Combined dynamic voltage scaling and adaptive body biasing for lower power microprocessors
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WHAT IS NEW?For GCP-30/AMG 2/MFR 2/3 customers using easYgen-3000 controllerIntroductionThe easYgen-3000 Series are control units for power generation applications.The numerous inputs and outputs, along with a modular software structure, permit you to use theeasYgen-3000 Series for a wide range of applications.This includes among others:•stand-by,•AMF,•peak shaving,•import-export,•cogeneration or•distributed generation.Also the easYgen-3000 Series is compatible for•isolated,•island parallel,•mains parallel and•multiple unit mains parallel operations.The easYgen-3000 Series fulfill the new grid requirements from BDEW and VDE-AR 4105.Benefits- Saves cost for additional PLC as logical operations can be handled by the control’s LogicsManager- Reduces effort for variants at different applications.One device fits most applications- Increases availability of mains parallel generators by high precision synchronization and the new run-up synchronization modes- Ensures high robustness against external disturbances by galvanic isolation of the measuring inputs, relay contacts and biasing outputs- Enables your genset to speak language of your customer worldwide with 14 built-in languagesFurther Transition Help- Part Number MappingFind the easYgen successor that fits the best for your needs- Terminal MappingWe prepared a wiring conversation list with 1:1 conversion and configuration proposals - easYgen-3400/3500 product documentationPlease find detailed information about the NEW easYgen controllerso Product Specification Document # 37523o Technical Manual Document # 37528Table of ContentsIntroduction (2)Benefits (2)Further Transition Help (2)easYgen-3000 features (4)→FlexRange TM (4)→FlexApp TM (4)→Dynamics LCD TM (4)→Analog inputs (5)→AnalogManager TM (5)→LogicsManager TM (6)→Visualization and status from the analog and discrete I/O (6)→Daylight saving time (6)→Controller (7)→Synchronization (7)→Alarm classes (8)→Alarm list and Event recorder (8)→Multi level password system (8)→Multi lingual (9)easYgen-3000 Control via ToolKit (10)→Toolkit (10)easYgen-3000 Hardware (11)→Housing (11)→Power supply range (11)→Certification and approvals (11)easYgen-3000 Connectivity (12)→Communication (12)→Expansion boards (12)Important Notes (easYgen-3000) (12)easYgen-3000 features→FlexRange TMThe unit offers a wide range of PT sensing (120V / 480V) for generator, busbar and mains voltagemeasurement.Additional, the easYgen supports different voltage measurement types3Ph4W3Ph3W1Ph2W (phase-phase or phase-neutral)1Ph3W3Ph4W open delta.→FlexApp TMThis feature provides the possibility to easily configure the number of operated breakers in theapplication.None (no breaker control)GCBGCB and MCB,GGB (Generator Group Breaker)Additional modes in combination with the Woodward LS-5 device extension.→Dynamics LCD TMThe adaptive and interactive 5.7", 320x240 pixel color graphical LC display with soft keysand a clear menu structure ensures intuitive user operation and navigation.→Analog inputsAll analog inputs provide a flexible scaling and it’s possible to use preconfigured curves orindividual, user defined scaling.Preconfigured curvesPT 100PT 1000 (only available for input 8-10)NTC 94099 (only available for input 8-10)VDO 120°CVDO 150°CVDO 10barVDO 5barUser defined scalingLinear (two point scaling)Table A (scaling with nine points, each point has a X and Y setup)Table B (scaling with nine points, each point has a X and Y setup)→AnalogManager TMThe AnalogManager is used to define the data source from the analog outputs, controller setpoints and flexible monitoring.With the AnalogManager it’s possible to select measured values or controller values with anadditional indication from the actual value.→LogicsManager TMWoodward's LogicsManager enables changes to the operation sequences and adaption tospecific needs.The LogicsManager accomplishes this by monitoring a range of measuring values and internalstates, which are combined logically with Boolean operators and programmable timers.This enables to create and/or modify control and relay functionsRelay function Logic function→Visualization and status from the analog and discrete I/OThe current status from input and outputs is visible in the HMI and software tool (Toolkit).Discrete I/O Analog inputs Analog outputs→Daylight saving timeIn the easYgen there is an automatic “daylight saving time function” implemented.The start event and stop event is configurable in order to meet the different time zone requirements.→ControllerThe device can adjust the speed from the drive, reference to the speed control (frequency/power control) and the generator excitation, reference to the AVR (voltage/power factor/reactive power control) with analog values (analog control, values selectable between +/-10V/ +/-20mA) orraise/lower commands (three position controller)Each controller setpoint can be given by parameter, analog reference (analog inputs), digitalpotentiometer (discrete inputs) or interface.The actual used setpoint is visible in the setpoint screen.→SynchronizationFor the synchronization from the generator breaker (GCB) and mains breaker (MCB) there is the possibility to adjusted vector groups in order to synchronize across a step up transformer.→Alarm classesThe alarm classes from the different monitoring types (Generator, Mains monitoring…) can beadjusted related to the application.→Alarm list and Event recorderThe alarm list displays the actual and not acknowledged entries with time stamp.In the event history with up to 300 entries the alarm and status events will be saved with time stamp and an additional “coming (+) and going (-)” indication.→Multi level password systemThe parameter access in the easYgen-3000 is password protected.Different password levels are available and can be adjusted by the customer.→Multi lingualFollowing languages are already included and can be easily selected by parameter.The selected language is used at the device (HMI) and software tool (Toolkit) as well.EnglishGermanSpanishFrenchItalianPortugueseJapaneseChineseRussianTurkishPolishSlovakianFinnishSwedisheasYgen-3000 Control via ToolKit→ToolkitThe Toolkit software is the configuration tool for the easYgen series.This software provides online visualization, parameterization and trending features.The connection between the device and the software tool is possible withSerial (Standard null modem cable, RS232 without additional adapters)CANopen (IXXAT or KVASER converter is necessary)Visualization Trending→HousingTwo different housings are available for the easYgen series.Plastic housing with display (cabinet mounting with clamps or screws)Metal housing without display (DIN rail mounting)Additional there is the possibility to add a remote display (RP-3000) for both housing types.→Power supply rangeThe easYgen has a wider power supply range and survives significant voltage fluctuations from the power supply for a certain period of time.Range 8-40VDC→Certification and approvalsWith the following approvals/certification, the easYgen-3000 series covers the requirements fordifferent application and markets.CEUL, cULGOST-RCSALR (Type Approval)ABS (Type Approval)DNV (Type Approval)→CommunicationThe easYgen-3000 has different interfaces for communication, parameterization and expansionboards available.Description Interface ProtocolA RS-232 Modbus (PLC) , Toolkit (Parameterization software)B RS-485 Modbus (PLC)C CAN bus #1 CANopen (PLC), Expansion boards, ToolkitD CAN bus #2 Expansion boards, j1939 (Engine ECU)E CAN bus #3 Loadshare communication (easYgen and LS-5)→Expansion boardsWith the CAN interface it’s possible to connect a wide range of expansion boards.IKD1 Discrete input/outputs expansion moduleeasYlite-100 AnnunciatorPhoenix I/O Discrete input/outputs and Analog input/outputsAxiomatic Analog inputsImportant Notes (easYgen-3000)Please be aware about the following differences in comparison to the existing product lines:DC range of digital inputsThe easYgen-3000 voltage range for the discrete input DI is max 40VDC.instead of 18 to 250 VAC/DC (MFR 2 devices)Form factor from the digital outputsNot all relay outputs from the easYgen are galvanic isolated.Some outputs use the same common terminalConnection from the communication interfacesThe easYgen has “SUB-D connectors” for the communication interfaces instead of terminalblocks.ModBus visualizationIn the easYgen the start address from the visualization is 450001, the lower address rangeis used for the remote control and parameters.CAN Bus communication typeFor the CAN BUS communication the easYgen uses the CANOpen protocol instead of theCAN CAL protocol. With that it’s not possible to use the GW4 for the easYgen-3000.CAN Bus load sharingThe communication between the existing product s and easYgen (load sharing) requires theuse from the Load share gateway (LSG)Profibus DP slave communicationFor the Profibus connection between the easYgen and PLC an additional device isnecessary in order to convert the CAN Open or Modbus data to Profibus. Woodward offerssuch a gateway.Asynchronous applicationsA remanence voltage to MPU pulse converter is provided for sensing the RPM throughremanence voltage of an asynchronous generator.“THE INFORMATION CONTAINED IN THIS DOCUMENT IS PROVIDED AS IS WITHOUT REPRESENTATIONS OR WARRANTIES OF ANY KIND EXPRESSED OR IMPLIED. THE ADHERENCE TO THE INFORMATION CONTAINED IN THIS DOCUMENT SHALL BE AT THE USER’S OWN RISK. WOODWARD EXPRESSLY DISCLAIMS ANY REPRESENTATIONS OR WARRANTIES CONCERNING WHETHER THE DELIVERABLES, OR SOFTWARE WILL PRODUCE ANY SPECIFIC RESULT OR PERFORM ANY PARTICULAR FUNCTION. WOODWARD FURTHER EXPRESSLY DISCLAIMS ANY LIABILITY FOR DAMAGES, LOSSES, COSTS OR EXPENSES ARISING DIRECTLY OR INDIRECTLY FROM THE USE OF THIS DOCUMENT, UNLESS WOODWARD HAS PROVABLY ACTED WITH WILLFUL MISCONDUCT OR GROSS NEGLIGENCE.”。