Service & SupportCover sheet Signal Transfer from SIPLUSCMS4000 X-Tools to the SIMATIC PCS 7 Maintenance Station via TCP/IPSIPLUS CMS4000 X-ToolsApplication Example March 2011Warranty and LiabilityIndustry Automation and Drives Technologies Service & Support PortalThis article originates from the Service & Support Portal of Siemens AG, SectorIndustry, Industry Automation and Drive Technologies. The respective terms of useare applicable (/nutzungsbedingungen).This document can be download directly via the following link:/WW/view/de/49331987In case of any questions regarding this article, please contact us via the followinge-mail address:*******************************SIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance StationWarranty and LiabilitySIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station Warranty and LiabilityNoteThe application examples are non-binding and do not claim to be complete in terms of configuration and equipment or to consider any other contingencies. 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This does not imply a change in the burden of proof to your detriment.Any transfer or reproduction of these application examples or excerpts thereof shall not be permitted, unless expressly approved by Siemens Industry Sector.Warranty and LiabilitySIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance StationTable of ContentsSIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station Table of ContentsWarranty and Liability (2)1 Introduction ........................................................................................6 1.1 Application Target................................................................................6 1.2 Prerequisites ........................................................................................6 1.3 Differentiation (6)2 SIPLUS CMS4000 X-Tools.................................................................8 2.1 Application Example.............................................................................8 2.2 Scope of Supply...................................................................................9 2.3 Realization............................................................................................9 2.4 Description of the "Application Example" X-Tools Analyzing Model..11 3 PCS 7 Configuration Instructions...................................................15 3.1 Prerequisites ......................................................................................15 3.2 AS Program Creation.........................................................................15 3.3 Connection to the PCS 7 Maintenance Station. (19)4 Annex.................................................................................................24 4.1 References.. (24)5 History (25)1 IntroductionSIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station1 Introduction1.1 Application TargetThe target of this application example lies in the demonstration of signal transferfrom SIPLUS CMS4000 X-Tools to the SIMATIC PCS 7 Maintenance Station process control system via TCP/IP on the basis of a simulation.The SIPLUS CMS system facilitates the monitoring of analog and binary signals as well as numerical bus data. The SIPLUS CMS is able to evaluate the connected components' maintenance requirements on the basis of these signals. The evaluations are integrated in the PCS 7 Maintenance Station to ensure integrated, central and uniform diagnostics.1.2 PrerequisitesThe following user prerequisites and system requirements have to be met for the application example's utilization:For SIPLUS CMS X-Tools:∙ Knowledge of X-Tools Professional ∙ Licenses for X-Tools Professional ∙System requirements – PC with Windows XP Professional 32-bit, Service Pack 3, or – Microsoft Hotfix 958347 – Microsoft Hotfix 951531 ∙PC with Windows Server 2003 R2 32-bit Enterprise Edition, Service Pack 2–Microsoft Hotfix 951531∙ CPU ≥ 1.2 GHz or multi-core CPU ∙ RAM ≥ 512 MB (2 GB recommended)For SIMATIC PCS 7:∙ Knowledge of PCS 7∙Components of the PCS 7 system subject to licensing (version 7.1 SP1): – PCS 7 Maintenance Station – PCS 7 PDM∙ System requirements–The conditions of SIMATIC PCS 7 (version 7.1 SP1) are applicable1.3 DifferentiationThe application example does not comprise a ready program for the analysis of damage cases. It merely demonstrates the transfer of simulated diagnostics signals from SIPLUS CMS4000 X-Tools to SIMATIC PCS 7.1 IntroductionIn this example, 8 binary and 4 analog signals can be transferred between SIPLUSCMS X-Tools and the PCS 7 Maintenance Station via TCP communication. Thetransferred signals are further processed in PCS 7via the ASSETMON block. SIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station2 SIPLUS CMS4000 X-ToolsSIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station2SIPLUS CMS4000 X-Tools2.1 Application ExampleLayoutCommunication with the SIMATIC PCS 7 process control system is realized viaTCP/IP. An "Analyzing Model" in X-Tools is required for data output via TCP.Figure 2-1: System component layoutApplicationThe application example described here simulates the data exchange between SIPLUS CMS X-Tools and the SIMATIC PCS 7 Maintenance Station. 8 binary values and 1 analog value are transferred in this example. Simulation of the diagnostics values (8 x binary) and the used process value (1 x analog) is generated in a separate analyzing model.The actual monitoring and diagnostics of a motor requires a further analyzing model, which is not described herein.SIPLUS CMS IFN VIB-ACCSensorDrive trainOS & Maintenance Station AS2 SIPLUS CMS4000 X-ToolsSIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station 2.2 Scope of SupplyThe following data are included in the application example's scope of supply: ∙ SIPLUS CMS X-Tools: PCS 7 Location.zip ∙SIMATIC PCS 7:SiPlsCMS.zip2.3 Realization"PCS 7 Location" first has to be integrated in X-Tools to allow for the applicationexample's testing.Integration of "PCS 7 Location"∙ To integrate a location in X-Tools, "Files" and "Add Location" has to beselected in the "ANS Explorer" via a right mouse-click (compare figure 2-2).Figure 2-2: ANS Explorer∙Next, select a symbolic name and click "…" (see figure 2-3).Figure 2-3: Add Location∙Now, select the respective path via "PCS 7 Location" (compare figure 2-4).2 SIPLUS CMS4000 X-ToolsFigure 2-4: Select PathStart-up of analyzing modelsStart-up of the individual analyzing models is initiated via a right mouse-click on the analyzing model and selection of "Start" (see figure 2-5), after which theicon's color changes from red to green.SIPLUS CMS4000 X-Tools - SIMATIC PCS 7 Maintenance Station2 SIPLUS CMS4000 X-ToolsFigure 2-5: Analyzing Model StartThe "Simulation" analyzing model is required for generation of the applicationexample's input data. With this model, the 8 binary inputs (warning, 3 x damage,alarm, 3 x replacement) and 1 analog input (speed) are generated.2.4 Description of the "Application Example" X-ToolsAnalyzing ModelFigure 2-6 shows the "Application Example" analyzing model with the maximumnumber of assignable inputs (8 x binary, 4 x analog). This analyzing modeltransfers all input signals from SIPLUS CMS4000 X-Tools to the SIMATIC PCS 7Maintenance Station via TCP/IP communication.2 SIPLUS CMS4000 X-ToolsFigure 2-6: X-Tool Analyzing ModelParameterizationUnassignedinputs Application circuitThe combination of 1 ConvVToB1D with 8 Booleans and 4 ConvVToB1D with 1Decimal32 or Integer32 each is mandatory in this sequence in order to supportcompilation of the respective send user data.The OutTCP block's maximum configuration consists of 8 binary and 4 analogsignals. In the application example (compare figure 2-6), already all 8 binary inputs2 SIPLUS CMS4000 X-Toolsand 1 analog input are assigned. The 3 remaining analog inputs can also beassigned.Note The OutTCP block is only contained in "X-Tools Professional".Application circuit:The application circuit was realized for 8 binary inputs assigned to diagnosticsmonitoring and for 1 analog input (speed).∙Damage inner ring: Indicates damage of the inner ring∙Damage outer ring: Indicates damage of the outer ring∙Damage cage: Indicates damage of the cage∙Replacement inner ring: Indicates necessity of inner ring replacement∙Replacement outer ring: Indicates necessity of outer ring replacement∙Replacement cage: Indicates necessity of cage replacement∙Warning: Indicates impending component damagering)(e.g.inner∙ Alarm: Indicates necessity of component replacementring)(e.g.inner∙Speed : Analog value; also indicates whether the motoris still in operation (>0: motor running)Parameterization of the "OutTCP" block:∙IP and port are specified in the S7 control's settings in NetPro.∙When setting "send = true", a TCP telegram is transmitted with every model cycle.CAUTION Observe the model's cycle time!The cycle time specifies the number of telegrams per time period. In figure 2-7 forexample, a telegram with current values is transmitted every second.2 SIPLUS CMS4000 X-ToolsFigure 2-7: Cycle Time Setting3 PCS 7 Configuration Instructions3 PCS 7 Configuration Instructions3.1 PrerequisitesThe SIPROXY block available in the SIPROXY library is used for the reception andprocessing of data provided by the OutTCP block. The ASSETMON block from thePCS 7 library is used for the diagnostics data's transfer to the PCS 7 MaintenanceStation.Figure 3-1: SIPROXY LibraryUse of the ASSETMON block in the PCS 7 Maintenance Station requires thecreation of a user diagnostics structure.Figure 3-2: User Diagnostics StructureInformation on the ASSETMON block and on creation of the user diagnosticsstructure is available in the manuals PCS 7 – Manual for Library and PCS 7 –Configuration Manual Operator Station.Creation3.2 ASProgramThe SIPROXY and the ASSETMON block are integrated in a CFC plan in the userdiagnostics structure. Also the CFC template from the SIPROXY library can beused as template.3 PCS 7 Configuration InstructionsThe signal outputs of the SIPROXY block are interconnected with the signaling anddiagnostics inputs of the ASSETMON block in accordance with figure 3-3.Figure 3-3: Block in the CFC PlanSpeedAlarmWarningDamage inner ringDamage outer ringDamage cageReplacement inner ringReplacement outer ringReplacement cage The input NetProID and the input NetProLADDR of the SIPROXY block areparameterized with the block ID or block address of the TCP connection. The blockID and block address are specified in the TCP connection's properties in NetPro(see figure 3-4).3 PCS 7 Configuration Instructions Figure 3-4: SIPROXY Block ParameterizationIn NetPro, the TCP connection to an unspecified station should be selected. The TCP connection's port in NetPro has to correspond to the port used in X-Tools (see figure 3-5).Figure 3-5: TCP Connection Parameterization in NetProThe PDM-TAG belonging to the ASSETMON block is parameterized as shown in figure 3-6.3 PCS 7 Configuration InstructionsFigure 3-6: PDM Parameterization MaskSubsequently, the AS program is compiled in the CFC.3 PCS 7 Configuration InstructionsFigure 3-7: Program CompilationCreation of the AS program is completed upon compilation.3.3 Connection to the PCS 7 Maintenance StationFollowing the AS program's creation, connection of the ASSETMON block to thePCS 7 Maintenance Station can be realized.For this purpose, the STEP 7 project used in the Maintenance Station is specifiedin SIMATIC PDM under "Settings" in the "Maintenance Station" tab. In thisapplication example, the current project is used (see figure 3-8).Figure 3-8: SIMATIC PDM Settings3 PCS 7 Configuration InstructionsIn the SIMATIC Manger, the function "Generate/Update Diagnostics Images" iscalled up in the technological view via selection of a technological folder in the"Technological Hierarchy" menu (see figure 3-9).Figure 3-9: Generate/Update Diagnostics ImagesSubsequently, the OS is compiled.3 PCS 7 Configuration Instructions Figure 3-10: OS CompilationConnection of the ASSETMON block to the PCS 7 Maintenance Station is completed upon compilation.Figure 3-11: PCS 7 Maintenance Station3 PCS 7 Configuration InstructionsThe ASSETMON block (see figure 3-12) is opened via a click on the button (seefigure 3-11, red arrow). A green button indicates "good state", a yellow buttonindicates "warning" and a red button indicates "alarm".Figure 3-12: Symbol of the ASSETMON BlockThe standard view of the ASSETMON block is opened via a click on the button(see figure 3-12, red arrow).Figure 3-13: Standard View of the ASSETMON Block3 PCS 7 Configuration Instructions Figure 3-14: Diagnostics View of the ASSETMON BlockThe diagnostics view indicates which components are damaged and any required component replacement.Figure 3-15: Monitoring View of the ASSETMON Block4 Annex4 Annex4.1 ReferencesThis list is by no means complete and merely reflects a selection of suitableliterature.Table 4-1Subject field Title[1] PCS 7 PCS 7 – Manual for Library/WW/view/de/36201733[2] PCS 7 PCS 7 – Configuration Manual Operator Station/WW/view/de/36194551[3] SIPLUSCMS4000 X-Tools SIPLUS CMS4000 X-Tools – User Manual/WW/view/de/ 408626895 History 5 HistoryTable 5-1Version Date ModificationV 1.0 01/28/2011 First editionV 1.1 03/30/2011 New layout。
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