Oracle流程制造主生产计划

流程制造主生产计划流程制造主生产计划是指在流程制造领域中的主要生产计划管理工作。

流程制造主生产计划的目标是合理安排和管理生产过程中的各项活动，以达到最佳生产效果和满足客户需求。

本文将介绍流程制造主生产计划的基本流程和相关要素。

一、流程制造主生产计划的基本流程：1.需求识别和分析：首先需要准确识别和分析客户需求，包括产品种类、数量、交货日期等。

2.产能评估和规划：根据客户需求和企业的实际产能情况，进行产能评估和规划，确定可行的生产计划。

3.订单接受和确认：接受客户订单，并进行确认，确保订单信息准确无误。

4.生产排程：根据订单信息和生产能力，进行生产排程，确定生产顺序和时间节点。

5.物料计划和采购：根据生产排程，进行物料计划和采购，确保所需原材料和零部件的及时供应。

6.生产执行和控制：按照生产排程进行生产执行，并对生产过程进行控制，确保生产进度和质量的达到。

7.生产调度和调整：根据实际生产情况，及时进行生产调度和调整，确保生产计划的顺利执行。

8.质量检验和控制：在生产过程中进行质量检验和控制，确保产品质量达到客户要求。

9.交付和装运：按照订单要求，及时完成产品交付和装运，确保按时交货。

10.生产数据分析和改进：对生产数据进行分析，找出问题和改进的方向，为下一次生产计划提供参考。

以上是流程制造主生产计划的基本流程，不同企业和行业可能会有所差异，但总体上是一个类似的过程。

二、流程制造主生产计划的相关要素：1.设备和工艺：流程制造中的设备和工艺是主要的生产要素，需要充分考虑设备的生产能力和工艺的可行性。

2.人力和物力资源：流程制造中需要充分利用人力和物力资源，合理安排工人和设备的使用，确保生产的高效进行。

3.物料和供应链管理：物料和供应链管理是流程制造中重要的环节，需要合理规划物料的采购和供应链的管理，确保物料供应的稳定和准时。

4.质量管理和控制：在流程制造中，质量管理是非常重要的，需要建立完善的质量管理体系和相关控制措施，确保产品质量。

ORACLE MANUFACTURING MATERIAL PLANNING FOR PROCESS MANUFACTURINGOracle® Process Manufacturing Material Planning (Unconstrained ASCP) provides enterprise-wide coordination to balance material supply with demand and to ensure timely delivery of finished products. Oracle Process Manufacturing (OPM) Material Planning is part of an integrated suite of e-business applications for the enterprise, which is designed to transform your business to an e-business. MATERIAL PLANNING FORPROCESS INCLUDES:• Material and rough cutcapacity planning• Multi-level graphical pegging• Advanced sourcing rules(shared with Purchasing)• Enhanced co-productplanning• Ability to perform on-linesimulations• Horizontal and Vertical planswith dynamic bucketing anddrill downsEnsure Successful Execution Across your Enterprise To balance inventory supply and demand, OPM Material Planning examines pending inventory transactions, applies demand to current inventory balances, suggests specific actions based on user-defined sourcing rules, and projects inventory availability dates based on Unconstrained ASCP recommendations. OPM Material Planning is more than typical MRP system planning material. It will also provide the user a Rough Cut Capacity view of resource loading. For CRP (Capacity Resource Planning) OPM uses Oracle ASCP in a constrained and optimized plan . • Configurable exceptionqueries and priorities withcomprehensive drilldowns toexception details• Planner Workbench withpersonnel queriesLeverage Current Enterprise-Wide Information Before initiating the steps to ensure that inventory meets your current demand, OPM Material Planning (Unconstrained ASCP) automatically gathers current pending customer demand information from Order Management, forecasts from Discrete Forcast, firm planned orders (FPOs) and scheduled production from OPM Production Execution, and raw material supply orders from Oracle Purchasing. It then reviews formulas/recipes in OPM New Product Development to determine the ingredients needed to fulfill demand, and checks inventory through Oracle Inventory to assess availability of the necessary raw materials and lot expirations. After evaluating inventory, it supplies your buyers and planners with a list of the items and quantities needed for production, and a suggested timetable. Through seamless integration of the Oracle Process Manufacturing environment, OPM Material Planning (Unconstrained ASCP) lets your planners and buyers make timely, informed planning decisions based on consistent, real-time information from across your enterprise. Optimize Inventory Asset Management To deliver product on schedule, process manufacturers need a global view of all factors that may affect their ability to deliver what they promise. OPM Material Planning provides process manufacturers with the requisite visibility and control toeffectively manage inventory assets and fulfill production commitments.OPM Material Planning enables you to recommend, coordinate, and schedule the necessary actions to ensure sufficient on-hand inventory and timely product delivery. It helps you manage the availability of raw materials, intermediates, co-products, by-products, packaging materials, and finished products.To enhance your planning effectiveness, OPM Material Planning examines pending inventory transactions, applies demand to current inventory balances, suggests appropriate actions based on user-defined rules, and projects inventory availability dates. Its rule-based functionality simplifies your planning decisions and increases your overall operational efficiency.OPM Material Planning synthesizes information from all Oracle Process Manufacturing modules across your enterprise, including Oracle Inventory, Order Management, Purchasing, Production Management, and Formula/Recipe Management. Its ability to provide you with a concise view of your enterprise-wide business activities makes it an essential tool for your material requirements planning.Optimize Material Planning for the Way You Operate Your BusinessNo two businesses operate the same way. Depending on the business environment, it may be more economical to make to order rather than make to stock; you may consolidate customer orders at regional distribution warehouses, rather than shipping direct from plant locations to minimize transportation costs; or it may be more economical to satisfy demand of certain items differently in various parts of the world. These are just a few of the choices OPM Material Planning provides when you define the rules by which it will plan.Faster and Improved Decision MakingOPM Material Planning provides a productivity enhancing user interface that enables planners to easily perform root-cause analysis on planning problems. Planners can further improve their decision making cycle time by using workflow to automate the resolution of exceptions. In addition, planners can instantly compare plan ‘calculated’ performance against company ‘target’ values to evaluate their decisions.The Planner Workbench helps planners to quickly get to information they need. For example, planners can organize information based on how work has been assigned to them. A buyer planner will start with the suppliers they need to work with, and move to all of the issues that need to be resolved with a supplier, whereas a shop planner might need to start with all the issues for the family of products he has been assigned to manage. In addition, the use of personal queries, configurable folders, and exception messages enable planners to quickly analyze and resolve supply chain problems.Robust exception management and root-cause analysisOPM Material Planning enables a management by exception paradigm. Exceptions can be displayed at any level of aggregation. You can quickly view all theexceptions for an entire plan, or decide to just focus on the exceptions for all critical items assigned to you, or directly deal with the issues for one specific item. Using personal queries you can set your tolerances to define your own version of what constitutes an important exception. You can also navigate with a right mouse click from an exception to related exceptions. You can, for example, directly relate a problem like a shortage to the orders that may be impacted by that shortage. Similarly, comprehensive late demand diagnosis helps you analyze the root-cause of late demand.Horizontal and vertical planPerhaps the most important and most frequently used part of the user interface for a planner is the Horizontal Plan where planners can see time phased bucketed output of the plan and all of the detailed supply and demand information. The horizontal plan has been implemented as a pivot table, which enables you to change the bucketing of the data being displayed and drill from, for example, months to weeks to days. You can control via drag and drop or preferences the row height, column width, and what rows are displayed in the horizontal plan. This is true for material, capacity, and supplier requirements. Double clicking on any summary cell in the horizontal will take you to the details.Graphics, which you can choose whether or not to display, allow you to graphically display any information in the horizontal plan. For example, you may want to display a load versus capacity graph of a resource, or a graph of the projected inventory balance of an item over time. Preferences, which are saved for individual users, control how the workbench displays by default, allowing planners to tailor their experience to improve their personal productivity. All planning data, including horizontal plan data, can also be exported for manipulation or reporting in spreadsheets.Graphical supply chain peggingThe Supply-Demand window also provides graphical full pegging to enable you to quickly see all the way from end demand to the lowest level component or resource requirements. You can easily peg up and peg down from demand to supply and vice versa, as well as jump back and forth between previous states of the pegging information, or reduce the pegging information to view critical path information only. Additional details for each pegging node can be viewed with a single mouse click.Figure 1: Multi-Level Graphical Pegging Easily drill down to details The Planner Workbench provides many detailed windows to display detailed information such as the items, resources, and supply demand windows. Extensive right mouse menus enable you to navigate to relevant details quickly. Reduce planner workload through automation OPM Material Planning makes extensive use of workflow to enable process automation and automated corrective action. This enables you to significantly reduce the non-value added costs of manual activity. For example, workflow notifications will be sent when the planning engine detects late orders, over-utilized or under-utilized resources, and order reschedules. Simulation Multiple planners can also perform online simulations. Warnings are displayed to other planners if one planner is running the on-line planner for simulation purposes. In addition, controls exist that enable you to decide whether the release process should affect all planners, or if each planner should be responsible to release only their own planned orders. Oracle E-Business Suite—The Complete Solution Oracle E-Business Suite enables companies to efficiently manage customer processes, manufacture products, ship orders, collect payments, and more—all from applications that are built on unified information architecture. This information architecture provides a single definition of your customers, suppliers, employees, and products—all important aspects of your business. Whether you implement one module or the entire Suite, Oracle E-Business Suite enables you to share unified information across the enterprise so you can make smarter decisions with better information. Copyright 2006, Oracle. All Rights Reserved. This document is provided for information purposes only, and the contents hereof are subject to change without notice. This document is not warranted to be error-free, nor is it subject to any other warranties or conditions, whether expressed orally or implied in law, including implied warranties and conditions of merchantability or fitness for a particular purpose. We specifically disclaim any liability with respect to this document, and no contractual obligations are formed either directly or indirectly by this document. This document may not be reproduced or transmitted in any form or by any means, electronic or mechanical, for any purpose, without our prior written permission. Oracle, JD Edwards, PeopleSoft, and Siebel are registered trademarks of Oracle Corporation and/or its affiliates. Other names may be trademarks of their respective owners.ORACLE MATERIALPLANNING FOR PROCESS MANUFACTURING KEY BENEFITS• Planner Workbench enables planners to view all planning information in a single place, collaborate during thedecision making process, and quickly analyze the root-cause for planning recommendations and exceptions • Graphical full pegging to enable you to quickly see all the way from end demand to the lowest level component or resource requirements • Process effectivity is displayed through the Planners Workbench • Advanced co-productplanning will simultaneously plan co-product items to utilize supplies created on the same dayRELATED PRODUCTS Oracle Material Planning for Process Manufacturing is integrated with the following products• Oracle Advanced Planning and Scheduling • Oracle Approvals Management• Oracle E-Records • Oracle Inventory • Oracle MES for Process Manufacturing • Oracle ProcessManufacturing Process Execution• Oracle Product Lifecycle Management• Oracle WorkflowRELATED SERVICES The following services are available from Oracle Support Services:• Oracle E-Business Suite Accelerators• Oracle Application Solution Centers• Oracle University • Oracle Consulting。

Oracle 生产计划计划的分类(1), 需求计划(2), 主生产计划(3), 物料需求计划及库存控制(4), 能力需求计划(5), 供应链计划(6), 生产作业计划控制(7), 车间排程与调度(8), 流水线制造(9), 项目制造(10), 高级供应链计划生产计划有各种类型，从需求计划开始，主生产计划、MRP、供应链计划、粗能力计划和详细能力计划。

所有这些类型将在下面说明。

1, 需求计划是打造一种一致的预测,需求规划不仅仅是预测。

需求规划经常被视为销售和运营规划，它是在需求规划过程中在所有股东之间产生一致意见的协调性过程。

销售部门、市场营销部门、财务部门、生产部门和客户都需要接收和提供信息。

需求计划为开发协调性需求规划和预测提供了一个强健的、基于互联网的框架。

它还是实现更全面的协调性流程的关键，“协调性规划、预测和补充流程”(CPFR) 即是这种协调性流程的一个例子。

你可以从不同的来源收集需要的数据，也可以使用工作流来发送信息、管理流程和监测性能。

你也能够提供对规划各部分的安全访问，还可以管理开发协调性需求规划所要求的多重场景。

需求计划的互联网体系结构能够让你把包括你的交易伙伴在内的所有有兴趣的各方容纳到需求规划流程中。

高级供应链计划和需求计划之间的集成使你可以维护需求规划的约束版本和无约束版本，以保持市场需求和生产能力之间的平衡。

需求计划能够迅速地实施并开始获得投资回报。

它带有六个“预种的” 多维分级和二十个“预种的”报告，使你能够立即开始分析你的需求。

它还与 APS 的其他部分完全兼容，这样你的需求规划就可以毫不费力地转变为库存和供应链规划。

需求计划还非常灵活并能够很容易地裁剪以适应任何情形。

除了六个“预种的” 多维分级外，还有两个“预种的”可由用户定义的分级，这给予你无限的灵活性来定制任何分级。

它提供了灵活的、基于向导的特定报告环境，使需求规划人员能够很容易地生成任何定制报告。

基于向导的报警机制能够让最终用户生成基于工作流的异常事件消息并启动纠正行动流程。

流程制造主生产计划Oracle® Process Manufacturing Master Production Scheduling使跨越企业的多个地点和组织级别的生产规划简便易行。

Oracle Process Manufacturing Master Production Scheduling是Oracle电子商务套件的一部分，后者是一个集成的应用程序套件，旨在将企业转变成电子商务企业。

在企业的所有级别上进行更容易、更精确的进度安排要实现供需平衡，必须小心谨慎地进行规划和监督。

计划人员不仅需要确保有足够的产品来满足客户的需求，而且要面对最大限度地减少现有库存以最大限度地减少成本的持续的压力。

这些规划本身固有的复杂性使其成为工作地点分散的企业所面临的巨大挑战。

在多级别上有效地控制计划OPM Master Production Scheduling能够帮助用户控制多地点计划的复杂性，它提供了一个整个企业范围内活动的全面视图，可对生产进度表进行调整，以更有效地利用资源，同时为各个车间提供自主权，以便使他们能够快速有效地对客户需求做出响应。

OPM Master Production Scheduling使所有级别（包括车车间、地区、部门和企业）上的计划简便易行。

它使本地计划人员能够制定自己的生产进度表，同时使生产线计划人员能够查看单个车间的进度表和所有车间的总生产进度表。

OPM Master Production Scheduling与OPM Process/Material Requirements Planning和Production Management模块确认将计划订单（firm planned order，FPO）轻松有效地转变为排定的生产订单。

另外，OPM Master Production Scheduling与OPM Inventory Management的紧密集成使用户能够估计预定生产批量的日期变动对产品入库和可利用性的影响，这样便可以在所有级别上进行更容易、更精确的计划。

Oracle主要功能模块系统分为企业管理和财务两大子系统，共有几十个模块。

1．0racle企业管理系统（1）销售定单管理系统定单管理系统能提高销售定单管理及分销效率，并通过精简销售定单录入及管理流程，来提高客户服务水平。

（2）工程数据管理工程数据管理系统允许工程设计人员使用其工具迅速地将新产品的设计数据转变成生产管理所用数据，并可方便地走义产品技术说明，同时，它还是一个完整的工程改变控制系统以便管理产品设计的改变。

（3）物料清单管理物料清单管理系统是一个综合的生产管理工具，可以帮助制造商最大限度地提高效率，改善产品质量并降低成本。

（4）主生产计划主计划系统是一灵活计划编制工具，可帮助精确地预测销售情况，管理需求，编制生产计划，以达到良好的客户服务的目标。

（5）物料需求计划物料需求计划系统是一个分时间段的物料计划系统，其可帮助平衡供应和需求，控制成本，以及迅速响应生产和客户需求的变化。

（6）能力需求管理能力需求管理系统可通过突出“瓶颈”及模拟生产计划和资源的变化来帮助优化生产资源的利用。

（7）车间生产管理车间生产管理系统是一个完整的生产管理系统，其可帮助提高生产率和产品质量。

（8）库存管理库存管理系统是一个完整的库存管理解决方案。

它帮助控制库存，保证生产中有足够的供应量。

同时增加仓库的产出效率。

（9）采购管理采购管理系统是一个现代化的，功能齐全的采购方法，它可以帮助处理采购申请及采购定单询价以及快速接收。

使管理人员可以集中注意处理货源之间的关系和管理获取的过程。

（l0）成本管理成本管理系统是一复杂产品核算、库存成本、在产品成本及边际成本分析的工具，其可以帮助控制、管理和分析企业经营效益。

2．Oracle财务信息系统（1）帐务管理帐务管理系统为您管理与简化会计处理提供了极大的灵活性，可以定义多个会计年度及会计科目表结构，根据己定义的会计科目生成规则，帐务管理系统自动增加新的科目。

（2）应付帐管理应付帐管理系统是高效率的付款会计解决方案，它可加强财务控制，尽可能获得最大折扣；防止重复付款；对订购的、已接收的商品和服务及时付款。

BTDQ-ERP11I-MANUAL-MRP-01上海奔腾企业（集团）有限公司计划模块操作手册创建日期：2006-10-21目录计划模块操作手册 (i)目录 (ii)引言 .......................................................................................................................................................................... i ii 系统帮助与说明 . (4)一、手工录入MDS项目： (9)路径 (9)操作步骤 (9)二、MRP计划的下达： (10)1.计划员工作台 (10)路径 (10)操作步骤 (10)2.从计划员工作台下达车间任务： (11)路径 (11)操作步骤 (11)3.手工下达离散任务： (15)路径 (15)操作步骤 (15)三、维护主需求计划和离散任务： (18)1.查询计划异常来源： (18)路径 (18)操作步骤 (18)2.计划调整与维护： (20)路径 (20)操作步骤 (20)3.取消离散任务： (22)路径 (22)操作步骤 (22)4.暂挂离散任务： (23)路径 (23)操作步骤 (23)5.更新离散任务： (24)路径 (24)操作步骤 (24)引言计划管理模块用来执行以下工作：∙手工录入MDS物料（包括月生产计划和售后维修配件）。

∙MRP计划的下达。

∙维护主需求计划和离散任务。

本文档内容包括：∙通过MRP计划下达车间任务。

∙手工下达离散任务。

∙查询计划异常来源。

∙计划调整与维护。

∙维护离散任务。

系统帮助与说明1、进入系统，在桌面下点击“internet explorer”。

点击此处进入系统2、输入地址：:8000。

先输入系统地址，回车进入系统。

再点击此处。

然后点击此处。

3、出现下述界面后输入你的用户名和口令。