新建年产330万吨热轧板带钢车间工艺设计1

摘要板带钢是钢铁产品的主要品种之一，广泛应用于工业，农业，交通运输和建筑业。

宽带钢在我国国民经济中的发展中需求量很大。

世界各国近年来都在注重研制和使用连铸连轧等新技术和新设备来生产板带钢。

本设计是年产300万吨的薄板带热连轧车间工艺设计。

产品规格为：()()mm208.0⨯。

所用钢种为：碳素钢、低合金高强度钢、不锈钢。

~10001600~.论文主要内容包括：原料的选择、生产工艺的制定、典型产品工艺计算、主要设备和辅助设备的选择，并且对主要设备（轧辊和电机）的能力进行了校核，对车间主要经济指标、生产车间布置和环境保护，进行了设计和规划。

本设计到了预期要求，实际年产量382万吨。

关键词：热连轧，薄板带钢，工艺计算，典型产品，设备ABSTRACTStrip is one of steel and iron product. It plays an important role in the industry, agriculture, transportation and construction. The demand on the small section is very enormous in our country national economy development. In recent years, many new technologies and equipments, such as continuous casting-rolling, are developed to produce the small size in cross-section alloy steel shape in the various countries.This design is the annual output of 3.0 million tons of sheet strip workshop process design. Its product specifications range from()()mm.8.0⨯,~2010001600~used steels of carbon steel, high strength low alloy steel, stainless steel The paper manly includes the selection of raw material and subsidiary equipments and main equipments, formulation of production technology, technology calculation of the typical products, check the capacity of main equipments (including rolling mills and the electric motors). Setting about the products design it plans exactly the main economic index of the workshop and its arrangement, environment production and so on.The design achieves the desired requirements with the annual output of 3.0 million tons.Key Word:hot rolling, sheet strip, technology calculate, typical product, equipment..目录第一章综述 (7)1.1热轧板带钢发展史 (7)1.1.1国外热轧板带的发展 (7)1.1.2 国内热轧板带钢的发展 (7)1.1.3热连轧技术发展现状 (9)1.2板带钢生产技术及发展趋势 (10)1.3本设计的目的及意义 (11)1.4本设计的重点问题 (12)第二章生产方案及产品大纲的制定 (14)2.1产品方案的选择 (14)2.1.1产品方案的编制 (14)2.1.2计算产品的选择 (14)2.1.3确定产品大纲 (15)2.2 生产方案 (17)2.2.1 选择生产方案的依据 (17)2.2.2 制定生产方案 (17)第三章生产工艺流程制定...................................................... 错误！未定义书签。

资料范本本资料为word版本，可以直接编辑和打印，感谢您的下载热连轧带钢车间工艺设计论文地点：__________________时间：__________________说明：本资料适用于约定双方经过谈判，协商而共同承认，共同遵守的责任与义务，仅供参考，文档可直接下载或修改，不需要的部分可直接删除，使用时请详细阅读内容西安建筑科技大学本科毕业设计（论文）设计总说明板带钢是钢铁产品的主要品种之一，广泛应用于工业，农业，交通运输和建筑业。

近年来，世界各国都在注重研制和使用新技术和新设备来生产板带钢，例如采用超快速冷却技术生产双相钢。

本设计是年产240万吨1580mm热轧带钢车间工艺设计。

产品规格为：（1.2～15.0）× (850～1500)mm，所用钢种为：低碳钢，低合金钢。

论文主要内容包括：典型产品的选择和原料的选择，主要设备和辅助设备的选择，生产工艺的制定，典型产品的计算，并对主要设备（轧辊和电机）的能力进行了校核，对车间主要经济指标，生产车间布置和环境保护等进行了设计和规划。

本设计达到了预期要求，实际产量为260万吨。

关键词：热连轧，带钢，工艺计算，典型产品，设备Design DescriptionStrip is one of steel and iron products. It plays an important role in the industry，agriculture，transportation and construction. In recent years, many new technologies and equipments, such as ultra-fast cooling are developed toproduce the duplex steel in the various countries.This design is the annual output of 2.4 million tons of sheet strip workshop process design. Its product specifications range from (1.2～15.0)×（850～1550）mm , which uses steels of carbon steel,low alloy steel.The thesis mainly includes the selection of tppical production and raw material ，the selection ofsubsidiary equipments and main equipments, formulationof production technology，technology calculation of the typical products，and check the capacity of main equipments (including rolling mills and the electric motors). Setting about the products design it plans exactly the main economic index of the workshop and its arrangement，environmentproduction and so on.The design achieves the desired requirements withthe annual output of 2.6 million tons.Key Words:hot rolling, srip, technology calculate, typical product, equipment.目录 TOC \o "1-3" \h \z \uHYPERLINK \l "_Toc484803156" 1文献综述PAGEREF_Toc484803156 \h 1HYPERLINK \l "_Toc484803157" 1.1板带材概述PAGEREF_Toc484803157 \h 1HYPERLINK \l "_Toc484803158" 1.2热轧带钢的发展历史PAGEREF _Toc484803158 \h 1HYPERLINK \l "_Toc484803159" 1.3我国热轧带钢生产技术PAGEREF _Toc484803159 \h 3HYPERLINK \l "_Toc484803160" 1.3.1我国热连轧带钢生产所采用的先进技术PAGEREF _Toc484803160 \h 3HYPERLINK \l "_Toc484803161" 1.3.2热轧板带生产新技术PAGEREF _Toc484803161 \h 5HYPERLINK \l "_Toc484803162" 1.4热轧轧机布置方式PAGEREF _Toc484803162 \h 7HYPERLINK \l "_Toc484803163" 1.5热轧带钢市场需求分析PAGEREF _Toc484803163 \h 8HYPERLINK \l "_Toc484803164" 1.5.1进口情况分析PAGEREF _Toc484803164 \h 8HYPERLINK \l "_Toc484803165" 1.5.2出口情况分析PAGEREF _Toc484803165 \h 9HYPERLINK \l "_Toc484803166" 1.5.3表观消费量分析及预测PAGEREF _Toc484803166 \h 9HYPERLINK \l "_Toc484803167" 1.5.4热轧宽带市场特点分析PAGEREF _Toc484803167 \h 9HYPERLINK \l "_Toc484803168" 1.5.4热轧宽带市场特点分析PAGEREF _Toc484803168 \h 9HYPERLINK \l "_Toc484803169" 1.5.5发展中存在的问题PAGEREF _Toc484803169 \h 10HYPERLINK \l "_Toc484803170" 1.6本课题的来源PAGEREF _Toc484803170 \h 11HYPERLINK \l "_Toc484803171" 1.7建厂依据PAGEREF _Toc484803171 \h 11HYPERLINK \l "_Toc484803172" 1.7.1可行性研究PAGEREF _Toc484803172 \h 11HYPERLINK \l "_Toc484803173" 1.7.2厂址选择PAGEREF _Toc484803173 \h 12HYPERLINK \l "_Toc484803174" 1.8本章小结PAGEREF _Toc484803174 \h 13HYPERLINK \l "_Toc484803175" 2产品生产方案PAGEREF _Toc484803175 \h 14HYPERLINK \l "_Toc484803176" 2.1产品大纲的编制原则PAGEREF _Toc484803176 \h 14HYPERLINK \l "_Toc484803177" 2.2确定典型产品PAGEREF _Toc484803177 \h 14HYPERLINK \l "_Toc484803179" 2.3产品方案PAGEREF _Toc484803179 \h 15HYPERLINK \l "_Toc484803180" 2.3.1制定生产方案PAGEREF _Toc484803180 \h 16HYPERLINK \l "_Toc484803181" 2.3.2产品标准与要求PAGEREF _Toc484803181 \h 17HYPERLINK \l "_Toc484803182" 2.3.3产品规格PAGEREF _Toc484803182 \h 17HYPERLINK \l "_Toc484803183" 2.4坯料的选择PAGEREF _Toc484803183 \h 18HYPERLINK \l "_Toc484803184" 2.4.1坯料的种类PAGEREF _Toc484803184 \h 18HYPERLINK \l "_Toc484803185" 2.4.2坯料尺寸PAGEREF _Toc484803185 \h 19HYPERLINK \l "_Toc484803186" 2.4.3坯料的表面清理PAGEREF _Toc484803186 \h 20HYPERLINK \l "_Toc484803187" 2.4.4板坯检查PAGEREF _Toc484803187 \h 20HYPERLINK \l "_Toc484803188" 2.5编制金属平衡表PAGEREF _Toc484803188 \h 20HYPERLINK \l "_Toc484803189" 2.5.1确定计算产品的成品率PAGEREF _Toc484803189 \h 20HYPERLINK \l "_Toc484803190" 2.5.2编制金属平衡表PAGEREF _Toc484803190 \h 21HYPERLINK \l "_Toc484803191" 2.6本章小结PAGEREF _Toc484803191 \h 21HYPERLINK \l "_Toc484803192" 3生产工艺流程PAGEREF _Toc484803192 \h 22HYPERLINK \l "_Toc484803193" 3.1制定生产工艺流程的主要依据PAGEREF _Toc484803193 \h 22HYPERLINK \l "_Toc484803194" 3.2 工艺流程简介PAGEREF _Toc484803194 \h 22HYPERLINK \l "_Toc484803195" 3.3本章小结PAGEREF _Toc484803195 \h 24HYPERLINK \l "_Toc484803196" 4主要设备PAGEREF _Toc484803196 \h 25HYPERLINK \l "_Toc484803197" 4.1工艺设备配置选择PAGEREF _Toc484803197 \h 25HYPERLINK \l "_Toc484803198" 4.2轧机选择的原则PAGEREF _Toc484803198 \h 25HYPERLINK \l "_Toc484803199" 4.3粗轧机的选择PAGEREF _Toc484803199 \h 26HYPERLINK \l "_Toc484803200" 4.3.1粗轧前立辊轧机（E1、E2）PAGEREF _Toc484803200 \h 27HYPERLINK \l "_Toc484803201" 4.3.2四辊可逆粗轧机（两架）（R1、R2）PAGEREF _Toc484803201 \h 27HYPERLINK \l "_Toc484803202" 4.4精轧机组（F1～F6）的选择PAGEREF _Toc484803202 \h 29HYPERLINK \l "_Toc484803203" 4.5本章小结PAGEREF _Toc484803203 \h 30HYPERLINK \l "_Toc484803204" 5典型产品工艺计算PAGEREF _Toc484803204 \h 31HYPERLINK \l "_Toc484803205" 5.1确定轧制方法PAGEREF _Toc484803205 \h 31HYPERLINK \l "_Toc484803206" 5.2粗轧阶段工艺计算PAGEREF _Toc484803206 \h 31HYPERLINK \l "_Toc484803207" 5.2.1压下规程设计PAGEREF _Toc484803207 \h 31HYPERLINK \l "_Toc484803208" 5.2.2轧制道次选择PAGEREF _Toc484803208 \h 32HYPERLINK \l "_Toc484803209" 5.2.3校核咬入能力PAGEREF _Toc484803209 \h 32HYPERLINK \l "_Toc484803210" 5.3确定速度制度PAGEREF _Toc484803210 \h 32HYPERLINK \l "_Toc484803211" 5.3.1粗轧速度制度PAGEREF _Toc484803211 \h 33HYPERLINK \l "_Toc484803212" 5.3.2确定轧件在各道次中的纯轧时间和间隙时间PAGEREF _Toc484803212 \h 33 HYPERLINK \l "_Toc484803213" 5.3.3轧制温度的确定PAGEREF _Toc484803213 \h 36HYPERLINK \l "_Toc484803214" 5.3.4计算各道的平均变形速度PAGEREF _Toc484803214 \h 37长度PAGEREF _Toc484803215 \h 39HYPERLINK \l "_Toc484803216" 5.3.6计算各道次的变形抗力PAGEREF _Toc484803216 \h 39HYPERLINK \l "_Toc484803217" 5.3.7计算各道次总压力PAGEREF _Toc484803217 \h 43HYPERLINK \l "_Toc484803218" 5.3.8计算各道的传动力矩PAGEREF _Toc484803218 \h 44HYPERLINK \l "_Toc484803219" 5.4精轧压下规程计算PAGEREF _Toc484803219 \h 48HYPERLINK \l "_Toc484803220" 5.4.1精轧机组的压下量分配PAGEREF _Toc484803220 \h 48HYPERLINK \l "_Toc484803221" 5.4.2确定速度制度PAGEREF _Toc484803221 \h 49HYPERLINK \l "_Toc484803222" 5.4.3确定轧件在精轧机组各机架中间隙时间和轧制时间PAGEREF _Toc484803222 \h 52HYPERLINK \l "_Toc484803223" 5.4.4精轧轧制温度的确定PAGEREF _Toc484803223 \h 53HYPERLINK \l "_Toc484803224" 5.4.5计算各道的平均变形速度PAGEREF _Toc484803224 \h 54HYPERLINK \l "_Toc484803225" 5.4.6计算各道次的变形区长度PAGEREF _Toc484803225 \h 55力PAGEREF _Toc484803226 \h 56HYPERLINK \l "_Toc484803227" 5.4.8计算各道平均单位压力PAGEREF _Toc484803227 \h 56HYPERLINK \l "_Toc484803228" 5.4.9计算各道总压力PAGEREF _Toc484803228 \h 58HYPERLINK \l "_Toc484803229" 5.5精轧各道轧制力矩PAGEREF _Toc484803229 \h 58HYPERLINK \l "_Toc484803230" 5.6其余产品参数附表PAGEREF _Toc484803230 \h 62HYPERLINK \l "_Toc484803231" 5.6.120#，16Mn粗轧轧制参数PAGEREF _Toc484803231 \h 62HYPERLINK \l "_Toc484803232" 5.6.220＃，16Mn精轧轧制参数PAGEREF _Toc484803232 \h 65HYPERLINK \l "_Toc484803233" 5.7本章小结PAGEREF _Toc484803233 \h 69HYPERLINK \l "_Toc484803234" 6电机功率校核PAGEREF _Toc484803234 \h 70HYPERLINK \l "_Toc484803235" 6.1R1电机能力校核PAGEREF _Toc484803235 \h 70HYPERLINK \l "_Toc484803236" 6.1.1等效力矩计算PAGEREF _Toc484803236 \h 70HYPERLINK \l "_Toc484803237" 6.1.2电机温升校核PAGEREF _Toc484803237 \h 71HYPERLINK \l "_Toc484803238" 6.1.3电机过载校核PAGEREF _Toc484803238 \h 71HYPERLINK \l "_Toc484803239" 6.1.4电机功率校核PAGEREF _Toc484803239 \h 71HYPERLINK \l "_Toc484803240" 6.2R2电机能力校核PAGEREF _Toc484803240 \h 72HYPERLINK \l "_Toc484803241" 6.2.1等效力矩计算PAGEREF _Toc484803241 \h 72HYPERLINK \l "_Toc484803242" 6.2.2电机温升校核PAGEREF _Toc484803242 \h 72HYPERLINK \l "_Toc484803243" 6.2.3电机过载校核PAGEREF _Toc484803243 \h 73HYPERLINK \l "_Toc484803244" 6.2.4电机功率校核PAGEREF _Toc484803244 \h 73HYPERLINK \l "_Toc484803245" 6.3精轧电机能力校核PAGEREF _Toc484803245 \h 73HYPERLINK \l "_Toc484803246" 6.3.1等效力矩计算PAGEREF _Toc484803246 \h 73HYPERLINK \l "_Toc484803247" 6.3.2电机温升校核PAGEREF _Toc484803247 \h 74HYPERLINK \l "_Toc484803248" 6.3.3电机过载校核PAGEREF _Toc484803248 \h 74HYPERLINK \l "_Toc484803249" 6.3.4电机功率校核PAGEREF _Toc484803249 \h 74HYPERLINK \l "_Toc484803250" 6.4本章小结PAGEREF _Toc484803250 \h 74HYPERLINK \l "_Toc484803251" 7轧辊强度校核PAGEREF _Toc484803251 \h 75HYPERLINK \l "_Toc484803252" 7.1R1强度校核PAGEREF _Toc484803252 \h 75HYPERLINK \l "_Toc484803253" 7.1.1辊身强度校核PAGEREF _Toc484803253 \h 75HYPERLINK \l "_Toc484803254" 7.1.2辊颈弯曲应力和扭转应力计算PAGEREF _Toc484803254 \h 76HYPERLINK \l "_Toc484803255" 7.1.3辊头扭转强度计算PAGEREF _Toc484803255 \h 77HYPERLINK \l "_Toc484803256" 7.1.4接触应力计算PAGEREF _Toc484803256 \h 77HYPERLINK \l "_Toc484803257" 7.2R2强度校核。

学号：201008080105HEBEI UNITED UNIVERSITY毕业设计说明书G RADUATE D ESIGN设计题目：年产280万吨1810热轧带钢车间设计学生姓名：胡少梅专业班级：10轧1班学院：冶金与能源学院指导教师：崔岩讲师2014年6月3日摘要随着钢铁行业的快速发展市场对热轧宽带钢的需求量依旧很高，根据我国热轧带钢的生产现状以及任务书的要求我设计了这条年产280万吨1810热轧带钢生产线。

按照车间设计的步骤主要完成建厂经济依据论述、产品大纲制定、轧机比较及布置选择、压下量分配、轧制规程计算、轧制图表、年产量计算、轧制力计算、轧辊校核、发电机校核、凸度规程计算、原始轧辊辊型设定、辅助设备的选择及金属平衡、燃料消耗计算。

设计中参阅了国内外有关的先进工艺轧机的设备、技术及一些辅助设备的论述特别参考了本钢1700、唐钢1700、鞍钢1780等热轧带钢生产参数和现场数据，使本设计车间达到工艺合理、设备先进，为今后车间的后续发展创造条件。

本设计车间能生产的带钢品种多、规格齐全。

产品规格为1.5~18mm，典型产品为5mm。

设计附有车间平面图。

关键词：1810热轧带钢；车间设计；CVC轧机；HC轧机AbstractWith the development of iron industry, the market requirement for hot rolled broad steel is still in a high level. According to the modern state of iron industry of our country and the task requirements, I designed this hot-rolling workshop for an annual output of 2.8 million tons.Steps in accordance with the workshop design, I mainly complete building of economy, the product outline of the development, comparison and mill layout options, press distribution, the calculation of order rolling, rolling chart, annual terms, the calculation of rolling force and roll strength, the electrical heat check, crown of order, the original roll-type settings, the choice of auxiliary equipment and the calculation of fuel consumption.Refer to the design of domestic and foreign advanced technology of the rolling mill, rolling mill equipment, technology and some discussion of auxiliary equipment, especially reference to the Anshan Iron and Steel hot-rolled sheet production line parameters, making the design process to achieve a reasonable workshop, advanced equipment, and making rooms for the future development.The steel plant can produce more complete specifications. The product specifications range 1.5 to18mm.Keywords: 1810 hot-rolling; workshop design; CVC rolling mill; HC rolling mill目录摘要 (I)Abstract (II)第1章绪论............................................................................................................. - 1 -1.1热轧带钢的发展 . (1)1.2热轧带钢生产工艺 (2)1.2.1 热轧带钢的应用性.................................................................................................... - 2 -1.2.2 热轧带钢的发展趋势及特点.................................................................................... - 4 - 1.3本课题的来源 (8)1.4本文主要内容 (9)1.5本章小结 (9)第2章建厂依据及产品大纲............................................................................... - 10 -2.1建厂依据 (10)2.1.1可行性研究............................................................................................................... - 10 -2.1.2 地理与资源.............................................................................................................. - 10 - 2.2产品大纲.. (11)2.2.1 产品大纲的编制原则.............................................................................................. - 11 -2.2.2产品大纲................................................................................................................... - 11 -2.2.3 产品规格.................................................................................................................. - 11 - 2.5本章小结 (12)第3章生产工艺流程制定................................................................................... - 13 -3.1制定生产工艺流程的主要依据 .. (13)3.2生产工艺简介 (14)3.3本章小结 (15)第4章坯料的选择............................................................................................... - 16 -4.1坯料的种类. (16)4.2坯料的尺寸 (16)4.3坯料的材质 (16)4.4坯料表面的缺陷清理 (17)4.5本章小结 (17)第5章主要设备的选择与布置........................................................................... - 18 -5.1轧机的选择. (18)5.1.1 粗轧机的选择.......................................................................................................... - 18 -5.1.2精轧机的选择........................................................................................................... - 23 - 5.2保温装置 (34)5.2.1保温装置的概述....................................................................................................... - 34 -5.2.2 保温装置的选择...................................................................................................... - 35 - 5.3本章小结 (35)第6章典型产品的压下规程设计....................................................................... - 36 -6.1压下规程设计 (36)6.1.1 轧制道次选择.......................................................................................................... - 37 -6.1.2 粗轧机组压下量分配.............................................................................................. - 37 -6.1.4 校核咬入能力.......................................................................................................... - 39 - 6.2确定速度制度 (39)6.2.1 粗轧速度制度.......................................................................................................... - 39 -6.2.2 粗轧延续时间.......................................................................................................... - 39 -6.2.3 精轧速度制度确定.................................................................................................. - 40 -6.2.4 精轧轧制延续时间.................................................................................................. - 40 - 6.3轧制温度的确定 .. (41)6.3本章小结 (43)第7章力能参数的计算....................................................................................... - 44 -7.1轧制力的计算 (44)7.1.1 粗轧段轧制力计算.................................................................................................. - 44 -7.1.2 精轧段轧制力计算.................................................................................................. - 45 -7.1.3 各机架的空载辊缝设定：...................................................................................... - 46 - 7.2轧制力矩的计算 .. (47)7.3附加摩擦力矩的计算 (49)7.4空转力矩的计算 (50)7.5动力矩的计算 (51)7.6轧辊辊型设计 (52)7.6.1 各架出口凸度的确定.............................................................................................. - 53 -7.6.2 热膨涨热凸度.......................................................................................................... - 53 -7.6.3 轧辊挠度曲线.......................................................................................................... - 54 -7.6.4 凸度分配.................................................................................................................. - 55 - 7.7本章小结.. (55)第8章轧辊强度的校核与电机的选择............................................................... - 56 -8.1综述. (56)8.2轧辊强度校核 (56)8.2.1 支承辊强度校核...................................................................................................... - 56 -8.2.2 工作辊的校核.......................................................................................................... - 58 -8.2.3工作辊与支撑辊间的接触应力............................................................................... - 60 - 8.3电机的选择. (63)8.3.1轧制过程中静负荷图的制定................................................................................... - 63 -8.3.2主电机的校核........................................................................................................... - 65 - 8.4本章小结 (66)第9章轧机产量的计算....................................................................................... - 67 -9.1轧机小时产量. (67)9.2轧机平均小时产量 (68)9.3轧钢车间年产量计算 (68)9.4本章小结 (69)第10章辅助设备的选择..................................................................................... - 70 -10.1热炉选择. (70)10.1.1加热能力的确定..................................................................................................... - 71 -10.1.2炉子数量的确定..................................................................................................... - 71 -10.2除鳞装置的选择 (72)10.2.1除鳞的必要性......................................................................................................... - 72 -10.2.2各种除鳞方式的比较............................................................................................. - 73 -10.2.3本次设计除鳞装置的选择..................................................................................... - 73 - 10.3剪切设备的选择. (74)10.4带钢冷却装置 (75)10.5卷取设备的选择 (77)10.6辊道的选择 (78)10.7活套支撑器 (79)10.7.1概述......................................................................................................................... - 80 -10.7.2活套支撑器的相关参数的计算............................................................................. - 81 - 10.8控制设备. (82)10.8.1厚度控制................................................................................................................. - 82 -10.8.2板形控制................................................................................................................. - 84 -10.8.3宽度控制................................................................................................................. - 85 - 10.9本章小结. (86)第11章轧钢车间平面布置及经济技术指标..................................................... - 87 -11.1轧钢车间平面布置 (87)11.2车间技术经济指标 (87)11.2.1各类材料消耗指标................................................................................................. - 87 -11.2.2综合技术经济指标................................................................................................. - 89 - 11.3本章小结. (91)结论..................................................................................................................... - 92 -参考文献................................................................................................................. - 93 -谢辞..................................................................................................................... - 95 -第1章绪论1.1 热轧带钢的发展改革开放之前中国热轧带钢轧机只有鞍钢建国初期由前苏联援建的鞍钢1700半连轧机和20世纪70年代武钢从日本引进的3/4连续式1700热连轧机，技术水平与国际上有很大的差距。

热轧棒材车间工艺设计摘要本设计为热轧棒材车间工艺设计。

产品为Φ22的热轧不锈钢，主要钢种为1Cr13，优质碳素结构钢，低合金钢，产品质量执行国家标准。

根据成品规格选择尺寸为210mm×210mm×6000mm的连铸坯为原料，加热炉为三段步进梁式加热炉。

本设计采用全连续轧制生产工艺，全线共有轧机22架，其中粗轧机6架，中轧机6架，预精轧机6架，精轧4架。

终轧最大轧制速度为10m/s。

设计中采用的孔型系统为：箱（1#）—方箱（2#）—椭（3#）—圆（4#）—椭（5#）—圆（6#）—椭（7#）—圆（8#）—椭（9#）—圆（10#）—椭（11#）—圆（12#）—椭（13#）—圆（14#）—椭（15#）—圆（16#）—椭（17#）—圆（18#）—椭（19#）—圆（20#）—椭（21#）—圆（22#）。

关键词：工艺设计，热轧棒材，型钢，连铸坯Process Design of hot rolled bar WorkshopAbstractThis is the technology design for hot rolled bar workshop . The size of the product is Φ22 with the major steel grade of the stainless steel ,the carbon constructional quality steel or the low alloyed steel.And we carry out national standard during the production .According to the size of product we use the concast billets with the size of 210mm×210mm×6000mm for the raw material and the Walking Beam Heating Furnace . We use continuous rolling technology ，there is 22 mill in common ,6 for roughing mill ,6 for medium mill ,6 for beforehand finishing mill，6 for finishing mil . The largest end mill speed is about 10m/s .In the production of steel rolling we use the pass system of chest －square－ellipse－circle －ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle－ellipse－circle．Key words：process design，hot rolled ribbed bar，shape steel ，concast bil目录1 热轧棒材概述 (1)1.1 热轧棒材的产品概况 (1)1.2 1Cr13介绍 (3)1.2.1 1Cr13标准 (3)1.2.2 特性及适用范围 (3)1.2.3 1Cr13热处理工艺 (3)1.2.4 1Cr13特性 (4)1.2.5 1Cr13管材生产制造 (4)1.2.6 1Cr13、3Cr13用途 (4)2 典型产品轧制工艺制定 (5)2.1 生产工艺流程图 (5)2.2 坯料的选择 (5)2.3 坯料及成品尺寸 (6)2.4 坯料表面预处理 (7)2.4.1 表面缺陷清理 (7)2.4.2 表面氧化铁皮清除 (7)2.5 加热制度的制定 (8)2.5.1 加热目的 (8)2.5.2 加热温度 (8)2.5.3 加热速度 (9)2.5.4 加热时间 (9)3 主要设备参数 (10)3.1 步进梁式加热炉 (11)3.2 步进梁高压水除鳞设备 (11)3.3 粗轧机组 (12)3.4 中轧机组 (12)3.5 精轧机组 (12)3.6 剪切机 (13)3.7 两组水冷却箱 (13)3.8 850吨冷剪切机 (13)4 典型产品的工艺设计 (14)4.1 孔型及孔型设计的概念 (14)4.2 孔型设计的内容 (14)4.3 孔型设计的要求 (14)4.4 孔型设计的基本原则 (15)4.5 孔型系统分析与选择 (16)4.5.1 孔型系统的分析 (16)4.5.2 孔型系统的选择 (17)4.6 延伸系数的确定 (18)4.6.1 轧制道次的确定 (18)4.7 各孔型尺寸计算 (19)4.7.1 圆孔型系统的设计 (19)4.7.2 椭圆孔型系统的设计 (22)4.7.3 箱型孔孔型系统的设计 (25)4.8 连轧常数的计算 (27)5 力能参数计算 (29)5.1 各机组的温度制度 (29)5.2 轧制力及力矩的计算 (30)5.3 轧制力矩的计算 (35)6 设备能力校核 (37)6.1 咬入能力校核 (37)6.1.1 咬入条件 (37)6.1.2 咬入能力校核 (37)6.2 轧辊强度校核 (40)6.2.1 粗轧机组轧辊强度校核 (42)6.2.2 中轧机组轧辊强度校核 (44)6.3 电机能力校核 (45)6.3.1 轧制力矩 (45)6.3.2 附加摩擦力矩 (46)6.3.3 空转力矩： (46)6.3.4 电机能力校核 (47)7 环境保护及综合利用 (48)7.1 轧钢厂的环境保护 (48)7.2 节能和综合利用 (50)7.2.1 轧钢厂的节能 (50)7.2.2 轧钢厂的综合利用 (51)专题 (53)致谢 (87)参考文献 (88)附录1 (90)1 热轧棒材概述1.1 热轧棒材的产品概况近20年是我国型钢生产技术飞速发展的20年。