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化工厂常用PSSR检查表国外1. 引言PSSR（Pre-Startup Safety Review）是在化工厂投入运营之前进行的一项非常重要的安全检查活动。
通过PSSR检查，可以降低化工厂投产后可能发生的事故风险，确保工厂安全稳定地运行。
本文将介绍一些国外常用的PSSR检查表，帮助我们更好地理解和应用PSSR检查。
2. PSSR检查表的结构一般来说，PSSR检查表由多个不同的部分组成，用于检查各个方面的安全要求。
下面是一个常见的PSSR检查表的结构示例：2.1 设计评审•[ ] 设计文件齐备，包括设计计划、工艺基础、系统图纸等•[ ] 设计文档是否符合工厂的安全标准和法规要求•[ ] 设计是否满足工艺要求和生产需求•[ ] 设备和系统是否与其它设备和系统有良好的集成性•[ ] 是否存在任何可能导致安全问题的设计缺陷2.2 施工和安装•[ ] 施工过程是否符合相关的规范和标准•[ ] 施工质量是否满足设计要求•[ ] 安装过程中是否存在任何可能导致安全问题的缺陷•[ ] 安装人员是否具备相应的技能和资质•[ ] 施工和安装过程是否有充分的监管和现场管理2.3 设备检查•[ ] 设备是否经过充分的试运行和测试•[ ] 设备是否满足相关的安全标准和法规要求•[ ] 设备操作界面是否清晰易懂•[ ] 设备是否具备必要的安全保护装置•[ ] 设备是否有良好的维护计划和保养记录2.4 管道和仪表检查•[ ] 管道和仪表是否符合相关的规范和标准•[ ] 管道和仪表是否有任何泄漏的迹象•[ ] 管道和仪表是否具备必要的安全保护装置•[ ] 管道和仪表的标识是否清晰可见•[ ] 管道和仪表是否经过充分的校准和检验2.5 其它检查•[ ] 储存和处理危险化学品的设施是否满足相关的安全要求•[ ] 灭火和救援设施是否齐备并处于良好状态•[ ] 相关的培训和证书是否持续更新•[ ] PSSR检查的相关记录是否完整和准确•[ ] 是否存在任何其他可能导致安全问题的因素或缺陷3. 国外常用的PSSR检查表国外化工厂在进行PSSR检查时，通常会参考一些国际上广泛采用的PSSR检查表。
化工厂常用PSSR检查表PSSR清单示例A-1PSSR Checklist Example A-2PSSR Checklist Example A-3A TTA CH MENT A - PR O C ESS PR E-STA RTU P SA FET Y R EVIE W C H EC K LISTA REA O R PLA NT U ND ER R EVIE W:DA TE:LIST O F PSSR T EA M ME MB ER S:Ins truc t ions f or us ing t his f or m:1. R ev iew the e n tir e ch e cklist a n d ma r k a ch e ck in co lu mn A to in d ica te a n ite m o r a r e a to b e in clu de d in th e re v iew.2. If th e r e a re issu e s to b e r e so lv e d a fte r th e in iti a l re v iew, co mp le te Atta ch me n t B -P SSR Po t en tia l Is su e– Fin d ing Fo rm3. Fo r e a ch ite m o r a r e a w ith a ch e c k in co lu mn A, p la ce a ch e c k in co lu mn B w h en th e ite m or a r e a h a s b e en sa ti s fa c to r ily r ev iew ed o ra po te n tia l p rob le m h a s b e e n r e so lv e d.C olumn A Inc lude C olumn BC omple t e dCa t e gory/PSSR It e m t o Ev a lua t eLoc at ion a nd lay outSite C o nd itio n sDr a ina g eFloo d co n tr o l/pr o te ctio nPr ev a ilin g w indAir or w a te r po llu tio n ex po su r e sO th er site co n d ition s r e q u ir in g a tte n tionSo il p ro te ctio n in sto r a g e, ma te r ia ls h a n d ling & pr o ce ss a r e a s Ne a r by ope ra t ionsHa z ar d s fr o mHa z ar d s toTr af f icVe h icu lar/r a ilr o ad/p e de str ia nC le a ra n ce s, h a z ar d sAd eq u a cy o f tr a ffic sig n sSe c ur itySp e cia l re q u ir e me n ts i m p o se d b y new fa cilitySt or a ge a nd ha ndling of c he mic a lsBu r ie d p ipe s, ta n ks o r ch e mica l sew erLe a k d e te ctio n a n d co n ta in me n tA bove gr ound s t or a ge t a nk sAd eq u a te se co n d ar y co n ta in me n t p r ov ide dO pe r a ting a n d ma in te n a n ce a cce ss a d eq u a te an d sa feAd eq u a te a nd a cce s sib le ma nw a y sUn o b str u cte d pr e ssu r e/v a cuu m r e lie f v en tsMa n ifo ld in g o f ve n ts r e v iew e dDo cu me n te d ve n t siz in g ba sis (p ro ce ss sa fe ty ma n ua ls)Wi n te r iza tio n (in clu d in g in str u me n t co n n e ctio n s)Ad eq u a te ligh tin gLa b e lin g, p la ca r d in g o f h az a rd sO th er in sta lla tio n d e ta ilsFla mma b le a n d co mb u s tib le liq u id sTan k p la ce me n t a n d sp a cin g a de q u a teSte e l su p p or ts r e q u ir in g fir ep r oo fin gFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsNo fla me a r re sto r s o n e me r ge n cy r e lie f v e n tsSa fe ve n t d isch a r g e lo ca tion sVa po r-spa ce ig n itio n s h a za r d sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ceFla mma b le g a se s o r liq u e fied fla mma b le g a ss e sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ce B ulk dry c he mic a lsDu st ex p lo sio n po te n tia l a dd r e sse dTa nks t r uck a nd r a ilc a r unloa ding a nd loa ding s t at ionsSp ill co n ta in me n t a n d sa fe i m p o u n din gAcce s s p la tfo r m sa fe tyL ig h tin g ad e q ua teG ro u nd in g ca b le sFix e d u n lo a d in g p u mp a n d b a ckflow p r ev en te rE me r ge n cy sto p b u tto n lo ca tio nCo n ne ctio n s lo c ka b le a nd clo se dPla ca rd in g o f h az a rd sRe mo te ly op e ra te d e me r g e n cy sto p va lv e for ve h icle s ca r ry in gha z ar d ou s ma te r ia lsFu sib le-lin k fir e v a lv e on v eh icle s w ith b o tto m u n lo a d in g o f fla mma b lePo r tab le fir e ex tin g u ishe r a t g r ou n d lev e l or fla mma b leSa fe ty sh ow e r an d e yew a sh u nitsRe co mme n d e d fire p r o te ctio n sy ste ms in p la c eEle ctr ica lPr oc es sG en e ra l w o r kp la ceSa fe o pe r a tor a cce s sBu ild in g ex its ma r ke dL ig h tin g ad e q ua teSa fe ty sh ow e r an d e yew a sh u nitsAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mPo r tab le fir e ex tin g u ishe r sAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mH uma n Fa ct or sLa b e lin g o f e q u ip me n t, p ip in g, cr itica l v a lve s, fie ld in str u me n ts,sw itch e sLo ca tio n o f fie ld in str u me n tsSa mp lin g p o in tsO pe r a tor ta sk sa fe tyO pe r a tor ta sk e r go n o mic sO pp o r tun itie s fo r o p e ra to r er r orNo n-r o u tine ta sk sCh e mi c a l Ex p o su re H az a rd sPo te n tia l ex po su r e sEn g in e er in g co n tr ols a d e q ua teBu ild in g v en tila tio n/fr e sh a ir in ta ke sTox ic g a s mo n ito r s, a la r msPr o te ctive e q u ip me n t lo ca tio nPla ca rd in gPr oc es s PipingCo n str u ctio n a p pr o pr ia te fo r du tyMa te ria ls q u a lity a ssu r an ce (in clu d ing fla n g e b o lts), if cr iti c a l, d u r ingco n str u ctio nWo r k ma n sh ip (fo r ex a mp le, n o sh o r t fla n g e b o lts)Ro u tin g sa tisfa c to ryAd eq u a te ly su p p or te d a nd g u id edAllow a n ce fo r th e r ma l ex pa n sio n/n o r e fe re n ce sNo s ma ll d ia me te r co n n e ctio n s v u ln e ra b le to b re a ka g e/fa ilu reEx p a n sio n be llow s p ro p er ly in sta lle d/p ip in g no t a b le to mo v esid ew a y s/b e llow e dUn d a ma g e d d ur in g in sta lla tio nFlex ib le p ip in g co nn e cto r s co r r e ctly in sta lle d/u n da ma g e d (fo rex a mp le, kin ke d) du r ing in sta lla tio nNe ce ssa r y d ra in s p r ov id edHa z ar d ou s o u tle ts p lu g g e d clo se dThe r ma l (h y dr o sta tic) p r e ssu r e re lie f (in clu d in g he a t-tr a ced se c tio n s)Sig h t g la sse s a n d g au g e g la sse sEx ter n a l co rr o sio n pr o te ctio nFre e ze p ro te ctio nIn su la tion a d e qu a te fo r pe r so n a l pr o te ctio nPr o te ctive fla n g e co ve r sAp pr ov e d h o se s a n d ho se a n d co n ne cto r s (n o imp r o v isa tion s)Pr oc es s Ve nt sFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsTe llta le p r e ssu r e ga u ge o r o th er in d ica to r pr ov ide d b e tw e e n ru p tu red isc a n d re lief v a lv e w he r e a d isc is in sta lle d b e low a r e lie f va lveD isch a rg e p ip in g fr o m e me r g e n cy pr e ssu r e re lie f d ev ice s u n r e str icte dby 90 d eg r ee e lls,Ex ce ssiv e le ng th o r fla me a r r e sto r sPr ov isio n s su ch a s d r a in h o le s to p r ev e n t a ccu mu la tio n o f r a inw a te r ind isch a rge p ip in gD isch a rg e p ip in g a de q u a te ly su p po r te d to w ith sta n d re a ctiv e fo r ce s o fpr e ssu r e ve n tin gSa fe ve n t d isch a r g e lo ca tion sMa n ifo ld in g o f ve n ts r e v iew e dVe n t siz in g ba sis; d o cu me n ta tio nD uc t wor kC le a no u tsHe a t Ex c ha nge r s, J ac k et sVe n t, d r a in sThe r ma l (h y dr o sta tic) p r e ssu r e re lie fMa in ten a n ce a cce ss (tu b e bu n d le)Ma c hine ryG ua r d in gLo ca l e me r ge n cy sto p b u tto nE me r ge n cy lu br ica tio n o f cr itica l ma ch in er yMa in ten a n ce pr o v ision sLo ca l ex ha u st v e n tila tio n r e q u ir e d for sh a ft se a lsPumpsBa ckflo w p r ev e n tionCo n ne ctin g p ip in g ad e qu a te ly su pp o r ted to li m it fo r ce s o n ca sin g sSe a l sp ra y pr o te ctio nIso la tio n fo r ma in te n a n cePr ep a ra tio n fo r ma in te n a n ce (dr a in an d ve n t p ro v id e d)C ont a inme ntSp ill co n ta in me n tFire w a te r r u no ffPr oc es s C ont r ols/C ont r ol R oomCo n tr o l r o o m in h e r en t sa fe ty (v s. p r o ce ss h a z ar d s)Ve n tila tionE me r ge n cy lig h tin gFire p r o te ctio nFie ld w ir ing se cu r itySy ste m ca b le se cu r ityPow e r su p p lyO pe r a tor in te r fa ce(s)Ala r m sy ste msE me r ge n cy sh u td ow nCo mmu n ica tio n s - n o r ma l a n d e me r g e n cySo ftw ar e a cce s s/se cu r itySo ftw ar e b a ck-u pUt ilit ie s Wa t e r SupplyNo mu n icip a l /p o ta b le w a te r co nn e ctio n s to th e pr o ce ssSt ea m B oile r s a nd D is t r ibut ionFee dw a ter tr e a tme n t ch e mi c a ls h a n d lingG a s p ip in g r ou tin gCo mb u stio n co n tr o lsH ig h a nd low d ru m w a te r lev e l a la r ms p r ov id e dByp a ss a r o u nd Fe e dw a te r re g u la to r a cce s sib le fr o m o p e ra tin g le ve lan d lo ca te d w he r eDr u m le v e l g a ug e g la ss ca n b e se e nTw o in d ep e n de n t low w a te r lev e l tr ip s p r ov id e d fo r un a tte n de d b o ile r sDu a l sa fe ty r e lie f v a lv e s in se r v iceRe lie f d isch a r g e p ip in g ad e qu a te ly su pp o r ted an d d ra in edNo n-r e tu rn v a lv e on ste a m o u tle tD istr ibu tio n p ip in g– se e Pr o ce ss p ip in gCo n de n sa te d r a in a ge a d e qu a teC ompr e ss e d A ir Sy ste msNo n-lu b r ica ted co n str u ctio n o r n o n-fla mma b le sy n the tic lu b r ica n tsu se d for co mp r e sso rD isch a rg e p re ssu r e s a b ov e 100 p sigEle c tr ic a lTra n sfo r me r lo ca tio nMo to r co n tro l ce n te r(s)St a ndby Eme r ge ncy U t ility Sy ste msRe v iew p ro v isio n s to sa tis fy p ro ce e d s sa fe ty r e qu ir e me n tsWa s t e H a ndling/T r e at me ntIn sp e ct n ew fa cilitie s in th e sa me ma n n e r a s p r o ce ss fa cili t ie s Wa r e hous eFla mma b le a n d co mb u s tib le liq u id sFor klift s a n d Mo to r iz e d Ha n d Tru ck sTra ffic sa fe tyNo n co mb u stib le fu e lRe co mme n d e d Fir e-Pro te ctio n Sy ste ms in Pl a ceMa int e na nc e A rea a nd ShopG en e ra lLo ca l ex ha u st v e n tila tio n pr ov id ed fo r w e ldin gLoc ke r R oom a nd Lunc h R oomAd eq u a te sp a cePr ov isio n s to p r o te ct co n ta min a tio n o f fo o d by ch e mi c a lsPr oc es s Sa f ety G e ner a lE mp loy e e Pa r ticip a tion Sta te me n tPr o ce ss Sa fe ty In fo r ma tio nRe v iew o f h ig h ly h az a rd o u s ch e mica ls (H H C)an d M SD SsBlo ck flo w d ia g ra mMax i m u m in v en to r ie sO pe r a ting li m itsEq u ip me n t In fo r ma tio nP&ID sPr o ce ss H a za r d An a ly sis (PH A) r e p or t(s)All PH A a c tio n ite ms co mp le te dTra in ing p la nCo n tr a cto r w o r k r u le sPr e-Sta r tu p Sa fe ty Re v iew p la nMe ch a n ica l In te gr ity p lanL ist o f cr iti c a l e q u ip me n tTe stin g pr o gr a m w ith sch e d u leHo t Wo r k Pe r mit Sy s te mSite Ma n a ge me n t o f C h a ng e Pr o ce du r eIn cid e n t Inv e stig a tio n Pla nE me r ge n cy Actio n Pla n (EAP)Fa cility EAP w r itte nAr e new ch e mi c a l o r p ro ce ss h az a rd s o r r isk s su ch th a t ch a n g e s toex istin g EAP a r e re q u ir e d?Do n ew fa cilitie s cr e a te a n y new tr an sp o r ta tion e me r g en cy r e sp on sene e d s a n d ar e su ch n e e d s in p la ce? (C he mtr e c u p da te)Au d it Sch e d u leO pe ra t ing Ins t r uct ionsO pe r a ting in str u ctio n s cle a r an d e a sily u n d er st oo dIn str u ctio n s a d e qu a te (co mp le te)Ma te ria l h az a rd s a d e q ua te ly co ve r ed fo r r aw ma te r ia ls, ca ta ly sts,in ter me d ia te s,Pr oduc ts a nd by-pr oduct sHe a lth h az ar d s a n d p er missib le ex p o sur e lev e ls (PEL s)Phy sica l h a z ar d sHa n d lin g p re ca u tio n s a n d sa fe h a nd lin g pr o ce du r e s in clu d ingPe r son a lPr o te ctive e q u ip me n t (PPE) r e q u ir e me n tsCo r re ctiv e r e sp ir a to ry p ro te ctio n sp e cifie dPr oc es s ha za r ds a de qua t e ly des c r ibe dThe r ma l h a z ar d sAny o th e r ha z ar d sTab u la tio n o f pr o ce ss a la r ms, in te r lo cks (b o th s a fe ty & n o n-sa fe ty)an d tr ip s in clu d e dAla r m a n d tr ip se ttin g s g iv e nSpe c if ic ins tr uc t ion inc lude d, or r e f e r e nc e ma de t o s e pa r at e ins t ruct ions, f orUn lo ad in g a nd lo a d in g o f b u lk ma te r ia lsSte p-b y-ste p p r o ce ss p r o ce d ur e s p r ov id ed fo r ea chop e ra tin g p ha se in clu d in g:In itia l sta r t-upNo r ma l sta r t-upNo r ma l o p e r a tionNo r ma l sh u td ow nE me r ge n cy o pe r a tion s in clu d in g e me r g e n cy s hu td ow nSta r t-u p fo llow in g e me r g e n cy sh u tdow nSta r t-u p fo llow in g a tu r na r ou n dNo n-r o u tine p r o ced u re s (fo r ex a mp le. e q u ip men tcle a n-o u t, e qu ip me n t p r e p ar a tio n fo r ma in te n a n ce)Aux ilia ry e q u ip me n t o p e r a tio nO pe r a ting li m its cle a r ly de fin e d in ste p-b y-ste p pr o ce d ur e sCo n tr o l r a n ge s/li m it s sp e cifie dCo n se q ue n ce s o f d e v ia tion s g iv e nRe sp o n se s to d e v ia tion s/a b n or ma l co n d itio n s sp e cifie dSa fe h o ld p o in ts sp e cifie dPPE ca u tio n sta te me n ts in co r p o ra te d in ste p-by ste p p r o ce du r e sU se o f ch e cklis ts a s a p p ro p r ia teUp-to-d a teAll p a ge s sh ow r e v ision n u mb e r a n d da teRe v iew e d for co r r e ctn e ssAp pr ov e d / sig n e d by D e pa r t me n t Ma n a ge rRe s pons ible C a reCo mmu n ity Aw ar e n e ss a n d E me r ge n cy R e spo n seCo mmu n ica tio n s tr a in ing fo r ke y e mp lo y e e sEd u ca tio n o f e mp lo y ee s o n EA P, sa fe ty, h e a lth, a nden v ir o n me n ta lEd u ca tio n o f co mmu n ity o n n ew pr o ce ss o r c ha n g eO u tr e a ch to e d u ca te re sp o n de r s, g o v er n me n t o fficia ls,EAPAsse s s me n t o f p o te n tia l r isks to e mp lo y ee s fr o ma ccid e n tsCo mmu n ica tio n o f e me r ge n cy p lan n ing in fo r ma tio n toL EPCFa cility to ur s fo r e me r g en cy r e sp on d er sPr o ce ss Sa fe tyCu r re n t, co mp le te d o cu me n ta tio n o f pr o ce ss de sig nan d o p er a ting p a ra me te r sCu r re n t, co mp le te d o cu me n ta tio n o f h az ar d s o fma te r ia ls a n d p ro ce ssU se o f site ma n a g e me n t o f ch a ng e p ro ce d u r eU se o f site in cid e n t in v e stig a tion p r o ce du r eDo cu me n te d so u nd e n g in e er in g pr a ctice s co n siste n tw ith r e co g n iz e d co de s a n d sta n d a rd sMe ch a n ica l in teg r ity pr o gr a m i m p le me n te d fo r new u n itor p r o ce ss ch a n g eE mp loy e e He a lth a n d Sa fe tyMe d ica l su rv e illan ce p r og r a m ta ilor e d to me e t ne e d s o fnew p ro ce ss o r ch a n gePe r son n e l ch a ng e to C e n tra l Sa fe ty C o mmi t te ene e d edPo llu tion Pr e ve n tio nA q u an tita tiv e inv e n tor y o f w a ste s g e n er a te d a ndre le a se s to a ir, w a te r a n d la ndEd u ca tio n o f e mp lo y ee s a n d p u b lic a b o u t th e inv e n tor yan d i m p a ct e v a lua tio nDo cu me n ta tio n th a t w a ste g en e ra tio n is n o t in cr ea se dby, o r is min i m iz e d in, th e ch a n ge o r n ew p r o ce ssDo cu me n ta tio n th a t w a ste a nd r e lea se p r ev e n tionob je ctiv e s w e re in clu d e d the d e sig n o f th e n ew mo d ifie dpr o ce ss & p r o du ct sD istr ibu tio nRe v iew a n d tra in ing o f d istr ib u tio n h az ar d s w ithd istr ibu to r sRe v iew o f tr a n sp or ta tio n r ou tin g to min i m iz ed po te n tia lr isksRe v iew w ith co r po r a te tr an sp o r ta tion d e pa r t men t Indus t r ia l Hy gie neNew su b sta n ce sHe a lth ca r eTox icity d a ta av a ila bleAccid e n t tr e a t me n t p la nNe e d fo r ch an g e in pe r iod ic me d ica l ex a mO ccu p a tio na l h yg ie n eInv e n tor y o f p o ssib le so u r ce s o f ex po su r eInv e n tor y me a n s to r e str ic t ex p o sur eMe th od s a v a ilab le to mo n ito r ex p o sur eSu ita b le p e r so na l p ro te ctio n e q u ip me n t a v a ila b leHe a r in g C on se r va tio nNo ise le v e l mo n ito r ing n e e de d/a rr a ng e d for n e w op e ra tio n sEn g in e er in g a nd a d min is tr a tive co n tr o ls a d eq u a tePe r mis sib le ex p o su re li m it s fo r ch e mica l su b st an ce sAp pr o pr ia te ex p o su re mo n ito r in g a n d ev a lu a tion a r ra n ge d tode te r min e co mp lia n ce w ith a p p lica b le PEL sPEL s fo r mix tur e s a p p lie d w he n tw o o r mo r e h az ar d o u s su b sta n ce spr e se n tEn g in e er in g a nd a d min is tr a tive co n tr o ls a d eq u a teLoc a l ex ha us t ve nt ila t ion sy ste msPe r for ma n ce o f lo ca l ex h a u st v e n tila tion sy ste msLo ca l ex ha u st v e n tila tio n sy ste ms p la ce d o n in sp e ctio n a ndma in te n a n ce pr o gr a mC ont r ol of c he mic a l s ubs t a nce s pos ing a pote nt ia l oc c upat iona l mut a ge nic or c ar c inoge nic r is kAr e ma te r ia ls u se d h av in g co n tr o l lev e ls A, B, C, or D?In th e p lan tIn th e la bo r a tor yHa za r d C ommu nic a t ion Pr ogr a mLo ca tio n in ve n to ry o f ch e mica ls u p da te dHa z ar d ou s ma te r ia ls id e n tifie d in a cco r da n ce w ith de fin itio n sM SD Ss o n file a n d a va ila b le to a ll e mp lo ye e sCh e mi c a l co n ta in e r s la be le d (o r a lter n a te me a n s o f la b e l in for ma tio npr ov id e d)Pip ing la b e le dTra in ingRe s pir a t ory pr ot ec t ionRe v iew/co n fir m co n fo r ma n ce w ith Co r po r a te Ind u str ia l Hy g ie nePr og r a mRe sp ir a tor se le ctio n in a cco r d a n ce w ith se le cti o n ch a r ts a n d sp e cifie din w r itin gPr e ssu r e-d e ma n d SC BAsE me r ge n cy “e sca p e o n ly” r e sp ir a to r sU ser me d ica l cle a r a n ceFa cia l h a ir p o licyIn itia l issu e s v e r ifie d by su p er v isio nFit te stin gRe p la ce me n t o f ca r tr idg e s a n d ca n iste r sIn sp e ctio n a nd ma in te n an ceBr ea th in g a ir te ste d/ta g g e dTra in ingS mo kin g p o licy e sta b lish edLa bora t ory C ont r olPr o ce ss L a b or a to ry Su p p or t Pla n co mmu n ica te dSta ffin g a d eq u a teLa b or a to ry fa cilitie s a d e q u a teG en e ra lE me r ge n cy ex its ma r ke dE me r ge n cy lig h tin gSa fe ty sh ow e r & e y ew a shFire p r o te ctio nLa b or a to ry e q u ip me n tSu ita b le a n d ad e q ua teMa in ten a n ce pr o v ision s n e e d edSto r ag e a nd h a nd lin g o f ch e mi c a lsRe a ge n t sto r a g eSe gr e ga tio n a d eq u a te (ox id ize r s, a cid s)Fla mma b le liq u id sto r ag eRe fr ig er a tor fo r fla mma b le s ex p lo sio n-pr o o fSa mp le s to r ag eSa mp le a n d w a ste d isp o sa lCo mp r e sse d g a se sCy lind e r lo ca tio n sa fe (for ex a mp le, aw ay fr o m he a tso ur ce s)Q ua n titie s li m ite d to i m me d ia te re q u ir e me n t sSe pa r a tion o f fla mma b le a n d ox id iz e r sTox ic g a s u se li m i t e d to s ma ll cy lind e r sLo ca l ex ha u st v e n tila tio n for tox ic g a se sSC BAs a v a ila b le fo r tox ic g a se sPe r son n e l tr a in e d in SC BA u se a s n e e d e dLa b or a to ry p ro ce d u re sAn a ly tica l p r o ce du r e s w r itte n an d ve r ifie dSa mp lin g p r o ced u r e s in clu de dPPE r e q u ir e me n t s sp e cifie dTra in ing co mp le te dIn du str ia l h yg ie n eMa int e na nc eNe ce ssa r y ma in te na n ce in fo r ma tio n in p la ceDe sig n d raw in g s: fo r ex a mp le a s-b u ilt P&ID s, e le ctr ica l sch e ma tic s,iso me tr ic p ip ing d r aw in gPip ing sp e cifi c a tio n sEq u ip me n t p u r cha se o r d er sEq u ip me n t ma n u a lsVe nd o r pr in tsIn itia l in sp e ctio n an d te st r e su lt sRe so u r ce s a d e qu a teNe e d s co mmu n ica te dPla n t p er so n n e lCo n tr a ct ma in te n an ce (a rr a ng e me n ts co mp le te d)Sh op fa cilitie sSp e cia liz e d re q u ir e me n tsRe q u ir e me n ts d e fin edSkills a v a ila b leEq u ip me n t a va ila b lePr o ced u re s d e v e lo p e dTra in ing co mp le te dCe r tifica te o b ta in ed a n d do cu me n te dMa in ten a n ce ma n a g e me n tSe rv ice co n tr a cts a r r a ng e dMa in ten a n ce ma n a g e me n t sy ste m in p la ceSp ar e p ar tsRe q u ir e me n ts d e fin ed b y ma in te n a n ce d ep a r tme n tPr o cur e me n t co mp le teSta r t-u p n e ed s o n h a ndSto r ag e se cu r ityQ ua lity a ssu r a n ce pr o gr a m in p la ce fo r cr itica l eq u ip me n tMa te ria ls o f co n str u ctio n/q u a lity o f ma in te n an c e ma te r ia ls a n d p ar tsWo r k ma n sh ipPr ev en tiv e ma in te n a n ce/me ch a n ica l in te gr ity pr o gr a m d ev e lop e dMa ch in er yBo iler s a n d p re ssu r e v e sse lsCr itica l e q u ip me n t, v e sse ls, p ip in g, ch e ck v a lv e s,ex p an sio n b e llow s, fle x ib le p ip in g co n ne cto r s, ho se sde fin e dCr itica l e q u ip me n t in sp e ctio n a n d te st me th o d s a n dfr eq u en cie s d e fin e dCo n se rv a tio n v e n ts, fla me a r r e sto r s, PS Es, P SVsin sp e ctio n an d te st me th o d s a nd fr e q ue n cie sCr itica l in str u me n ts d e fin e dPr oo f-te stin g fr e q ue n cyPr oo f-te stin g p r o ced u re s, v a lid ityMa in ten a n ce o f co mb u stio n sa fe ty co n tr o ls o n d ire ct-fir ed e q u ip me n tIn sp e ctio n a nd te stin g a c ce p ta n ce cr ite r ia d e v e lo p e dan d d o cu me n te dTr a iningO pe r a tion s a n d Ma in te na n ceIn itia l q ua lifica tio n s o f p e r so n n e l (kn ow led g e an d skills)Tra in ing p r og r a m co n te n t v s. n e e d sSa fe ty or ie n ta tion fo r n ew e mp lo ye e sG en e ra l sa fe ty tr a in ingJo b-sp e cific tr a in ingBa sic kn ow le d ge a n d skillsSp e cia liz e d kn ow le d ge a n d skillsG en e ra l p r o ce ss kn ow le d geMa te ria l h az a rd s, M SD SsPr o ce ss h a z ar d sPr o ce ss p r o ce d ur e sO pe r a ting li m itsCo n se q ue n ce s o f d e v ia tion sRe sp o n se s to d e v ia tion s/a b n or ma l co n d itio n sE me r ge n cy pr o ce d ur e sFie ld tr a in ingLo ca tio n o f:E me r ge n cy e qu ip me n t, sh ow er s, a la r msFire-fig h ting e q u ip me n tLe a k/sp ill p r e ve n tio nRe p or tin g, mitig a tio nE me r ge n cy dr illsCo mp lia n ce w ith O SH A 1910.120 for h a za r d ou s w a ste o p e r a tion sNew e me r g e n cy r e sp o n se tr a in in g re q u ir e me n tsMe a sur e me n t o f tr a in in gEffe ctiv e n e ss/ce r tifi c a tio n (w h e n ap p lica b le)For ma l d o cu me n ta tio n o f tr a in in gTea m a s se ss me n t o f tr a in ing e ffe ctiv e n e ssC ommis s ioningCo mmis sio n in g p la n a nd sch e d u leDe ta ile d, ste p-by-ste p p la n w r itte nPla n ad e q ua te ly r e v iew edRe sp o n sib ilitie s cle a r ly de fin e d an d u nd e r sto o dPla n t ve r ifica tio n o f a ny e q u ip me n t a n d sy ste ms ch e ck-o u t d o n e byco n tra cto rCo n str u ctio n in sp e ctio n b y pla n tCo n fir m lin e-b y-line co n fo r mi t y to P&ID s v e r ifie d by p la n t, in clu d ing:Ma te ria ls o f co n str u ctio nLo ca tio n o f in str u me n t e le me n ts/co n n e ctio n sO rifice p la te sp e cifi c a tio n s a n d o r ie n ta tio nRa n ge s o f lo ca l PI s a n d TIsAll lo ca l TIs h a ve th e r mow e llsId en tifie s a n d r e lie f pr e ssu r e o f PS Es & PS VsActu a te d v a lv e fa ilur e mo d e sEq u ip me n t in te r na lsVe ss e ls a nd pipingStr e ss r e liev in g d on e a nd d o cu me n te d a s r e q u ir e dFie ld r a d io g ra p hy d o ne a n d do cu me n te d a s r eq u ire dPr e ssu r e/L e a k te stin g d o n e a nd d o cu me n te dC le a ne d a n d flu sh ed (in str u me n ts, co n tr o l v a lv e s, ch e ck v a lv e spr o te cte d)Sp e cia l co mmis sio n ing r e qu ir e me n ts (su ch a s ch e mi c a l cle a n in g,pa ssiv a tin g, o r te stin g)Ve n ts a n d pr e ssu r e r e lie f v a lv e sSh ipp in g su p po r ts r e mo v e d fr o m co n se rv a tio n v e n tsRe lie f p r e ssu re o f P SVs v er ifie d by te stFir e pr ote c t ion sy ste msFire w a te r sy ste ms in sp e ctio n a n d co mmis sio ne dFire w a te r p u mp a cce p ta n ce te st(s)co mp le te d an d w itn e sse dO th er n o n-w a ter fir e pr o te ctio n sy ste m a cce p t an ce te s t(s) co mp le te dan d w itn e sse d (for ex a mp le, C O2 o r d r y ch e mica lNew fir e pr o te ctio n sig n a ling sy ste ms a n d a lar ms co mmis sio n edCo p ie s o f co mp le te d te st fo r ms fo rw ar d e d to in su ra n ce ca r r ier a n dCo r po r a te R isk D e pa r t me n tNew fir e pr o te ctio n e q u ip me n t, sig n a lin g sy ste ms a n d a lar ms p la ce don r e gu la r in spe ctio n a n d te stin g p r og r a msEle c tr ic a l gr oundingRe sista n ce o f b u ild in g a nd e q u ip me n t a n d gr o un d in g sy ste msme a su r e d <5 oh msRe sista n ce to g r ou n d o f a ll p ip in g se ctio n s ca r r yin g fla mma b le liq u id san d co mb u stib le p ow d e r s me a su re d <5 o h msVe nt ila t ion sy ste msVe n tila tion sy ste ms b a la n ce dPe r for ma n ce o f lo ca l ex h a u st v e n tila tion sy ste ms ch e c ke d fo rco n for ma n ceMa c hine ryAlig n me n t ch e c ke dAb se n ce o f ex ce ssiv e fo r ce s o n p u mp ca sin g s a n d o th er e qu ip me n tfr o m co n ne cte d p ip in gPr e-sta r tu p scr e e n s in sta lle d in p u mp su c tio n sAg ita to r imp e lle r se cu r ityLu b r ica tio n sy ste ms fu n ctio n a lCo o ling sy ste ms fu n ctio n a lSe a l flu sh sy ste ms fu n ctio n a lRo ta tio n ch e cke dVib ra tio n me a su r e me n tsPe r for ma n ce te stsO th er b a se line d a ta co lle ctio nIns tr ume nt s a nd c ont r ol sy ste msPr og r a m so ftw a re ch e c ke dIn str u me n t lo o p sh e e t in d ex a va ila b lePn eu ma tic lin e s b low n cle a nLo o p ch e ckin g d o ne a n d do cu me n te dIn str u me n t ca lib ra tio n s d o n e a n d d o cu me n te d r ev iew me th o d sAla r m a n d tr ip p o in ts se t a n d d o cu me n te dIn te r lo ck s (b o th sa fe ty & n o n-sa fe ty) te ste dD ig ita l co n tr o l sy ste m r e v iew a n d te stsCo mb u stio n sa fe ty co n tr o ls o n d ire ct-fir e d e qu ip me n tEq u ip me n t in sp e ctio n, a d ju st me n t a n d te stin g do cu me n te dPu n ch listRe v iew sta tu sDa ily up d a tePr ior itie s w ith r e sp e ct to sta r t-up a cce p ta b leWa t e r bat c hingPla n de v e lo p edSt ar t-upSta r t-u p p la n a n d sch e d u leWr i t te n a n d re v iew e dPr o ced u re s fo r in itia l s ta r t-u p sp e cifica lly co v e re d in th e op e ra tin gIn str u ctio n ma n ua l o r u nd e r se p ar a te co ve rRe v iew e d an d a pp r ov ed if se p ar a teRaw ma te r ia ls su p p lyTe ch n ica l su p po r tAd eq u a teL in e s a n d limi t s o f a u th or ity cle a rMa in ten a n ce su p po r tIn du str ia l h yg ie n e mo n ito r ingEq u ip me n t mo n ito r ingPe r for ma n ce me a su r e me n ts a n d te st sRe gula t ory C omplia nc eNew Su b sta n ce sRe v iew o f tox icity to e n v ir o n me n tPe r siste n cy in th e e nv iro n me n tPr ev en tio n o f ex po su r e to e nv iro n me n tDe str u ctio n o f su b s ta n ce w he n n e ce ssa r yTox ic Su b sta n ce s C o n tro l Ac t (TSC A)Pr o je ct r e v iew e d fo r an y new r eq u ire me n ts w h ich mig h tbe i m p o se d o n th e p la n t lo ca tio n u n de r TSC ATra n sp o r ta tio nNew tr a n spo r t o p er a tio n s a de q u a te ly r ev iew e d fo rco mp lia n ce w ith a ll a p p lica b le D O T (or e q u iv a len t)re g u la tio n sE missio n sO pe r a ting p e r mit s o b ta in ed a s d ir e cte d b y the site o rco rp o ra te e n v ir o n me n ta l d e pa r tme n t sEfflu e n tsNew o pe r a tion s co ve r ed w ith in th e pr e se n t N PD ESpe r mit o r a n ew p e r mit h a s b e en o b ta ine dHa z ar d ou s w a ste sDe te r min e d w h e the r p ar ticu la r w a ste s q u a lify a sha z ar d ou s w a ste s u n de r fe d er a l, sta te a n d/o r lo ca l law san d r eg u la tion sO n-site s to r ag e, tr e a tme n t a n d/o r d isp o sa l o f h az ar d o u sw a ste sRe v iew e d for co mp lia n ce w ith a p p lica b le law s an dre g u la tio n s, d o cu me n ta tio n?O ff-site tr a n sp or ta tio n a nd d isp o sa l o f h a z ar d o u sw a ste s r ev iew e d w ith w a ste co o rd in a tor,do cu me n ta tio n?PC BsRe v iew e q uip me n t fo r PC B h a za r do u s p r op e r tie s Supple me nt a ry C he c k lis t f or N e w P la nt Si te sPla n t Se cu r ityAcce s sFen cin gVisito r co n tr o lsVe h icle co n tr o lsRe str ictio n s p o s te d。
PSSR Checklist Example A—1 PSSR清单示例A-1PSSR Checklist Example A—2PSSR Checklist Example A-3A TTA CH MENT A— PR O C ESS PR E-ST A RTUP SA FETY R EVIE W C H EC K LISTA REA O R PLA NT U ND ER R EVIE W：DA TE:LIST O F PSSR T EA M ME MB ER S：Ins truc t ions f or us ing t his f or m：1。
Re v iew th e e n tire ch e ckli s t a n d ma r k a ch e ck in co lu mn A to in d ica te a n ite m o r a re a to b e in clu de d in th e re v iew.2。
If th e r e ar e issu e s to b e r e so lv e d a fter th e i n itia l r e v iew, co mp le te Atta ch me nt B -P SSR Po te n tia l Issu e– Fin d in g Form3. Fo r e a ch ite m o r a r e a w ith a ch e c k in co lu mn A, p la ce a ch e c k in co lu mn B w h en th e ite m or a r e a h a s b e en sa ti s fa c to r ily r ev iew ed o ra po te n tia l p rob le m h a s b e e n r e so lv e d。
PSSR Checklist Example A-1 PSSR青单示例A-1Comments讨论PSSR Checklist Example A-2PSSR Checklist Example A-3ATTACHMENTA - PROCESS PR5RTUP S/FETY REVIEW CHECKLISTAREA CR PLANT UNDER REVIEW:DATE:LISTCF PSSFTEAM MEMBERSInstructions for using Ihis form:1. Rsviewtheetie checklisfrid mark acheck incdimn Ato irdicae an iten cr area tobe included inthe raiew2. If the areissies to be esdved after the inta re/iew conpleteAttachment B PSSRPctertia Isue-FiidingFarm3. Fo each iten or area Wtha check incdimn A, pace a check incdimn B when tl® iten orarea has beensasfactoilyieVewed cr a poentia ^旳的 has been esdved.Column A Column B Category/PSSRIfem to EvaluateInclude CompletedLocation and layoutSiteConditiosDrainageFlod cantdl/pdtectidlPrevailig windAirorweter pdlition ejposuiesOther sitexndition equiring attentionSoil pdectioi instoage, maerias handing&process aeasNearby operationsHazards fomHazards toTraficVehicua/iai loac/pedestranClearances, hazardsAdeqjacy of taffisigisSecuritySpecia rqiiementsm posed ty newfacilityStorage and handlingof chemicalsBuried pipes, tanks o chemic^sewerLeak detection and coitainmertAbove ground storage tanksAdeqjate secGncbry canterrment providedCpa^atingerd maintenance access 吐中左玄！! sfeAdeqjate and accessitiemanwaysUnobstucted prssueAacuum ielif 'entsMerifOdrg cf vets eviewedvent siZg basisprocess saetymanuals)Wnteizaion (ncljCirg iistument c(nnecticrs)Adeqjate ligtirgLabeling 卩33&小用 f hazardsOther in;taleiol detailsColumn A Column B Ca：egory/PSSRItem to EvaluateIndude CompletedFlammableand combustibe liqiidsTark pacenent and spacing adequateStesl sipports equirng feprocfingFlammableliaUd beether vents pxcvidsd withflame arestcs cccnservaticnvsrtsNoflane arestcrs cn emergency ielif ventsSafevent dsclarge lcratiorsVapcr-space ignitions hazardsCcrpcrate leccmmended/aoprcved fie pctectian systemsinpaceFlammablegases cr liqjefiedflmmable gassesCcrpcrate lecammended/aDploved fie pctecticn systemsinpaceBulk drychemicalsDust eplcsici pdentia ajdtessedTanks truck and railcar unloajing and loading sationsSpill cntainment aid sfe inpoundingAccess pafcm sfetyLighting adsquateGrcundng cabesFixd unloading pump and backflowfreverterEmergencystcp button 血血Ccmectidns lcckaoleandclcsedPlajardng cf hazardsRemotdy operated emergencystcp vdve fovehicls carynghaardousmateriasFusibeHrk fe valve onvehicls withbottcm unlcading fflanmdDlePcrtablefie eXirguishe a ground level orflanmaoleSafety shower and eyewashunitsRecommended firq)otecti(n systems inplaosElostrcaProcessGenera wokpaceSafecpelatoraocessBuildng eXtsmarkedLighting adsquateSaetyshower and e/ewashunitsAccessibleLocked cn each deckLocked inccrtrd r(o mPcrtabefie eXirguishesAccessibleLocked on each deckLocked inccrtrd r(o mHuman FavorsLaoeling cf equipment, ppng crticavaves,fied iistuments,switclesLcc^ion cf fild instrumentsSampliig poirisColumn A Column B CO:egory/PSSRIfem to EvaluateInclude CompletedOperatortask safetyOperatortask ergcncmicsOpporturitie for cperatcr e r orNcr-rcutinetasksChemical E:posire FbzarcSPotertia exoosLresEngireering cortiols dequateBUICig verlil^ioT/fesh air irlakesToXc gsmoritos, aaimsProtectiveaquipmert IccstioiPlacarcirgProcess PipingCo-stiuctioi appopratefor dutyMaeriOs qalityassuarce (rcludingflange bolts) if CCal,cUrng corstiuctiarWakmarshipfor exampe no shot flange bolts)Routing saisfatoyAcbqjateysipportsC andgjicbdAllowance for thermal exparsioT/ro referencesNosmall Cbmeter connectiois vjlreraDletobroakage/f^ueE>pansioi bdlovs pjcpely irstalel/ppng nd able tomovesicbways/bellovedUndamaged during irstalaionFleXblepiprg connectos cdrectlyirst^ec/undamaged (forexample kiked) duingiistalaionNecessay dr^ns prcvicl^dHazardous outlets pugged C I OBG CThermal hyCrost^ic)pressure rdie (ncludnghettiacedssitiois)Sidht gasses and gauge gassesExtenal corosioi protectionFreeze prdectidnInsiJationaCequate fopersoral potectioiProtectiv百lange covesAppoved hoses and hose and connectos (TO impovisetiois)Process VeitsFlammableliqjid beether verts povidsd withflame airestaso conservationMentsTdltaepressue gauge or otherirCicetor povideC betweenrupture disc ad relif $lve where a disc isstaleC belowa elifvaveDisclarge piping fom emergency pessuie rdif cbvicesunestrct创 by 90 cbgree dls.Excessive leigth or flme arrestersProvisions such as dan holes toprevent ajcimula：ion frainwator in discharge pipingDisclarge piping aCequEtelysu^ported towithstard reactivefaces f pressuie ventingSafevert dsclarge loEatiorsManifddng cf vets eviewedVent siing basis;cCcumentati(nColumn A Column B Catagary/PSSRIfem to EvaluateInclude CompletedDuctworkCleanoutsHeat Exchangers,由cketsVent, afeirsThermal hydrostaic)pessue relieM^rtenance access tube binde)MachineryGuardngLocW emergency step buttonEmergencyldDric^icn of crticdmachneryMartenarce povisionLocW exhaust vntiiaicn lequired forslaftsealsPumpsBackflw preventionCamectiig piping adfequateysipportedtoimit foces oncasingsSeal spay戸威血®Isdekid fe m^ntenancePreparaticr for martenarce (diainand vent po/icted)ContainmentSpill coainmentFirewater unofProcess 6*『008*『01 R^omoom iiherert saety/s. pocess hazards)VentiiaonEmergercyli(htiigFirepatecticnFiddwirngsexritySystem cbe securityPower sipplyOpa^atarinerfaDe(s)Alarm systemsEmergercyshJtcawlr-nermal and emergencySoftwaie access/s^iritySoftwaie back-upUtlitesWater SupplyNomunicipal/potdDlewatertothe pocessSteam Boiles and DstributonFesdwaterteatmentchemicals landingGas ppng outingCcmDusticn caltalsHigh and lowcrum water leel Warms poVcIbdBypass aound Fedwater regulator accessiDlefam 呼£^0 le/dand locked whereDrum level gauge gass c⑧ be seenTwo imfependert lowwater levl tips provided for unattendedbDilesDual saetyrelif vdvs insaviceColumn A Column B Ca：egory/PSSRIfem to EvaluateInclude CompletedRdie dsclargs piping a(eqi£telysipportedand cranedNcn-retirnvalve onsteam autieDistbUicn piping -se Pocess ppngCcndensste dainageadequateCompressed Air SystemsNcn-lubrica：edccnstiuctio or non-flammaDlesyrtheticlbricants used forcampresscrDischarge pressues dDove 100 psigElectricalTransfcrmer 血血Mctor colrd ceiters)Standby Emegency UtilitySystemsReviewpro/isiois tosaisy proceecls sdietyiequiiementsWaste Handli ng/Teatme ntInspect newfacilit einthe samemanner as pocess facit i esWarehouseFlammableand combustibe liqiidsFoklift and Motcrized Hand TrucksTrdfficsfetyNon combustibefueRecommended FiePrctectioi Systems inPaceMantanance Areaand ShopGeneralLocOI eXhaust '/ntil^oi po/ided fo weldingLocker Room and Lunch RDomAdeqjate spacePro/siois toprotect。
PSSR Checklist Example A-1 PSSR清单示例A—1PSSR Checklist Example A—2PSSR Checklist Example A—3A TTA CH MENT A - PR O C ESS PR E-STA RTU P SA FET Y R EVIE W C H EC K LISTA REA O R PLA NT U ND ER R EVIE W：DA TE：LIST O F PSSR T EA M ME MB ER S:Ins truc t ions f or us ing t his f or m:1. R ev iew the e n tir e ch e cklist a n d ma r k a ch e ck in co lu mn A to in d ica te a n ite m o r a r e a to b e in clu de d in th e re v iew。
2. If th e r e a re issu e s to b e r e so lv e d a fte r th e in iti a l re v iew， co mp le te Atta ch me n t B -PS SR P o ten tia l Is su e– Fin d ing Fo rm3。
For e a ch ite m o r a r ea w ith a ch e ck in co lu mn A, p la ce a ch e c k in co lu mn B w h e n th e ite m o r ar e a h a s b ee n sa tis fa cto r ily re v iew ed or a p o te n tia l pr o b le m h a s b e e n re so lv ed.C olumn A Inc lude C olumn BC omple t e dCa t e gory/PSSR It e m t o Ev a lua t eLoc at ion a nd lay outSite C o nd itio n sDr a ina g eFloo d co n tr o l/pr o te ctio nPr ev a ilin g w indAir or w a te r po llu tio n ex po su r e sO th er site co n d ition s r e q u ir in g a tte n tionSo il p ro te ctio n in sto r a g e， ma te r ia ls h a n d lin g & p r o ce ss a r e a s Ne a r by ope ra t ionsHa z ar d s fr o mHa z ar d s toTr af f icVe h icu lar/r a ilr o ad/p e de str ia nC le a ra n ce s, h a z ar d sAd eq u a cy o f tr a ffic sig n sSe c ur itySp e cia l re q u ir e me n ts i m p o se d b y new fa cilitySt or a ge a nd ha ndling of c he mic a lsBu r ie d p ipe s， ta n k s o r ch e mica l sew erLe a k d e te ctio n a n d co n ta in me n tA bove gr ound s t or a ge t a nk sAd eq u a te se co n d ar y co n ta in me n t p r ov ide dO pe r a ting a n d ma in te n a n ce a cce ss a d eq u a te an d sa feAd eq u a te a nd a cce s sib le ma nw a y sUn o b str u cte d pr e ssu r e/v a cuu m r e lie f v en tsMa n ifo ld in g o f ve n ts r e v iew e dDo cu me n te d ve n t siz in g ba sis（p r o ce ss sa fe ty ma n u a ls）Wi n te r iza tio n（in clu d ing in str u me n t co n n e ctio n s)Ad eq u a te ligh tin gLa b e lin g, p la ca r d in g o f h az a rd sO th er in sta lla tio n d e ta ilsFla mma b le a n d co mb u s tib le liq u id sTan k p la ce me n t a n d sp a cin g a de q u a teSte e l su p p or ts r e q u ir in g fir ep r oo fin gFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsNo fla me a r re sto r s o n e me r ge n cy r e lie f v e n tsSa fe ve n t d isch a r g e lo ca tion sVa po r—sp a ce ig n ition s h a z ar d sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ceFla mma b le g a se s o r liq u e fied fla mma b le g a ss e sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ce B ulk dry c he mic a lsDu st ex p lo sio n po te n tia l a dd r e sse dTa nks t r uck a nd r a ilc a r unloa ding a nd loa ding s t at ionsSp ill co n ta in me n t a n d sa fe i m p o u n din gAcce s s p la tfo r m sa fe tyL ig h tin g ad e q ua teG ro u nd in g ca b le sFix e d u n lo a d in g p u mp a n d b a ckflow p r ev en te rE me r ge n cy sto p b u tto n lo ca tio nCo n ne ctio n s lo c ka b le a nd clo se dPla ca rd in g o f h az a rd sRe mo te ly op e ra te d e me r g e n cy sto p va lv e for ve h icle s ca r ry in gha z ar d ou s ma te r ia lsFu sib le-lin k fir e v a lv e on v eh icle s w ith b o tto m u n lo a d in g o f fla mma b lePo r tab le fir e ex tin g u ishe r a t g r ou n d lev e l or fla mma b leSa fe ty sh ow e r an d e yew a sh u nitsRe co mme n d e d fire p r o te ctio n sy ste ms in p la c eEle ctr ica lPr oc es sG en e ra l w o r kp la ceSa fe o pe r a tor a cce s sBu ild in g ex its ma r ke dL ig h tin g ad e q ua teSa fe ty sh ow e r an d e yew a sh u nitsAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mPo r tab le fir e ex tin g u ishe r sAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mH uma n Fa ct or sLa b e lin g o f e q u ip me n t, p ip in g， cr itica l v a lv e s， fie ld in str u me n ts，sw itch e sLo ca tio n o f fie ld in str u me n tsSa mp lin g p o in tsO pe r a tor ta sk sa fe tyO pe r a tor ta sk e r go n o mic sO pp o r tun itie s fo r o p e ra to r er r orNo n—ro u tin e ta sksCh e mi c a l Ex p o su re H az a rd sPo te n tia l ex po su r e sEn g in e er in g co n tr ols a d e q ua teBu ild in g v en tila tio n/fr e sh a ir in ta ke sTox ic g a s mo n ito r s， a la r msPr o te ctive e q u ip me n t lo ca tio nPla ca rd in gPr oc es s PipingCo n str u ctio n a p pr o pr ia te fo r du tyMa te ria ls q u a lity a ssu r an ce (in clu d ing fla n g e b o lts）, if cr itica l， d u r in gco n str u ctio nWo r k ma n sh ip（fo r ex a mp le， n o sh o r t fla n g e bo lts)Ro u tin g sa tisfa c to ryAd eq u a te ly su p p or te d a nd g u id edAllow a n ce fo r th e r ma l ex pa n sio n/n o r e fe re n ce sNo s ma ll d ia me te r co n n e ctio n s v u ln e ra b le to bre a ka g e/fa ilu r eEx p a n sio n be llow s p ro p er ly in sta lle d/p ip in g no t a b le to mo v esid ew a y s/b e llow e dUn d a ma g e d d ur in g in sta lla tio nFlex ib le p ip in g co nn e cto r s co r r e ctly in sta lle d/u n da ma g e d (fo rex a mp le， kin ke d） d u r in g in sta lla tionNe ce ssa r y d ra in s p r ov id edHa z ar d ou s o u tle ts p lu g g e d clo se dThe r ma l （h y d r o sta tic) p r e ssu re r e lie f （in clu d in g h ea t—tr a ce dse ctio n s)Sig h t g la sse s a n d g au g e g la sse sEx ter n a l co rr o sio n pr o te ctio nFre e ze p ro te ctio nIn su la tion a d e qu a te fo r pe r so n a l pr o te ctio nPr o te ctive fla n g e co ve r sAp pr ov e d h o se s a n d ho se a n d co n ne cto r s (n o imp r o v isa tion s）Pr oc es s Ve nt sFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsTe llta le p r e ssu r e ga u ge o r o th er in d ica to r pr ov ide d b e tw e e n ru p tu red isc a n d re lief v a lv e w he r e a d isc is in sta lle d b e low a r e lie f va lveD isch a rg e p ip in g fr o m e me r g e n cy pr e ssu r e re lie f d ev ice s u n r e str icte dby 90 d eg r ee e lls,Ex ce ssiv e le ng th o r fla me a r r e sto r sPr ov isio n s su ch a s d r a in h o le s to p r ev e n t a ccu mu la tio n o f r a inw a te r ind isch a rge p ip in gD isch a rg e p ip in g a de q u a te ly su p po r te d to w ith sta n d re a ctiv e fo r ce s o fpr e ssu r e ve n tin gSa fe ve n t d isch a r g e lo ca tion sMa n ifo ld in g o f ve n ts r e v iew e dVe n t siz in g ba sis； d o cu me n ta tio nD uc t wor kC le a no u tsHe a t Ex c ha nge r s， J a c k e tsVe n t, d r a in sThe r ma l （h y d r o sta tic) p r e ssu re r e lie fMa in ten a n ce a cce ss (tu b e bu n d le）Ma c hine ryG ua r d in gLo ca l e me r ge n cy sto p b u tto nE me r ge n cy lu br ica tio n o f cr itica l ma ch in er yMa in ten a n ce pr o v ision sLo ca l ex ha u st v e n tila tio n r e q u ir e d for sh a ft se a lsPumpsBa ckflo w p r ev e n tionCo n ne ctin g p ip in g ad e qu a te ly su pp o r ted to li m it fo r ce s o n ca sin g sSe a l sp ra y pr o te ctio nIso la tio n fo r ma in te n a n cePr ep a ra tio n fo r ma in te n a n ce (dr a in an d ve n t p ro v id e d)C ont a inme ntSp ill co n ta in me n tFire w a te r r u no ffPr oc es s C ont r ols/C ont r ol R oomCo n tr o l r o o m in h e r en t sa fe ty (v s。
PSSR Checklist Example A-1 PSSR清单示例A-1PSSR Checklist Example A-2PSSR Checklist Example A-3A TTA CH MENT A - PR O C ESS PR E-STA RTU P SA FET Y R EVIE W C H EC K LISTA REA O R PLA NT U ND ER R EVIE W:DA TE:LIST O F PSSR T EA M ME MB ER S：Ins truc t ions f or us ing t his f or m：1。
Re v iew th e e n tire ch e ckli s t a n d ma r k a ch e ck in co lu mn A to in d ica te a n ite m o r a re a to b e in clu de d in th e re v iew。
2. If th e r e a re issu e s to b e r e so lv e d a fte r th e in iti a l re v iew， co mp le te Atta ch me n t B —PSSR Po te n tia l Issu e– Fin d in g For m3。
Fo r e a ch ite m o r a r e a w ith a ch e c k in c o lu mn A， p la ce a ch e ck in co lu mn B w he n th e ite m o r a r e a h a s b e e n sa tisfa cto r ily re v iew ed o r a p o ten tia l p r ob le m h a s b e en r e so lv e d.C olumn A Inc lude C olumn BC omple t e dCa t e gory/PSSR It e m t o Ev a lua t eLoc at ion a nd lay outSite C o nd itio n sDr a ina g eFloo d co n tr o l/pr o te ctio nPr ev a ilin g w indAir or w a te r po llu tio n ex po su r e sO th er site co n d ition s r e q u ir in g a tte n tionSo il p ro te ctio n in sto r a g e， ma te r ia ls h a n d lin g＆ p ro ce ss a r ea s Ne a r by ope ra t ionsHa z ar d s fr o mHa z ar d s toTr af f icVe h icu lar/r a ilr o ad/p e de str ia nC le a ra n ce s, h a z ar d sAd eq u a cy o f tr a ffic sig n sSe c ur itySp e cia l re q u ir e me n ts i m p o se d b y new fa cilitySt or a ge a nd ha ndling of c he mic a lsBu r ie d p ipe s， ta n k s o r ch e mica l sew erLe a k d e te ctio n a n d co n ta in me n tA bove gr ound s t or a ge t a nk sAd eq u a te se co n d ar y co n ta in me n t p r ov ide dO pe r a ting a n d ma in te n a n ce a cce ss a d eq u a te an d sa feAd eq u a te a nd a cce s sib le ma nw a y sUn o b str u cte d pr e ssu r e/v a cuu m r e lie f v en tsMa n ifo ld in g o f ve n ts r e v iew e dDo cu me n te d ve n t siz in g ba sis (p ro ce ss sa fe ty ma n ua ls）Wi n te r iza tio n (in clu d in g in str u me n t co n n e ctio n s）Ad eq u a te ligh tin gLa b e lin g， p la ca rd in g o f h az a rd sO th er in sta lla tio n d e ta ilsFla mma b le a n d co mb u s tib le liq u id sTan k p la ce me n t a n d sp a cin g a de q u a teSte e l su p p or ts r e q u ir in g fir ep r oo fin gFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsNo fla me a r re sto r s o n e me r ge n cy r e lie f v e n tsSa fe ve n t d isch a r g e lo ca tion sVa po r-spa ce ig n itio n s h a za r d sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ceFla mma b le g a se s o r liq u e fied fla mma b le g a ss e sCo r po r a te r e co mme n d ed/a p pr o ve d fir e pr o te ctio n sy ste ms in p la ce B ulk dry c he mic a lsDu st ex p lo sio n po te n tia l a dd r e sse dTa nks t r uck a nd r a ilc a r unloa ding a nd loa ding s t at ionsSp ill co n ta in me n t a n d sa fe i m p o u n din gAcce s s p la tfo r m sa fe tyL ig h tin g ad e q ua teG ro u nd in g ca b le sFix e d u n lo a d in g p u mp a n d b a ckflow p r ev en te rE me r ge n cy sto p b u tto n lo ca tio nCo n ne ctio n s lo c ka b le a nd clo se dPla ca rd in g o f h az a rd sRe mo te ly op e ra te d e me r g e n cy sto p va lv e for ve h icle s ca r ry in gha z ar d ou s ma te r ia lsFu sib le—lin k fir e v a lv e o n ve h icle s w ith b o tto m un lo a din g o ffla mma b lePo r tab le fir e ex tin g u ishe r a t g r ou n d lev e l or fla mma b leSa fe ty sh ow e r an d e yew a sh u nitsRe co mme n d e d fire p r o te ctio n sy ste ms in p la c eEle ctr ica lPr oc es sG en e ra l w o r kp la ceSa fe o pe r a tor a cce s sBu ild in g ex its ma r ke dL ig h tin g ad e q ua teSa fe ty sh ow e r an d e yew a sh u nitsAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mPo r tab le fir e ex tin g u ishe r sAcce s sib leLo ca te d o n e a ch de ckLo ca te d in co n tr o l ro o mH uma n Fa ct or sLa b e lin g o f e q u ip me n t， p ip in g, cr itica l v a lv e s, fie ld in str u me n ts,sw itch e sLo ca tio n o f fie ld in str u me n tsSa mp lin g p o in tsO pe r a tor ta sk sa fe tyO pe r a tor ta sk e r go n o mic sO pp o r tun itie s fo r o p e ra to r er r orNo n-r o u tine ta sk sCh e mi c a l Ex p o su re H az a rd sPo te n tia l ex po su r e sEn g in e er in g co n tr ols a d e q ua teBu ild in g v en tila tio n/fr e sh a ir in ta ke sTox ic g a s mo n ito r s， a la r msPr o te ctive e q u ip me n t lo ca tio nPla ca rd in gPr oc es s PipingCo n str u ctio n a p pr o pr ia te fo r du tyMa te ria ls q u a lity a ssu r an ce (in clu d ing fla n g e b o lts）， if cr itica l，du r ing co n str u ctio nWo r k ma n sh ip（fo r ex a mp le， n o sh o r t fla n g e bo lts）Ro u tin g sa tisfa c to ryAd eq u a te ly su p p or te d a nd g u id edAllow a n ce fo r th e r ma l ex pa n sio n/n o r e fe re n ce sNo s ma ll d ia me te r co n n e ctio n s v u ln e ra b le to bre a ka g e/fa ilu r eEx p a n sio n be llow s p ro p er ly in sta lle d/p ip in g no t a b le to mo v esid ew a y s/b e llow e dUn d a ma g e d d ur in g in sta lla tio nFlex ib le p ip in g co nn e cto r s co r r e ctly in sta lle d/u n da ma g e d (fo rex a mp le, kin ke d) du r ing in sta lla tio nNe ce ssa r y d ra in s p r ov id edHa z ar d ou s o u tle ts p lu g g e d clo se dThe r ma l (h y dr o sta tic) p r e ssu r e re lie f (in clu d in g he a t—tr a ce dse ctio n s）Sig h t g la sse s a n d g au g e g la sse sEx ter n a l co rr o sio n pr o te ctio nFre e ze p ro te ctio nIn su la tion a d e qu a te fo r pe r so n a l pr o te ctio nPr o te ctive fla n g e co ve r sAp pr ov e d h o se s a n d ho se a n d co n ne cto r s （no i m p r ov isa tio n s）Pr oc es s Ve nt sFla mma b le liq u id br e a the r ve n ts p r ov id e d w ith fla me a r r e sto r s o rco n se rv a tion v e n tsTe llta le p r e ssu r e ga u ge o r o th er in d ica to r pr ov ide d b e tw e e n ru p tu red isc a n d re lief v a lv e w he r e a d isc is in sta lle d b e low a r e lie f va lveD isch a rg e p ip in g fr o m e me r g e n cy pr e ssu r e re lie f d ev ice s u n r e str icte dby 90 d eg r ee e lls,Ex ce ssiv e le ng th o r fla me a r r e sto r sPr ov isio n s su ch a s d r a in h o le s to p r ev e n t a ccu mu la tio n o f r a inw a te r ind isch a rge p ip in gD isch a rg e p ip in g a de q u a te ly su p po r te d to w ith sta n d re a ctiv e fo r ce s o fpr e ssu r e ve n tin gSa fe ve n t d isch a r g e lo ca tion sMa n ifo ld in g o f ve n ts r e v iew e dVe n t siz in g ba sis； d o cu me n ta tio nD uc t wor kC le a no u tsHe a t Ex c ha nge r s, J ac k et sVe n t, d r a in sThe r ma l (h y dr o sta tic) p r e ssu r e re lie fMa in ten a n ce a cce ss (tu b e bu n d le)Ma c hine ryG ua r d in gLo ca l e me r ge n cy sto p b u tto nE me r ge n cy lu br ica tio n o f cr itica l ma ch in er yMa in ten a n ce pr o v ision sLo ca l ex ha u st v e n tila tio n r e q u ir e d for sh a ft se a lsPumpsBa ckflo w p r ev e n tionCo n ne ctin g p ip in g ad e qu a te ly su pp o r ted to li m it fo r ce s o n ca sin g sSe a l sp ra y pr o te ctio nIso la tio n fo r ma in te n a n cePr ep a ra tio n fo r ma in te n a n ce（d ra in a nd v e n t p ro v id e d)C ont a inme ntSp ill co n ta in me n tFire w a te r r u no ffPr oc es s C ont r ols/C ont r ol R oomCo n tr o l r o o m in h e r en t sa fe ty (v s. p r o ce ss h a z ar d s)Ve n tila tionE me r ge n cy lig h tin gFire p r o te ctio nFie ld w ir ing se cu r itySy ste m ca b le se cu r ityPow e r su p p lyO pe r a tor in te r fa ce(s）Ala r m sy ste msE me r ge n cy sh u td ow nCo mmu n ica tio n s — n o r ma l a n d e me r ge n cySo ftw ar e a cce s s/se cu r itySo ftw ar e b a ck—u pUt ilit ie s Wa t e r SupplyNo mu n icip a l /p o ta b le w a te r co nn e ctio n s to th e pr o ce ssSt ea m B oile r s a nd D is t r ibut ionFee dw a ter tr e a tme n t ch e mi c a ls h a n d lingG a s p ip in g r ou tin gCo mb u stio n co n tr o lsH ig h a nd low d ru m w a te r lev e l a la r ms p r ov id e dByp a ss a r o u nd Fe e dw a te r re g u la to r a cce s sib le fr o m o p e ra tin g le ve lan d lo ca te d w he r eDr u m le v e l g a ug e g la ss ca n b e se e nTw o in d ep e n de n t low w a te r lev e l tr ip s p r ov id e d fo r un a tte n de d b o ile r sDu a l sa fe ty r e lie f v a lv e s in se r v iceRe lie f d isch a r g e p ip in g ad e qu a te ly su pp o r ted an d d ra in edNo n—re tu r n v a lve o n ste a m o u tle tD istr ibu tio n p ip in g– se e Pr o ce ss p ip in gCo n de n sa te d r a in a ge a d e qu a teC ompr e ss e d A ir Sy ste msNo n-lu b r ica ted co n str u ctio n o r n o n—fla mma b l e sy n the tic lu b r ica n tsu se d for co mp r e sso rD isch a rg e p re ssu r e s a b ov e 100 p sigEle c tr ic a lTra n sfo r me r lo ca tio nMo to r co n tro l ce n te r(s）St a ndby Eme r ge ncy U t ility Sy ste msRe v iew p ro v isio n s to sa tis fy p ro ce e d s sa fe ty r e qu ir e me n tsWa s t e H a ndling/T r e at me ntIn sp e ct n ew fa cilitie s in th e sa me ma n n e r a s p r o ce ss fa cili t ie sWa r e hous eFla mma b le a n d co mb u s tib le liq u id sFor klift s a n d Mo to r iz e d Ha n d Tru ck sTra ffic sa fe tyNo n co mb u stib le fu e lRe co mme n d e d Fir e-Pro te ctio n Sy ste ms in Pl a ceMa int e na nc e A rea a nd ShopG en e ra lLo ca l ex ha u st v e n tila tio n pr ov id ed fo r w e ldin gLoc ke r R oom a nd Lunc h R oomAd eq u a te sp a cePr ov isio n s to p r o te ct co n ta min a tio n o f fo o d by ch e mi c a lsPr oc es s Sa f ety G e ner a lE mp loy e e Pa r ticip a tion Sta te me n tPr o ce ss Sa fe ty In fo r ma tio nRe v iew o f h ig h ly h az a rd o u s ch e mica ls (H H C） a n d M SD SsBlo ck flo w d ia g ra mMax i m u m in v en to r ie sO pe r a ting li m itsEq u ip me n t In fo r ma tio nP&ID sPr o ce ss H a za r d An a ly sis (PH A） r e po r t（s）All PH A a c tio n ite ms co mp le te dTra in ing p la nCo n tr a cto r w o r k r u le sPr e-Sta r tu p Sa fe ty Re v iew p la nMe ch a n ica l In te gr ity p lanL ist o f cr iti c a l e q u ip me n tTe stin g pr o gr a m w ith sch e d u leHo t Wo r k Pe r mit Sy s te mSite Ma n a ge me n t o f C h a ng e Pr o ce du r eIn cid e n t Inv e stig a tio n Pla nE me r ge n cy Actio n Pla n (EAP）Fa cility EAP w r itte nAr e new ch e mi c a l o r p ro ce ss h az a rd s o r r isk s su ch th a t ch a n g e s toex istin g EAP a r e re q u ir e d?Do n ew fa cilitie s cr e a te a n y new tr an sp o r ta tion e me r g en cy r e sp on sene e d s a n d ar e su ch n e e d s in p la ce？（C he mtr e c u p da te)Au d it Sch e d u leO pe ra t ing Ins t r uct ionsO pe r a ting in str u ctio n s cle a r an d e a sily u n d er st oo dIn str u ctio n s a d e qu a te（co mp le te）Ma te ria l h az a rd s a d e q ua te ly co ve r ed fo r r aw ma te r ia ls, ca ta ly sts，in ter me d ia te s，Pr oduc ts a nd by—pr oduc t sHe a lth h az ar d s a n d p er missib le ex p o sur e lev e ls （PEL s）Phy sica l h a z ar d sHa n d lin g p re ca u tio n s a n d sa fe h a nd lin g pr o ce du r e s in clu d ingPe r son a lPr o te ctive e q u ip me n t (PPE) r e q u ir e me n tsCo r re ctiv e r e sp ir a to ry p ro te ctio n sp e cifie dPr oc es s ha za r ds a de qua t e ly des c r ibe dThe r ma l h a z ar d sAny o th e r ha z ar d sTab u la tio n o f pr o ce ss a la r ms， in te r lo ck s （b o th sa fe ty＆ n o n-sa fe ty） a nd tr ip s in clu d e dAla r m a n d tr ip se ttin g s g iv e nSpe c if ic ins tr uc t ion inc lude d, or r e f e r e nc e ma de t o s e pa r at e ins t ruct ions，f orUn lo ad in g a nd lo a d in g o f b u lk ma te r ia lsSte p-b y—ste p p ro ce ss p r o ced u re s p r o v id e d for e a chop e ra tin g p ha se in clu d in g：In itia l sta r t-upNo r ma l sta r t—u pNo r ma l o p e r a tionNo r ma l sh u td ow nE me r ge n cy o pe r a tion s in clu d in g e me r g e n cy s hu td ow nSta r t—u p fo llow in g e me r g en cy sh u td ow nSta r t-u p fo llow in g a tu r na r ou n dNo n-r o u tine p r o ced u re s （fo r ex a mp le. e q u ip me n tcle a n-o u t， e qu ip me n t p r e p ar a tio n for ma in te na n ce)Aux ilia ry e q u ip me n t o p e r a tio nO pe r a ting li m its cle a r ly de fin e d in ste p-b y-ste p pr o ce d ur e sCo n tr o l r a n ge s/li m it s sp e cifie dCo n se q ue n ce s o f d e v ia tion s g iv e nRe sp o n se s to d e v ia tion s/a b n or ma l co n d itio n s sp e cifie dSa fe h o ld p o in ts sp e cifie dPPE ca u tio n sta te me n ts in co r p o ra te d in ste p—by ste p p r o ce d ur e sU se o f ch e cklis ts a s a p p ro p r ia teUp—to-da teAll p a ge s sh ow r e v ision n u mb e r a n d da teRe v iew e d for co r r e ctn e ssAp pr ov e d / sig n e d by D e pa r t me n t Ma n a ge rRe s pons ible C a reCo mmu n ity Aw ar e n e ss a n d E me r ge n cy R e spo n seCo mmu n ica tio n s tr a in ing fo r ke y e mp lo y e e sEd u ca tio n o f e mp lo y ee s o n EA P, sa fe ty, h e a lth, a nden v ir o n me n ta lEd u ca tio n o f co mmu n ity o n n ew pr o ce ss o r c ha n g eO u tr e a ch to e d u ca te re sp o n de r s， g o ve r n men to fficia ls, EAPAsse s s me n t o f p o te n tia l r isks to e mp lo y ee s fr o ma ccid e n tsCo mmu n ica tio n o f e me r ge n cy p lan n ing in fo r ma tio n toL EPCFa cility to ur s fo r e me r g en cy r e sp on d er sPr o ce ss Sa fe tyCu r re n t， co mp le te d o cu me n ta tio n o f p r o ce s s d e sig nan d o p er a ting p a ra me te r sCu r re n t， co mp le te d o cu me n ta tio n o f h a z ar d s o fma te r ia ls a n d p ro ce ssU se o f site ma n a g e me n t o f ch a ng e p ro ce d u r eU se o f site in cid e n t in v e stig a tion p r o ce du r eDo cu me n te d so u nd e n g in e er in g pr a ctice s co n siste n tw ith r e co g n iz e d co de s a n d sta n d a rd sMe ch a n ica l in teg r ity pr o gr a m i m p le me n te d fo r new u n itor p r o ce ss ch a n g eE mp loy e e He a lth a n d Sa fe tyMe d ica l su rv e illan ce p r og r a m ta ilor e d to me e t ne e d s o fnew p ro ce ss o r ch a n gePe r son n e l ch a ng e to C e n tra l Sa fe ty C o mmi t te ene e d edPo llu tion Pr e ve n tio nA q u an tita tiv e inv e n tor y o f w a ste s g e n er a te d a ndre le a se s to a ir， w a ter a n d lan dEd u ca tio n o f e mp lo y ee s a n d p u b lic a b o u t th e inv e n tor yan d i m p a ct e v a lua tio nDo cu me n ta tio n th a t w a ste g en e ra tio n is n o t in cr ea se dby, o r is min i m iz e d in， th e ch a n ge o r new p ro ce ssDo cu me n ta tio n th a t w a ste a nd r e lea se p r ev e n tionob je ctiv e s w e re in clu d e d the d e sig n o f th e n ew mo d ifie dpr o ce ss ＆ p r od u ctsD istr ibu tio nRe v iew a n d tra in ing o f d istr ib u tio n h az ar d s w ithd istr ibu to r sRe v iew o f tr a n sp or ta tio n r ou tin g to min i m iz ed po te n tia lr isksRe v iew w ith co r po r a te tr an sp o r ta tion d e pa r t men tIndus t r ia l Hy gie neNew su b sta n ce sHe a lth ca r eTox icity d a ta av a ila bleAccid e n t tr e a t me n t p la nNe e d fo r ch an g e in pe r iod ic me d ica l ex a mO ccu p a tio na l h yg ie n eInv e n tor y o f p o ssib le so u r ce s o f ex po su r eInv e n tor y me a n s to r e str ic t ex p o sur eMe th od s a v a ilab le to mo n ito r ex p o sur eSu ita b le p e r so na l p ro te ctio n e q u ip me n t a v a ila b leHe a r in g C on se r va tio nNo ise le v e l mo n ito r ing n e e de d/a rr a ng e d for n e w op e ra tio n sEn g in e er in g a nd a d min is tr a tive co n tr o ls a d eq u a tePe r mis sib le ex p o su re li m it s fo r ch e mica l su b st an ce sAp pr o pr ia te ex p o su re mo n ito r in g a n d ev a lu a tion a r ra n ge d tode te r min e co mp lia n ce w ith a p p lica b le PEL sPEL s fo r mix tur e s a p p lie d w he n tw o o r mo r e h az ar d o u s su b sta n ce spr e se n tEn g in e er in g a nd a d min is tr a tive co n tr o ls a d eq u a teLoc a l ex ha us t ve nt ila t ion sy ste msPe r for ma n ce o f lo ca l ex h a u st v e n tila tion sy ste msLo ca l ex ha u st v e n tila tio n sy ste ms p la ce d o n in sp e ctio n a ndma in te n a n ce pr o gr a mC ont r ol of c he mic a l s ubs t a nce s pos ing a pote nt ia l oc c upat iona l mut a ge nic or c ar c inoge nic r is kAr e ma te r ia ls u se d h av in g co n tr o l lev e ls A, B, C， or D？In th e p lan tIn th e la bo r a tor yHa za r d C ommu nic a t ion Pr ogr a mLo ca tio n in ve n to ry o f ch e mica ls u p da te dHa z ar d ou s ma te r ia ls id e n tifie d in a cco r da n ce w ith de fin itio n sM SD Ss o n file a n d a va ila b le to a ll e mp lo ye e sCh e mi c a l co n ta in e r s la be le d（or a lte r na te mea n s o f la b e lin for ma tio n p r o v id e d)Pip ing la b e le dTra in ingRe s pir a t ory pr ot ec t ionRe v iew/co n fir m co n fo r ma n ce w ith Co r po r a te Ind u str ia l Hy g ie nePr og r a mRe sp ir a tor se le ctio n in a cco r d a n ce w ith se le cti o n ch ar ts a n d sp e cifie din w r itin gPr e ssu r e—d e ma n d SC BA sE me r ge n cy “e sca p e o n ly” r e sp ir a to r sU ser me d ica l cle a r a n ceFa cia l h a ir p o licyIn itia l issu e s v e r ifie d by su p er v isio nFit te stin gRe p la ce me n t o f ca r tr idg e s a n d ca n iste r sIn sp e ctio n a nd ma in te n an ceBr ea th in g a ir te ste d/ta g g e dTra in ingS mo kin g p o licy e sta b lish edLa bora t ory C ont r olPr o ce ss L a b or a to ry Su p p or t Pla n co mmu n ica te dSta ffin g a d eq u a teLa b or a to ry fa cilitie s a d e q u a teG en e ra lE me r ge n cy ex its ma r ke dE me r ge n cy lig h tin gSa fe ty sh ow e r & e y ew a shFire p r o te ctio nLa b or a to ry e q u ip me n tSu ita b le a n d ad e q ua teMa in ten a n ce pr o v ision s n e e d edSto r ag e a nd h a nd lin g o f ch e mi c a lsRe a ge n t sto r a g eSe gr e ga tio n a d eq u a te (ox id ize r s, a cid s)Fla mma b le liq u id sto r ag eRe fr ig er a tor fo r fla mma b le s ex p lo sio n—p ro o fSa mp le s to r ag eSa mp le a n d w a ste d isp o sa lCo mp r e sse d g a se sCy lind e r lo ca tio n sa fe（fo r ex a mp le, a w a y fr o m h e a tso ur ce s）Q ua n titie s li m ite d to i m me d ia te re q u ir e me n t sSe pa r a tion o f fla mma b le a n d ox id iz e r sTox ic g a s u se li m i t e d to s ma ll cy lind e r sLo ca l ex ha u st v e n tila tio n for tox ic g a se sSC BAs a v a ila b le fo r tox ic g a se sPe r son n e l tr a in e d in SC BA u se a s n e e d e dLa b or a to ry p ro ce d u re sAn a ly tica l p r o ce du r e s w r itte n an d ve r ifie dSa mp lin g p r o ced u r e s in clu de dPPE r e q u ir e me n t s sp e cifie dTra in ing co mp le te dIn du str ia l h yg ie n eMa int e na nc eNe ce ssa r y ma in te na n ce in fo r ma tio n in p la ceDe sig n d raw in g s: fo r ex a mp le a s-b u ilt P＆ID s, e le ctr ica l sch e ma tic s,iso me tr ic p ip ing d r aw in gPip ing sp e cifi c a tio n sEq u ip me n t p u r cha se o r d er sEq u ip me n t ma n u a lsVe nd o r pr in tsIn itia l in sp e ctio n an d te st r e su lt sRe so u r ce s a d e qu a teNe e d s co mmu n ica te dPla n t p er so n n e lCo n tr a ct ma in te n an ce（a r ra n g e me n ts co mp le te d）Sh op fa cilitie sSp e cia liz e d re q u ir e me n tsRe q u ir e me n ts d e fin edSkills a v a ila b leEq u ip me n t a va ila b lePr o ced u re s d e v e lo p e dTra in ing co mp le te dCe r tifica te o b ta in ed a n d do cu me n te dMa in ten a n ce ma n a g e me n tSe rv ice co n tr a cts a r r a ng e dMa in ten a n ce ma n a g e me n t sy ste m in p la ceSp ar e p ar tsRe q u ir e me n ts d e fin ed b y ma in te n a n ce d ep a r tme n tPr o cur e me n t co mp le teSta r t—u p ne e d s o n h an dSto r ag e se cu r ityQ ua lity a ssu r a n ce pr o gr a m in p la ce fo r cr itica l eq u ip me n tMa te ria ls o f co n str u ctio n/q u a lity o f ma in te n an c e ma te r ia ls a n d p ar tsWo r k ma n sh ipPr ev en tiv e ma in te n a n ce/me ch a n ica l in te gr ity pr o gr a m d ev e lop e dMa ch in er yBo iler s a n d p re ssu r e v e sse lsCr itica l e q u ip me n t， v e sse ls， p ip ing， ch e c kva lve s， ex p an sio n b e llow s, flex ib le p ip in gco n ne cto r s， h o se s d e fin e dCr itica l e q u ip me n t in sp e ctio n a n d te st me th o d s a n dfr eq u en cie s d e fin e dCo n se rv a tio n v e n ts， fla me a r r e sto r s, PS Es,PSVsin sp e ctio n an d te st me th o d s a nd fr e q ue n cie sCr itica l in str u me n ts d e fin e dPr oo f-te stin g fr e q ue n cyPr oo f-te stin g p r o ced u re s, v a lid ityMa in ten a n ce o f co mb u stio n sa fe ty co n tr o ls o n d ire ct-fir ed e q u ip me n tIn sp e ctio n a nd te stin g a c ce p ta n ce cr ite r ia d e v e lo p e dan d d o cu me n te dTr a iningO pe r a tion s a n d Ma in te na n ceIn itia l q ua lifica tio n s o f p e r so n n e l （kn ow le d ge an d skill s)Tra in ing p r og r a m co n te n t v s. n e e d sSa fe ty or ie n ta tion fo r n ew e mp lo ye e sG en e ra l sa fe ty tr a in ingJo b-sp e cific tr a in ingBa sic kn ow le d ge a n d skillsSp e cia liz e d kn ow le d ge a n d skillsG en e ra l p r o ce ss kn ow le d geMa te ria l h az a rd s, M SD SsPr o ce ss h a z ar d sPr o ce ss p r o ce d ur e sO pe r a ting li m itsCo n se q ue n ce s o f d e v ia tion sRe sp o n se s to d e v ia tion s/a b n or ma l co n d itio n sE me r ge n cy pr o ce d ur e sFie ld tr a in ingLo ca tio n o f:E me r ge n cy e qu ip me n t，sh ow er s, a la r msFire-fig h ting e q u ip me n tLe a k/sp ill p r e ve n tio nRe p or tin g, mitig a tio nE me r ge n cy dr illsCo mp lia n ce w ith O SH A 1910.120 for h a za r d ou s w a ste o p e r a tion sNew e me r g e n cy r e sp o n se tr a in in g re q u ir e me n tsMe a sur e me n t o f tr a in in gEffe ctiv e n e ss/ce r tifi c a tio n（w he n a p p licab le)For ma l d o cu me n ta tio n o f tr a in in gTea m a s se ss me n t o f tr a in ing e ffe ctiv e n e ssC ommis s ioningCo mmis sio n in g p la n a nd sch e d u leDe ta ile d， ste p-by—ste p p la n w r itte nPla n ad e q ua te ly r e v iew edRe sp o n sib ilitie s cle a r ly de fin e d an d u nd e r sto o dPla n t ve r ifica tio n o f a ny e q u ip me n t a n d sy ste ms ch e ck-o u t d o n e byco n tra cto rCo n str u ctio n in sp e ctio n b y pla n tCo n fir m lin e—b y-lin e co n fo r mity to P＆ID s v e r ifie d by p lan t, in clu d in g:Ma te ria ls o f co n str u ctio nLo ca tio n o f in str u me n t e le me n ts/co n n e ctio n sO rifice p la te sp e cifi c a tio n s a n d o r ie n ta tio nRa n ge s o f lo ca l PI s a n d TIsAll lo ca l TIs h a ve th e r mow e llsId en tifie s a n d r e lie f pr e ssu r e o f PS Es ＆ PS VsActu a te d v a lv e fa ilur e mo d e sEq u ip me n t in te r na lsVe ss e ls a nd pipingStr e ss r e liev in g d on e a nd d o cu me n te d a s r e q u ir e dFie ld r a d io g ra p hy d o ne a n d do cu me n te d a s r eq u ire dPr e ssu r e/L e a k te stin g d o n e a nd d o cu me n te dC le a ne d a n d flu sh ed（in str u me n ts，co n tr o l va lve s，ch e ck v a lve spr o te cte d)Sp e cia l co mmis sio n ing r e qu ir e me n ts (su ch a s ch e mi c a l cle a n in g，pa ssiv a tin g， o r te stin g)Ve n ts a n d pr e ssu r e r e lie f v a lv e sSh ipp in g su p po r ts r e mo v e d fr o m co n se rv a tio n v e n tsRe lie f p r e ssu re o f P SVs v er ifie d by te stFir e pr ote c t ion sy ste msFire w a te r sy ste ms in sp e ctio n a n d co mmis sio ne dFire w a te r p u mp a cce p ta n ce te st（s）co mp le ted a n d w itne sse dO th er n o n-w a ter fir e pr o te ctio n sy ste m a cce p t an ce te s t（s)co mp le te d a n d w itne sse d（fo r ex a mp le, C O2 or d ry ch e mica lNew fir e pr o te ctio n sig n a ling sy ste ms a n d a lar ms co mmis sio n edCo p ie s o f co mp le te d te st fo r ms fo rw ar d e d to in su ra n ce ca r r ier a n dCo r po r a te R isk D e pa r t me n tNew fir e pr o te ctio n e q u ip me n t, sig n a lin g sy ste ms a n d a lar ms p la ce don r e gu la r in spe ctio n a n d te stin g p r og r a msEle c tr ic a l gr oundingRe sista n ce o f b u ild in g a nd e q u ip me n t a n d gr o un d in g sy ste msme a su r e d〈5 o h msRe sista n ce to g r ou n d o f a ll p ip in g se ctio n s ca r r yin g fla mma b le liq u id san d co mb u stib le p ow d e r s me a su re d〈5 o h msVe nt ila t ion sy ste msVe n tila tion sy ste ms b a la n ce dPe r for ma n ce o f lo ca l ex h a u st v e n tila tion sy ste ms ch e c ke d fo rco n for ma n ceMa c hine ryAlig n me n t ch e c ke dAb se n ce o f ex ce ssiv e fo r ce s o n p u mp ca sin g s a n d o th er e qu ip me n tfr o m co n ne cte d p ip in gPr e—sta r tup s cr e en s in sta lle d in p u mp su ctio nsAg ita to r imp e lle r se cu r ityLu b r ica tio n sy ste ms fu n ctio n a lCo o ling sy ste ms fu n ctio n a lSe a l flu sh sy ste ms fu n ctio n a lRo ta tio n ch e cke dVib ra tio n me a su r e me n tsPe r for ma n ce te stsO th er b a se line d a ta co lle ctio nIns tr ume nt s a nd c ont r ol sy ste msPr og r a m so ftw a re ch e c ke dIn str u me n t lo o p sh e e t in d ex a va ila b lePn eu ma tic lin e s b low n cle a nLo o p ch e ckin g d o ne a n d do cu me n te dIn str u me n t ca lib ra tio n s d o n e a n d d o cu me n te d r ev iew me th o d sAla r m a n d tr ip p o in ts se t a n d d o cu me n te dIn te r lo ck s (b o th sa fe ty＆ n o n—sa fe ty） te ste dD ig ita l co n tr o l sy ste m r e v iew a n d te stsCo mb u stio n sa fe ty co n tr o ls o n d ire ct—fir e d e q u ip me n tEq u ip me n t in sp e ctio n, a d ju st me n t a n d te stin g do cu me n te dPu n ch listRe v iew sta tu sDa ily up d a tePr ior itie s w ith r e sp e ct to sta r t-up a cce p ta b leWa t e r bat c hingPla n de v e lo p edSt ar t-upSta r t—u p p la n a nd s ch e du leWr i t te n a n d re v iew e dPr o ced u re s fo r in itia l s ta r t—u p sp e cifica lly co v e re d in th e o pe r a tingIn str u ctio n ma n ua l o r u nd e r se p ar a te co ve rRe v iew e d an d a pp r ov ed if se p ar a teRaw ma te r ia ls su p p lyTe ch n ica l su p po r tAd eq u a teL in e s a n d limi t s o f a u th or ity cle a rMa in ten a n ce su p po r tIn du str ia l h yg ie n e mo n ito r ingEq u ip me n t mo n ito r ingPe r for ma n ce me a su r e me n ts a n d te st sRe gula t ory C omplia nc eNew Su b sta n ce sRe v iew o f tox icity to e n v ir o n me n tPe r siste n cy in th e e nv iro n me n tPr ev en tio n o f ex po su r e to e nv iro n me n tDe str u ctio n o f su b s ta n ce w he n n e ce ssa r yTox ic Su b sta n ce s C o n tro l Ac t (TSC A）Pr o je ct r e v iew e d fo r an y new r eq u ire me n ts w h ich mig h tbe i m p o se d o n th e p la n t lo ca tio n u n de r TSC ATra n sp o r ta tio nNew tr a n spo r t o p er a tio n s a de q u a te ly r ev iew e d fo rco mp lia n ce w ith a ll a p p lica b le D O T (or e q u iv a len t)re g u la tio n sE missio n sO pe r a ting p e r mit s o b ta in ed a s d ir e cte d b y the site o rco rp o ra te e n v ir o n me n ta l d e pa r tme n t sEfflu e n tsNew o pe r a tion s co ve r ed w ith in th e pr e se n t N PD ESpe r mit o r a n ew p e r mit h a s b e en o b ta ine dHa z ar d ou s w a ste sDe te r min e d w h e the r p ar ticu la r w a ste s q u a lify a sha z ar d ou s w a ste s u n de r fe d er a l, sta te a n d/o r lo ca l law san d r eg u la tion sO n-site s to r ag e, tr e a tme n t a n d/o r d isp o sa l o f h az ar d o u sw a ste sRe v iew e d for co mp lia n ce w ith a p p lica b le law s an dre g u la tio n s, d o cu me n ta tio n？O ff-site tr a n sp or ta tio n a nd d isp o sa l o f h a z ar d o u sw a ste s r ev iew e d w ith w a ste co o rd in a tor,do cu me n ta tio n?PC BsRe v iew e q uip me n t fo r PC B h a za r do u s p r op e r tie s。
项目启动前安全检查表1～表17
备注：该表由PSSR组长填写
1
表1项目启动前安全检查表—工艺安全
2
3
4
表2项目启动前安全检查表—设备安全
5
6
表3项目启动前安全检查表—电器安全
7
8
表4项目启动前安全检查表—仪表控制系统
9
10
表5项目启动前安全检查表—人机工程
11
表6项目启动前安全检查表—消防
12
13
表7项目启动前安全检查表—PSI\MOC\PHA
14
15
表8项目启动前安全检查表—事故调查
16
表9项目启动前安全检查表—机械完整性
17
18
表10项目启动前安全检查表—质量保证
19
表11项目启动前安全检查表—操作规程/作业标准
20
表12项目启动前安全检查表—培训/技能考核
21
表13项目启动前安全检查表—承包商
22
表14项目启动前安全检查表—人员变更管理
23
表15项目启动前安全检查表—应急响应
24
25
表16项目启动前安全检查表—环境
26
表17项目启动前安全检查表—PSSR回顾
备注：
1、PSSR组长安排组员进行检查，通过文件评审和现场评审后，组长组织检查人员对检查出的问题进行回顾，并确定问题类别判定，安排相关人员统计A类问题清单和B类问题清单，通过问题清单组织整改。
2、如果检查表检查时间跨度较大，问题清单可汇总几份。
3、检查表的检查条款需大家共同讨论确定初稿。
27。
