TECONNECTIVITY推出多款面向更小更轻更薄计

NanoMQS –全新微型化汽车连接系统白皮书作者：Julius Maier，产品经理Rolf Jetter，工程经理Michael Spielvogel，产品工程经理尺寸小-重量轻-抗振性能高基于欧洲及其它各地汽车厂商广泛使用的MQS系列连接器，TE Connectivity开发了微型NanoMQS端子，扩展了该产品系列。

NanoMQS端子压接线径减小至0.13mm2，为降低线束重量创造了条件；同时，Nano-MQS具有很高的抗振性能（例如密封版本能承受400g的正弦振动）。

这款性能可靠的微型端子以及对应的插座和插头有助于提高汽车电子元件的集成度，可减少约50%的PCB布局面积，同时还能提供高达3安培的载流能力。

第一代的TL型(顶端卡扣)系列产品的位数可高达32位，更紧凑型的SL型(侧面卡扣)系列可高达20位。

简介最初的MQS系列是在90年代中期专为汽车连接系统而设计的连接器，具有密度高、设计可靠、双卡锁及结构紧凑等特点。

该系列产品已经成功地应用于2.54mm间距的线对线和线对板的连接。

仅2011年一年，TE Connectivity的MQS端子的年产量高达110亿个。

经过多年发展，最初的MQS系列已经扩展到MPC和PQ系列，用于承载更高的电流（见图1所示）。

车用电子元器件数目的增加带动了元件小型化的需求。

产品功能的增多要求布局尽可能紧凑，例如电子控制单元（ECU）中的PCB板。

这种小型化趋势也延续到连接器技术。

在某些情况下，例如对发动机舱内的传感器来说，连接器也是小型化的制约因素。

因此，TE Connectivity进一步扩展了MQS产品系列，开发了微型化的NanoMQS连接系统。

该系列端子连同第一代的插头和插座都已经量产并应用于汽车领域。

图1NanoMQS 连接系统的元器件A - 适用于空间紧凑和高振动等级的端子NanoMQS 系列的核心产品是单片压接式端子(接触件)（如图2所示）标准版的母端子件由镀锡铜合金制成，可分别用于0.13 mm 2-0.22mm 2和0.35 mm 2这两种规格尺寸的导线。

更快、更薄、更窄vtel为特智能手机向高端技术挺进进化，是人类发展史上永恒的话题；而对于智能手机厂商而言，不进化，就意味着被淘汰。

从网络热点到移动互联，从功能手机到智能手机，智能手机若想在不断探索中完成品牌的晋升，唯以创新才能应对层出不穷的变化：谁能不断应对变化快速的核心动力？谁能不断将智能手机掌控于方寸之间？谁能不断把手机屏幕带入体验佳境？市场自发的选择，加速了vtel为特企业要持续为独特创新，为创新改变的进程，同时也注定了vtel智能手机将会在不断被市场筛选的同时，去完成自身一次又一次的完美进化使命，因为，新的市场热点永远围绕最贴合客户需求的产品。

“物竞天泽、适者生存”，vtel为特始终把研发出速度更快、机身更薄、边框更窄的智能手机做为孜孜不倦的追求。

核心动力、速度更快手机从简单的打电话到上网游戏，再到3G智能手机甚至4G智能手机的转变，这一切都来得很快。

转眼间，手机已经不仅是人们生活、甚至生存的必备物品，而且也是可以创造人们所有可能的思维载体，特别是随着手机处理器的发展速度，其核心性能无论如何提高都不过分，不管是主频提升还是单位效能提升，都可以带来更流畅的体验。

从苹果A6、高通环蛇和intel的处理器来看，内存接口的带宽越来越受到重视，从体验上来看，无论是windows还是Android、ios,处理器的提升会加速内存和IO的提升，它们的整体提升对速度和流畅的体验影响更大，在vtel为特i9四核处理器的澎湃动力下，真的无可挑剔其运行速度，事实上，vtel为特智能手机采用的手机处理器几乎已经无所不能了。

掌间尺寸、机身更薄受到人类手掌的大小，和手机使用环境的限制，5寸左右的1080P屏幕基本也就到头了，vtel为特展示的5月份上市的T70手机也是一样，完全在手掌的控制范围内，从这款机型感触到至轻至薄带来的快感，的确，vtel一向把更薄“基因”注入到智能手机研发的全过程。

在追求至轻至薄的道路中，vtel团队经受住了触摸屏、摄相头、电池、天线、喇叭和连接器等一系列的技术考验，也成功通过了最严格的高端经销商的苛刻测试和层层考验，不仅让超薄手机得以成型，更将超薄手机诟病的待机时间在行业平均水平提升了20%以上。

2204400-12204403-12204406-52204420-82204422-2 2204422-32204440-12204440-22204440-72204441-1DATA AND DEVICES /// MULTI-BEAM HIGH DENSITY CONNECTORSMULTI-BEAMHIGH DENSITY (HD )CONNECTORSTE Connectivity's (TE) MULTI-BEAM HD connectors are next-generation MULTI-BEAM connectors, which offer a more compact design with up to 135A per power contact, and feature high density power and signal which saves space and reduces overall power consumption. The scalable and modu-lar design also supports greater flexibility in configuration and PCB design.Applications••••Data CenterTelecommunicationsIndustrial Automation Devices Power SystemKey Features••••High current density, max. 390Amps/linear inch.Uses TE's innovative MULTI-BEAM (6 Beams) power contacts.Three levels of contact sequencing: ground, power/signal, enable PIN.Flexible and modular configuration.Product Dimensions•••Length: 100mm max.Depth: 51.0mm (The total depth for plug and receptacle mating)Height above PCB face: 18.90mm.Application T ooling•Flat-rock seating tools are required for press-fit versionMaterialHigh conductivity copper alloy and high temperature resin with RoHS compliance.Mechanical Specifications•••••••••••••Durability: 500 mating cyclesMechanism shock: 50G Per EIA-364 standard Vibration: 4.9G, 20-500HzOperating temperature: -40˚C to 125˚C Mating force: Un-mating force:Insertion force:PCB thickness:3.5N max. per power contact1.5N max. per low power contact2.2N min. per power contact2.5N min. per low power contact The insertion force per eye-of-needle (EON): 50N max. • Press-fit type: 1.5mm min.• Solder type: tail length - 0.04mm max.Contact Spacing and Operating Voltage••••••••High power Low power:Signal: 2.0mm grid.7.0mm - up to 300V RMS or DC.6.0mm - up to 200V RMS or DC.5.0mm - up to 60V RMS or DC.5.0mm - up to 300V RMS or DC.2.0mm - up to 60V RMS or DC.FeaturesSix-beam design for power contact with 3-level beam length for sequencing and reliable connection.Reduced mating force about 40% lower than MULTI-BEAM XLE connector.Integrated signal pin and guide design of each side, saving 8mm (4mm x 2) overall length.Offering right angle plug, right angle receptacle and vertical receptacle versions with modular design.••••T echnical DocumentsProduct Specification: 108-128007.Application Specification:114-128010.••Current-RatingsElectrical SpecificationsPower Contacts*test data based on customized test setupMULTI-BEAM HD Part Number list2P15s+2P+2P+15S 15s+8P+8LP+8LP+15S10S+2P+2P 15s+4P+4P 10S+9P 15s+8P+4P+15S 15s+8P+8LP+8LP+15S 15s+2P+2LP+2P+15S15s+3P+12S 15S+3P+3P+15S2P+15S 15S+6P+2LP+15S 4P+20S(Press-fit)4P+20S(solder tail)Description2204443-12204440-12204442-22204446-12204446-22204446-62204440-22204442-12204441-12204440-72204440-82204446-32204452-12204446-82204456-1Right AngleHeader 2204423-12204420-12204422-22204426-12204420-22204422-12204421-12204420-82204420-92204426-22204422-3Mating Vertical Receptacle 2204403-12204400-12204406-12204406-52204406-62204416-1Mating Right AngleReceptacleFor More Information/products/multi-beamTE T echnical Support Center USA: +1 (800) 522-6752Canada: Mexico:Latin/S. America: Germany:UK:France: Netherlands: China: +1 (905) 475-6222+52 (0) 55-1106-0800 +54 (0) 11-4733-2200 +49 (0) 6251-133-1999 +44 (0) 800-267666 +33 (0) 1-3420-8686 +31 (0) 73-6246-999 +86 (0) 400-820-6015© 2016 TE Connectivity Ltd. family of companies. All Rights Reserved.MULTI-BEAM XLE, MULTI-BEAM HD, TE Connectivity, TE, TE Connectivity (logo) are trademarks.Other products, logos and company names mentioned herein may be trademarks of their respective owners.1-1773887-1 DND 08/2016TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current reserves the right to make any adjust-ments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained here-in, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this catalog are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.DATA AND DEVICES /// MULTI-BEAM HIGH DENSITY CONNECTORS2204443-12204446-22204446-62204446-82204452-12204400-12204403-12204406-52204420-82204422-2 2204422-32204440-12204440-22204440-72204441-1。

1 of 7© 2015 TE Connectivity family of companies All Rights Reserved TOOLING ASSISTANCE CENTER 1-800-722-1111 PRODUCT INFORMATION 1-800-522-6752This controlled document is subject to change. For latest revision and Regional Customer Service, Instruction Sheet408-675825 FEB 15 Rev EFigure 11. INTRODUCTIONHydraulic Hand Tool 59975-1 is designed for crimping SOLISTRAND* terminals and splices on AWG 8 through AWG 2 wire. Read these instructions thoroughly before crimping any terminals or splices.NOTEAll dimensions on this sheet are in metric units [with U.S. customary units in brackets]. Figures and illustrations are for reference only and are not drawn to scale.Reasons for reissue of this sheet are provided in Section 7, REVISION SUMMARY.2. DESCRIPTION (Figure 1)The hand tool has a stationary lever and a movable lever. These levers are compressed to pump hydraulic fluid behind the ram, moving it forward and thereby closing the dies. After the crimping is complete, the movable lever is turned to depress the plunger. The moving die retracts to its original position, completing the crimping cycle.PROPER USE GUIDELINESCumulative Trauma Disorders can result from the prolonged use of manually powered hand tools. Hand tools are intended for occasional use and low volume applications. A wide selection of powered application equipment for extended-use, production operations is available.Hydraulic Hand Crimping Tool 59975-1Stationary (Reservoir) LeverCapSetscrewMovable LeverStrikerPlunger (Pressure Release)O R I G I N A L I N S T R U C T I O N S3. DIE SELECTION (Figure 2)1. Press head latch and open crimping head as shown.2. Pull back the die latch and turn thumb knob until desired die size appears. (Embossed wire sizeappears on side of each die position.)Figure 23. Rotate thumb knob left or right until die latch locks die wheel in desired position.4. Close head.NOTEIn order to close head, die latch must •snap" into locked position.4. CRIMPING PROCEDURE1. Strip wires to dimensions listed in Figure 1.2. Insert terminal or splice in upper die as shown in Figure3.3. Pump movable lever until moving (lower) die grips terminal or splice. CAUTIONDo not deform wire barrel of terminal or splice.4. Insert stripped wire into wire barrel of terminal or splice.5. Continue pumping moveable lever. A slight click may be heard, indicating the pump has shifted intothe high-pressure stage. Continue pumping moveable lever. When dies have bottomed, an audible “pop” will be heard. This indicates that the crimp is complete. CAUTIONPotential damage to the tool may occur if the following Step 6 is not taken.6. Retract movable die by opening the movable handle to the full open position, turn the movable handle(to actuate striker), DO NOT TURN THE MOVABLE HANDLE WHILE IN THE CLOSED POSITION AS YOU WILL DAMAGE THE PLUNGER (PRESSURE RELEASE), compress handles to depress plunger (pressure release). Movable die will now retract. See Figure 1. 7. Remove crimped terminal or splice.NOTEIf terminal or splice sticks in die after crimping, apply a rocking action to remove it from die. 8. Inspect crimp for the following criteria:a.Centering of crimp (crimp may be off center but not off end of wire barrel).Embossed Wire SizePull Back Die Latch Then Turn Thumb Knobb. Wire size being used matches wire range stamped on die position and terminal.c. End of wire is flush with or extends slightly beyond end of wire barrel.d. There are no nicked or missing strands.9. Inspect crimped terminal or splice according to inspection procedure on instruction sheet packagedwith the dies.Figure 35. MAINTENANCE/INSPECTIONTE Connectivity recommends that a maintenance and inspection program be performed periodically to ensure dependable and uniform terminations. Though recommendations call for at least one inspection a month, frequency of inspection depends on:1. The care, amount of use, and handling of the hand tool.2. The presence of abnormal amounts of dust and dirt.3. The presence of abnormal amounts of dust and dirt.4. Your own established standards.The hand tool is inspected before being shipped; however, TE recommends that the tool be inspected immediately upon arrival at your facility to ensure that the tool has not been damaged during shipment.5.1. Daily Maintenance1. Hand tool should be immersed (handles partially closed) in a reliable commercial degreasingcompound to remove accumulated dirt, grease, and foreign matter. When degreasing compound is not available, tool may be wiped clean with a soft, lint-free cloth. Do NOT use hard or abrasive objects that could damage the tool. 2. Make certain that the retaining pins are in place and that they are secured with retaining rings. CAUTIONDo not remove the retaining pins as permanent damage to the tool could result.3. All pins, pivot points, and bearing surfaces should be protected with a THIN coat of any good SAE 20motor oil. Do NOT oil excessively. 4. When the tool is not in use, keep handles closed to prevent objects from becoming lodged in thecrimping jaws. Store the tool in a clean, dry area. Terminal BParallel SpliceBButt SpliceBWhen Brazed Seam on Terminal or Splice Wire Barrel is Visible, Position Seam Toward Moving (Lower) Die5.2. Hydraulic Fluid Level Inspection (Figure 4)1. Turn tool upside down and clamp it in a vise so that tool handles are in an upright position.2. Release all pressure in tool according to instructions in Section 4, CRIMPING PROCEDURE, Step 6.3. Un-turn handle and allow movable lever to close until it stops. Be sure not to depress plunger whenclosing handle. NOTEKeep handle in CLOSED position for remaining steps in this procedure.4. Loosen setscrew in cap of stationary (reservoir) lever. See Figure 1.5. With view from handle grip end, turn handle COUNTERCLOCKWISE and remove entire reservoirlever to expose bladder. 6. Remove magnetic filler plug. If bladder is full, no further check is necessary and tool can be re-assembled. If fluid level is low, proceed to Step 7. 7. Fill bladder with fluid. Recommended fluid is Dexron II, which is a transmission fluid available inautomotive parts and department stores. Use care to prevent air bubbles from forming while pouring the fluid. 8. Refill bladder to point of overflow, and replace filler plug9. Re-assemble reservoir handle and tighten cap setscrew. Tool is now ready for use.Figure 45.3. Periodic InspectionWe recommend at least one inspection a month, the inspection frequency should be based on the amount ofuse, ambient working conditions, operator training and skill, and your company's established standards.LubricationKeep all pins, pivot points, and bearing surfaces lubricated with SAE 20 motor oil as follows:Tool used in daily production - lubricate daily Tool used daily (occasionally) - lubricate weeklyTool used weekly - lubricate monthlyin ViseWipe excess oil from tool, particularly from crimping area. Oil transferred from the crimping area ontocertain terminations may affect the electrical characteristics of an application.Visual Inspection1. Make certain all retaining pins are in place and secured with retaining rings. If replacements arenecessary, refer to parts listed in Figure 6. 2. Inspect head assembly for worn, cracked, or broken crimping dies. If damage is evident, return thetool to TE for evaluation and repair. See Section 6, REPLACEMENT AND REPAIR.Figure 5Gaging the Crimping ChamberThis inspection requires the use of a plug gage conforming to the dimensions in Figure 5. TE does not manufacture or market these gages. Proceed as follows:1. Clean oil or dirt from die closure surfaces and plug gage elements.2. Rotate knob on tool to select die closure to be inspected. (Refer to Section 3, DIE SELECTION.)3. Actuate tool until dies are closed and an audible “pop” is heard.4. Align the GO element with the wire barrel crimping chamber. Push element straight into the crimpingchamber without using force. The GO element must pass completely through the crimping chamber as shown in Figure 5. 5. Now align the NO-GO element and try to insert it straight into the same crimping chamber. The NO-GO element may start entry but must not pass completely through as shown in Figure 5. 6. Repeat Steps 2 through 5 for each die size listed in the chart.If the crimping chamber conforms to the gage inspection, the tool is considered dimensionally correct and should be lubricated with a THIN coat of any good SAE 20 motor oil. If not, the tool must be repairedbefore returning it to service. See Section 6, REPLACEMENT AND REPAIR. “B” NO-GO Dim7.92 [.312] Typ25.4 [1.00] Min. TypCrimping Pressure InspectionCheck the crimping pressure to ensure that dies are fully bottomed before pressure is reduced by the internal bypass valve.1. Select the largest wire and terminal size that will be crimped in the tool.2. Select dies according to Section 3, DIE SELECTION.3. Place terminal or splice in dies according to instructions in Section 4, CRIMPING PROCEDURE.4. Perform crimping procedure as described in Steps 3 thru 5 of Section 4, CRIMPING PROCEDURE.Do not release hydraulic pressure at this time.5. When ram is fully extended and Steps 1 thru 4 are completed, a scribe line should appear on the ramat the base of the cylinder head. This indicates that the pressure requirement has been met. If thescribe is NOT visible, that tool is not performing properly and should be repaired as described inSection 6, REPLACEMENT AND REPAIR.If the tool conforms to these inspection procedures, lubricate it with a THIN coat of any good SAE 20 motor oil and return it to service.6.REPLACEMENT AND REPAIRThe parts listed in Figure 6 are customer-replaceable. A complete inventory can be stocked and controlled to prevent lost time when replacement of parts is necessary. Order replacement parts through yourTE Representative, or call 1-800-526-5142, or send a facsimile of your purchase order to 1-717-986-7605, or write to:CUSTOMER SERVICE (038-035)TYCO ELECTRONICS CORPORATIONPO BOX 3608HARRISBURG PA 17105-3608For customer repair service, contact a TE Representative at 1-800-526-5136.7.REVISION SUMMARY∙Updated document to corporate requirements∙Added new CAUTION after Paragraph 4.5∙Added new text to Paragraph 4.6REPLACEMENT PARTSFigure 6 Yoke1122 345 67 89101113144Weight: 3.6 kg [8 lbs]69.9 [2.75]127 [5.00] (Fully Closed)457.2 [18.00]。

SMARTER SOLUTIONS START WITHTE CONNECTIVITY SENSORSPIEZO FILM HUMIDITY PHOTO OPTIC PRESSURE TEMPERATURE FLUID PROPERTY POSITIONVIBRATION/ FORCE/TORQUE SPEED TE SENSORS EVERYWHERE SMARTER SOLUTIONS START WITH TE CONNECTIVITY SENSORSTE Connectivity (TE) is one of the largest connectivity and sensor companies in the world, withinnovative sensor solutions that help customers transform concepts into smart, connected creations.Our sensors are vital to the next generation of data-driven technology. TE offers an unmatchedportfolio of intelligent, efficient and high-performing sensor solutions to customers across a widerange of industries including automotive, medical, appliance, aerospace & defense, oil & gas,industrial and commercial transportation and consumer applications. Our sensor portfolio includestechnologies capable of measuring most physical characteristics, including pressure, position,temperature, vibration, force/torque, humidity and fluid property, even in harsh conditions.Measurement Specialties (MEAS) Quality Certifications:American Sensor T echnologies (AST) & Macro Sensors (MACRO) Approvals/Certifications:• AS/EN 9100• ATEX • ATEX 949EC • CE-MDD • CMDR–Health Canada • EN 13980• ESA 266• ESCC266E • ESCC 400C • FDA • ISO 13485• ISO 14001• ISO 9001• M easuring Instruments Directive 2004/22/EC annex D • NASA Qualified • NSF-61 Water Quality• PART21G• TS 16949• ABS • ATEX • CCOE • CNEX • CRN B31.3• CSA • CE•EC 79• IEC 61508• IECEx• ISO 9001• KGS (Korean Gas Safety)• ULINNOVATIVE SENSOR SOLUTIONS THAT HELP CUSTOMERS TRANSFORM CONCEPTS INTO SMART, CONNECTED CREATIONS.PIEZO FILM SENSORS Piezoelectric fluoropolymer film produces voltage or charge proportional to strain. A highly versatile, enabling sensor technology, Piezo Film has thin cross-section, is flexible, very robust, chemically inert and can withstand temperatures up to 85°C.POSITION SENSORS TE is one of the world’s largest manufacturers of industrial and automotive sensors for linear displacement, rotary position and speed sensing. TE owns a wide range of sensing technologies like MR, PLCD, LVDT and Resolver, and offers the complete spectrum from sensing element up to system packaging for harsh environments. On the strength of our customized design and packaging, based on TE application know-how, we can provide an essential value for our customers.PRESSURE SENSORS TE leads the industry with a wide array of standard and custom pressure products. These range from board level components to fully amplified and packaged transducers. Using MEMS and silicon strain gauge (Microfused) technologies, our products measure pressure, ranging from inches of water (<5 mbar) to 100K psi (7K bar).RATE & INERTIAL SENSORS TE Connectivity is a proven leader in providing electronic test and measurement solutions and inertial sensors for demanding industrial, military, aerospace, and research applications. Our accurate, rugged, and easy-to-use line of MEMS accelerometers, rate gyros, and inertial measurement systems meet the complex measurement needs of OEMs as well as test and measurement labs worldwide.SCANNERS & SYSTEMS SENSORS Primarily used for wind tunnel, flight test and turbomachinery testing, TE scanning systems provide high accuracy measurement solutions due to multi-channel test installations. Wind tunnel and flight testing use ESP pressure scanners for their compact size and high accuracy.TEMPERATURE SENSORS TE manufacture’s NTC thermistors, RTDs, thermocouples, thermopiles, digital output and customized sensor assemblies. Building on more than 100 years of experience, our know-how allows us to cover one of the largest ranges of temperature measurement, control and compensation applications in the industry.TORQUE SENSORS TE is a pioneer in the design and manufacture of precision sensors for electro-mechanical flight control applications, test and measurement applications and ultra-low cost OEM load cells for high volume applications. We are experts in developing sensors that require high performance or unique packaging.ULTRASONIC SENSORS Ultrasonic sensors provide accurate air bubble detection, contact and non-contact container fill, pump protection and pipeline fluid/type detection. Standard products are offered for level applications that require no moving parts, no adjustments and no maintenance.VIBRATION SENSORS TE microelectromechanical systems (MEMS), bonded gage and piezoelectric ceramic/film technologies provide OEM and test & measurement customers with the broadest range of sensor solutions in the industry. All products are EAR99, RoHS compliant and meet CE standards.WATER LEVEL SENSORS TE Connectivity is a leader in the water resources monitoring market with long standing experience in the design and manufacture of water level and water quality sensors. We also provide water quality instrumentation for analyzing lakes, rivers, estuaries, and aquifers worldwide.AEROSPACE & DEFENSE When quality and reliability are paramount, aerospace & defense companies rely on TE Connectivity’s (TE) technology to help solve mission critical challenges. Our core competencies in high reliability sensors for harsh environments such as temperature extremes, RFI, EMI, vibration, and lightning strikes make us a leading choice in sensor technology. Our design engineering capabilities, as well as AS9100 certified sensor manufacturing facilities in North America, Europe and Asia Pacific, support Tier 1, 2 and 3 providers. We work closely with the customer to provide stable, reliable and cost effective solutions that meet the extensive development cycles and qualifications critical to aerospace & defense.APPLIANCES T oday’s smart and green appliances are built using more efficient designs, meeting the latest regulations while saving energy, water and time. Customers rely on TE sensor technologies to enable appliances to respond to human touch, sense vibration, adjust to loads, and operate more efficiently. We work to develop custom solutions that can monitor humidity, water levels, and temperature. TE sensors contribute to new levels of convenience and productivity in a wide range of household appliances. AUTOMATION & CONTROL Automation & control includes a wide range of industrial applications that span all markets, and at all levels, from the factory floor and process end users, to integrators and large scale OEM production. Industrial production is increasingly driven by greater automation, safety and energy efficiency. TE’s broad portfolio of sensor products offer many options to meet custom performance, application and regulation/certification requirements. DATA & DEVICES Whether it’s an altimeter built into a wearable band to measure how many steps we climb each day, or a sports watch charting the ascent up one of the world’s highest mountain peaks, TE’s miniature sensors are used to convey critical information for the dashboard of our daily lives. Our dive computer sensors help provide safety in leisure activities, while our piezo film enables your bed to monitor your heart rate, breathing and even how well you sleep. We’ve been making sensors for wearables before there were wearables. We’re recognized for our technical skill in miniaturization, low power consumption, and high-performance. That’s why TE sensors are in harsh environments, from the world’s highest parachute jump to the deepest dive.INDUSTRIAL While the future of the Industrial Internet of Things (IIoT) is not yet certain, one thing is: sensors will play a critical role. Industrial applications span a wide range of applications, from banknote handling to printers and ovens. TE Connectivity’s broad portfolio of products offers customers many options to meet specific performance, application and certification requirements. We work closely to help identify the best solution to meet the needs of the customer. INTELLIGENT BUILDINGS Buildings today require reliable solutions to confirm they are operating safely and efficiently. As a global designer and manufacturer of sensors and sensor-based systems, TE works closely with building engineers in both the development and instrumentation of automated systems. Our sensors are designed and manufactured to exacting specifications, often on a custom basis. T ogether with our customers, we are working to solve today’s toughest challenges. Our portfolio can address the breadth and depth of applications needed for today’s intelligent buildings. MEDICAL Because accurate monitoring, diagnosis and treatment counts, today’s medical devices rely on our high-performance sensor technologies to meet exacting specifications, including ISO 13485 certification and FDA registration. TE is a leading provider of sensor solutions to the medical device market. Our engineers work with device manufacturers to provide application-specific, standard and custom requirements, from product concept through manufacturing. TE sensors meet the rigorous demands of a wide range of medical and healthcare applications.OIL & GAS The energy market continues to face new challenges with deeper drilling, higher temperatures and higher pressures. TE’s latest sensor technologies with new electronics, materials, and design packages provide safe, reliable, and accurate data measurements—all while enduring some of the harshest application environments on earth. By combining application expertise and global hazardous location certifications, our broad portfolio of standard designs and custom packages are helping to improve performance and reliability for the oil and gas industry.TEST & MEASUREMENT TE Connectivity sensors for test & measurement applications support customers across all of our market verticals. Our sensor technologies and engineering capabilities are used for product research, development, testing and evaluation (RDT&E). Each of these critical areas has unique technology and performance requirements. We work closely with RDT&E engineers to determine the right solution, as our broad portfolio can address the breadth and depth of applications across a number of markets.INDUSTRIAL & COMMERICAL TRANSPORTATION When performance and reliability count, engineers rely on us to help solve tough industry challenges such as emissions reduction, power train improvement and added comfort. TE Connectivity is a leader in providing sensor technologies and associated software/diagnostic capabilities built on market experience and technical expertise. We work closely with customers to design and provide solutions critical for a wide range of harsh and demanding applications, including exhaust, engines, transmissions, braking, suspension and cabins. AUTOMOTIVE Data is critical for making vehicles safer, more connected and greener. Customers rely on TE sensor technologies to provide data for control, adaptation and response of vehicle functions and features that increase safety, comfort, efficiency, and more. We work closely with customers to provide solutions for demanding and harsh applications such as automated transmissions, engines, clutch, brakes and exhaust. Our products are found in vehicles traveling the world’s roads and highways. AUTOMOTIVE SENSORS TE Connectivity (TE) sensors have become an integral part of many modern vehicle architectures, or nervous systems. Our sensor technologies for passenger cars provide data for control, adaptation, and response of vehicle functions and features that make vehicles safer, greener and more connected.DIGITAL COMPONENT SENSORSMany TE digital sensor products are available in low power and small form factors. They are suited for wearable and miniature devices that are used to collect and share critical data for health monitoring, fitness, air quality, aerospace, battery powered, and related applications. T o increase knowledge sharing and reduce time to market, we have teamed with semiconductor manufacturers to design and provide plug and play tools for a variety of development platforms. In addition, we offer several wireless demo/development tools to help engineers quickly achieve their design objectives with wireless applications. FLOW SENSORS TE mass air flow (MAF) sensors are designed for a variety of automotive, medical and industrial gas applications while our flow switches are used for such applications as water control, power showers and circulation pump protection.FLUID PROPERTY SENSORS TE’s fluid property sensors are based on tuning fork technology. It is specifically designed to provide fluid quality and condition monitoring capability to a wide range of dedicated applications including oils (engine, hydraulic, transmission), fuels and DEF (i.e., urea) monitoring.FORCE SENSORS TE is a pioneer in the design and manufacture of precision sensors for electro-mechanical flight control applications, test and measurement applications and ultra-low cost OEM load cells for high volume applications. We are experts in developing sensors that require high performance or unique packaging.HUMIDITY SENSORS Accurate dew point and absolute humidity measurements are made possible through the combination of relative humidity and temperature measurements. TE sensor products are qualified for the most demanding applications including automotive, heavy truck, aerospace and home appliance.LIQUID LEVEL SENSORS TE liquid level products address the sensing requirements of the construction, off-road and automotive industries. Our solutions include level sensors for power steering, coolant, windscreen wash, fuel and oil.PHOTO OPTIC SENSORS TE optic-based sensors include both photo optic components and complete sensor solutions. Our component series features dual LED, bi-wavelength emitters and spectrally paired photo detectors./sensorsolutions© 2016 TE Connectivity. All Rights Reserved.Microfused, Measurement Specialties, MEAS, American Sensor T echnologies, AST, Macro Sensors, MACRO, TE Connectivity, TE, and the TE connectivity (logo) are trademarks of the TE Connectivity Ltd. family of companies. Other logos, product and company names mentioned herein may be trademarks of their respective owners.While TE has made every reasonable effort to ensure the accuracy of the information in this brochure, TE does not guarantee that it is error-free, nor does TE make any other representation, warranty or guarantee that the information is accurate, correct, reliable or current. TE reserves the right to make any adjustments to the information contained herein at any time without notice. TE expressly disclaims all implied warranties regarding the information contained herein, including, but not limited to, any implied warranties of merchantability or fitness for a particular purpose. The dimensions in this brochure are for reference purposes only and are subject to change without notice. Specifications are subject to change without notice. Consult TE for the latest dimensions and design specifications.SS-TS-TE201 06/2016TE CONNECTIVITYFor More Information Contact TE Connectivity/sensorsolutions-contact。

Product IDGeneralFunction The speed sensors DSF xx10.xx xHV Ex-atex are suitable for use with a polewheel to generate speed proportional frequency signals. They exhibit dynamicbehavior, whereby pulse generation down to 0.05 Hz is guaranteed. Thesensing element is a magnetically biased Hall device, followed by an amplifierhaving a trigger characteristic and short circuit proof output stage.Safety Notice The speed sensors DSF xx10.xx xHV Ex-atex are certified for applications inareas with explosive atmospheres. These types are to be duly used inundamaged and clean condition. Modifications of sensors are prohibited if notexpressly listed in these operating instructions.Conformity to Standards DSF xx10.xx xHV Ex-atex series sensors are certified according toEN 60079-0:2012 and EN 60079-11:2012 (see 4. supplement):II 2 G Ex ia IIC T6 Gb for use in flammable gas atmospheresII 2 D Ex ia IIIC T155°C Db for use in flammable dustatmospheresAlternatively, the sensors are certified, according to the same standards, for anextended temperature range (see 3rd supplement):II 2 G Ex ia IIC T6 Gb for use in flammable gas atmospheresII 2 D Ex ia IIIC T200°C Db for use in flammable dustatmospheresThey have been designed, manufactured and tested according to the state ofthe art. For their application the restrictions listed in the European Certificate ofConformity ZELM 03 ATEX 0124X, its 1st, 2nd, 3rd and 4th supplement mustbe observed.Sensors with in built connectors (DSF xx10.yy AHV Ex-atex) are qualified onlyfor flammable gas atmospheres and not for dust.Technical dataSupply voltage 8 ... 28 VDC, max. superimposed AC ripple of 25mVpp.The voltage drop as a result of the cable impedance and safety barriersresistance must be allowed for.Protected against reverse polarity.Current consumption Max. 15 mA (without load)Signal output Square wave from push-pull output stageDC coupled to the supply (0V = reference voltage)Load current max. 25 mAOutput voltage:U Hi > U Supply - 4 V (at I source = 25 mA)U Lo < 2 V (at I sink = 25 mA)The voltage drop as a result of the cable impedance and resistance of safetybarriers must be allowed for.Short circuit proof and protected against reverse polarity.Frequency range 0.05 Hz ... 20 kHzElectromagnetic According to 2014/30/EU, IEC 61000-6-2, IEC 61000-6-2compatibility (EMC):Housing S tainless steel X12CrNiS188 (material number 1.4305), front side hermeticallysealed, electronic components potted in a chemical and age proof ceramic.Maximum permissible tightening torque:12 Nm for M12x1 25 Nm for M14x1 35 Nm for M16x140 Nm for M18x1.5 50 Nm for M18x1 75 Nm for M22x1Dimensions according to drawing.pole wheel Toothed wheel of a magnetically permeable material (e.g. Steel 1.0036)Minimum tooth width of 10 mmSide offset < 0.2 mmEccentricity < 0.2 mmInvolute gear wheel preferred (module 0.5)Air gap sensor / pole wheel Air gap between pole wheel (involute gear) and sensor housing:Module 1: 0.2...1.0 mmModule 2: 0.2...2.5 mmModule 3: 0.2...3.5 mmModule 4 (and larger): 0.2...4.5 mmInsulation H ousing, cable screen (if applicable) and electronics galvanically separated(500 V/50 Hz/ 1 min)Protection class IP68 (head), IP67 (cable connection), IP 54 (where connector used)Vibration immunity 5 gn in the range 5...2000HzShock immunity 20 g during 20 ms, half-sine waveTemperature The temperature and atmosphere limitations for each sensor housing size, asshown in TABLE 1, must be observed and the restrictions given in the EC TypeExamination Certificate must be adhered to. The minimum allowabletemperature (according to the certificate) is listed in TABLE 2 and TABLE 3.EX-Safety and For these explosion protected sensors a copy of the European Certificate Marking of Conformity ZELM 03 ATEX 0124X, its 1st, 2nd, 3rd and 4th supplementare attached.See also below, the Ex related information in this documentation.As mentioned in the section “Conformity to Standards”, these sensors fulfil thestandards EN 60079-0:2012+A11:2013 and EN 60079-11:2012.Notified body for the certification of the Jaquet quality management system to therequirements of the ATEX directive 2014/34/EU and the IECEx system isPRIMARA Test- und Zertifizier-GmbH.On ATEX products the CE-marking is accompanied by PRIMARA’s certificationidentification number 2572. The previous identification number 0820 (Zelm Ex) isno longer valid, but might still appear on older drawings.Connection The sensors must be connected according to the sensor drawing.Sensor wires are susceptible to radiated noise. Hence, the sensor wires must belaid as far as possible from large electrical machines. They must not run parallelin the vicinity of power cables. The permissible cable length is limited from asafety point of view according to the 1. Supplement of the Certificate ofConformity ZELM 03 ATEX 0124X.Installation For installation, the CE directives for the installation of apparatus in explosiveenvironments must be taken into account.The housing has to be aligned to the pole wheel according to the sensordrawing:Deviations in positioning may affect the functioning and decrease the noiseimmunity of the sensor.The sensor should be mounted with the middle of the face side over the middle ofthe pole wheel. Where the pole wheel has teeth or slots and with radial sensorlocation, the sensor would normally be mounted over the centre. Dependent uponthe wheel width, a certain degree of axial movement is permissible. However, themiddle of the sensor must be at minimum in a distance of 3mm from the edge ofthe pole wheel under all operating conditions.A solid and vibration free mounting of the sensor is important.Eventual sensor vibration relative to the pole wheel can induce additional outputpulses.The sensors are insensitive to oil, grease etc and can be installed in arduousconditions. During installation, the smallest possible pole wheel to sensor gapshould be set. The gap should however be set to prevent the face of the sensorever touching the pole wheel. Within the air gap specified the amplitude of the output signals is not influenced by the air gap.MaintenanceNo maintenance required. The sensors cannot be repaired.*The maximum permissible operating temperature depends upon the following parameters, as shown in TABLE 1:Sensor housing sizeMaximum available electrical power from the intrinsically safe sensor power supply and from the intrinsicallysafe input circuit of the attached instrumentation and any Zener barriers. Ex temperature class (T1-T6)Operating temperature for II 2 D Ex ia IIIC T155°C/T200°C Db: -20 ... +100°C / -65 ... +100°C (see 3rd supplement)Where dust clouds are present, the surface temperature of the sensor must not exceed 2/3 of the ignition temperature of the corresponding dust / air mixture.In the event of dust coatings being present, the surface temperature of the sensor must not exceed the limits defined in the corresponding standards.Type-list:(1) Mating connector for cable diameter 3.1...4.1mm, other diameters on request(2) The limitations relating to permissible cable capacitance and inductance detailed in the EC Type ExaminationCertificate and its 1st supplement under Ex power supply and instrumentation Ex input must be adhered to!connection type(3) The temperature and atmosphere limitations for each sensor housing size, as shown in the table, must beobserved and the restrictions given in the EC Type Examination Certificate must be adhered to.Connection method:Version AH Connector per TABLE 2.Version SH Teflon cable, Art.-Nr. 824L-35053, 4-pole, 4 x 0.24 mm² (AWG 24), screenedwires (mesh screen, isolated from housing), white outer shell Ø max. 4.0 mm,bending radius min. 60 mm, weight 32 g/m. The brown wire is not used. Version S2H Silicone cable, Art-Nr. 824L-36622, 6-pole, 6 x 0.6 mm² (AWG 20), screenedwires (mesh screen, isolated from housing), black outer shell Ø max. 13.0 mm,bending radius min. 30 mm, weight 200 g/m. The brown, blue and orangewires are not used.Connection using Zener barriers (example):DSF xx10.xx xHV Ex-AtexHall Effect Single Channel Speed Sensor/sensorsolutionsJAQUET, TE Connectivity, and TE connectivity (logo) are trademarks. All other logos, products and/or company names referred to herein might be trademarks of their respective owners.The information given herein, including drawings, illustrations and schematics which are intended for illustration purposes only, is believed to be reliable. However, TE Connectivity makes no warranties as to its accuracy or completeness and disclaims any liability in connection with its use. TE Connectivity‘s obligations shall only be as set forth in TE Connectivity‘s Standard Terms and Conditions of Sale for this product and in no case will TE Connectivity be liable for any incidental, indirect or consequential damages arising out of the sale, resale, use or misuse of the product. Users of TE Connectivity products should make their own evaluation to determine the suitability of each such product for the specific application.© 2017 TE Connectivity Ltd. family of companies All Rights Reserved.TE CONNECTIVITY SENSORS /// DSF xx10.xx xHV Ex-Atex 09/2017Page 21。