可赛新101铸造缺陷修补剂

天山可赛新921胶水杨丽丽 I8OOIO36676 北京瑞德佑业双组份，聚氨酯型橡胶复合材料，固化速度快，用于各种输送带破损的紧急修补及粘接封口，也可用于橡胶、金属、玻璃、水泥等粘接和密封。

包装规格420g/套主要物理机械性能颜色：黑色密度： 1.11g/cm³操作时间（200g混合）：2min拉伸强度（GB/T528）：10.0MPa绝缘强度（GB/T1695）：17.0KV/mm断裂伸长率（GB/T528）：280%轻负荷需固化时间：2h满负荷需固化时间：4h最高使用温度：85℃可赛新密封锁固：可赛新1570 可赛新1687 可赛新2531 可赛新SN558 可赛新1204 可赛新1222 可赛新1242 可赛新1243 可赛新1261 可赛新1270H 可赛新1271 可赛新1272 可赛新1277 可赛新1279 可赛新1290 可赛新1510 可赛新1513 可赛新1515 可赛新1516 可赛新1518 可赛新1527B 可赛新1527T 可赛新1527W 可赛新1545 可赛新1554 可赛新1567 可赛新1567F 可赛新1569 可赛新1577 可赛新1587 可赛新1590 可赛新1591 可赛新1592 可赛新1593W 可赛新1596 可赛新1596F可赛新1596Fa 可赛新1598 可赛新1598E 可赛新1598F 可赛新1598H 可赛新1599 可赛新1603 可赛新1608 可赛新1609 可赛新1620 可赛新1638 可赛新1641 可赛新1648 可赛新1660 可赛新1662 可赛新1662T可赛新1680可赛新结构粘接及密封：可赛新821 可赛新831 可赛新850 可赛新1956W 可赛新MS1939 可赛新MS1939FR 可赛新UV103 可赛新802 可赛新805 可赛新806 可赛新811 可赛新812 可赛新813 可赛新814 可赛新816 可赛新818 可赛新823-I 可赛新828 可赛新1326 可赛新1382 可赛新1401 可赛新1406 可赛新1414 可赛新1415 可赛新1420 可赛新1454 可赛新1460 可赛新1480 可赛新1496 可赛新1495 可赛新1866可赛新1868 可赛新1922 可赛新1922T 可赛新1923 可赛新1924 可赛新1956 可赛新AC718 可赛新MS1937 可赛新STP1921 可赛新UV890SF可赛新功能图层与修补：可赛新99 可赛新101 可赛新102 可赛新111 可赛新112 可赛新113 可赛新114 可赛新121 可赛新215 可赛新216 可赛新218 可赛新226 可赛新228 可赛新236 可赛新238 可赛新256 可赛新311 可赛新312 可赛新316 可赛新353 可赛新355 可赛新365 可赛新406 可赛新416 可赛新426 可赛新436 可赛新518 可赛新528 可赛新526 可赛新737 可赛新747 可赛新757 可赛新767 可赛新2111可赛新光伏硅胶：可赛新1523 可赛新1526 可赛新1521 可赛新1522 可赛新1527 可赛新1533 可赛新1581 可赛新1588可赛新橡胶粘接与修补：可赛新801 可赛新808 可赛新808FR 可赛新809 可赛新853 可赛新916 可赛新919 可赛新919N 可赛新921 可赛新9191可赛新辅助产品与施胶设备工具：可赛新1749 可赛新1761 可赛新1720 可赛新1731 可赛新1740 可赛新1745 可赛新1748 可赛新1750 可赛新1753 可赛新1755EF低气味可赛新1755EF环保型可赛新1756 可赛新1758 可赛新1762 可赛新1764 可赛新1767 可赛新1768 可赛新1770 可赛新1771 可赛新1790 可赛新PR-90。

l ® S G -10 1/3Provisional Product Data Sheet Version 3/23/2011Sikasil ®SG-10Fast Cure Neutral Silicone Assembly SealantTechnical Product Data (typical values)Chemical Base 1-C siliconeColorPigmented Translucent Cure mechanism Moisture Moisture Cure typeOximeOximeDensity (uncured) 11.9 lbs./gal.8.6 lbs./gal.VOC21 g/L (0.18 lb./gal.)21 g/L (0.18 lb./gal.)Non-sag properties - Vertical @120oF (49oC) (ASTM C-639) Non-sag Non-sag Slump (ASTM D-2202) Nil NilSkin Time (MNA Method) 6 minutes8 minutes Tack free time 2(ASTM D-679) 12 minutes 18 minutes Extrusion Rate g/min (ASTM C-1183 modified) 1/8" orifice @ 90 psi 300 500Curing speed (MNA Method) 1/8 inch 12 hours 1/8 inch 12 hours ShrinkagenilnilShore A-hardness (ASTM C-661) 35 +/-512 +/-5Tensile strength psi (mpa) (ASTM D-412) 300 psi (2.07) 190 psi (1.31) Elongation at break (ASTM D-412) 400 % 600 % Bond durability - glass/ aluminum / concrete (ASTM-C793) ± 25 % ± 25 % Movement capability (ASTM C-719)± 25 %± 25 %Application Temperature 1product only -35° to 140°F (-32 to 40°C) -35° to 140°F (-32 to 40°C) Service temperature - 80° to 350°F (-62.2° to 176°C) - 80° to 350°F (-62° to 176°C) Weathering Resistance Excellent Excellent Shelf life (storage below 90°F (32°C)) Cartridge and Unipac Drum and Pail12 months 12 months12 months 12 months1) Substrate and Air Temperature must be between 40° - 105°F (5° - 40°C). See “Application” Section for details. 2)77°F (25°C) / 50% r.h.DescriptionSikasil ®-SG10 is a fast curing, one-component, non-sag, elastomeric, neutral cure silicone sealant. Meets the requirements of ASTM-C920, Type S,Grade NS, Class 25, Use NT, T, M, G, A, O; TT-S-00230C, Type II, Class A; TT-S-001543A, Class A; CAN/CGSB-19.13-M87, AAMA 802.3 Type I and II, AAMA 803.3 Type I, AAMA 805.2, AAMA 808.3 and California Air Resources Board 2003 requirements for Volatile Organic Compound content. Sikasil ®-SG10 is especially suitable for window fabrication and has passed the Florida Hurricane Glazing Code when used in designed systems. Product Benefits - Extremely long service life - Faster production capability in assembly processes - High early green strength, fast cure - Excellent flexibility for dynamic joint movement- Bonds to most substrates without priming- Compatible with IG sealants- Enhanced adhesion PVC/Vinyl, glass, aluminum, metals, powder coatedsurfaces, tiles, fiberglass, plastic, ceramic and wood- AAMA Certified component forstandard and impact glazing when used in designed systemsAreas of Application- Window and door fabrication- Back bedding and cap, toe and heel beads- Perimeter sealing of windows, doors and skylights- Conventional and Impact glazing - Kitchen and bath countertops/solid surfaces, Sanitary Seals - Marine cabins- Truck/Trailer/Auto/RV production - Component assembly processes Typical Substrates- Vinyl, glass, aluminum, powder coated aluminum, metals, tile, fiberglass, plastic, ceramic and woodG -10 2 / 3Sika Corporation Industry Products 30800 Stephenson Highway Madison Heights, MI 48071 Further information available at:CoverageCartridge: Approximately 12.2 linear ft. (3.7 lin. m) for ½ x ¼ in (13 x 6 mm) bead .Cure Mechanism Sikasil ®-SG10 cures by reaction with atmospheric moisture. At low temperatures the water content of the air is lower and the curing reaction proceeds more slowly (see diagram below).Chemical Resistance Sikasil ®-SG10 is resistant to UV radiation,fresh water, seawater and proprietary aqueous cleaning agents; temporarily resistant to fuels, mineral oils, vegetable and animal fats and oils; no resistance to organic acids, concentrated mineral acids, caustic solutions and solvents. The above information is offered for general guidance only. Advice on specific applications will be given on request. Contact Technical Service at (******************). Method of Application Surface preparation The substrate must be clean, dry, frost free, sound and free of any oils, greases or incompatible sealers, paints or coatings that may interfere with adhesion. Project specific substrates must always be submitted for testing before consideration in high demand applications. POROUS SUBSTRATES – clean by mechanical methods to expose a sound surface free of contamination. NON-POROUS SUBSTRATES – for cleaning non-porous substrates, use two cloth cleaning method using isopropyl alcohol, xylene or or an approved, clean, pure non-diluted industrial grade solvent solvent. Allow solvent to evaporate completely prior to sealant application. Strictly follow solvent manufacturer's instructions for safe handling. PRIMING Sikasil ®-SG10 is designed to obtain adhesion without the use of a primer; however, certain substrates may require a primer. Test by applying the sealant and/or primer sealant combination to confirm results and proposed application methods. Refer to Technical Data Sheet for primers Sikasil ®-2100, or Sikasil ®- 2300 available at or contact Technical Service for additional informationat(******************). ApplicationIn all cases, make sure the joint design is correct. Proper joint design minimizes stresses on the sealant. Use maskingtape if desired for areas adjacent to the joint to be sealed to prevent surface contamination. Apply sealant to dry, cleansurfaces. An air operated or handoperated cartridge gun may be used. Donot break cartridge seal until just before use. Surfaces should be dried before the sealant is applied. Normally sealantskins in 8 minutes, dries to touch in 1 hour, and bonds in 24 hours.This product is suitable for bulk dispensing straight from drums or pails bymeans of a pneumatic or hydraulic pumpsystem. For advice on selecting andsetting up a suitable pump system pleasecontact our Technical ServiceDepartmentat(******************).Expansion JointApply using professional caulking gun.Do not open product container untilpreparation work has been completed.Apply sealant using consistent, positivepressure to force sealant into the joint.Tool sealant to create a concave joint shape and ensure maximum adhesion.Dry tooling is recommended.Adhesive JointApply using professional caulking gun, dispensing equipment or trowel. Use sufficient quantity of adhesive to one orboth substrates to provide designedcontact area. Surfaces may be moved up to one hour after application without loss of adhesive strength.Tooling and finishingTool joint, if necessary, and removemasking tape. Tooling should becompleted in one continuous stroke. Tool immediately after sealant is applied and before a skin begins to form. Dry tool - DO NOT use soap or oil as a tooling aid. Remove masking tape immediately after tooling is completed. Complete Tooling of product within 5 minutes of sealant application.RemovalUncured sealant may be removed from tools and equipment with solvents suchas isopropyl alcohol or xylene, if cleaned before sealant has begun to cure.. Strictly follow solvent manufacturer’sinstructions for use and warningstatements. Once cured, the materialcan only be removed mechanically.Hands and exposed skin should be washed with soap and water immediatelyafter use. Do not use solvents on skin!OverpaintingSikasil ® SG-10 cannot be overpainted. Limitations - Not intended for structural glazingapplications. Contact Technical service at(******************)forspecificsifrequired. - Do not allow sealant to come in contactwith solvent during cure. - Do not allow sealant to come in contact with curing polyurethane sealantsduring cure.- Not intended for water immersion.- Sealant may be applied below freezingtemperatures if substrates are completely dry, frost free and clean.- Not recommended for absorptivesurfaces such as natural stoneparticularly limestone or marble wherestaining may occur. Test before use.- Do not apply to surfaces that will bepainted.- Do not apply to substrates that bleedoil, plasticizers or solvent.- Do not apply to damp or wetsubstrates.- Lower temperature and humidity willextend tack free and cure rates. - Allow treated wood to age six months before application. - Brass and copper may be discolored through contact; test sample prior to application.- Test sensitive substrates, such asmirror backings for compatibility before use. WARNING: IRRITANT, SENSITIZER.Contains Methyl ethylketoxime (CAS: 96-29-7), Oximino Silane (Trade Secret). Direct eye contact may cause irritation. Eye contact may cause conjunctivitis, corneal damage, or severe chemical burns. May cause skin irritation and sensitization. May be absorbed through the skin. May cause irritation to respiratory system. May cause drowsiness. May be harmful if swallowed.If heated, silicones can form formaldehyde vapors. Formaldehyde is apotential cancer hazard, a known skin and respiratory sensitizer, and an irritantG -10 3 / 3Sika Corporation Industry Products 30800 Stephenson Highway Madison Heights, MI 48071 Further information available at: to the eyes, nose, throat, skin, anddigestive system. Product contains oximes, possible skin sensitizers.HMISHealth *1 Flammability 1 Reactivity 0Personal Protection C FIRST AID In case of eye contact, flush thoroughly with water for at least 15 minutes. SEEK IMMEDIATE MEDICAL ATTENTION. In case of skin contact, wash affected areas with soap and water. If irritation persists, SEEK MEDICAL ATTENTION. Remove and wash contaminated clothing. If inhalation causes physical discomfort, remove to fresh air. If discomfort persistsor any breathing difficulty occurs or if swallowed, SEEK IMMEDIATE MEDICAL ATTENTION. Refer to Material Safety Data Sheet (MSDS) for furtherinformation.Further Information Copies of the following publications are available on our website or by contacting (******************) - Material Safety Data Sheet - Product Data Sheet In case of emergency call: Chemtrec: 800-424-9300 International: 703-527-3887For further information and advice regarding transportation, handling, storage and disposal of chemical products, users should refer to the actual Material Safety Data Sheets containing physical, ecological, toxicological and other safety related data. It is highly recommended to read the actual Material Safety Data Sheet before using the product. - KEEP OUT OF REACH OF CHILDREN - NOT FOR INTERNAL CONSUMPTION - FOR INDUSTRIAL USE ONLY - KEEP CONTAINER TIGHTLY CLOSED - FOR PROFESSIONAL USE ONLY Packaging InformationCartridge 10 fl. oz. (295ml) Pail 4.5 gal (17 L) in a 5gal pailDrum 52 gal (197 L) in 55 gal drumValue Basis All technical data stated on this Product Data Sheet are based on the results oflaboratory tests only. Actual measured data in the field may vary due to site specific conditions which are not known to Sika and beyond our control.Handling And Storage Use with adequate ventilation. Product evolves Methyl ethyl ketoxime (MEKO) and methanol when exposed to water or humid air. Provide adeqaute ventilation to control MEKO within exposure guidelines. Keep container closed and store away from water or moisture or oxidizing materials.When stored in the original, unopened containers at or below 90°F (32°C), shelf life is one year. A product skin may form in pails and drums, remove prior to use. Clean UpObserve personal protective equipment recommendations described in MSDS. Disposal of collected product, residues, and cleanup materials may be governmentally regulated. Observe all applicable local, state and federal waste management regulations. Ventilate area. Contain spill. Evacuate unprotected personnel from hazard area. Wipe up and contain for disposal. Cover with absorbant, place in approved drum. Clean area as appropriate since spilled materials, even in small quantities, may present a slip hazard. Limited Material Warranty Manufacturer / Distributor warrants this product for one year from date of installation to be free from manufacturing defects and to meet the technical properties on the current Product Data Sheet if used as directed within shelf life. User determines suitability of product for intended use and assumes all risks. Buyer’s sole remedy shall be limited to the purchase price or replacement of product exclusive of labor or cost of labor. NO OTHER WARRANTIES IMPLIED OR EXPRESS SHALL APPLY INCLUDING ANY WARRANTY OFMERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. SIKA SHALL NOT BE LIABLE UNDER ANYLEGAL THEORY FOR SPECIAL ORCONSEQUENTIAL DAMAGES. SIKA SHALL NOT BE RESPONSIBLE FOR THE USE OF THIS PRODUCT IN A MANNER TO INFRINGE ON ANYPATENT OR ANY OTHER INTELLECTUAL PROPERTY RIGHTS HELD BY OTHERS.Legal Notes/Disclaimer All information provided by SikaCorporation (“Sika”) concerning Sikaproducts, including but not limited to, anyrecommendations and advice relating to the application and use of Sika products,is given in good faith based on Sika’scurrent experience and knowledge of itsproducts when properly stored, handledand applied under normal conditions in accordance with Sika’s instructions. In practice, the differences in materials, substrates, storage and handling conditions, actual site conditions and other factors outside of Sika’s control are such that Sika assumes no liability for theprovision of such information, advice, recommendations or instructions related to its products, nor shall any legal relationship be created by or arise from the provision of such information, advice,recommendations or instructions related to its products. The user of the Sika product(s) must test the product(s) forsuitability for the intended application andpurpose before proceeding with the full application of the product(s). Sika reserves the right to change the properties of its products without notice. All sales of Sika product(s) are subject to its current terms and conditions of sale which are available at or by calling 201-933-8800. Prior to each use of any Sika product, the user must always read and follow thewarnings and instructions on the product’s most current Product DataSheet, product label and Material SafetyData Sheet which are available at . Nothing contained in any Sika materials relieves the user of the obligation to read and follow the warnings and instruction for each Sika product as set forth in the current Product Data Sheet, product label and Material Safety Data Sheet prior to product use.。

利用新型材料修复MG7340高精度卧轴圆台平面磨静压主轴作者：郑克康李海鹏张芊高剑张恂来源：《科学与财富》2016年第18期摘要：对于机床而言，主轴的旋转精度决定了所干零件的精度。

在长期地使用过程中，主轴会因为各种原因造成磨损，进而造成精度丧失，及时地修复才能使机床为企业继续创造价值。

主轴精度的修复一直是设备维修的难点，多数情况下是整体更换主轴与轴承，成本高、时间长。

本篇文章阐述了对主轴精度修复的新的方式方法，具有成本低、可靠性高、操作便捷、推广型强等优势。

关键词：可靠；高效；便捷一、技术要求MG7340高精度卧轴圆台平面磨床是天津机床厂生产的齿轮插齿刀具刃磨机床，该设备主轴为静压主轴，制造精度和安装精度要求高。

主轴前后支承轴承均采用小孔节流静压轴承，其装配间隙和径向间隙由主轴和轴瓦的配合精度保证，无法调节，工作时由四个节流小孔分别控制轴承的四个油腔，保证油压为6-8公斤/平方厘米，轴向支承采用液压静力止推，其轴向间隙为0.03 ±0.002mm（双面），主轴的同轴度、平行度、圆柱度等技术要求都在0.005mm以内，轴瓦和主轴的尺寸精度都在0.003以内，主轴和轴瓦之间配合间隙为0.046 ±0.002mm，这些要求都给修理带来了许多困难。

由于年代较久，该设备在静压主轴压力的保护方面存在着隐患，即当主轴静压压力不足，或四腔压力不平衡时，仍然可以启动主轴，如果操作者不按照操作规程操作很容易引起主轴损坏。

一般的修理方法无法保证。

该种型号设备是我厂唯一一台插齿刀刃磨机床，在我厂生产中起着重要作用。

在运转过程中，如果轴与轴瓦配合间隙太小容易抱死，配合间隙过大主轴刚性降低，加工时主轴容易漂移。

一般情况，当静压主轴抱死后，需要整体更换，一是费用高、二是时间长。

三、修复设计经过认真分析和论证，我们采用新材料、新方法修复抱死的静压主轴以及轴瓦。

我们选用的是“可赛新金属修补剂”系列中的TS111铸铁修补剂。

铸造缺陷修补剂使用方法分析
铸造缺陷修补剂HN-101是好粘胶业针对金属铸件缺陷修补专门研发的一款修补剂，对于缺陷大雨2MM的各种铸件气孔。

砂眼、麻坑、裂纹、磨损等具有优异的修补性能，在使用过程中有什么需要注意的地方呢，下面我们来分析分析铸造缺陷修补剂的使用过程：
1、先将修补物体表面处理，最好先打磨待修表面，露出金属本体并使之粗糙化，增加接触面积，如有油污再用清洗剂清洗表面，待晾干表面。

2、配制：按质量或体积比A：B=2：1将A、B两组份混合均匀，使之成为均一的颜色。

3、涂敷：将混合好的材料逐层涂敷于待修部位，第一层要用力压实，使之与基材充分浸润，排除胶层中的缝隙、气孔。

如后序需机械加工，要留出适量加工余量。

4、固化：20～25°C固化8小时可以进行机械加工，18小时后投入使用，若温度低应采用加热，用红外灯、碘钨灯等热源加热，但热源应距修复层400mm 以外(环境温度不得高于100°C)，不可用火焰直接加热。

当等待修补剂完全固化之后，修补的产品就可以正常的使用了，由于部分客户之前没有使用过类似的产品，所以在修补后反馈效果不理想，针对这些客户的问题，好粘胶业一一跟踪了解之后，总结出了两点客户使用中最常见的问题：
1、混合不均匀就匆忙涂覆，由于没有混合好，所以A、B双组份不能完全反应，故修补效果不理想
2、未等到完全固化就开始使用，产品在几小时之内会初步固化并有一定的强度，客户误以为已经可以正常使用，于是进行正常的机械操作，以致修补部位脱落，影响了修补效果。

只要严格按照好粘胶业产品说明说操作步骤来使用这款产品，修复后的效果一定会让您满意的。

修补剂的国标修补剂（adhesive）是一种用于黏合、粘合或修复材料的物质。

在现代工业和日常生活中，修补剂被广泛应用于各个领域，例如建筑、汽车、航空航天、电子等。

作为一种重要的工业材料，修补剂的质量和标准至关重要。

因此，为了保证修补剂质量的一致性和可靠性，国家制定了相应的修补剂国家标准。

修补剂的国标主要包括以下几个方面：原材料、性能指标、生产工艺和质量控制等。

修补剂的国标对原材料进行了明确规定。

修补剂通常由树脂、溶剂、填料和助剂等组成。

国标要求修补剂的原材料必须符合一定的质量要求，确保修补剂的稳定性、耐久性和可靠性。

例如，对于树脂，国标规定了其粘度、固含量和固化时间等指标。

对于溶剂，国标规定了其挥发性和含量等。

修补剂的国标对性能指标进行了详细规定。

修补剂的性能指标直接关系到修补剂的使用效果和质量。

国标要求修补剂必须具有一定的粘接强度、耐热性、耐寒性和耐候性。

同时，国标还规定了修补剂的硬度、拉伸强度、剪切强度和撕裂强度等指标。

这些性能指标的要求确保了修补剂在各种工况下都能够发挥良好的黏结和修补效果。

修补剂的国标还对生产工艺进行了规定。

生产工艺的严格执行可以确保修补剂的质量和稳定性。

国标要求修补剂的生产过程必须符合一定的工艺要求，包括原材料的配比、混合、搅拌和固化等。

同时，国标还规定了修补剂的包装和储存要求，以保证修补剂在使用前后的质量一致性和长久保存。

修补剂的国标强调了质量控制的重要性。

质量控制是保证修补剂质量的关键环节。

国标要求修补剂制造商必须建立完善的质量管理体系，包括原材料的检测、生产过程的控制和成品的检验等。

同时，国标还要求修补剂制造商必须进行定期的产品质量评估和认证，以确保修补剂的质量符合国家标准和用户要求。

修补剂的国标在保证修补剂质量和可靠性方面起着至关重要的作用。

国标规定了修补剂的原材料、性能指标、生产工艺和质量控制等方面的要求，确保了修补剂在各个领域的应用效果。

修补剂的国标的出台不仅提升了修补剂行业的整体水平，也为用户提供了更加可靠和高效的修补方案。

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