BS 7371-1-2009 金属紧固件涂层.一般要求和选择指南规范
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金属零部件涂装通用技术条件1范围本标准规定了金属零部件上的涂装的种类和等级、要求、试验方法、检验规则、包装、运输及贮存。
本标准适用于在不同金属底材零件(以下简称“零件”)表面上进行的、主要以装饰及防腐蚀为目的的一般装饰用涂装(以下简称“涂装”)。
本标准适用如下涂装:a)以酸洗磷化处理的金属;b)真空镀膜的涂装;c)以指向性反射或萤光性为目的的涂装;d)电绝缘性为目的涂装。
2规范性引用文件下列文件中的条款通过本标准的引用而成为本标准的条款。
凡是注日期的引用文件,其随后所有的修改单(不包括勘误的内容)或修订版均不适用于本标准,然而,鼓励根据本标准达成协议的各方研究是否可使用这些文件的最新版本。
凡是不注日期的引用文件,其最新版本适用于本标准。
GB/T 1731-1993GB/T 1732-1993GB/T 1733-1993GB/T 1734-1993GB/T 1735-1979GB/T 1743-1979GB/T 1763-1979GB/T 1764-1979GB/T 1766-1995GB/T 1771-1991GB/T 1865-1989GB/T 2828-1987GB/T 6739-1996GB/T 6807-2001GB/T 9276-1996GB/T 9286-1988GB/T 9754-1988GB/T 9761-1988GB/T 13452.2-1992色漆和清漆漆膜厚度的测定漆膜柔韧性测定法漆膜耐冲击性测定法漆膜耐水性测定法漆膜耐汽油性测定法漆膜耐热性测定法漆膜光泽测定法漆膜耐化学试剂性测定法漆膜厚度测定法色漆和清漆涂层老化评级方法色漆和清漆耐中性盐雾性能的测定漆膜老化(人工加速)测定法逐批检查计数抽样程序及抽样表(适用于连续批次的检查)漆膜硬度铅笔测定法钢铁工件涂装前磷化处理技术条件漆层自然气候曝露试验方法色漆和清漆色漆和清漆色漆和清漆漆膜的划格试验60度镜面光泽的测定色漆的目视比色GB/T 13893-1992色漆和清漆耐湿性的测定3术语下列术语和定义适用于本标准。
钢铁表面主要表面处理标准GB8923-88 中国国家标准ISO8501-1:1988 国际标准化组织标准SIS055900-1967 瑞典标准SSPC-SP 美国钢结构涂装协会表面处理标准 BS4232 英国标准DIN55928 德国标准JSRA SPSS 日本造船研究协会标准NACE 美国腐蚀工程师协会标准国标GB8923-88 对除锈等级描述:喷射或抛射除锈以字母“Sa”表示。
本标准订有四个除锈等级:Sa1 轻度的喷射或抛射除锈钢材表面应无可见的油脂和污垢,并且没有附着不牢的氧化皮,铁锈和油漆涂层等附着物。
Sa2 彻底的喷射或抛射除锈钢材表面应无可见的油脂和污垢,并且氧化皮,铁锈和油漆涂层等附着物已基本清除,其残留物应该是附着牢固的。
Sa2.5 非常彻底的喷射或抛射除锈钢材表面应无可见的油脂,污垢,氧化皮,铁锈和油漆涂层等附着物,任何残留的痕迹应仅是点状或条纹状的轻微色斑。
Sa3 钢材表面外观洁净的喷射或抛射除锈钢材表面应无可见的油脂,污垢,氧化皮,铁锈和油漆涂层等附着物,该表面应显示均匀的金属色泽。
手工和动力工具除锈以字母“St”表示。
本标准订有二个除锈等级:St2 彻底的手工和动力工具除锈钢材表面应无可见的油脂和污垢,并且没有附着不牢的氧化皮、铁锈和油漆涂层等附着物。
St3 非常彻底的手工和动力工具除锈钢材表面应无可见的油脂和污垢,并且没有附着不牢的氧化皮、铁锈和油漆涂层等附着物。
除锈应比St2更为彻底,底材显露部分的表面应具有金属光泽。
我国的除锈标准与相当的国外除锈标准对照表注:SSPC中的Sp6比Sa2.5 略为严格,Sp2为人工钢丝刷除锈,Sp3为动力除锈。
表面粗糙度及其评定喷砂、抛丸、手工和动力除锈,其目的除达到前述一定的表面清洁度外,还会对钢铁表面造成一定的微观不平整度,即表面粗糙度。
对于涂漆前钢铁表面的粗糙度通常以一些主要的波峰和波谷间的高度值来表示。
钢铁表面粗糙度对漆膜的附着力,防腐蚀性能和保护寿命有很大影响。
msj1-7351标准一、总则本标准规定了本公司生产的相关产品检测的规范和要求,以确保产品质量符合相关法规和标准。
二、适用范围本标准适用于本公司所有生产的产品,包括但不限于电子设备、机械设备、医疗器械等。
三、检测方法与流程1.外观检测:a.对产品外观进行全面检查,包括尺寸、颜色、表面质量等。
b.使用适当的测量工具和设备进行尺寸测量,确保产品符合设计要求。
c.检查表面是否有划痕、凹陷、凸起等明显缺陷。
2.结构检测:a.对产品结构进行检测,确保其符合设计要求,并能够满足产品功能要求。
b.对关键部件进行检查,确保其连接紧密、牢固。
c.检查产品是否有明显的松动或损坏。
3.材料检测:a.对产品所使用的材料进行检测,包括材料种类、质量、成分等。
b.对材料进行化学分析,确保其符合相关标准和质量要求。
c.检查材料是否有明显的损坏或变质。
4.性能检测:a.对产品性能进行测试,包括但不限于电气性能、机械性能、安全性能等。
b.使用适当的测试设备和工具进行性能测试,确保产品符合相关标准和质量要求。
c.对产品的环境适应性进行测试,包括温度、湿度、震动、冲击等。
具体检测流程如下:1.样品接收:供应商将样品送至检测部门,检测部门对样品进行登记和确认。
2.初步检测:对样品进行初步检查,包括外观和结构检测。
3.实验室测试:根据检测方法与标准,对样品进行实验室测试,包括材料和性能测试。
4.结果评估:根据测试结果,对产品进行评估,确定是否符合相关标准和质量要求。
若不符合,则需进行返工或报废处理。
若符合要求,则将报告提交给相关部门负责人进行审批。
5.出具报告:将检测结果以报告形式呈现,提交给上级领导和客户。
同时,对于返工或报废的产品,需及时通知相关部门并做好相应的记录和反馈工作。
6.不合格品处理:对于不合格品,相关部门应立即停止使用,并采取相应措施进行整改和返工,直至合格为止。
同时,应将不合格品的情况上报上级主管部门并采取相应的预防措施,防止类似问题再次发生。
紧固件检验规范1.适用范围:适用于外购输电线路铁塔、输电线路附件及通讯塔用紧固件的检验。
2.引用标准:GB/T2694《输电线路铁塔制造技术条件》GB5780《六角头螺栓--C级》GB90《紧固件验收检查、标志与包装》GB/T2828.1《按接收质量限(AQL)检索的逐批检验抽样计划》GB/T41《六角头螺母--C级》GB/T3098.1《紧固件机械性能螺栓、螺钉和螺柱》GB/T3098.2《紧固件机械性能螺母粗牙螺纹》GB/T5779.1《紧固件表面缺陷螺栓、螺钉和螺柱》一般要求GB/T5779.2《紧固件表面缺陷螺母》GB/T90.1《紧固件验收检查》DL/T764.4《输电线路铁塔及电力金具紧固用冷镦热浸镀锌螺栓与螺母》GB95《平垫圈C级》3.职责质量管理部负责本规程的实施。
4.检验模式批量检验一般外购产品是在30000--150000件时,在批量中进行随机抽样检查,抽样样本单位为80件。
结构部分5.抽样项目5.1螺栓抽样项目及检验方法见表55.2螺母抽样项目及检验方法见表65.3脚钉抽样项目及检验方法见表75.4平垫圈抽样项目及检验方法见表86.质量等级产品批量检查应判定质量等级。
6.1螺栓质量等级判定按表1规定执行表1 螺栓质量等级判定表n--样本大小 c--合格判定数6.2螺母质量等级判定按表2规定执行表2 螺母质量等级判定表n--样本大小 c--合格判定数6.3脚钉质量等级判定按表3规定执行表3 脚钉质量等级判定表n--样本大小 c--合格判定数6.4平垫圈质量等级判定按表4规定执行表4平垫圈质量等级判定表n--样本大小 c--合格判定数7.检验程序7.1在批量中随机抽取样本。
7.2外观检查7.3尺寸精度检查7.4机械性能试验7.5质量等级判定8.检查8.1对样本进行逐项检查,并分项记录其缺陷数.若某项缺陷数大于该项的判定数c,则该项抽查不合格;若某项缺陷数小于或等于其判定数c,则该项抽查符合其质量等级。
ISO、ASTM紧固件表面处理标准新技术要求所有的碳钢紧固件中约有90%的表面需经过镀或涂履处理,或者带有某些其它添加的表面(密封剂、面涂和润滑),主要是为了提高表面抗腐蚀能力、外观装饰、耐磨性或控制扭矩轴力K因子等要求.一、紧固件表面处理新标准近几年在紧固件的贸易接单中,客户对紧固件表面涂覆质量、无铬钝化、抗腐蚀能力和装饰色泽也提出更高的要求,及减少氢脆危险的技术措施,尤其是对有涂履高强度紧固件的装配扭矩轴力关系等提出更加严谨的规范要求。
随着金属表面处理的环保、节能及产品品质的提升,不同的涂层上需带有或附加密封剂、面涂和集成或附加润滑的表面涂履处理的新技术和新工艺在不断涌现和攀升,表面涂履的技术规范和质量要求在不断在提升和完善,表面处理标准也在不断地将表面处理的新工艺、新技术和新规范充实到标准中去,这对紧固件企业交货产品的表面处理质量也提出更高要求。
因此,我国紧固件生产企业要尽快去收集和理解紧固件表面处理新标准,加强紧固件表面处理新工艺和新技术的研发进度,提高紧固件表面处理质量,以适应市场和用户的新需求.从2011年后ISO/TC2/ SC14国际紧固件(表面涂层)分技术委员会和ASTM F16.03美国紧固件涂层分技术委员等国家的标准化组织,对紧固件电镀、非电解锌片涂层(达克罗)和热浸镀锌三个主要的表面处理标准也加快了修订进度,2014年和2015 年ISO 和ASTM都相继推出了紧固件的涂层新标准。
1.1 紧固件电镀标准ISO/TC2/SC14国际紧固件涂层分技术委员推出ISO/PWI 4042-2017《紧固件电镀层》标准,彻底修改现行ISO 4042-1999版标准(GB/T5267。
1-2002《紧固件电镀层》);该标准修订考虑到相关国家和地区环保法规要求,六价铬Cr+6和无铬Cr+3钝化的技术发展,增添涂层密封剂、面漆和附加润滑新技术条款,以满足涂层紧固件防腐蚀、外观装饰及装配功能要求,及最大限度地减少氢脆危险及相关去氢技术措施。
紧固件检测标准有哪些
紧固件检测标准通常由国际、国家、行业标准或企业内部标准制定,目的是确保紧固件的质量和性能。
以下是一些可能涉及到紧固件检测的标准:
1.ISO标准:
•ISO 898 - 机械性能的高强度和普通强度六角头螺栓、螺钉和螺柱的技术交付条件。
•ISO 965 - 六角头螺栓和螺钉的一般尺寸。
•ISO 10683 - 镀层螺栓、螺钉和螺柱的防腐性。
•ISO 4014、ISO 4017 - 六角头螺栓的尺寸和技术交付条件。
2.ASTM标准:
•ASTM F606 - 高强度紧固件的机械性能测试。
•ASTM F788 - 镀层螺栓、螺钉和螺柱的防腐性测试。
3.DIN标准:
•DIN 931、DIN 933 - 六角头螺栓的尺寸和技术交付条件。
•DIN EN 20898 - 六角头螺栓的一般尺寸。
4.GB标准(中国国家标准):
•GB/T 5782、GB/T 5783 - 六角头螺栓的尺寸和技术交付条件。
•GB/T 3098.1 - 六角头螺母的类型和尺寸。
5.紧固件检测方法标准:
•根据不同类型的紧固件,可能还有一些特定的检测方法标准,如拉伸测试、硬度测试、扭矩测试等。
请注意,具体的检测标准会因紧固件类型(如螺栓、螺母、螺钉等)、用途和国家/地区而有所不同。
在实际应用中,建议参考所在地区的相关标准或者具体项目的技术规范。
钢铁产品表面涂装及检测的技术标准(精选五篇)第一篇:钢铁产品表面涂装及检测的技术标准钢铁产品表面涂装及检测的技术标准本标准主要适用于钢铁产品表面涂装。
凡合同文件无非凡要求,其产品表面涂装均应符合本标准规定。
一、涂装前表面处理:所有用于设备制造钢铁原材料,涂漆前均需进行表面除锈处理。
并规定时间范围内涂保养底漆(车间底漆)。
1、喷射除锈前,厚锈层应铲除。
并清除油脂污垢。
喷射或除锈后,钢材表面必须清除浮灰碎屑。
2、对于喷射除锈钢材表面规定两个除锈等级。
其文字叙述如下:Sa2彻底喷射除锈:钢材表面无可见油脂污垢,并且氧化皮、铁锈油漆涂层等附着物已基本清除,其残留物应牢固附着。
Sa21/2非常彻底喷射除锈。
钢材表面无可见油脂、污垢,氧化铁油漆层等附着物,任何残留痕迹应仅点状或条纹状稍微色斑。
(网上钢材集散地 )3、对于手工动力工具除锈钢材表面,规定有一个除锈等级,其文字叙述如下:St3非常彻底手工动力工具除锈。
钢材表面无可见油脂污垢,并且没有附着不牢氧化皮、铁锈油漆涂层附着物。
除锈后底材显露部分表面应具有金属光泽。
4、“附着物”这个术语可包括焊渣、焊接飞溅物,可溶性盐类等。
当氧化皮、铁锈或油漆层能以金属腻子刮刀从钢材表面剥离时,均应看成附着不牢。
5、待检查钢材表面应与相应照片进行目视比较。
照片应靠近钢材表面。
评定应良好散射日光下或照度相当人工照明条件下进行。
6、预处理时漆膜厚度及涂料选择如下:a)漆膜(干膜)厚度:15~25μm。
b)涂料品种:无机硅酸锌(车间)底漆、环氧底漆、环氧富锌底漆、磷酸锌底漆、铁红环氧脂底漆等。
c)所用底漆必须产品配套漆系品种或与配套漆系底漆相适应漆种。
二、技术要求:1、涂装前,必须达到规定除锈等级标准后,才答应涂装。
2、轻度腐蚀环境,预备涂刷常规涂料时,其表面除锈等级标准为Sa2级。
3、受化工大气腐蚀、海水侵蚀、高温氧化以及无机富锌涂料为底漆时,表面除锈等级标准为Sa21/2级。
标准修订记录表QJ紧固件(螺栓、螺钉、螺柱和螺母)检验规范XXXXXXXXXXXXXXX有限公司发布精选文档,欢迎下载目次前言 ............................................................................................................................................................... I I1 范围 (1)2 规范性引用文件 (1)3 技术要求及试验方法 (1)4 检验规则 (3)5 标志、包装、运输和贮存 (4)附录 A (规范性附录)检验报告模板 (5)附录 B (规范性附录)头部坚固性试验 (6)精选文档,欢迎下载前言发布的标准,作为公司内部使用的技术法规性文件。
本精选文档,欢迎下载紧固件(螺栓、螺钉、螺柱和螺母)检验规范1 范围本标准规定了螺栓、螺钉、螺柱和螺母的技术要求及试验方法,标志、包装、运输和贮存。
本标准适用于公司产品用螺栓、螺钉、螺柱和螺母的检验。
2 规范性引用文件下列文件对于本文件的引用是必不可少的,凡是注日期的引用文件,仅注日期的版本适用于本文件。
凡是不注日期的引用文件,其最新版本(包括所有的修改单)适用于本文件。
GB/T 90.2 紧固件标志与包装GB/T 3098.1 紧固件机械性能螺栓、螺钉和螺柱GB/T 3098.2 紧固件机械性能螺母粗牙螺纹GB/T 3098.3 紧固件机械性能紧定螺钉GB/T 3098.4 紧固件机械性能螺母细牙螺母GB/T 3098.6 紧固件机械性能不锈钢螺栓、螺钉、螺柱和螺母GB/T 3098.15 紧固件机械性能不锈钢螺母GB/T 3098.16 紧固件机械性能不锈钢紧定螺钉GB/T 4334 金属和合金的腐蚀不锈钢晶间腐蚀试验方法GB/T 6478 冷镦和挤压用钢GB/T 17880.6 铆螺母技术条件Q 04 环保标识使用管理规定(试行)Q 1.001 静电粉末喷涂涂膜质量检验要求Q 1.011 外协外购件入厂验收通则Q 99.003 金属零部件涂(镀)层表面质量的检验规范Q 001 环保产品中有害物质控制管理规定3 技术要求及试验方法3.1 外观3.1.1 技术要求产品应消除污垢及金属屑,不应有任何部位上的淬火裂缝、凹痕、皱纹和损伤,表面不应有锈斑,表面镀层应光滑、色泽均匀,锐边倒钝。
BS 7371-1:2009BRITISH STANDARDPublishing and copyright informationThe BSI copyright notice displayed in this document indicates when thedocument was last issued.© BSI 2009ISBN 978 0 580 55382 0ICS 21.060.01, 25.220.01The following BSI references relate to the work on this standard:Committee reference FME/9Draft for comment 08/30133813 DCPublication historyFirst published January 1992Second (present) edition, August 2009Amendments issued since publicationDate Text affectedBRITISH STANDARD © BSI 2009 • iBS 7371-1:2009 ContentsForeword iii1 Scope 12 Normative references 13 Terms and definitions 14 Selection of coatings 15 Preparation before coating 26 Hydrogen embrittlement 27 Thickness and coating weight 38 Sampling for inspection 39 Delivery conditions 410 Information to be supplied to the coater and designation 4AnnexesAnnex A (informative) Selection guidelines 5Annex B (informative) Avoidance of hydrogen embrittlement 9Annex C (informative) Surface areas of bolts, screws and nuts 10Annex D (informative) Delivery conditions 14Bibliography 15List of figuresFigure C.1 – Constituent surface areas of a bolt or screw 11List of tablesTable A.1 – Protective value and service condition number 5Table A.2 – Coating selection 6Table A.3 – Coating recommendations for parallel threads 8Table C.1 – Surface areas of screws and bolts 11Table C.2 – Surface areas of nuts for electroplated coatings 12Table C.3 – Surface areas of nuts for non-electroplated coatings 12Summary of pagesThis document comprises a front cover, an inside front cover,pages i to iv, pages 1 to 16, an inside back cover and a back cover.BS 7371-1:2009 ii• © BSI 2009BRITISH STANDARD This page deliberately left blankBRITISH STANDARD © BSI 2009 • iiiBS 7371-1:2009 ForewordPublishing informationThis part of BS 7371 is published by BSI and came into effect on31 August 2009. It was prepared by Subcommittee FME/9/1, Mechanicalproperties of fasteners , under the authority of Technical CommitteeFME/9, Fasteners . A list of organizations represented on this committeecan be obtained on request to its secretary.SupersessionThis part of BS 7371 supersedes BS 7371-1:1991, which is withdrawn.Relationship with other publicationsOther published Parts of BS 7371 are as follows:•BS 7371-2, Coatings on metal fasteners – Part 2: Specification for torque/clamping force relationship ;•BS 7371-3, Coatings on metal fasteners – Part 3: Specifications for electroplated zinc ; 1)• BS 7371-4, Coating on metal fasteners – Part 4: Specificationfor electroplated nickel, nickel/chromium and copper/nickel/chromium coatings ;• BS 7371-6, Coatings on metal fasteners – Part 6: Specification forhot dipped galvanized coatings ;• BS 7371-7, Coatings on metal fasteners – Part 7: Specification formechanically applied zinc and zinc based coatings ;• BS 7371-8, Coatings on metal fasteners – Part 8: Specification forsherardized coatings ;• BS 7371-9, Coatings on metal fasteners – Part 9: Specification forphosphate or phosphate and oil coatings ;• BS 7371-10, Coatings on metal fastenings – Part 10: Specificationfor organic coatings ;• BS 7371-11, Coatings on metal fasteners – Part 11: Specificationfor zinc flake non-electrolytically applied cured coatings ; 2)•BS 7371-12, Coatings on metal fasteners – Part 12: Requirementsfor imperial fasteners .The Parts of BS 7371 listed describe coatings for:a) corrosion protection;b) appearance;c) electrical conductivity;d) controlled lubricity;e) identification; andf) avoidance of hydrogen embrittlement.Attention is drawn to Clause 4 and Annex A which provides advice on the suitability and limitations of the coatings for these purposes.1)Being reviewed, replaced by BS EN ISO 4042 but remains current.2) Obsolescent, replaced by BS EN ISO 10683 but remains current.BS 7371-1:2009 iv• © BSI 2009BRITISH STANDARDInformation about this documentThis is a full revision of the standard, and introduces the following principal changes:• Change to Figure C.1.• Exclusion of cadmium.• General revision.Product certification/inspection/testing. Users of this British Standard are advised to consider the desirability of third-party certification/ inspection/testing of product conformity with this British Standard. Users seeking assistance in identifying appropriate conformity assessment bodies or schemes may ask BSI to forward their enquiries to the relevant association.Presentational conventionsThe provisions of this standard are presented in roman (i.e. upright) type. Its requirements are expressed in sentences in which the principal auxiliary verb is “shall”.Commentary, explanation and general informative material is presented in smaller italic type, and does not constitute a normative element. Contractual and legal considerationsThis publication does not purport to include all the necessary provisions of a contract. Users are responsible for its correct application. Compliance with a British Standard cannot confer immunity from legal obligations.The attention of the user of this Part of BS 7371 is drawn tothe restrictions placed on the use and supply of hexavalent chromium-containing substances by ECC Directive 2000/53/EC onEnd of Life Vehicles [1] and amendment of Annex II by Commission Decision June 2002 [Document No. C(2002) 2238] [2], and Non-Use on Motor Vehicles marketed after July 2007.Attention is drawn to The Waste Electrical and ElectronicEquipment (WEEE) Directive (2002/96/EC) [3], which came intoforce on 31 December 2006.Attention is drawn to the restrictions placed on the marketingand use of cadmium and its compounds by in the Environmental Protection (Controls on Injurious Substances) (No. 4) Regulations 1992 [4]. Cadmium has thus been excluded from this Specification.BRITISH STANDARD © BSI 2009 • 1BS 7371-1:2009 1 ScopeThis Part of BS 7371 specifies general requirements that apply tocoatings covered by all other Parts of BS 7371, including:a) preparations before coating;b) hydrogen embrittlement avoidance;c) sampling for inspection;d) thickness testing;e) area tables for metric parallel threaded fasteners (area tables forimperial fasteners can be found in BS 7371-12); andf) selection of coatings (including the opportunity to selectnon-hexavalent chromium-containing coatings).Specific requirements are given in each Part of BS 7371.2 Normative referencesThe following references are indispensable for the application of thisdocument. For dated references, only the edition cited applies. Forundated references, the latest edition of the referenced document(including any amendments) applies.BS 6041:1981+A1:1981, Method of sampling of electrodeposited metalliccoatings and related finishes: procedures for inspection by attributes3 Terms and definitions3.1 significant surfaces areas visible on a part when assembled3.2 batch average thickness average thickness of the coating on all components of a batch 3.3 production runbatches of parts processed continuously without any changes incoating techniques or constituents within a single working day4 Selection of coatingsThe coating shall be selected with regard to:a) corrosion resistance;b) appearance;c) shape and size;d) embrittlement;e) conductivity;f) lubricity;g) application limitations;h) colour (if applicable); andi) whether hexavalent chromium can be tolerated.NOTE Annex A provides guidance on suitable coatings for specificcomponents.BS 7371-1:2009 2• © BSI 2009BRITISH STANDARD 5 Preparation before coatingPrior to coating, fastener parts shall be free of oil, grease, scale, oxides and other foreign matter.NOTE 1 The cleaning process should not induce hydrogen embrittlement (see Clause 6).NOTE 2 It is essential that the cleaning process is not detrimental to thesubstrate.6 Hydrogen embrittlement6.1 Cleaning processesFastener parts heat-treated or cold-worked to a surface hardness of320 HV to 390 HV, and also property classes3) 9.8, 10.9, and 10.9, shall be cleaned with an inhibited acid, alkaline or mechanical process.NOTE 1 The time during which parts are immersed in inhibited acidcleaning agents increases the risk of the introduction of potential hydrogen embrittlement. Immersion time in the inhibited acid should therefore be of minimum duration. Cathodic cleaning processes should be avoided.Special cleaning processes using non-acidic methods such as dryhoning, abrasive blasting or alkali derusting shall be used to cleanparts which have been heat-treated or cold-worked to a surfacehardness greater than 390 HV or property class 12.9 and above.NOTE 2 Hydrogen embrittlement might cause premature failure ofparts which are heat-treated or cold-worked to a surface hardness of320 HV and above when subjected to stress. The property classes affected include 9.8 and above. Although baking after coating will minimize therisk of failure, the process can never be guaranteed to be completelyeffective. Annex B includes a more detailed explanation.6.2 Coating processesFastener parts shall be coated in accordance with the appropriateParts of BS 7371.NOTE The risk of hydrogen-embrittlement failure of parts with asurface hardness greater than 390 HV, and also property class 12.9 andabove, cannot be precluded unless coating processes are used which donot involve electrolysis from aqueous solutions. Only high-efficiency,non-cyanide type electroplating solutions or alternative non-embrittlingcoatings should be used (see Annex B).6.3 De-embrittlement processesNOTE 1 Although property class 8.8 might marginally exceed 320 HVsurface hardness, it is not neccessary to take these precautions providedthat the surface hardness of this particular property class does notexceed 350 HV.Except for those parts described in Note 1, parts heat-treated orcold-worked to a surface hardness greater than 320 HV (and alsoproperty classes 9.8 and above which have been electroplated)shall be de-embrittled by baking. Parts shall not be heated to atemperature above that at which they were originally tempered.3)Property classes are designated in BS EN ISO 898-1.BRITISH STANDARD © BSI 2009 • 3BS 7371-1:2009The baking process specified shall apply to the parts within the scopeof this standard with the exception of:a) parts tempered below 180 °C;b) parts susceptible to hydrogen embrittlement;c) parts with coatings adversely affected by a temperature of180 °C to 210 °C; andd) parts adversely affected by a temperature of 180 °C to 210 °C.The heating process shall commence within 1 h after the completionof electroplating.Except for those parts listed in a) to d), parts shall be heated toachieve a temperature of 180 °C to 210 °C within 4 h (maximum)after the completion of electroplating and shall be maintained at thistemperature for the appropriate time as given in 1) to 6) below. Thesetimes shall be treated as minimum times at temperature.1) Bolts and screws of property classes 9.8, 10.9 and 10.94 h.2) Bolts and screws of property class 12.9 (see 6.1)6 h.3) Spring steel parts hardness range 400 HV to 500 HV8 h.4) Spring steel parts hardness range 500 HV to 600 HV12 h.5) Case-hardened tapping screws2 h.6) Case-hardened thread rolling screws 6 h.NOTE 2 It should not be assumed that the specified baking process will completely remove hydrogen embrittlement in all cases. Other conditions of duration and temperature can be used if they have been shown to be effective for the parts listed in a) to d). Parts which have been tempered at temperatures below 180 °C need baking at a lower temperature. Generally, parts baked at lower temperatures require longer times at that temperature. Some types of steel are more susceptible to hydrogen embrittlement than others and the baking times given might be inadequate in some circumstances. Certain coatings, e.g. tin, and the physical properties of some parts might be adversely affected by a temperature of 180 °C to 210 °C. In such cases, lower temperatures and longer times will be required.7 Thickness and coating weight Thickness and coating weight shall be evaluated using the appropriatemethods specified in each Part of BS 7371, which include:a) local thickness;b) batch average thickness; andc) mass per unit area.NOTE To assist in calculations, areas of standard metric bolts, screws andnuts are defined in Annex C.8 Sampling for inspectionSampling for thickness measurement shall be in accordance withBS 6041:1981+A1.Sampling for corrosion testing or torque/clamping force measurementshall be in accordance with BS 6041:1981+A1, Table 3.BS 7371-1:2009 4• © BSI 2009BRITISH STANDARD 9 Delivery conditionsAll requirements of the coating specifications shall be conformed toat the time of delivery of the fasteners or accessories to the locationspecified by the purchaser (see Annex D).NOTE The purchaser should state the location in the enquiry or order. 10 Information to be supplied to the coaterand designationThe following information shall be supplied to the coater.a) The number of this British Standard, i.e. BS 7371-1:2009.b) The Part of BS 7371 appropriate to the coating required.c) The coating grade or thickness as applicable.d) The requirement for lubrication, if applicable.e) The requirement, if any, for stress relieving before coating, andthe stress relieving conditions.f) Special requirements, e.g. additional protection for storage (seeClause 9 and Annex D).g) The requirements of subsequent operations such as theapplication of adhesives.The coating shall be specified using at least the following designation (see footnote A) to Table A.2):“Coating in accordance with BS 7371-X:20XX: Grade ”.The lubricated condition shall be designated by the letter “L” afterthe grade identification (see Annex A).EXAMPLEAn electroplated zinc coating of grade Zn8C with added lubrication isdesignated thus:BS 7371-3:2009: Grade Zn8CL.Annex A (informative)Selection guidelinesA.1 Guidelines on the selection of coatingsA.1.1 Protective value and service condition numberThe protective value and service life of a coating will vary accordingto the type of coating, its thickness, the use of a chromate conversiontreatment (or other coating where appropriate), and so on.For the purpose of this standard, degrees of severity are defined inTable A.1 and equated to a service condition number.A.1.2 Coating selectionCoatings should be selected using the data in Table A.2 and Table A.3in accordance with the criteria defined in Clause 4 and in conjunctionwith the appropriate Part of BS 7371.NOTE Increased thicknesses may be specified to extend resistance to rustprovided that thread dimensions before plating are adjusted.All coatings except phosphate and oil coatings will not substantiallydeteriorate when stored in a good storage environment for a periodof 3 months.Table A.1Protective value and service condition numberDesignation number and service condition Description and application examplesVery mild Exposure to indoor atmospheres and not subject to condensation, wear or abrasionExample: a product with temporary protective coating for storage1 Mild Exposure to indoor atmospheres with rare condensation and subject to minimum wear or abrasionExample: domestic furniture screws2 Moderate Exposure mostly to dry indoor atmospheres but subject to occasional condensation, wear or abrasionExamples: fasteners for motor vehicle interiors, industrial machinery3 Severe Exposure to condensation, perspiration, infrequent wetting by rain, and cleanersExamples: fasteners for window fittings, washing machines, bicycles4Very severe Exposure to harsh conditions or subject to frequent exposure to moisture, cleaners and saline solutions, plus likely damage by denting, scratching or abrasive wear Examples: plumbing, motor vehicle underbody fastenersNOTE For exceptionally severe service conditions for outdoor use (for example, electrical transmission towers, buildings and bridges, etc.) where very long service is required, consider hot dip galvanizing to BS 7371–6 or mechanical galvanizing to BS 7371-7 or sheradizing to BS 7371-8. For the extra thread tolerances required, see ISO 965-5:1998, thread tolerance 6AZ.Table A.2Coating selectionCoating Grade A)Embrittlement B)Galvanic C)Conductive D)Lubricity E)Appearanceandchromiumcontent F)Service condition numberElectroplated zinc G)Zn5A ✗✗✗—Silver6+1 Zn5B ✗✗✗—Silver6+1 Zn5C ✗✗✗—Yellow6+2 Zn5D✗✗✗—Olive drab6+3 Zn5V✗✗✗—Silver-blue3+1 Zn5W✗✗✗—Silver-irid.3+1 ZN8A ✗✗✗—Silver6+1 Zn8B ✗✗✗—Silver6+1 Zn8C ✗✗✗—Yellow6+2 Zn8D✗✗✗—Olive drab6+3 Zn8V✗✗✗—Silver-blue3+1 Zn8W✗✗✗—Silver-irid.3+1 Zn12A ✗✗✗—Silver6+1 Zn12B ✗✗✗—Silver6+2 Zn12C ✗✗✗—Yellow6+3 Zn12D✗✗✗—Olive drab6+4 Zn12V✗✗✗—Silver-blue3+1 Zn12W✗✗✗—Silver-irid.3+2Mechanically plated zinc G)Zn5AM —✗✗✗Silver6+1 Zn5BM —✗✗✗Silver6+1 Zn5CM —✗✗✗Yellow6+2 Zn5DM—✗✗✗Olive drab6+3 Zn5VM—✗✗✗Silver-blue3+1 Zn5WM—✗✗✗Silver-irid.3+1 Zn8AM —✗✗✗Silver6+1 Zn8BM —✗✗✗Silver6+1 Zn8CM —✗✗✗Yellow6+2 Zn8DM—✗✗✗Olive drab6+3 Zn8VM—✗✗✗Silver-blue3+1 Zn8WM—✗✗✗Silver-irid.3+1Table A.2Coating selection (continued)Coating Grade A)Embrittlement B)Galvanic C)Conductive D)Lubricity E)Appearanceandchromiumcontent F)Service condition numberZn12AM —✗✗✗Silver6+1Zn12BM —✗✗✗Silver6+2Zn12CM —✗✗✗Yellow6+3Zn12DM—✗✗✗Olive drab6+4Zn12VM—✗✗✗Silver-blue3+1Zn12WM—✗✗✗Silver-irid.3+2 Organic OA ———✗Coloured H)1 OB ———✗Coloured 2OC ———✗Coloured 3OD———✗Coloured4Zinc flake A—✗✗✗Silver grey c3 B—✗✗✗Silver grey c4Hot dipgalvanized——✗✗✗Silver/grey4NOTE 1 The use of cadmium is severely restricted, cadmium has been removed from this table.NOTE 2 For exceptionally severe service conditions for outdoor use (for example, electrical transmission towers, buildings and bridges, etc.) where very long service is required, consider hot dip galvanizing toBS 7371-6 or mechanical galvanizing to BS 7371-7 or sheradizing to BS 7371-8. For the extra thread tolerances required, see BS ISO 965-5:1998, thread tolerance 6AZ.A)The designation can be extended to include requirements such as lubricity, colour, etc., in accordance with theappropriate Part of BS 7371 applicable to the specific coating.B)✗ indicates the potential for embrittlement of parts during the coating process, see Clause 6.C)✗ indicates that the method of protection is galvanic.D)✗ indicates an ability to form part of an electrically conductive assembly at voltages of 12 V and greater with littleresistance.E)✗ indicates that lubricity is, or can be, incorporated in the coating without the application of an additionallubricant.F)6+ represents hexavalent-chromium containing. 3+ represents tri-valent chromium-containing, c represents mightcontain hexavalent chromium, see BS 7371-11.G) A 3 μm thickness can be specified, which is only suitable for service condition 0.H)Grade OA is also available as a clear coating to enhance the corrosion resistance of other coatings withoutsignificant change in appearance.Table A.3Coating recommendations for parallel threadsCoating Nominal thickness or grade Thread pitch A)Nominal thickness μm Grade Coatedmalefastener B)Coatedfemalefastener C)Male/femaleboth coatedElectroplated zinc 3 — 0.2 0.2 0.85 — 0.45 0.45 1.258 — 1.5 1.5 312—33None Electroplated cadmium 3 — 0.2 0.2 0.85 — 0.45 0.45 1.258 — 1.5 1.5 312—33None Mechanically plated zinc 3 — 0.2 0.2 0.85 — 0.45 0.45 1.258 — 1.5 1.5 312—33None Mechanically plated cadmium 3 — 0.2 0.2 0.85 — 0.45 0.45 1.258 — 1.5 1.5 312—33None Organic— OA 1 (0.7) D) 2 (1) D) 3 D)— OB 1 (0.7) D) 2 (1) D) 3 D)— OC 1 2 None—OD2 2 E)NoneZinc flake— A 0.75 0.75 0.8—B2 2.53A)The thread pitch quoted in the table will accept the designated coating on male threads of tolerance class 6g andfemale threads of tolerance class 6H.B)Female thread not coated.C)Male thread not coated.D)If electrophoretically applied.E)If applied by spraying techniques.Annex B (informative)Avoidance of hydrogen embrittlementB.1 IntroductionFasteners and accessories will absorb hydrogen if subjected to processeswhich produce nascent hydrogen in the cleaning, pretreatment orcoating process. This condition might cause premature failure of partsheat-treated or cold-worked to a surface hardness of 320 HV and abovewhen subjected to stress. Property classes affected include 9.8 andabove. Generally, the higher the surface hardness, the greater is the riskof failure.Most electrolytic and acidic processes are liable to produce hydrogenand, though baking after coating will minimize the risk of failure, theprocess can never be guaranteed to be completely effective.There is no known test procedure which can satisfactorily guaranteethat the heat treatment process has successfully eliminated all traces ofhydrogen embrittlement from all parts in a processed batch. If the riskof failure is unacceptable, cleaning and coating specifications which donot involve electrolysis from aqueous solutions should be used.B.2 Non-embrittling coatingsCoatings that do not give any risk of the liberation of hydrogenduring the coating process are not embrittling. The use of heat forcuring certain coatings also helps to remove any embrittlement thatcould have been induced by cleaning or pretreatment processes.Notwithstanding this, the information given in the notes of Clause 6should be considered.Non-embrittling coatings are covered by further Parts of this BritishStandard as follows:• Part 7: Specification for mechanically applied zinc coatings• Part 10: Specification for organic coatings• Part 11: Specification for zinc flake non-electrolytically appliedcured coatingsAnnex C (informative)Surface areas of bolts, screws and nutsC.1 Bolts and screwsTable C.1 gives values for the calculation of surface areas of commonlyused bolts and screws in square centimetres.To obtain the total surface area of a bolt or screw the followingparameter values are necessary (see Figure C.1).a) the surface area, b, of a length of 1 cm of the threaded shank ofthe bolt or screw;b) the surface area, a, of a length of 1 cm of the unthreaded shankof the bolt or screw;c) the surface area, c, of the head to which has been added thesurface area of the end of the shank.NOTE If the thread is cut, the unthreaded shank will be approximatelyequal to the basic major diameter (nominal diameter). If the thread isrolled, the unthreaded shank will be approximately equal to either thethread effective (pitch) diameter or the basic major diameter. Surfacearea values for both basic major diameter and rolling diameter are, whereappropriate, given in Table C.1.The total surface area of a bolt or screw in square centimetres may becalculated from the following formula:Total area = (length of threaded shank in cm × b) +(length of unthreaded shank in cm × a) + cTable C.1Surface areas of screws and boltsThread size Area per centimetre length Area of head, ccm2Unthreaded shank, a Threadedshank, bFlatcountersunkheadRaisedcountersunkheadPanheadCheeseheadHexagonhead NominaldiametercmRolling shankdiameter,coarse pitchthreadscmCoarsepitchthreadscmM1.6 0.503 0.432 0.734 0.204 0.221 — 0.193 0.297 M2 0.627 0.544 0.931 0.326 0.355 — 0.320 0.471 M2.2 0.691 0.599 1.021 0.378 0.409 — 0.373 —M2.5 0.785 0.691 1.181 0.499 0.541 0.564 0.470 0.722 M3 0.942 0.836 1.432 0.667 0.722 0.783 0.728 0.910 M3.5 1.100 0.975 1.665 0.858 0.930 1.104 0.914 —M4 1.257 1.110 1.897 1.188 1.286 1.449 1.203 1.529 M4.5 1.415 1.255 2.149 1.281 1.386 1.822 1.621 —M5 1.570 1.402 2.398 1.677 1.816 2.252 1.841 2.977 M6 1.885 1.671 2.862 2.418 2.612 3.196 2.583 3.122 M8 2.515 2.243 3.348 4.298 4.646 5.779 4.394 5.413 M10 3.142 2.817 4.831 6.715 7.258 9.018 6.660 9.058 M12 3.763 3.398 5.814 9.905 10.64 — 8.64 11.51 M14 4.399 3.945 6.797 12.57 13.57 — 11.58 15.23 M16 5.027 4.567 7.869 17.20 18.59 — 15.09 18.30 M18 5.654 5.0888.76320.7522.40—19.1323.85Figure C.1Constituent surface areas of a bolt or screwC.2 NutsTable C.2 and Table C.3 give the surface areas of commonly used nuts. Table C.2Surface areas of nuts for electroplated coatingsThread size Area of nutcm2Ordinary hexagon Pressed hexagon Pressed square M1.6 0.322 0.289 0.333M2 0.497 0.442 0.512M2.2 — 0.538 0.621M2.5 0.774 0.713 0.820M3 0.959 0.837 0.957M3.5 — 1.035 1.200M4 1.632 1.337 1.540M4.5 — — —M5 2.213 1.794 2.080M6 3.458 2.760 3.200M8 5.858 4.725 5.460M10 9.710 7.938 9.180M12 12.82 — —M14 16.76 — —M16 20.78 — —M1826.78——Table C.3Surface areas of nuts for non-electroplated coatingsThread size Area of nutcm2Ordinary hexagon Pressed hexagon Pressed square M1.6 0.376 0.317 0.352M2 0.589 0.472 0.542M2.5 0.922 0.762 0.869M3 1.221 0.911 0.987M3.5 1.145 1.310 —M4 1.998 1.465 1.668M5 2.779 2.000 2.286M6 4.266 3.054 3.494M8 6.998 5.059 5.794M10 11.972 8.783 10.025M12 16.193 — —M14 21.294 — —M16 26.83 — —M1834.308——The effective surface area of a nut for the purposes of electroplated coating application is normally less than its actual geometrical area because of the difficulty in attaining uniform distribution of the coating over the internal threads, the majority of the coating being on the first thread at each end.For the purposes of this standard, therefore, the calculation of the surface area of a nut has been based on the following:a) A solid of the shape of the nut but neither drilled nor tapped forelectroplated coatings.b) The full area for other coatings.Annex D (informative)Delivery conditionsAfter application, coatings will deteriorate with regard to corrosionresistance and mechanical performance according to time, handling,shipping and storage conditions. The rate of deterioration will varyaccording to the type of finish, exposure to corrosive atmospheresand packaging. A purchaser of coated fasteners or accessories willnormally request the coating required from this British Standardand expect the specification requirements to be satisfied when thefasteners or accessories are delivered to the location agreed at thetime of ordering. The coater has no control over the suitability of theselected coating or over many of the factors which will subsequentlyaffect its ability to satisfy the specification requirements at the pointof final delivery (see Clause 9).It is therefore the responsibility of the fastener or accessory supplier(manufacturer, distributor or stockist) to ensure that the instructionsto the coater, and the packaging, allow for those factors whichmight generate failure of the coating to conform to the specificationrequirements at the point of final delivery.Techniques for avoiding deterioration will vary and can include:a) increasing the performance requirements or coating thickness;b) special packaging; andc) an additional coating.If an additional coating is used, care should be taken to ensure that itdoes not interfere with any of the requirements of the basic coating,such as colour or torque/clamping force performance.Information to be provided by the purchaser of the fasteners oraccessories should include all of the requirements defined in Clause 10of this Part of BS 7371, together with the delivery location.。