Team Members and Duty List√
*产品可靠性需求 Product Reliability Requiements• 客户特殊要求识别 Identification of Customer Special Requirements
• 项目开发计划 Project development schedule
(包含客户里程碑及二次供方开发 including customer milestone and second
supplier development)
(来源于阶段0的输出 Derived from the outputs of Stage 0)(作为阶段二的输入 Become inputs for Stage 2)
• 原型数据 Prototype Data• 设计目标 Design Goals可靠性和质量目标书 Product Reliability and Quality Goals Report√
• 技术规范 Technical Specifications• 可靠性及质量目标 Reliability and Quality Goals初始物料清单 Preliminary Bill of Material√
• 技术评审 Technical Review• 初始物料清单 Preliminary Bill of Material初始过程流程图 Preliminary Process Flow Chart√
• 成本分析 Cost Analysis• 初始过程流程图 Preliminary Process Flow Chart初始产品及过程特性清单 Preliminary List of Special Product and Process
Characteristics√
• 资源需求 Resource requirements• 初始产品及过程特性 Preliminary Special Product and Process CharacteristicsAPQP 进度表 APQP Timing Chart√
• 项目立项 Project Kick-off• 产品保证计划 Product Assurance Plan开口问题及任务表 Open Issue and Task list√
• 产品可靠性研究 Product Reliability Studies• 二次供方开发计划 Second Supplier Development Planning二次供方开发计划 Second Supplier Development Planning√
• 多功能小组建立 CFT Team Building• 管理者支持 Management Support管理者支持 Management Support√
• 客户特殊要求识别 Identification of Customer Special
• 项目开发计划 Project development schedule
(来源于阶段一的输出 Derived from the outputs of Stage 1) (作为阶段三的输入 Become inputs for Stage 3)
• 设计目标 Design Goals• 设计FMEA (DFMEA)设计FMEA (DFMEA)√√
• 可靠性及质量目标 Reliability and Quality Goals• 可制造性和可装配性设计 DFM&DFA样件控制计划 Prototype Build - Control Plan√
• 初始物料清单 Preliminary Bill of Material• 设计验证 Design Verification顾客签署的工程图纸 Customer Signed Engineering Drawing√√
• 初始过程流程图 Preliminary Process Flow Chart• 设计评审 Design Reviews工程更改记录 Engineering Change Record√√
• 初始产品及过程特性 Preliminary Special Product and Process
Characteristics• 样件控制计划 Prototype Build - Control Plan原材料TDS和MSDS Technical Data and MSDS of RW√√阶段 0 项目准备
Stage 0
Project
Preparation
阶段一 项目策
划及立项Stage 1
Plan and Define
Project
产品设
计与开发Stage 2
Product Design
and Development• 产品保证计划 Product Assurance Plan• 工程图纸 Engineering Drawings (包含控制参数 Including Math Data)实验设计 DOE and AD/PV Plan√√
• 二次供方开发计划 Second Supplier Development Planning• 工程规范 Engineering Specifications设备、工装、设施清单 Equipment, Tooling and Facilities list√√
• 管理者支持 Management Support• 材料规范 Material Specifications测量及试验设备清单 Equipment list of Measurement and Testing√√
• 图纸及规范更改 Drawing and Specification Changes二次供方APQP Project Management of Second Supplier√
APQP OUTPUTS (Becomes Inputs for Stage 3)小组可行性承诺 Team Feasibility Commitment and Management Support√
• 新设备、工装、设施需求 New Equipment, Tooling and Facilities Requirements管理者支持 Management Support√
• 产品和过程特殊特性 Special Product and Process Characteristics
• 量具、测试设备需求 Gages/Testing Equipment Requirements
• 二次供方(模具、设备、检具、组件)项目管理 Project Management of
Second Supplier (Tooling, Equipment, Gauge and Component)
• 小组可行性承诺 Team Feasibility Commitment and Management Support
• 管理者支持 Management Support
(来源于阶段二的输出 Derived from the outputs of Stage 2)(作为阶段4的输入 Become inputs for Stage 4)
• 设计FMEA (DFMEA)• 包装规范和规格 Packaging Standards & Specifications材料及分供方清单 Material and Subcontractor List√√
• 可制造性和可装配性设计 DFM&DFA• 产品及过程质量体系审核 Product/Process Quality System Review包装规范和规格 Packaging Standards & Specifications√√
• 设计验证 Design Verification• 过程流程图 Process Flow Chart制造过程流程图 (Process Flow Chart)√√
• 设计评审 Design Reviews• 场地布局图 Floor Plan Layout过程FMEA (PFMEA)√√
• 样件控制计划 Prototype Build - Control Plan• 特性矩阵 Characteristics Matrix场地布局图 Plant Layout√√
• 工程图纸 Engineering Drawings• 过程FMEA (PFMEA)特殊特性矩阵 Special Characteristics Matrix√√
• 工程规范 Engineering Specifications• 试生产控制计划 Pre-Launch Control Plan (包含防错装置 including Error-
Proofing Devices)设计验证报告 DV Report√√
• 材料规范 Material Specifications• 过程及检验说明 Process and Inspection Instructions试生产控制计划 (Pre-Launch Control Plan)√