磨刀机操作说明书
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Model: U2万能磨刀机UNIVERSAL CUTTER /GRINDER操作手册OPERATING HANDBOOKVOLTAGE 220V / 50 HZ POWER REQ. 370 WSPINDLE R.P.M 5200 RPM MOTOR AMPS: 1.68 AMPS京雕精密机械JINGDIAO PRECISION MACHINERY CO,. LTD目录附件说明------------------------------------------------------------------------------------------------------------------------------------------1砂轮主轴------------------------------------------------------------------------------------------------------------------------------------------2分度头托架保养---------------------------------------------------------------------------------------------------------------------------------2修整砂轮------------------------------------------------------------------------------------------------------------------------------------------3刀具外形-刀具角度-切销速度----------------------------------------------------------------------------------------------------------------3刀具切销速度------------------------------------------------------------------------------------------------------------------------------------3用砂轮定刀刃中心------------------------------------------------------------------------------------------------------------------------------4斜切削刃刀具前角的外圆磨法---------------------------------------------------------------------------------------------------------------5端切削刃(直线)刀具前角的外圆磨法-------------------------------------------------------------------------------------------------------5端切销刃(圆形)刀具前角的外圆磨法-------------------------------------------------------------------------------------------------------6磨尖头刀具---------------------------------------------------------------------------------------------------------------------------------------7斜切削刃和端切削锥形刀具的外圆磨法---------------------------------------------------------------------------------------------------7斜切削刃和端切削刃圆锥形刀具的前角磨削---------------------------------------------------------------------------------------------8斜切削刃和端切削刃(圆形)锥形刀具的前角磨削----------------------------------------------------------------------------------------9附件------------------------------------------------------------------------------------------------------------------------------------------------9特殊附件------------------------------------------------------------------------------------------------------------------------------------------9钻头磨削说明-----------------------------------------------------------------------------------------------------------------------------------10端铣刀磨削说明--------------------------------------------------------------------------------------------------------------------------------11车刀刀头磨削说明-----------------------------------------------------------------------------------------------------------------------------11主机(零部件及装配示意图) -----------------------------------------------------------------------------------------------------------------12旋转座附件(零部件及装配示意图) --------------------------------------------------------------------------------------------------------13钻头磨削附件(零部件及装配示意图) -----------------------------------------------------------------------------------------------------13车刀磨用附件(零部件及装配示意图) -----------------------------------------------------------------------------------------------------13端铣刀磨用附件(零部件及装配示意图) --------------------------------------------------------------------------------------------------14电器原理图--------------------------------------------------------------------------------------------------------------------------------------14砂轮主轴砂轮主轴的轴承在出厂时已调节好,同时排除了轴在转动过程中的间隙,在使用过程中,随着时间的迁移,间隙又会产生,这时可用上紧两个螺母M来消除它。
1.0 目的
为规范车间顺利完成任务,节约材料,降低成本,创造一个安全、舒适的工作环境。
2.0范围
此指导书适用于木工车间有关作业的专业技术人员。
3.0 定义无
4.0 职责
4.1 木工车间主管:负责督导和检查工作,对员工操作技术的辅导与安全意识。
4.2 岗位操作员:自觉遵守此操作指导书。
5.0 程序
5.1工作前先检查砂轮是否运转正常、有裂纹、凹陷现象。
5.2 检查夹紧拦盘和砂轮之间的衬垫,夹紧螺帽是否松动。
5.3 检查砂轮防护罩各工件是否牢固。
5.4 禁止卸下防护挡板,安全装置或防护板敞开着工作。
5.5 砂轮和锯条要平稳的接触,以防砂轮受冲击、震动而破裂。
5..6 拖板边缘和砂轮之间距离应保持大于3毫米,靠砂轮那面的边缘不应有凹陷。
5.7 锯条接缝要平直,带锯接合面不得小于一个齿,对有裂纹或凹凸扭曲的锯条,锯条应予以妥
善处理。
5.8带锯条、圆锯片、裂纹长度超过一寸时,禁止使用,要使用一寸以内的带锯条、圆锯片、裂
纹时,须经技术部门坚定后方可使用。
5.9带锯条的锯齿尖宽度,应不超过锯宽度的四分之一。
5.10 工作后,将锯片、锯条平稳放在指定地点。
6.0 相关表单无
7.0 参考资料无
8.0 附录无
编写:日期:审批:日期:。
磨刀机操作说明书1.根据所研磨刀具的材质选择适当砂轮,一般研磨HS-CO NACHI铣刀.SG-FAX铣刀选用80K内孔为20mm的白砂轮,若研磨钨钢刀必须使用钻石砂轮;2.向内收回砂轮进刀微调螺母(1),直到对准主轴之小孔,对准后将固定梢(6)插入孔内,使砂轮主轴不能转动,把垫片之凹槽面朝内,且紧帖砂轮面用拆卸铝制扳手锁紧螺母;3.将砂轮装夹在砂轮主轴上以后,拔出固定梢(6),用钻石修整器(8)将砂轮修整好,砂轮修整时,一次不能修整过多,以免钻石掉落;4.调整主轴旋转松紧,当主轴座旋转90∘时,若其上下间隙过大,可利用两支扳手以相对方向放松螺母后,再逐一调整至适当松紧,5.主轴座0°角之调整:使用10mm外六角扳手调整90∘分度盘下之止动栓(19)活动式,放松90∘锁紧螺母(18),并拉上90∘.分度盘固定栓(14).以一支12mm圆棒研磨约60mm长,若前端尺寸大于后端尺寸,则扳手往左方调整,视其大小调整之,若研磨尺寸前端尺寸小于后端尺寸,则扳手往左方调整,直到前后尺寸一致为止;6.主轴座90∘之调整以内角5mm扳手调整止动栓(19),把Φ12mm圆棒装夹在主轴座上端面对准砂轮面,将主轴座固定在90∘位置上下弧形摇动主轴座,把蓝丹涂在圆棒端面,若端面右边先磨到,则表示90∘超过,若左边先磨到则表示不到90∘,以5mm内六角扳手调整止动栓(19),调至端面左右皆可磨到为止,调整时90∘固定螺母及90∘分度盘固定栓(14)必须放松,调完整时,可将 90∘分度盘归零,并以T6固定栓固定之;7.根据研磨铣刀刀杆直径选择合适的套筒,将刀杆装夹在主轴座上,并锁紧主轴座后面的螺母(11);8.依所研磨刀具外形,将主轴座上各角度调整好,并锁紧相对应的螺母;9.未开始研磨时,刀具和砂轮应保持一段距离不可太近,以防开机时砂轮和刀具碰撞;10.打开磨刀机开关(2),先让砂轮转1分钟以上,确定无异常现象后方可开始研磨;11.用右手转动套筒锁紧螺母(11),左手调节进刀微调螺母(1),当砂轮快接触刀具时,应慢慢进刀,以免碰伤砂轮;12.进刀量和刀杆转动相搭配,进刀量不可太大,以免将刀具烧焦而引起退火现象;13.在整个操作过程中要注意人身安全和机台安全,注意手和砂轮的距离,在修整砂轮时注意砂轮砂粒不要溅入眼睛里面;14.刀具磨好后先关闭磨刀机开关(2),再按装刀过程反过来将刀和砂轮拆下,保养后保存好.磨刀机各部件的名称及作用。
万能磨刀机UNIVERSAL CUTTER GRINDER型号:GD-20AModel:GD-20AOperation Manual使用说明书Series No.: Max Wheel Dia:100 MM出厂编号最大砂轮直径Voltage:Power;0.375电压: 功率: 0.375 KW Inspector: Manufacture Date;检验员: 出厂日期:GD-20A万能磨刀机UNIVERSAL CUTTER GRINDER一、PERFACEU2万能磨刀机,是随着市场上雕刻业的发展,而精心设计的,主要由机体、砂轮、主轴、驱动装置,微量进给及砂轮整形器、刀架所组成,结构新颖、造型美观、精度高、性能好、使用简单、维修方便、适用:电脑雕刻机、机械雕刻机、模具雕刻机及其高速旋转锥尖刀头、棱磨刃和铣刀端刃,磨削角度准确。
是目前万能磨刀机配备较先进的磨刀机型,我公司以质量第一,服务至上为宗旨,诚恳为广大模具雕刻机、电脑雕刻用户服务。
GD-20A Universal Cutter Grinder, with development of the carved industry, precisely designed by engineers. It is made up by main unit, wheel, spindle, drives, micro-feed and the grinding wheel dresser, knife the composition, structure, novel, modeling beautiful, high precision, good performance, easy to use, easy maintenance, applicable: computer engraving machine, machine engraving machine, engraving machine and high-speed rotary die knife cone head, edge grinding, and milling cutter blade cutting edge, grinding angles accurately. Universal Grinder is equipped with more advanced type of sharpener, my company is quality first, service-oriented for the purpose, sincerely for the majority of mold engraving machine, computer engraving User Services二、主要规格与参数The Specification and Technical DatasOr 0.25KW 50Hz 380v11 净重Net weight 65Kg550*480*470mm12 外形尺寸(长×宽×高)Packing dimension--GD-20A万能磨刀机1.On-off 2、Handle 3、dial scale 4、cover 5.screw joint 6、connecting rod 2A、handle3A、dial scale 4A.cover 5A、screw joint 6A、connecting cover 7、oil cup 8.adjusting screw9、handle 10 axis 11、fastening cover 12. reshaper stand 13、wheel flange 14、grinding wheel15、axis 16.axis of grinding wheel 17、stop bar 18、connecting cover 19、screw 20、lamp1、on-off 8、adjusting screw 20、drive belt 21、drive belt 22、motor23、fan cover24、screw 25、adjusting screw 26、equalizer bar27.收管28. 收管套Cover of the 29.滚花套Cover of30.紧定螺钉Fastening31.螺钉screwpipe retrieval pipe retrieval knurling screw32.伸缩杆telescopic link 33.插销bolt34.法兰盘ring flange;35.分度盘index plate36.螺母Nut37.复滑座multiple slip 38.定位器localizer39.转台Rotary table40.螺钉Screw41.表盘indicator dial42.转台座Base of the rotary table 43.刻度圈dial scale44.刻度圈dial scale45.螺钉Screw46.手柄Handle47.紧定销Fastening pin 48.油封oil seal49.手柄Handle50.座Base51.螺杆screw stem52.螺钉Screw 53.销Pin54.标尺Ruler55.螺钉Screw56.刻度圈Dial scale57.手柄Handle 58.手柄Handle59.螺钉Screw60.标尺Ruler Grinding Wheel Finishing1. Loosen clamp nut D,rightward move diamond dresser,to approach wheel adge;2. Adjust dresser well and wheel’distance about 1MM,lock up clamp nut D;3.rotate bolt,until dresse approch to wheel。
手持电动磨刀机使用说明书一、产品介绍手持电动磨刀机是一种便捷高效的磨刀工具,适用于家庭和商业使用。
它能够轻松磨刃各种钝钢器具,如厨房刀具、剪刀、钻头等。
本说明书将详细介绍如何正确使用手持电动磨刀机以及注意事项。
二、使用前准备1. 确保使用环境通风良好,以避免磨刀时产生的金属屑和磨粉对身体的伤害。
2. 准备好磨刀机、磨石、电源插头,确保电源电压与磨刀机要求的电压相符。
3. 检查磨石有无破损,如有破损请更换磨石。
三、正确使用手持电动磨刀机的步骤1. 将手持电动磨刀机稳固地放置在平整的工作台上,插入电源插头并打开电源开关。
2. 拿起要磨刀的工具,将刀刃放置在磨石上,且刀刃与磨石保持一定角度(通常为20度-30度)。
3. 轻轻按下刀刃,用手握住工具把手,将刀刃缓慢地推向磨石,保持适当的力度,保证刀刃与磨石接触良好。
4. 充分磨刃,给予均匀的力度,用“8”字形的方式将整个刀刃磨磨刃至锋利。
5. 磨刃时应注意磨刃的角度和力度,避免刀刃过度磨损或过度磨尖。
6. 磨刃结束后,断开电源开关,取下磨刀机。
四、使用注意事项1. 在磨刃过程中,应保持磨石的湿润,可以适当向磨石上滴一些水或润滑剂。
2. 使用时应将手持电动磨刀机放在平稳的表面上,确保其稳固性。
3. 不要用力过猛,以防止刀刃过度磨损或碎裂。
4. 使用完毕后,应将手持电动磨刀机和磨石清洁干净,并妥善存放。
5. 若发现磨刀机存在故障或磨刀不效果不佳时,请勿擅自拆卸或修理,应寻找专业人士进行维修。
五、维护保养1. 每次使用后,应将手持电动磨刀机和磨石清洁干净,避免油脂或金属屑的积累。
2. 定期检查磨刀机和磨石的磨损情况,若发现磨损严重,请及时更换。
3. 定期清理磨刀机内部的灰尘和杂物,保证正常运转。
4. 储存时,应将手持电动磨刀机放在干燥通风的地方,避免潮湿和高温的环境。
六、食品安全提示1. 磨刀时应注意远离易燃物品,确保磨刀操作安全。
2. 在磨刃过程中,应保持室内通风,避免金属屑和磨粉被带入食物中。
磨刀機操作說明書1.根據所研磨刀具的材質選擇適當砂輪,一般研磨HS-CO NACHI銑刀.SG-FAX銑刀選用80K內孔為20mm的白砂輪,若研磨鎢鋼刀必須使用鑽石砂輪;2.向內收回砂輪進刀微調螺母(1),直到對準主軸之小孔,對準後將固定梢(6)插入孔內,使砂輪主軸不能轉動,把墊片之凹槽面朝內,且緊帖砂輪面用拆卸鋁制扳手鎖緊螺母;3.將砂輪裝夾在砂輪主軸上以后,拔出固定梢(6),用鑽石修整器(8)將砂輪修整好,砂輪修整時,一次不能修整過多,以免鑽石掉落;4.調整主軸旋轉鬆緊,當主軸座旋轉90 時,若其上下間隙過大,可利用兩支扳手以相對方向放鬆螺母後,再逐一調整至適當鬆緊,5.主軸座0°角之調整:使用10mm外六角扳手調整90 分度盤下之止動栓(19)活動式,放鬆90 鎖緊螺母(18),並拉上90 .分度盤固定栓(14).以一支12mm圓棒研磨約60mm長,若前端尺寸大於後端尺寸,則扳手往左方調整,視其大小調整之,若研磨尺寸前端尺寸小於後端尺寸,則扳手往左方調整,直到前後尺寸一致為止;6.主軸座90 之調整以內角5mm扳手調整止動栓(19),把Φ12mm圓棒裝夾在主軸座上端面對準砂輪面,將主軸座固定在90 位置上下弧形搖動主軸座,把藍丹涂在圓棒端面,若端面右邊先磨到,則表示90 超過,若左邊先磨到則表示不到90 ,以5mm內六角扳手調整止動栓(19),調至端面左右皆可磨到為止,調整時90 固定螺母及90 分度盤固定栓(14)必須放鬆,調完整時,可將90 分度盤歸零,並以T6固定栓固定之;7.根據研磨銑刀刀杆直徑選擇合適的套筒,將刀杆裝夾在主軸座上,並鎖緊主軸座後面的螺母(11);8.依所研磨刀具外形,將主軸座上各角度調整好,並鎖緊相對應的螺母;9.未開始研磨時,刀具和砂輪應保持一段距離不可太近,以防開機時砂輪和刀具碰撞;10.打開磨刀機開關(2),先讓砂輪轉1分鐘以上,確定無異常現象後方可開始研磨;11.用右手轉動套筒鎖緊螺母(11),左手調節進刀微調螺母(1),當砂輪快接觸刀具時,應慢慢進刀,以免碰傷砂輪;12.進刀量和刀杆轉動相搭配,進刀量不可太大,以免將刀具燒焦而引起退火現象;13.在整個操作過程中要注意人身安全和機臺安全,注意手和砂輪的距離,在修整砂輪時注意砂輪砂粒不要濺入眼睛里面;14.刀具磨好後先關閉磨刀機開關(2),再按裝刀過程反過來將刀和砂輪拆下,保養後保存好.磨刀機各部件的名稱及作用序號名稱作用1砂輪進刀微調螺母控制砂輪進刀量2磨刀機開關控制砂輪是否轉動3橫向進刀微調螺母控制橫向進刀量4橫向進刀微調螺母鎖緊扳手控制橫向進刀微調螺母可否轉動5砂輪進刀鎖緊螺母鎖緊后砂輪進刀微調螺母不能轉動6固定梢使砂輪主軸不能轉動7砂輪研磨刀具8鑽石修刀器修整砂輪9照明燈磨刀時照明用10筒夾裝夾筒夾套筒11筒夾套筒鎖緊螺母鎖緊筒夾套筒12橫向滑座鎖緊扳手鎖緊後橫向滑座不能橫向滑動13橫向滑座微調螺母使橫向滑座橫向滑動1490°分度盤固定栓固定90°分度盤15主軸座左右鎖緊扳手當主軸角度調好后鎖緊扳手16主軸座前后鎖緊扳手當主軸座調好后鎖緊扳手170°止動栓當90°分度盤旋轉到0°時止動1890°分度盤鎖緊螺母鎖緊90°分度盤1990°止動栓當90°分度盤旋轉到90°時止動2090°分度盤根據需要可擺出相應的角度。
PRODUCT MANUAL- M161 MODEL 401 NSF ELECTRIC KNIFE SHARPENER-WITH SNAP IN KNIFE GUIDE(for serial #’s higher than 4155 built after may 2002)Please read thoroughly before operation and keep for future referenceModel 401 Knife Sharpener SpecificationsModel No.401Power Requirements115 volt, 1.5 Amps, 50 – 60 HZ230 volt, 0.5 Amps, 50 – 60 HZSpeed1550 RPMSize4” D x 4 ¾” H x 9 ¾” W(102mm x 121mm x 248mm)Weight8.9 lbs. (4.0 kg.)1. Knife Sharpener DescriptionThe Edlund Company Inc manufactures the Model 401 knife sharpener. It is approved by the appropriate certifying organizations. The knife sharpener uses a 3-inch diameter by one-inch wide grinding wheel to sharpen knives and other utensils. The sharpener consists of a grinding wheel, which is mounted on an arbor and attached to a drive motor. The motor is mounted to a stainless steel base using motor mounting plates. The sharpener is enclosed in a stainless steel housing with a plastic knife guide assembly secured to the base with the snap in guides. The unit isequipped with a rocker switch to turn the motor on or off and a safety interlock switch which will not allow the unit to operate if the plastic knife guide is not in place.2. Knife Sharpener OperationTo operate, plug the power cord into a grounded outlet with the same voltage as listed on the bottom of the knife sharpener base. Turn the unit on using the rocker switch and then use the following steps.1. Sanitize your hands and knife prior to sharpening.2. Hold knife against the outside edge of the left slot.Warning! Hold knife firmly so that it will not be pulled away bythe rotation of the grinding wheel.3. Pull the knife through in a horizontal motion keeping pressure onthe wheel light and even.4. Hold the knife against the outside edge of the right slot and pullthrough in a horizontal motion keeping pressure on the wheel lightand even.5. Repeat steps 2-4 until the desired edge is achieved.6. Sanitize knife and hands.Initial sharpening of knives may require several passes to createthe correct angle of the knife. Subsequent sharpening will onlyrequire a few passes to achieve a sharp, long lasting knife-edge.3. Cleaning InstructionsWarnings! Never clean or maintain knife sharpener without unplugging it from the electric source.Never submerge or place knife sharpener in water.Never blow out unit using and air gun- metal may blow inside of the motor and damage it.The knife sharpener must be cleaned after each use.Unplug the unit from the power source and remove theknife guide. To remove the knife guide press the twoplastic tabs (located underneath and towards the frontof the sharpener) towards each other and then lift theblue knife guide upwards (see figure on right). Gentlyshake out the accumulated grinding dust from theinside into a waste receptacle. Wipe the exterior andknife guide using a damp cloth.When the cleaning is complete insert the knife guideinto the knife sharpener cover and make sure that theplastic tabs snap back into place.Trouble Shooting GuideAn Edlund authorized service technician should do all repairs. Call the Factory or Authorized dealer for more information.4. INSTRUCTIONS FOR REPLACING GRIND WHEELThe grinding wheel is designed to last up to several years based on normal use (this may vary depending on use). The grinding wheel is fully worn out and needs replacing when the knife no longer makes contact with the wheel while positioned against the plastic knife guide. Areplacement wheel and arbor can be ordered from your local Edlund dealer as part number#A526S. To replace the grinding wheel, first unplug the unit from the power source. Remove the knife guide. Loosen the setscrew (use a 3/32” Allen wrench) until you are able to slide the wheel and arbor off of the motor shaft (FIGURE 1). Replace with the new wheel and arbor, the factory sets the stone and arbor with Shim (S291). This shim should be placed between the motor andthe wheel. The wheel should be placed flush against the shim and the setscrew tightened. Next remove the shim and the wheel will be set .120 inches away from the motorFIGURE 1. ATTACHING WHEELReplace the knife guide. The grinding wheel should be aligned after installation so that an equal portion of the wheel is visible in the left and right knife guide slots when the knife guide is in place (FIGURE 2). The knife sharpener is now ready for use.FIGURE 2. PROPERLY INSTALLED STONEPart ReferencePARTS LISTPART # QTY DESCRIPTIONA5261ASSEMBLY, #395/401 GRIND WHEELA5361ASSEMBLY, 401 SNAP IN KNIFE GUIDEA5371ASSEMBLY, #401 SNAP IN BASEA5381WELDMENT, #401 SNAP IN COVERB2971BUSHING,1/2"SNAP,3/8"IDC0731CLAMP, #201 CABLEC0921CONNECTOR, #390/395/CH-5000 LEADC0991CORD SET, REGULAR 7', 18/3, GRAYI0041INSULATOR, ECO MICRO SWITCH PADM0141MOTOR, 395/401 115V #7163-7783M0151MOTOR, 395/401 230VN0194NUT, 10-32 PLATED HEXN0201NUT, 10-32 S/S HEXP086F 1PLATE, 401 S/S MOTOR MTG. FRONTP086S 1PLATE, 401 S/S MOTOR MTG. BACKR0231WASHER, #8 S/S LOCKS0494SCREW, 10-32 X 3/8 S/S HEX HEADS0742SCREW, 4-40 X 5/8 BRASS RHMS0853SCREW, 8-32 X 1/4 S/S RHMS4031SWITCH, CH-350 USA LIGHTED ROCKERS4331 1SWITCH, 230VS5611SWITCH, 401 INTERLOCK MICROT0062TERMINAL, #203/266 FEMALE, 3/16T0071TERMINAL, ECO ROUND TONGUET054(3)(4)TERMINAL, 1/4" FEMALE FULLY INSW0108WASHER, #10 S/S FLATW0174WASHER, #10 EXT. TOOTH LOCK, PTDW0192WASHER, #4 INTRL TOOTH LOCK, S/SW0233WASHER, #8 S/S LOCKW1034WASHER, #10 S/S INTERNAL TOOTH LOCKW1051WASHER, 1/4" S/S FLAWarranties:The Edlund Company warrants these products to be free from defects in material and workmanship for a period of one year from date of purchase. The company’s obligation under this warranty is limited to repairing or replacing without charge any parts or parts found to be defective under normal use. It is the responsibility of the purchaser to return the entire unit to the factory or a factory service branch, transportation charges prepaid. This warranty does no cover parts that must be replaced under normal use, including knives and drive gears on can openers. The company authorizes no other warranty, written or verbal. Carrier is responsible for merchandise in transit to you.。
磨刀机使用手册介绍本文档提供了磨刀机的详细使用说明,包括操作步骤、注意事项和维护保养方法。
请在使用磨刀机前仔细阅读本手册。
操作步骤步骤一:准备1. 将磨刀机放置在平稳的台面上。
2. 插上电源并确保电源开关处于关闭状态。
步骤二:安装刀具1. 将需要磨刀的刀具安装在磨刀机上。
2. 使用提供的工具,紧固刀具以确保固定牢靠。
3. 确保刀具与磨刀机的接触面无杂质。
步骤三:调整磨刀机1. 打开磨刀机的操作面板。
2. 根据刀具类型和需要的刀口角度,选择适当的磨刀模式。
3. 使用调节钮设置所需的刀口角度和磨削深度。
步骤四:开始磨刀1. 打开电源开关,磨刀机启动。
2. 调节进给速度,确保与刀具类型相匹配。
3. 将刀具轻轻推入磨刀机,确保刀具与磨石接触。
4. 保持稳定的压力和均匀的推进速度,沿着刀具的切削边缘来回移动刀具,直到得到理想的刀口效果。
步骤五:结束磨刀1. 关闭电源开关,磨刀机停止运行。
2. 等待磨刀机完全停止后,取下已磨好的刀具。
3. 用清洁布清除磨削产生的杂质和金属屑。
注意事项1. 在使用磨刀机时,请戴上适合的防护手套和护目镜,保护好自己的安全。
2. 遵循磨刀机的使用规程和安全操作指南。
3. 不要让磨刀机过热,避免长时间连续使用,应适当停顿以使机器冷却。
4. 注意刀具的磨损程度,及时更换损坏的刀具,以免影响磨刀效果和安全性。
维护保养1. 定期清洁磨刀机的外部和内部,避免积尘和杂质影响机器性能。
2. 检查电源线是否有磨损或损坏,如有问题请及时更换。
3. 注意定期润滑磨刀机的关键部位,以保证正常运行。
4. 对于长时间未使用的磨刀机,应将其存放在干燥、通风的地方,避免受潮和腐蚀。
以上为磨刀机使用手册的内容,请根据本手册的指导进行正确的操作和维护保养。
如有问题,请咨询专业人士。
磨刀机的使用说明
一、用途
磨刀机主要用于切削工具的磨削工作,如刀具、扳手、锤头、铣刀、
刨刀等工具的研磨。
二、安全注意事项
1、必须插上漏电保护插座,以防触电。
2、操作前,需查看磨刀机各部位固定紧固件是否紧固,磨刃是否牢固,电源线是否断开,使用前应确认无误。
3、使用前,应关闭断电器开关,将磨刀机接通电源,按“开”键可
使磨刀机磨削。
4、运行时,应尽量避免机身振动,防止机身损坏。
5、使用时,应紧贴物件表面,以免发生磨损。
7、停止运行时,要将磨刀机断电,关闭断电器开关,拔出插头,务
必将就绪状态恢复。
8、磨刀机里不宜放入针筒、刀片、金属等物品,以免发生事故。
9、磨刀机是油烟机与淋浴的很不容易清洗,因此应避免长时间使用,以免过分烧焦。
三、操作步骤
1、准备材料:将待磨的刀具放入磨刀机,放置磨刃,确保磨刃牢固
固定,不能晃动。
2、连接电源:将磨刀机插头拔出,插入电源插座,打开断电器开关,将磨刀机接通电源。
3、磨刃转动:按住“开”键,将磨刃向前滑动到物件表面。
GSD-MD350磨刀机说明书GSD-MD350磨刀机说明书
深圳广晟德自动化设备有限公司Page 1 of 2 目录
一、电压
二、使用方法
GSD-MD350磨刀机说明书
GSD-MD350磨刀机说明书
深圳广晟德自动化设备有限公司 Page 2 of 2
一:电压:交流
220V 功率:2X550w 频率:50Hz
二:使用方法:
1、合金刀安装:将(6)逆时针方向拧开:将(4)
取开,把待磨合金刀片装上去(刀口斜面向外);将(4)及(6)装上拧紧。
2、磨刀钻石碗安装;将(2)放松,顺时针拧动(1)将传动马达调离合金刀片较远距离;拧松及取下(5)、(3)、将钻石碗装上去(碗口向刀片方向),装上(3)拧紧(5)。
3、角度调整:逆时针缓慢拧(1),将传动马达推向前,置钻石碗与合金刀片较近的地方:轻轻摆动马达,使钻石碗切口与合金刀斜面口平行一至,拧紧(2)。
4、磨刀:接通电源,缓慢拧动(1)(逆时针方向)当开始听到钻石碗与合金刀断续相磨发出响声时,则停止拧动(1);等待几分钟,没再发出相磨响声(或较轻微响声)时,再逆时针缓调(1),至有比较长的相磨响声时,再停止拧动(1)。
重复以上动作2至3次(时间长短及重复次数视待磨刀片的缺损程度而定),一般到开始发出较完完整的相磨声的当次为结束次数,或停机观察刀口锋圆度判断是否已磨好。
5、 取刀:切断电源,顺时针拧动(1)将传动马达调离合金刀较远位置,(拧松)及取下(4)小心将磨好的刀片拿出放好,向各机械部件注、擦防锈、润滑油,做好防尘、防潮工作,可延长机器的使用寿命。
注:刀时请勿用力突然向前拧动磨刀传动马达或反复磨已磨好的刀片,以免过量损耗钻石碗及刀片。
附图在下面。
Model: U2万能磨刀机UNIVERSAL CUTTER /GRINDER操作手册OPERATING HANDBOOKVOLTAGE 220V / 50 HZ POWER REQ. 370 WSPINDLE R.P.M 5200 RPM MOTOR AMPS: 1.68 AMPS京雕精密机械JINGDIAO PRECISION MACHINERY CO,. LTD目录附件说明------------------------------------------------------------------------------------------------------------------------------------------1砂轮主轴------------------------------------------------------------------------------------------------------------------------------------------2分度头托架保养---------------------------------------------------------------------------------------------------------------------------------2修整砂轮------------------------------------------------------------------------------------------------------------------------------------------3刀具外形-刀具角度-切销速度----------------------------------------------------------------------------------------------------------------3刀具切销速度------------------------------------------------------------------------------------------------------------------------------------3用砂轮定刀刃中心------------------------------------------------------------------------------------------------------------------------------4斜切削刃刀具前角的外圆磨法---------------------------------------------------------------------------------------------------------------5端切削刃(直线)刀具前角的外圆磨法-------------------------------------------------------------------------------------------------------5端切销刃(圆形)刀具前角的外圆磨法-------------------------------------------------------------------------------------------------------6磨尖头刀具---------------------------------------------------------------------------------------------------------------------------------------7斜切削刃和端切削锥形刀具的外圆磨法---------------------------------------------------------------------------------------------------7斜切削刃和端切削刃圆锥形刀具的前角磨削---------------------------------------------------------------------------------------------8斜切削刃和端切削刃(圆形)锥形刀具的前角磨削----------------------------------------------------------------------------------------9附件------------------------------------------------------------------------------------------------------------------------------------------------9特殊附件------------------------------------------------------------------------------------------------------------------------------------------9钻头磨削说明-----------------------------------------------------------------------------------------------------------------------------------10端铣刀磨削说明--------------------------------------------------------------------------------------------------------------------------------11车刀刀头磨削说明-----------------------------------------------------------------------------------------------------------------------------11主机(零部件及装配示意图) -----------------------------------------------------------------------------------------------------------------12旋转座附件(零部件及装配示意图) --------------------------------------------------------------------------------------------------------13钻头磨削附件(零部件及装配示意图) -----------------------------------------------------------------------------------------------------13车刀磨用附件(零部件及装配示意图) -----------------------------------------------------------------------------------------------------13端铣刀磨用附件(零部件及装配示意图) --------------------------------------------------------------------------------------------------14电器原理图--------------------------------------------------------------------------------------------------------------------------------------14砂轮主轴砂轮主轴的轴承在出厂时已调节好,同时排除了轴在转动过程中的间隙,在使用过程中,随着时间的迁移,间隙又会产生,这时可用上紧两个螺母M来消除它。
广晟德电动磨刀机
使用说明书
一:电压:交流220V 功率:2X550w 频率:50Hz 二:使用方法:
1、合金刀安装:将(6)逆时针方向拧开:将(4)
取开,把待磨合金刀片装上去(刀口斜面向外);
将(4)及(6)装上拧紧。
2、磨刀钻石碗安装;将(2)放松,顺时针拧动(1)
将传动马达调离使金刀片较远距离;拧松及取下(5)、(3)、将钻石碗装上去(碗口向刀片方向),装上(3)拧紧(5)。
3、角度调整:逆时针缓慢拧(1),将传动马达推
向前,置钻石碗与合金刀片较近的地方:轻轻摆动马达,使钻石碗切口与合金刀斜面口平行一至,拧紧(2)。
4、磨刀:接通电源,缓慢拧动(1)(逆时针方向)
当开始听到钻石碗与合金刀断续相磨发出响声时,则停止拧动(1);等待几分钟,没再发出相磨响声(或较轻微响声)时,再逆时针缓调(1),至有比较长的相磨响声时,再停止拧动(1)。
重复以上动作2至3次(时间长短及重复次数视待磨刀片的缺损程度而定),一般到开始发出较完整的相磨声的当次为结束次数,或停机观察刀口锋圆度判断是否已磨好。
5、取刀:切断电源,顺时针拧动(1)将传动马达调离
合金刀较远位置,(拧松)及取下(4)小心将磨好的刀片拿出放好,向各机械部件注、擦防锈、润滑油,做好防尘、防潮工作,可延长机器的使用寿命。
注:磨刀时请勿用力突然向前拧动磨刀传动马
达或反复磨已磨好的刀片,以免过量损耗钻石
碗及刀片。
附图在下面。
磨刀机使用1、道具安装:①手摇刀架旋转手轮将刀架调到水平0°②在不充磁的前提下,把刀片放在电磁刀架台的中间,应左右对称,并使用校刀块或钢板尺校对③刀片要高出刀架5~10mm,以校刀块为准④刀片放置完成后,锁紧定位螺栓(点动充磁按钮,将刀片牢牢吸住)2、磨刀角度调节:刀片安装完成后,手摇刀架旋转手轮(工作台右边胶木手轮),把刀架的角度调整到工件所需磨削的角度,调整完成后将刀架两端锁紧手柄锁死。
3、开机让磨头空走几个行程,确认无误。
4、打开砂轮启动按钮、并打开冷却液阀门。
5、旋转磨头上的升降手轮,逐步下调,对刀具进行磨削:粗磨精磨光磨整体工作行程在10-30个行程内。
①粗磨:目的是为了磨初刃口的缺陷,形成刀口角初步形状,故可使用较大的进刀量,但是不宜过大以免引起托板抖动或因负载大引起零件损坏,一般建议粗磨进刀量为0.01mm/行程(手轮上的进给刻度为每格0.01mm)。
注意:刀片与砂轮接触点最高温度为200℃,切记不能使磨削面出现淡黄色,甚至青蓝色斑点。
若出现将表明温度超过最高值,对刀具后期使用买下隐患!②精磨:是整个刃磨的主要步骤,均匀的微进给与充分的冷却是该步骤的要点。
一般建议精磨进刀量为0.005mm/行程(手轮上的进给刻度为每格0.01mm),当磨削过的表面呈银灰色以及刃背方向出现一层微小的毛刺时,精磨就算结束了。
③光整(光刀):光整养护是指在没有进给量的情况下,砂轮或刀架再走几个行程,已达到提高刃口直线度及刃磨表面自量的目的,一般一米长度的刀片要经过8个行程的光磨才能达到这个目的。
6、停车后,卸下刀具,用细油石轻轻的研磨刀背上的卷边及精光刀具。
7、刀具的保存:研磨好的刀具需使用防锈油涂在刀口上,然后使用油纸包好外层包覆一定厚度的包裹物以防磕碰。
注意:稀油及黄油的PH值呈微酸,对铁器具有一定的腐蚀性,不能作为防锈油使用!8、备件的选择:①砂轮:磨料建议使用白刚玉(代号W A),粒度规格型号选用在46#-60#,硬度根据刀具的刀刃硬度在H、J、K中选择(硬度高的选H,其次是J,最后是K),粘合剂建议使用树脂粘合剂(代号B)。
Operating Instructions and Parts ManualDual-Sided 16ga. Box and Pan Brake Model PBF-1650DJET427 New Sanford RoadLaVergne, Tennessee 37086 Part No. M-752130 Ph.: 800-274-6848 Edition 2 08/2018 Copyright © 2016 JET1.0 IMPORTANT SAFETYINSTRUCTIONSREAD ALL INSTRUCTIONS BEFORE USING THIS MACHINE.WARNING – To reduce the risk of injury:1. Read and understand the entire owner'smanual before attempting assembly or operation.2. Read and understand the warnings posted onthe machine and in this manual. Failure tocomply with all of these warnings may causeserious injury.3. Replace the warning labels if they becomeobscured or removed.4. This box and pan brake is designed andintended for use by properly trained and experienced personnel only. If you are notfamiliar with the proper and safe operation of abrake, do not use until proper training andknowledge have been obtained.5. Do not use this brake for other than its intendeduse. If used for other purposes, JET disclaimsany real or implied warranty and holds itselfharmless from any injury that may result fromthat use.6. Always wear ANSI Z87.1 approved safetyglasses or face shield while using this brake.(Everyday eyeglasses only have impact resistant lenses; they are not safety glasses.) 7. Before operating this machine, remove tie,rings, watches and other jewelry, and rollsleeves up past the elbows. Do not wear looseclothing. Confine long hair. Non-slip footwear oranti-skid floor strips are recommended.8. Wear ear protectors (plugs or muffs) if noisereaches unsafe levels.9. Do not operate this machine while tired or underthe influence of drugs, alcohol or any medication.10. Remove adjusting keys and wrenches. Form ahabit of checking to see that keys and adjustingwrenches are removed from the machine before turning it on.11. Keep safety guards in place at all times whenthe machine is in use. If removed for maintenance purposes, use extreme cautionand replace the guards immediately after completion of maintenance. 12. Check damaged parts. Before further use of themachine, a guard or other part that is damagedshould be carefully checked to determine that itwill operate properly and perform its intendedfunction. Check for alignment of moving parts,binding of moving parts, breakage of parts, mounting and any other conditions that mayaffect its operation. A guard or other part that isdamaged should be properly repaired or replaced.13. Provide for adequate space surrounding workarea and non-glare, overhead lighting.14. Keep the floor around the machine clean andfree of scrap material, oil and grease.15. Keep visitors a safe distance from the workarea. Keep children away.16. Make your workshop child proof with padlocks,master switches or by removing starter keys. 17. Give your work undivided attention. Lookingaround, carrying on a conversation and “horse-play” are careless acts that can result in seriousinjury.18. Maintain a balanced stance at all times so thatyou do not fall into the blade or other movingparts. Do not overreach or use excessive forceto perform any machine operation.19. Use recommended accessories; improperaccessories may be hazardous.20. Maintain tools with care. Keep blades sharp andclean for the best and safest performance.Follow instructions for lubricating and changingaccessories.21. Do not stand on the machine. Serious injurycould occur if the machine tips over.22. Remove loose items and unnecessary workpieces from the area before operating the machine.23. Do not use in dangerous environment. Do notuse machine in damp or wet location, or exposeto rain. Keep work area well lighted.24. Sheet metal stock has sharp edges; use cautionwhen handling to prevent cuts.25. Keep hands clear of bending area whileoperating.26. Do not exceed rated capacity of brake.27. The brake should be secured to floor withappropriate fasteners.Familiarize yourself with the following safety notices used in this manual:This means that if precautions arenot heeded, it may result in minor injury and/or possible machine damage.This means that if precautions arenot heeded, it may result in serious, or possibly even fatal, injury.SAVE THESE INSTRUCTIONS2.0 About this manualThis manual is provided by JET, covering the safe operation and maintenance procedures for a JET Model BPF-1650D Dual-Sided Box and Pan Brake. This manual contains instructions on installation, safety precautions, general operating procedures, maintenance instructions and parts breakdown. Your machine has been designed and constructed to provide consistent, long-term operation if used in accordance with the instructions as set forth in this document.This manual is not intended to be a guide to sheet metal bending, bend allowances, material choice, etc. Consult a machinery’s handbook and/or experienced users for such information. Whatever accepted methods or materials are used, always make personal safety a priority.If there are questions or comments, please contact your local supplier or JET. JET can also be reached at our web site: .Retain this manual for future reference. If the machine transfers ownership, the manual should accompany it. Read and understand the entire contents of this manual before attempting assembly oroperation! Failure to comply may cause serious injury!Register your product online - /us/en/service-and-support/warranty/registration/WARNING: This product can expose you to chemicals including lead which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to http://www.p65warnings.ca. gov.WARNING: Some dust, fumes and gases created by power sanding, sawing, grinding, drilling, welding and other construction activities contain chemicals known to the State of California to cause cancer and birth defects or other reproductive harm. Some examples of these chemicals are:• lead from lead based paint• crystalline silica from bricks, cement and other masonry products• arsenic and chromium from chemically treated lumberYour risk of exposure varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment, such as dust masks that are specifically designed to filter out microscopic particles. For more information go to / and http:// /wood.3.0 Table of contentsSection Page1.0 IMPORTANT SAFETY INSTRUCTIONS (2)2.0 About this manual (3)3.0 Table of contents (4)4.0 Specifications for 16x50 Box and Pan Brake (5)4.1 Floor Diagram (5)5.0 Features and terminology (6)6.0 Setup and assembly (7)6.1 Unpacking and cleanup (7)6.2 Contents of shipping container (7)6.3 Tools required for assembly (7)6.4 Assembly (7)7.0 Operation (7)7.1 Finger spacing (7)7.2 Adjusting setback (7)7.3 Adjusting clamping pressure (8)7.4 Repeat bends (8)7.5 General procedure (8)8.0 User-maintenance (8)8.1 Lubrication (8)8.2 Additional servicing (8)9.0 Troubleshooting PBF-1650D Box and Pan Brake (8)10.0 Replacement Parts (8)10.1.1 BPF-1650D Box and Pan Brake – Exploded View (9)10.1.2 PBF-1650D Box and Pan Brake – Parts List (10)11.0 Warranty and service (12)4.0 Specifications for 16x50 Box and Pan BrakeModel Number ...................................................................................................................................... PBF-1650D Stock Number (752130)Materials:Frame .......................................................................................................................... welded steel plate/tubing Clamping fingers .............................................................................................................................. ground steel Clamping block ................................................................................................................. p recision ground steel Capacities:Bending length .......................................................................................................................... 50 in. (1270 mm) Maximum thickness, mild steel ................................................................................................... 16 ga. (1.5 mm) Bending angle .................................................................................................................................. 0 – 135 deg. Maximum beam lift ................................................................................................................ 1-13/16 in. (46 mm) Maximum box depth ................................................................................................................. 2.5 in. (63.5 mm) Minimum flange in capacity material ............................................................................................. 0.4 in. (10mm) Nose angle (upper fingers) ...................................................................................................................... 42 deg. Nose radius ............................................................................................................................. 1/32 in. (0.79 mm) Number of fingers ............................................................................................................ ......12 upper, 12 lower Finger widths ........................................................... 1, 1-1/8, 1-3/8, 1-1/2, 1-3/4, 2, 3, 4, 6, 7-3/4, 10, 10-5/8 in. Weights:Net ............................................................................................................................................... 772 lb (350 kg) Shipping ....................................................................................................................................... 849 lb (385 kg) Dimensions:Height, floor to working surface ............................................................................................ 35-1/2 in. (902 mm) Shipping (LxWxH) .......................................................................... 67-3/8 x 28 x 51-1/2 in. (171 x 71 x 131 cm) Assembled (LxWxH) ................................................................................... 63 x 38 x 45 in. (160 x 97 x 114 cm) The specifications in this manual were current at time of publication, but because of our policy of continuous improvement, JET reserves the right to change specifications at any time and without prior notice, without incurring obligations.L=length, W=width, H=height4.1 Floor DiagramFigure 15.0 Features and terminologyFigure 21. Clamping leaf2. Clamping fingers3. Clamping adjustment nut (x2)4. Stop bolt5. Setback locking screw (x2)6. Setback knob (x2)7. Bending leaf fingers8. Bending leaf9. Foot pedal for clamping 10. Foot pedal lock11. Leg extension (x2)12. Crown adjustment rod13. Air spring14. Grease fitting (x2)15. Stop collar16. Stop collar screw17. Eccentric disc6.0 Setup and assemblyRead and understand all assembly instructions before attempting assembly. Failure to comply may cause serious injury.6.1 Unpacking and cleanupInspect contents of shipping container for shipping damage. Report any damage to your distributor. Remove all contents from carton, and compare to the contents list in this manual. Report any part shortages to your distributor.Do not discard carton or packing material until machine is assembled and working properly. Exposed metal areas may have a rust protectant applied. Remove this with a soft rag and solvent such as kerosene. (Do not use gasoline, paint thinner, acetone, etc., as these will damage painted surfaces.)6.2 Contents of shipping container1 Box and Pan Brake2 Support legs with screws1 Instructions and Parts Manual (not shown)1 Warranty Card (not shown)6.3 Tools required for assembly8mm hex key6.4 AssemblyNumbers in parentheses refer to items in Figure 2. 1. Remove any straps or screws securing thebrake, and raise machine using properly ratedlifting equipment. See Figure 3 for lifting strapplacement.Figure 3Continue to stabilize machine while installing support legs. 2. Attach the two leg extensions (11) with theprovided socket head screws and flat washers. 3. Secure brake to floor using lag screws or similarsystem. See diagram, Figure 1. Also level thebrake; use shims if needed.4. The stop collar screw (16) has been tightenedfor shipping purposes. This screw must beloosened to allow clamping machine adjustments.7.0 OperationNumbers in parentheses refer to items in Figure 2. 7.1 Finger spacingUpper (2) and lower (7) fingers are mounted on T-nuts that slide within the underlying channel. Remove fingers by removing the screw(s); or reposition fingers at any place along the beam by loosening screw and sliding the T-nuts. Firmly tighten screws on fingers before operating.7.2 Adjusting setbackThe bending leaf lower fingers (7) must be adjusted for proper clearance or “setback” (A, Figure 3) based on material thickness (B, Figure 3). Generally, setback for material within four gauges of capacity should be twice the thickness of material. For lighter gauges, use 1-1/2 times the material thickness. Consult a machinery handbook for bend allowances.Figure 31. Loosen setback locking screws (5).2. Rotate setback knobs (6) in equal amounts(clockwise decreases distance). Refer to adjoining scale, marked with 0.002-inch graduations.Note: When increasing distance (counter-clockwise), you may have to pull back slightlyon the bending leaf to take up any backlash.3. Bring clamping leaf into position and checksetback.4. Repeat above steps until proper distance isachieved.5. Tighten locking screws (5).If a crown develops in the material, this can be adjusted out by loosening or tightening the hex nuts on the crown adjustment rod (12). Note: This rod has been correctly set by the manufacturer and should only be adjusted when needed.7.3 Adjusting clamping pressure Clamping pressure may vary depending upon material gauge. Pressure should be great enough to hold material securely, but not so much that it becomes difficult to clamp.Rotate clamping adjustment nuts (3) equally to set clamping pressure. Proper adjustment will allow foot pedal (9) to be locked (10).7.4 Repeat bendsLoosen stop collar screw (16) and adjust stop bolt (4) to limit swing of bending leaf. Retighten screw (16).7.5 General procedure1. Adjust upper and/or lower fingers for width ofmaterial and type of bend.2. Adjust for setback and clamping pressure.3. Position stop bolt if needed.4. Align material in machine and press foot pedaluntil it locks.5. Raise bending leaf to desired angle.6. Lower bending leaf and press foot pedal lock torelease material.8.0 User-maintenance Periodically wipe down machine with a soft rag. Keep upper and lower fingers clean and clear of debris. Apply light coat of SAE30 oil to upper and lower fingers.Periodically check tightness of fasteners.8.1 LubricationDaily insert a multi-purpose grease into the two fittings (14).Lightly apply grease to pivot points around machine, such as setback rods and eccentric disc.Apply light coat of SAE30 oil to all machined (unpainted) parts when not in use, to inhibit rust. 8.2 Additional servicingAny additional servicing should be performed by an authorized service technician.9.0 Troubleshooting PBF-1650D Box and Pan Brake Symptom PossibleCause CorrectionBends created with great difficulty.Machine capacity exceeded. Use material within capacity. Incorrect setback. Increase setback.Clamping leaf will not clamp properly.Improper adjustment.Decrease distance between fingers andbeam.Clamping not even across width. Rotate adjustment nuts equal amount.Bend radius not consistent across material.Machine capacity exceeded. Use material within capacity.Bending leaf edge not parallel to fingers. Adjust bending leaf equally on both ends. Bending leaf has crown. Correct with crown adjustment rod.10.0 Replacement PartsReplacement parts are listed on the following pages. To order parts or reach our service department, call 1-800-274-6848 Monday through Friday, 8:00 a.m. to 5:00 p.m. CST. Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately.Non-proprietary parts, such as fasteners, can be found at local hardware stores, or may be ordered from JET. Some parts are shown for reference only, and may not be available individually.10.1.1 BPF-1650D Box and Pan Brake – Exploded View10.1.2 PBF-1650D Box and Pan Brake – Parts ListIndex No Part No Description Size Qty1 ................ H40-210 .................... Adjusting Nut ........................................................... .. (2)2 ................ PBF1650D-02 ........... Clamping Leaf. ........................................................ .. (1)3 ................ PBF1650D-03 ........... T-Nut ........................................................................ (48)4-1 ............. PBF1650D-04-1 ........ Upper Finger ............................................................ 1” .. (1)4-2 ............. PBF1650D-04-2 ........ Upper Finger ............................................................ 1-1/8” . (1)4-3 ............. PBF1650D-04-3 ........ Upper Finger ............................................................ 1-3/8” . (1)4-4 ............. PBF1650D-04-4 ........ Upper Finger ............................................................ 1-1/2” . (1)4-5 ............. PBF1650D-04-5 ........ Upper Finger ............................................................ 1-3/4” . (1)4-6 ............. PBF1650D-04-6 ........ Upper Finger ............................................................ 2” .. (1)4-7 ............. PBF1650D-04-7 ........ Upper Finger ............................................................ 3” .. (1)4-8 ............. PBF1650D-04-8 ........ Upper Finger ............................................................ 4” .. (1)4-9 ............. PBF1650D-04-9 ........ Upper Finger ............................................................ 6” .. (1)4-10 ........... PBF1650D-04-10 ...... Upper Finger ............................................................ 7-3/4” . (1)4-11 ........... PBF1650D-04-11 ...... Upper Finger ............................................................ 10” (1)4-12 ........... PBF1650D-04-12 ...... Upper Finger ............................................................ 10-5/8” .. (1)5 ................ TS-1505021 .............. Socket Head Cap Screw ......................................... M10x20 .. (66)6 ................ PBF1650D-06 ........... Clamping Block ........................................................ .. (1)7 ................ PBF1650D-07 ........... Adjusting Nut Spring ................................................ .. (2)8 ................ TS-155011 ................ Flat Washer ............................................................. 20mm . (6)9 ................ PBF1650D-09 ........... Grease Fitting .......................................................... M8x1 .. (2)10 .............. H40-227 .................... Bushing .................................................................... .. (2)11 .............. H40-226 .................... Flat Washer ............................................................. 30 . (2)12 .............. H40-209 .................... Bending Leaf Pin ..................................................... .. (1)13 .............. TS-1505051 .............. Socket Head Cap Screw ......................................... M10x35 . (1)14 .............. H40-204 .................... Stop Collar ............................................................... .. (1)15 .............. TS-1540071 .............. Hex Nut .................................................................... M10 . (1)16 .............. TS-1505061 .............. Socket Head Cap Screw ......................................... M10x40 . (1)17 .............. PBF1650D-17 ........... Leg ........................................................................... .. (2)18 .............. BPF1240-18 .............. Ext. Retaining Ring .................................................. 25mm .. (13)19 .............. H40-208 .................... Leg Pin .................................................................... .. (3)20 .............. TS-1505041 .............. Socket Head Cap Screw ......................................... M10x30 . (4)21 .............. H40-217-3G .............. Extension Bracket .................................................... .. (2)22 .............. PBF1650D-22 ........... Disc Spring .............................................................. Ø40xø20x1mm . (4)23 .............. H40-205 .................... Rod .......................................................................... .. (2)24 .............. H40-206 .................... Foot Pedal Lever ..................................................... .. (4)25 .............. H40-207.................... Lever Pin .................................................................. .. (4)26 .............. PBF1650D-26 ........... Foot Pedal ............................................................... .. (1)27 .............. H40-402 .................... Tread Plate Rubber ................................................. .. (1)28 .............. H40-211 .................... Roll Pin .................................................................... .. (1)29 .............. BPF1240-29 .............. Ext. Retaining Ring .................................................. 10mm . (2)30 .............. H40-213.................... Foot Pedal Lock ....................................................... .. (1)31 .............. BPF1240-31 .............. Spring Pin ................................................................ 8x50mm (1)32 .............. TS-1550061 .............. Flat Washer ............................................................. 8mm (1)33 .............. H40-212 .................... Pedal Lock Spring ................................................... .. (1)34-1 ........... PBF1650D-34-1 ........ Lower Finger ............................................................ 1” .. (1)34-2 ........... PBF1650D-34-2 ........ Lower Finger ............................................................ 1-1/8” . (1)34-3 ........... PBF1650D-34-3 ........ Lower Finger ............................................................ 1-3/8” . (1)34-4 ........... PBF1650D-34-4 ........ Lower Finger ............................................................ 1-1/2” . (1)34-5 ........... PBF1650D-34-5 ........ Lower Finger ............................................................ 1-3/4” . (1)34-6 ........... PBF1650D-34-6 ........ Lower Finger ............................................................ 2” .. (1)34-7 ........... PBF1650D-34-7 ........ Lower Finger ............................................................ 3” .. (1)34-8 ........... PBF1650D-34-8 ........ Lower Finger ............................................................ 4” .. (1)34-9 ........... PBF1650D-34-9 ........ Lower Finger ............................................................ 6” .. (1)34-10 ......... PBF1650D-34-10 ...... Lower Finger ............................................................ 7-3/4” . (1)34-11 ......... PBF1650D-34-11 ...... Lower Finger ............................................................ 10” (1)34-12 ......... PBF1650D-34-12 ...... Lower Finger ............................................................ 10-5/8” .. (1)35 .............. BPF1240-31 .............. Spring Pin ................................................................ 8x50mm (2)37 .............. PBF1650D-37 ........... O-Ring ..................................................................... 25x3.55mm . (2)38 .............. PBF1650D-38 ........... Setback Rod ............................................................ .. (2)Index No Part No Description Size Qty39 .............. PBF1650D-39 ........... Setback Knob .......................................................... .. (2)40 .............. PBF1650D-40 ........... Operating Handle .................................................... .. (2)41 .............. PBF1650D-41 ........... Adjusting Rod .......................................................... .. (1)42 .............. PBF1650D-42 ........... Bending Leaf ........................................................... .. (1)43 .............. TS-1550111 .............. Flat Washer ............................................................. 20 . (2)44 .............. TS-2310201 .............. Hex Nut .................................................................... M20 . (2)45 .............. TS-2228161 .............. Hex Cap Screw ........................................................ M8x16 (2)46 .............. PBF1650D-46 ........... Fixing Plate .............................................................. .. (1)47 .............. PBF1650D-47 ........... Air Spring ................................................................. .. (1)48 .............. TS-2211451 .............. Hex Cap Screw ........................................................ M12x45 . (2)49 .............. TS-2311121 .............. Hex Nut .................................................................... M12 . (2)50 .............. PBF1650D-50 ........... Eccentric Holder ...................................................... .. (1)51 .............. TS-155011 ................ Flat Washer ............................................................. M20 . (2)52 .............. TS-1502021 .............. Socket Head Cap Screw ......................................... M5x10 (2)53 .............. PBF1650D-53 ........... Rubber Pad ............................................................. .. (2)54 .............. PBF1650D-54 ........... Bushing .................................................................... .. (4)55 .............. TS-1521031 .............. Socket Set Screw .................................................... M4x8 .. (2)56 .............. PBF1650D-56 ........... Scale ........................................................................ .. (2).................. LM000240 ................. ID/Warning Label, PBF-1650D (not shown) ............ .. (1).................. JET-165 ..................... JET Logo (not shown) ............................................. 165x68mm .. (1)11.0 Warranty and serviceJET warrants every product it sells against manufacturers’ defects. If one of our tools needs service or repair, please contact Technical Service by calling 1-800-274-6846, 8AM to 5PM CST, Monday through Friday.Warranty PeriodThe general warranty lasts for the time period specified in the literature included with your product or on the official JET branded website.•JET products carry a limited warranty which varies in duration based upon the product. (See chart below) •Accessories carry a limited warranty of one year from the date of receipt.•Consumable items are defined as expendable parts or accessories expected to become inoperable within a reasonable amount of use and are covered by a 90 day limited warranty against manufacturer’s defects. Who is CoveredThis warranty covers only the initial purchaser of the product from the date of delivery.What is CoveredThis warranty covers any defects in workmanship or materials subject to the limitations stated below. This warranty does not cover failures due directly or indirectly to misuse, abuse, negligence or accidents, normal wear-and-tear, improper repair, alterations or lack of maintenance. JET woodworking machinery is designed to be used with Wood. Use of these machines in the processing of metal, plastics, or other materials outside recommended guidelines may void the warranty. The exceptions are acrylics and other natural items that are made specifically for wood turning. Warranty LimitationsWoodworking products with a Five Year Warranty that are used for commercial or industrial purposes default to a Two Year Warranty. Please contact Technical Service at 1-800-274-6846 for further clarification.How to Get Technical SupportPlease contact Technical Service by calling 1-800-274-6846. Please note that you will be asked to provide proof of initial purchase when calling. If a product requires further inspection, the Technical Service representative will explain and assist with any additional action needed.JET has Authorized Service Centers located throughout the United States. For the name of an Authorized Service Center in your area call 1-800-274-6846 or use the Service Center Locator on the JET website.More InformationJET is constantly adding new products. For complete, up-to-date product information, check with your local distributor or visit the JET website.How State Law AppliesThis warranty gives you specific legal rights, subject to applicable state law.Limitations on This WarrantyJET LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT. EXCEPT AS STATED HEREIN, ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE EXCLUDED. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU.JET SHALL IN NO EVENT BE LIABLE FOR DEATH, INJURIES TO PERSONS OR PROPERTY, OR FOR INCIDENTAL, CONTINGENT, SPECIAL, OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS. SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU.JET sells through distributors only. The specifications listed in JET printed materials and on official JET website are given as general information and are not binding. JET reserves the right to effect at any time, without prior notice, those alterations to parts, fittings, and accessory equipment which they may deem necessary for any reason whatsoever. JET® branded products are not sold in Canada by JPW Industries, Inc.Product Listing with Warranty Period90 Days – Parts; Consumable items1 Year – Motors; Machine Accessories2 Year – Metalworking Machinery; Electric Hoists, Electric Hoist Accessories; Woodworking Machinery usedfor industrial or commercial purposes5 Year – Woodworking MachineryLimited Lifetime – JET Parallel clamps; VOLT Series Electric Hoists; Manual Hoists; Manual HoistAccessories; Shop Tools; Warehouse & Dock products; Hand Tools; Air ToolsNOTE: JET is a division of JPW Industries, Inc. References in this document to JET also apply to JPW Industries, Inc., or any of its successors in interest to the JET brand.。
磨刀机操作说明书
1.根据所研磨刀具的材质选择适当砂轮,一般研磨HS-CO NACHI铣刀.SG-FAX铣刀选用80K内孔为20mm的白砂轮,若研磨钨钢刀必须使用钻石砂轮;
2.向内收回砂轮进刀微调螺母(1),直到对准主轴之小孔,对准后将固定梢(6)插入孔内,使砂轮主轴不能转动,把垫片之凹槽面朝内,且紧帖砂轮面用拆卸铝制扳手锁紧螺母;
3.将砂轮装夹在砂轮主轴上以后,拔出固定梢(6),用钻石修整器(8)将砂轮修整好,砂轮修整时,一次不能修整过多,以免钻石掉落;
4.调整主轴旋转松紧,当主轴座旋转90∘时,若其上下间隙过大,可利用两支扳手以相对方向放松螺母后,再逐一调整至适当松紧,
5.主轴座0°角之调整:使用10mm外六角扳手调整90∘分度盘下之止动栓(19)活动式,放松90∘锁紧螺母(18),并拉上90∘.分度盘固定栓(14).以一支12mm圆棒研磨约60mm长,若前端尺寸大于后端尺寸,则扳手往左方调整,视其大小调整之,若研磨尺寸前端尺寸小于后端尺寸,则扳手往左方调整,直到前后尺寸一致为止;
6.主轴座90∘之调整以内角5mm扳手调整止动栓(19),把Φ12mm圆棒装夹在主轴座上端面对准砂轮面,将主轴座固定在90∘位置上下弧形摇动主轴座,把蓝丹涂在圆棒端面,若端面右边先磨到,则表示90∘超过,若左边先磨到则表示不到90∘,以5mm内六角扳手调整止动栓(19),调至端面左右皆可磨到为止,调整时90∘固定螺母及90∘分度盘固定栓(14)必须放松,调完整时,可将 90∘分度盘归零,并以T6固定栓固定之;
7.根据研磨铣刀刀杆直径选择合适的套筒,将刀杆装夹在主轴座上,并锁紧主轴座后面的螺母(11);
8.依所研磨刀具外形,将主轴座上各角度调整好,并锁紧相对应的螺母;
9.未开始研磨时,刀具和砂轮应保持一段距离不可太近,以防开机时砂轮和刀具碰撞;
10.打开磨刀机开关(2),先让砂轮转1分钟以上,确定无异常现象后方可开始研磨;
11.用右手转动套筒锁紧螺母(11),左手调节进刀微调螺母(1),当砂轮快接触刀具时,
应慢慢进刀,以免碰伤砂轮;
12.进刀量和刀杆转动相搭配,进刀量不可太大,以免将刀具烧焦而引起退火现象;
13.在整个操作过程中要注意人身安全和机台安全,注意手和砂轮的距离,在修整砂
轮时注意砂轮砂粒不要溅入眼睛里面;
14.刀具磨好后先关闭磨刀机开关(2),再按装刀过程反过来将刀和砂轮拆下,保养后
保存好.
磨刀机各部件的名称及作用。