Tetra Alsafe training 利 乐 无 菌 罐 培 训003-01-15 Z S HINDEX目录Pre-sterilizing 预杀菌101 - 116 Production生产1001 - 1101CIP清洗601 - 632Depress. After prod. 生产结束后卸压501 - 502Filling/Empty line 填充/排空管道301 - 305 Fil. tank from ster. 从消毒机至无菌罐200 - 220Pre-sterilization101 预杀菌步骤101Pre-sterilization102 预杀菌步骤102Pre-sterilization103 预杀菌步骤103 Pre-sterilization104 预杀菌步骤104Pre-sterilization105 预杀菌步骤105 Pre-sterilization112预杀菌步骤112Pre-sterilization111预杀菌步骤111Pre-sterilization110预杀菌步骤110Pre-sterilization107预杀菌步骤107Pre-sterilization106预杀菌步骤106Pre-sterilization113预杀菌步骤113Pre-sterilization114预杀菌步骤114Pre-sterilization115预杀菌步骤115Pre-sterilization116预杀菌步骤116Production 1001生产步骤1001100%Fully openFrom step 101-112从步骤101-112全开100%Step number: 101 Step time: 30SecDrain 1.0 Bar steam supply line100%100%Step number: 102 Step time 30SecDrain 2.7 Bar steam supply line100%100%AStep:103Pressurize 1.Pressurize tank to 1.0 Bar. PT130100%100%Step number: 104 Step timer: 300SecDrain 1100%10sec delay activated延时10秒动作100%AStep:105Pressurize 2.Pressurize tank to 1.5 Bar. PT130100%100%Step number: 106Drain 2. 60Sec100%10sec delay activated延时10秒动作100%AStep:107Pressurize 3.Pressurize tank to 2.0 Bar. PT130100%100%Step number: 110Drain 3. 60SecStep:111 Heating Condition to Next Step TT140, TT160, TT170 > 1250C10sec delay activated 延时10秒动作Activated/deactivated 60/5sec 每隔5秒，动作60秒100%100%AActivated/deactivated 60/5sec 每隔5秒，动作60秒Step:112Sterilizing 1800Sec ANDTT140, TT160, TT170 > 1250C 100%100%AStep number: 113 Cooling 1 150SecIf TT160<110 0C, Activated 如果TT160 <110 0C ，则动作Every 15sec, activate d 10sec 每隔15秒动作10秒2.6BarV142 max. allowed open ramped from 0 –50% during appr. 2.5 min.V142 max. allowed openramped from 50–100%during appr. 2.5 min.1.3BarStep number: 114Cooling 2 900Sec If TT160<110 0C, Activated如果TT160 <110 0C ，则动作1.0BarStep number: 115Condensate Drain 1 240Sec If TT160<110 0C, Activated如果TT160 <110 0C ，则动作1.0BarAStep number: 116Condensate Drain 2 20SecProduction Step 1002 生产步骤1002Production Step 1003 生产步骤1003 Production Step 1004 生产步骤1004Production Step 1101生产步骤1101Production Step 1001生产步骤1001Sterilizer in CIP消毒机正在CIPSterilizer in Prod消毒机正在生产Sterilizer standby消毒机待机1.0BarStep number: 1001Ready for filling Every 5sec, activated 300sec每隔5秒，动作300秒If TT160<110 0C, ActivatedV102, V103, V105,V107B, V112, V113Condition SeeSub-Step 201-207BStep number: 1002 Sub-Step 207Fill to Low level. LS10If TT160<110 0C, ActivatedV102, V103, V105,V107B, V112, V113Condition SeeSub-Step 201-207BStep number: 1003 Sub-step 207Filling> Low level. 90secIf TT160<110 0C, ActivatedV121, V123,V124, V125Condition SeeSub-Step 301-305BStep number: 1004 Sub-Step 303Filling line 35SecIf TT160<110 0C, ActivatedSterilizer inProductionStep number: 1101Ready for Emptying If TT160<110 0C, ActivatedSterilizerin CIPStep number: 1101Ready for Emptying, During sterilizer In CIP If TT160<110 0C, ActivatedIf TT160<110 0C, Activated Step number: 1101Ready for Emptying, During sterilizer standbySterilizer StandbyEvery 5sec, activated 300sec 每隔5秒，动作300秒CIP step 601 CIP步骤601 CIP step 602 CIP步骤602CIP step 603 CIP步骤603 CIP step 604 CIP步骤604 CIP step 605CIP步骤605CIP step 606CIP步骤606CIP step 607CIP步骤607CIP step 610CIP步骤610CIP step 611CIP步骤611CIP step 612CIP步骤612CIP step 613CIP步骤613CIP step 625CIP步骤625CIP step 626CIP步骤626CIP step 627CIP步骤627 CIP step 630CIP步骤630CIP step 631CIP步骤631CIP step 632CIP步骤632Step number: 601 Pressurizing PT130>1.0barStep number: 602Draining 1 LS102 + 5Sec Alsafe as Master or Internal PDA CIP unitStep number: 603Circ. Tank External CIP unit as masterStep number: 604 - 701 Circ. V102, V112AStep number: 604 - 702Circ. Traps + V107AStep number: 604 - 703Circ. V107 + V125Step number: 631 Depressuring.1 PT130<0.2 BarStep number: 632 Depressuring.2 120SecDepressuring step 501生产后卸压步骤 501 Depressuring step 502生产后卸压步骤 502Step 500步骤 500Activated if sterilizer request barrier 如果消毒机有蒸汽障请求则动作Step number: 501 Depressuring.1 after productionPT130<0.2 BarActivated if sterilizer request barrier 如果消毒机有蒸汽障请求则动作Step number: 502 Depressuring.2 after production300 SecFilling/Emptying line 301填充/排空管线步骤 301 Filling/Emptying line 304填充/排空管线步骤 304 Filling/Emptying line 305填充/排空管线步骤 305Filling/Emptying line 302填充/排空管线步骤 302Filling/Emptying line 303填充/排空管线步骤 303 Filling/Emptying line 300填充/排空管线步骤 3001.0BarStep number: 300 (1001, 1004, 1101)Start filling/emptying line1.0BarStep number: 301 (1001, 1004, 1101)Close Steam 2Sec1.0BarStep number: 302 (1001, 1004, 1101)Open to drain 3Sec1.0BarStep number: 303 (1001, 1004, 1101)Product line open to drain1.0BarStep number: 304 (1001, 1004, 1101)Close to drain 3Sec1.0BarStep number: 305 (1001, 1004, 1101)Open steam 10SecFilling from Sterilizer step 201从消毒机填充至无菌罐步骤201Filling from Sterilizer step 202从消毒机填充至无菌罐步骤202Filling from Sterilizer step 203从消毒机填充至无菌罐步骤203 Filling from Sterilizer step 207从消毒机填充至无菌罐步骤207 Filling from Sterilizer step 220从消毒机填充至无菌罐步骤220Filling from Sterilizer step 217从消毒机填充至无菌罐步骤217Filling from Sterilizer step 216从消毒机填充至无菌罐步骤216 Filling from Sterilizer step 215从消毒机填充至无菌罐步骤215Filling from Sterilizer step 200从消毒机填充至无菌罐步骤2001.0BarStep number: 200 (1001, 1101)Start fill to tank1.0BarStep number: 201 (1001, 1101)Cool steam Barrier 30sec1.0BarStep number: 202 (1001, 1101)Active V105 10Sec1.0BarStep number: 203 (1001, 1101)ACT V107B, DEACT V103 10Sec1.0BarStep number: 207 (1001, 1101)Filling ACT V101。
