TL_52641_English
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EPDM Body Seals
Quality Requirements
3 types: A, C, D
Previous issues
TL 52641: 2005-06
Changes
The following changes have been made compared with TL 52641: 2005-06:–TL (Technical Supply Specification) entirely revised–Types B, C, E, and F correspond to type C in the new version–Types D and C now correspond to type D
Scope
This Technical Supply Specification defines the material requirements for interior and exterior partsthat are subjected to dynamic loads and manufactured from EPDM, e.g., window guides, windowweatherstrips, window and window frame seals, door seals, cover seals, sunroof seals, roof trimstrips, etc.
Requirements for surface coatings, e.g., flock, anti-friction coatings or the like, welt materials, moldedparts, additional integrated body seals, composite materials, and bonding materials as well as ma‐terial-specific component properties are likewise part of this standard. If required, reference is madeto the relevant specific standards for the materials used.
1 Group StandardTL 52641
Issue 2011-01
Class. No.:55164
Descriptors:EPDM, window guide, window weatherstrip, window seal, door seal, cover seal, sunroof seal, roof trimstrip, flock coating, anti-friction coating, molding seal, seal
Verify that you have the latest issue of the Standard before relying on it.This electronically generated Standard is authentic and valid without signature.The English translation is believed to be accurate. In case of discrepancies, the German version is alone authoritative and controlling.Numerical notation acc. to ISO convention.Page 1 of 19
Technical responsibilityStandards DepartmentGQL-LP/1Dr. Claudia Kühlmeyer-FreiseTel.: +49 5361 9-26163GQL-LP/1Isabel ToralTel.: +49 5361 9-995642GQL-LPDr. Roger HillertEKDV/4 Ute Hager-SüßEKDVTel.: +49 5361 9-49035Manfred Terlinden
Confidential. All rights reserved. No part of this document may be provided to third parties or reproduced without the prior consent of the Standards Department of a Volkswagen Groupmember.This Standard is available to contracting parties solely via the B2B supplier platform www.groupsupply.com.© Volkswagen AktiengesellschaftVWNORM-2010-08eDescription
Appropriate additional references to part-specific tests such as "permanent deformation", "compres‐sion resistance", "slip-on force", and "pull-off force", etc. must be defined for the individual types inthe drawings with reference to the relevant test specifications.
Description example of an outer door seal with the following structureSee Figure 1.
Figure 1
Legend
1Anti-friction coating2Cellular rubber, density 0,60 g/cm33Solid rubber, Shore A hardness 704Adhesive tape
EPDM profile:
EPDM, cellular rubber, black, density (0,60 ± 0,05) g/cm3 according to TL 52641-A
EPDM, (70 ± 5) Shore A, black, according to TL 52641-C
Adhesive tape:Adhesive tape, [(8,5 ± 0,4) × (1,1 ± 0,1)] cm – Acrylic Plus ST 1200, heat-activated, according toTL 52223
Anti-friction coating:Anti-friction coating based on Resilon 2020 D7621 according to Volkswagen standard VW 50129,coating thickness (12 ± 3) µm,Compression resistance according to Test Specification PV 3364 as per the test setup withgap a1 8 mm:(14 ± 4) N/200 mm
gap a2 10 mm:(12 ± 3) N/200 mm
gap a3 12 mm:(10 ± 2,5) N/200 mmPermanent deformation according to PV 3363 as per the test setup with dimension b 12,0 mm.2
2.1 Page 2TL 52641: 2011-01Resistance to open-air weathering according to VW 50185, PV 3929, and PV 3930, 1-year cyclewithout complaint.
Description example of an inner door seal with the following structureSee Figure 2.
Figure 2
Legend
1Anti-friction coating2Cellular rubber3Strap4Sealing compound5Solid rubber6Fabric lamination7PVC lip
EPDM profile:
EPDM, cellular rubber, black, according to TL 52641-A, density (0,75 ± 0,05) g/cm3
EPDM, (70 ± 5) Shore A, black, according to TL 52641-C
PVC lip:PVC, (80 ± 5) Shore A, according to TL 522/2
Textile:
Fabric lamination according to TL 52641, color and grain according to color combination
Sealing compound:
Permanently plastic sealant based on polyisobutene (PIB), (1,4 + 0,4) g/10 cm, proportion of polymermatrix > 30%, temperature-resistant and functional from (-40 to +90) °C; shelf life in combination withthe seal > 6 months
Strap:Steel strip DIN EN 10139 – DC03G1, cold-rolled strip DIN EN 10140 – 0,5 × 35 GK (cut edges)2.2 Page 3TL 52641: 2011-01Anti-friction coating:Anti-friction coating based on WSC 4029 according to VW 50129, coating thickness (10 ± 3) µm,compression resistance according to PV 3364 as per the test setup withgap a1 19 mm:(17 ± 3) N/200 mm
gap a2 17 mm:(18 ± 4) N/200 mm
gap a3 15 mm:(19 ± 5) N/200 mmPermanent deformation according to PV 3363 as per the test setup with dimension b 25,0 mmSlip-on force according to PV 3365 as per test setup, sheet thickness 2,0 mm:before roll forming< 30 N/100 mmbefore hammer assembly< 60 N/100 mmPull-off force according to PV 3365 as per test setup, sheet thickness 2,0 mm:before roll forming> 40 N/100 mmafter roll forming> 100 N/100 mmwith hammer assembly> 100 N/100 mmResistance to open-air weathering according to PV 1303, 5 cycles without complaint.