菲尼克斯安全继电器扩展模块

安装说明原版说明书译文Kinetix 5700 电容器模块和扩展模块产品目录号：2198-CAPMOD-2240、2198-CAPMOD-DCBUS-IO变更摘要本出版物中包含新增和更新信息，如下表所述。

主题页码变更摘要1关于电容器模块和扩展模块2准备事宜2安装电容器模块和扩展模块3连接器数据7接线要求9其他资源14主题页码更新了安装信息，使其与 Bulletin 2198 直流母线调节器模块一致，并将所有三个模块作为附加模块进行介绍。

整本手册更新了 104 A 系统和 208 A 系统的外部直流母线最大电流值。

将扩展 (208 A) 系统示例中的扩展模块替换为直流母线调节器模块。

还更新了关于何时需要使用附加模块的说明。

4将 8720MC-RPS 系统示例中的扩展模块替换为直流母线调节器模块。

还更新了关于何时需要使用附加模块的说明。

5增加了附加模块上 M8 直流母线螺栓的连接尺寸，以备在需要时帮助确定接线片尺寸。

6更新了模块状态引脚信息。

9更新了兼容的有源旁路模块规格信息。

11增加了关于如何获得柔性母排的信息。

2, 122罗克韦尔自动化出版物 2198-IN008D-ZH-P - 2019年2 月Kinetix 5700 电容器模块和扩展模块关于电容器模块和扩展模块2198-CAPMOD-2240 电容器模块、2198-CAPMOD-DCBUS-IO 扩展模块和2198-DCBUSCOND-RP312 直流母线调节器模块还统称为 Kinetix® 5700 附加模块。

附加模块可用于任意 Kinetix 5700 驱动器系统配置中，通过直流母线电源、再生母线电源和 8720MC-RPS 电源供电。

请参见 Kinetix 5700 Servo Drives User Manual (Kinetix 5700 伺服驱动器用户手册，出版号：2198-UM002)，以针对您的应用选择合适的附加模块。

浅谈金风1.5MW安全链及改进的探讨刘贵星;张艳锋;李杰【摘要】风能是目前一种新型的、绿色的能源,气候的变化,全国各地雾霾加重,利用风能进行发电日益受到人们的重视.随着科学技术的不断发展,风力发电技术尤其是风电控制技术在世界范围内得到了飞快的发展,风力发电逐步走上了功率大、重量轻、造价低、可靠性高的商业化发展道路,风电机组中的控制系统中安全链作为机组的最高级别的保护可谓是风电机组中重中之重了.【期刊名称】《中国设备工程》【年(卷),期】2017(000)015【总页数】2页(P79-80)【关键词】风能;控制技术;安全链【作者】刘贵星;张艳锋;李杰【作者单位】华润电力北方大区运维公司,山西太原 030006;华润电力北方大区运维公司,山西太原 030006;华润电力北方大区运维公司,山西太原 030006【正文语种】中文【中图分类】TM614风电机组的安全系统，在行业内称为安全链，之所以称之为安全链，主要是因为安全链是对风力机组造成致命伤害的故障点重点串联起来，这些致命保护中的任何一个点断开，机组将会进入紧急停机以保护机组安全，所以叫做安全链了。

本文主要针对金风1.5MW机组中的安全链部分进行阐述，并针对目前所用安全链中存在的一些问题，作一些改进的探讨。

1.1 安全链的组成金风1.5MW中将紧急停机按钮（塔底主控制柜）、发电机过速模块1(19.6rpm)和2(20.8rpm)、扭缆开关、来自变桨系统安全链的信号、紧急停机按钮（机舱控制柜）、振动开关、PLC急停、到变桨系统的安全链信号这些可能给机组造成致命后果危险点的信号串联在一起连接到安全链继电器中，一旦其中任何一个节点动作，将引起整条回路断电，机组进入紧急停机过程，并使主控系统和变流系统处于闭锁状态。

1.2 安全继电器的应用从图1中可以看出，所有安全链中的硬件节点均最后连接到安全继电器中。

安全继电器并非字面意义的“没有故障继电器”，而是发生故障时做出有规则的动作，它具有强制导向接点机构，万一发生接点熔接现象时也能确保安全，这一点主要是其与一般继电器的区别，在金风机组安全链回路中使用的菲尼克斯安全继电器中可以看出以下几点。

报警主机联动扩展模块使用手册23DR+北京迈特安技术发展有限公司感谢您选用北京迈特安技术发展有限公司的23DR+报警主机联动扩展模块，希望我们先进的防盗报警系统会给您的生活、工作带来安全与方便！文件名称：报警主机联动扩展模块 23DR+ 使用手册文件版本：ver 1.0公司名称：北京迈特安技术发展有限公司目录目录 (1)1. 产品概述 (1)2. 接口描述 (1)2.1. 电路接口 (1)2.2. 主机接线 (2)2.3. 继电器接线 (2)2.4. 电平输出（LED） (2)3. 功能设定 (3)3.1. LED输出设置 (3)3.2. 扩展联动设置 (3)3.3. 报警延时设置 (4)3.4. 注意事项 (4)4. 测试模式 (4)5. 状态提示 (5)6. 电气参数 (5)1.产品概述23DR+是针对Honeywell 23系列主机设计的显示驱动及继电器联动模块。

模块通过报警主机键盘获取防区报警状态，提供多达16路的LED 显示、电平驱动及继电器控制，可以方便的组成报警联动监控系统或电子地图板，可为主机每个报警防区提供一个输出端口。

23DR+的继电器为弱电继电器，可以联动DC28V以下电压的电气设备，电平输出接口通常用于联动LED指示灯。

2.接口描述2.1. 电路接口出厂默认设置：继电器常开/常闭设置：常开NO电平输出设置：常亮状态（L端）扩展联动方式设置：1端，传统联动方式报警延时方式设置：2端，传统联动方式2.2. 主机接线z DC+12：直流12V电源正极；z GND：直流12V电源地线；z KEY-：主机C端；z DATA：主机DATA端。

2.3. 继电器接线通过设定继电器后面对应的跳线，可以独立定义每个继电器的常闭/常开状态。

在两排继电器的左右两侧分别定义了NC/NO端，用户可以根据应用需要，自行进行设置。

2.4. 电平输出（LED）z 将LED 的阴极连接到JLED1和JLED2中相应的防区端子中； 助电源输出，每个LED 指示灯应串联一个Ω通端子，可以选择LED 触发时电平输出3. 功能设定23DR+设计了三组跳线，用于设定联动模块的工作方式，依次为LED 输出z LED 指示灯组为共阳极接法，阳极公共端连接到JLED1或JLED2的AUX 端中；z AUX 端提供+5V 辅510～1K Ω的限流电阻；z 过LED 输出闪烁设置为常亮状态（L 端），或1秒周期闪烁状态（F 端）。

菲尼克斯电气简介菲尼克斯电气中国公司隶属于德国菲尼克斯电气集团。

菲尼克斯中国是一个综合化的电器电子元器件公司，1993年成立于中国，其主体产业遍及化工、冶金、通讯、物流，造纸、汽车制造、烟草机械，以及风力发电和能源制造等领域，共计6万多种产品，年营业额达10亿欧元。

菲尼克斯设有三大竞争力中心，分别建在德国、美国和中国。

菲尼克斯中国有20多个办事处，在中国交通运输发展中的部件供应上有着重要作用。

1公司简介近两年来，中国经济作用下，轨道交通蓬勃发展，在全球电力输配电连接器领域占70%市场份额的菲尼克斯电气，也已经开始进军这个产业。

菲尼克斯电气主要为西门子等提供大量的子系统和零部件，它拥有6万多种产品，有人曾经开玩笑的说：如果把菲尼克斯电气的产品加到一起，那就相当于一个微缩版的西门子自动化控制驱动集团。

然而，即便如此，菲尼克斯电气却始终没有打造成品的念头。

2发展历程1993年菲尼克斯电气来到中国南京，建立了一个从管理层到员工100%本土化的队伍，在我们的共同努力以及各界朋友的帮助与支持下，17年来，菲尼克斯中国公司的员工总数增加了10倍，投资增长了50多倍，产出增长了350多倍！2005年销售额超过8个亿，2009年销售额已经超过12亿，当前拥有3个公司、18个办事处（2010年，有4个公司，23个办事处），先后被评选为“中国电气工业100强”、“中国最具竞争力的高成长型创业企业500强”、“全国企业文化建设特别贡献奖”、“全国客户满意单位”等等。

南京菲尼克斯路和凤凰坛的冠名，更是一座里程碑。

尤其是凤凰坛，这是迄今为止全国唯一一座以企业名字冠名的城市标志性建筑。

3大环境过去，德国在华企业一共才有7000多家，不算特别多但是这个数字已经翻了很多倍。

那个时候，中国的制作产业才刚刚开始发展，投资并不像今天那么多，在中国运行一个品牌并不是一件容易的事。

菲尼克斯电气的很多产品是围绕工厂自动化做的，轨道交通行业很特别，中国的轨道交通更为特别。

德国菲尼克斯电气集团专为电力、通讯、交通、铁路运输、石油化工及工业自动化等行业提供世界一流产品和优良服务，是世界顶尖级电连接专业厂家。

目前在海外32个国家设有子公司，56个国家设有销售处和代表处。

1993年底，德国菲尼克斯电气集团与南京电力自动化研究院（NARI南瑞集团）合资组建了南京菲尼克斯电气有限公司，主要生产并经营菲尼克斯集团各种高质量的电连接件、电子模块、信号变送器、现场总线、防雷浪涌电压保护系统等产品。

南京菲尼克斯电气公司的成立不仅进一步巩固了菲尼克斯产品在电连接行业的领先地位，同时也为中国引进了更多具有世界先进水平的工业自动化产品，有力地促进了国内电气连接及工业自动化技术的发展。

公司自1993年组建以来，仅用三年时间,市场占有率即跃居全国电气接口行业首位。

截止2001年，南京菲尼克斯的业务量已达2亿元，先后在全国各地设立了12个代表处，拥有60多家分销商和经销商。

南京菲尼克斯的迅速崛起，在社会各界引起了较大的反响。

1997年以来公司连续几年被评为江苏省重点外商投资企业、江苏省“AAA”级资信企业、南京市高利税企业、江苏省及南京市外商投资先进企业、南京市三资企业管理工作先进单位、国家级高新技术产业开发区“作出突出贡献企业”。

1999年公司顺利通过ISO9002质量体系认证；2002年公司又顺利通过ISO2000质量体系认证。

德国菲尼克斯集团总部非常看好中国市场，从1996年起多次追加投资，引进各种现代化生产设备，并在南京江宁开发区征地120亩，着手建立其海外最大的生产管理基地——一个具备研发中心的菲尼克斯工业园，为中国用户提供更优质的产品，更完善的服务。

到目前为止，总投资近三千万美元的一家合资公司、两家独资公司已在华成立，中国公司已成为面向中国及亚太地区颇具规模的海外生产基地。

位于南京江宁开发区的公司总部目录PHOENIX CONTACT34Phoenix Contact双出线接线端子UK...-TWIN见20页双出线接地端子UK...-TWIN-PE见22页双进双出接线端子UDK...见24页双进双出接地端子UDK...-PE见25页同向通用接线端子UK...-RETURN见26页同向通用接地端子UK...-RETURN-PE见27页PE/N 输入端子块UK...-PE/N见28页紧凑型的PE/N 输入端子块UIK...-PE/N见29页大电流PE/N 输入端子块UKH...-PE/N见30页桥接件应用表格见32页微型双层接线端子MBKKB 2.5见38页双层通用型接线端子系列UKK...系列见39页通用型接线端子UK...系列见10页大电流接线端子UKH...系列见14页通用型接地端子USLKG...系列见16页大电流接地端子USLKG...系列见19页通用端子建筑安装接线端子UIK (54)Ｎ线滑块分断端子UKN...见56页三层建筑安装接线端子PIK (60)分断旋臂式保险丝端子UK...HESI见68页螺帽式保险丝端子UK10-DREHSI见69页刀闸分断端子UK...-MTK见72页双层刀闸分断端子UKK...-MTK见74页可插入元器件插头的基座端子UK...TG见76页元器件插头ST-BE见78页带滑块端子UGSK/S见82页通用试验端子URTK/S (83)微型接线端子MT1.5见90页双层接地端子UKK...-PE见43页传感器接线端子DIK (44)执行器接线端子DOK (46)四层传感器和执行器端子VIOK (48)Phoenix Contact56Phoenix Contact小型带状接线端子MBK 6/E见95页小型带状接地端子MSLKG6见97页螺栓接线端子OTTA...见100页滑块分断螺栓端子OTTA6-T见101页测试插座PSBJ...见122页快速标记条/扁平式快速标记板ZB.../ZBFM...见104页端子组的标识UBE见108页分组标记KLM-A,KLM,KLM 1,KLM 2见109页导线标记套筒PMH...见110页导线标记系统PAB...见111页导线标记牌LM、LS见112页塑料电缆标识夹KMK见114页双层微型接线端子MTTB 1.5见91页小型接线端子MBK...见94页小型接地端子MBK...-PE见96页微型接地端子MT 1.5...-PE见92页Phoenix Contact7剥线工具QUICK-WIREFOX...见129页压线钳CRIMPFOXUD 6...见130页气动式压线钳ZAP...见131页管状预绝缘裸端子A...,AI...,AI-TWIN...,AI-XL...见133页螺丝刀SZ...见130页导轨切割机PPS...见132页安装导轨NS...见116页快速终端固定件/终端固定件/小型终端固定件UHV...、E/....、E/M...见118页绝缘保护罩AP...见115页切线钳CUTFOX..见126页8Phoenix Contact菲尼克斯组合端子的附件组合端子的使用舒适性在很大程度上取决于端子的附件。

菲尼克斯安全输入模块指示灯说明
菲尼克斯安全输入模块是一种用于保护设备和系统的重要安全装置。

它具有指
示灯功能，可以提供有关系统状态和运行情况的信息。

以下是菲尼克斯安全输入模块指示灯的说明：
1. 电源指示灯：当安全输入模块正常供电时，电源指示灯将亮起。

如果指示灯
不亮，可能表明模块未接通电源或存在电源故障。

需要检查电源线路并重新连接。

2. 输入状态指示灯：安全输入模块的输入状态指示灯用于显示输入信号的状态。

当输入信号正常时，指示灯将保持亮起。

如果输入状态指示灯不亮，可能表示输入信号未正常连接或存在故障。

需要检查输入信号线路并确保其正常连接。

3. 系统状态指示灯：系统状态指示灯用于显示安全输入模块的整体运行状态。

正常情况下，系统状态指示灯将保持亮起。

如果指示灯不亮或闪烁，可能表示安全输入模块存在故障或系统异常。

需要进行系统诊断并修复故障。

4. 报警指示灯：报警指示灯用于显示安全输入模块的报警状态。

当发生安全隐
患或异常情况时，报警指示灯将闪烁或保持亮起，以提醒操作人员注意。

如果报警指示灯持续闪烁，需要查找并解决引起报警的原因。

请注意，在使用菲尼克斯安全输入模块时，正确理解和识别指示灯的功能是至
关重要的。

根据指示灯的显示，可以判断系统的工作状态和是否存在故障。

如果遇到任何指示灯异常或报警提示，请立即采取相应的措施进行排查和处理，确保系统的安全运行。

08/11/2015 页 1 / 6安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776Please be informed that the data shown in this PDF Document is generated from our Online Catalog. Please find the complete data in the user's documentation. Our General Terms of Use for Downloads are valid ()用于急停和安全门监控的安全继电器，满足EN ISO 13849中SIL 3，4类/PL e级的要求，单通道或双通道操作，3个启动电流通路，额定输入电压为24 V AC/DC，插拔式螺钉接线端子为什么选择该产品最高符合EN ISO 13849-1的4类/PL e、EN 62061的SILCL 3、IEC 61508的SIL 3 单通道和双通道控制3路常开安全触点输出，1路辅助常闭触点输出 在一个设备中同时具有手动监控复位和自动复位功能关键商业数据技术数据注意尺寸环境条件输入数据安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776技术数据输入数据输出数据常规08/11/2015 页 2 / 6安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776技术数据常规接线数据分类eCl@ssETIMUNSPSC08/11/2015 页 3 / 6安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776分类UNSPSC认证认证认证UL Listed / cUL Listed / Functional Safety / UL Listed / cUL Listed / EAC / Functional Safety / EAC / cULus Listed防爆认证认证已提交认证详情UL ListedcUL ListedFunctional SafetyUL ListedcUL ListedEACFunctional Safety08/11/2015 页 4 / 608/11/2015 页 5 / 6安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776认证EACcULus Listed产品图电路图电路图K3K4MM (N)(L1)L+双通道急停监视08/11/2015 页 6 / 6安全继电器 - PSR-SCP- 24UC/ESM4/3X1/1X2/B - 2963776电路图K3K4M单通道急停监控Phoenix Contact 2015 © - all rights reserved 。

MSR45E Safety Relay Extension ModuleBulletin Number 440R2Rockwell Automation Publication 440R-UM007C-EN-P - January 2023MSR45E Safety Relay Extension Module User ManualImportant User InformationRead this document and the documents listed in the additional resources section about installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition to requirements of all applicable codes, laws, and standards.Activities including installation, adjustments, putting into service, use, assembly, disassembly, and maintenance are required to be carried out by suitably trained personnel in accordance with applicable code of practice.If this equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.In no event will Rockwell Automation, Inc. be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment.The examples and diagrams in this manual are included solely for illustrative purposes. Because of the many variables and requirements associated with any particular installation, Rockwell Automation, Inc. cannot assume responsibility or liability for actual use based on the examples and diagrams.No patent liability is assumed by Rockwell Automation, Inc. with respect to use of information, circuits, equipment, or software described in this manual.Reproduction of the contents of this manual, in whole or in part, without written permission of Rockwell Automation, Inc., is prohibited.Throughout this manual, when necessary, we use notes to make you aware of safety considerations.These labels may also be on or inside the equipment to provide specific precautions.The following icon may appear in the text of this document.WARNING: Identifies information about practices or circumstances that can cause an explosion in a hazardous environment, which may lead to personal injury or death, property damage, or economic loss.ATTENTION: Identifies information about practices or circumstances that can lead to personal injury or death, property damage, or economic loss. Attentions help you identify a hazard, avoid a hazard, and recognize the consequence.IMPORTANT Identifies information that is critical for successful application and understanding of the product.SHOCK HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that dangerous voltage may be present.BURN HAZARD: Labels may be on or inside the equipment, for example, a drive or motor, to alert people that surfaces may reach dangerous temperatures.ARC FLASH HAZARD: Labels may be on or inside the equipment, for example, a motor control center, to alert people to potential Arc Flash. Arc Flash will cause severe injury or death. Wear proper Personal Protective Equipment (PPE). Follow ALL Regulatory requirements for safe work practices and for Personal Protective Equipment (PPE).Identifies information that is useful and can help to make a process easier to do or easier to understand.Table of ContentsAbout This Publication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Summary of Changes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Additional Resources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Chapter 1Introduction General Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Special Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Typical Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Application Restrictions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Chapter 2System Configuration Terminal Connection Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Connecting Hardware. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10Status Indicator Display Elements. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Arc-limiting Graphs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Chapter 3Maintenance Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Decommission. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Appendix ASpecifications Technical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Catalog Numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Product Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Approximate Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Declaration of Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17CE Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17UKCA Conformity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Appendix BAccessories Additional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Rockwell Automation Publication 440R-UM007C-EN-P - January 20233Table of Contents4Rockwell Automation Publication 440R-UM007C-EN-P - January 2023Rockwell Automation Publication 440R-UM007C-EN-P - January 20235PrefaceAbout This Publication This manual covers the connection and configuration of the Guardmaster® MSR45E Safety Relay Extension Module.Summary of Changes This publication contains the following new or updated information. This list includes substantive updates only and is not intended to reflect all changes.Additional ResourcesThese documents contain additional information concerning related products from Rockwell Automation.You can view or download publications at rok.auto/literature.ATTENTION: MSR42 safety module, MSR41 safety module, or MSR45E extension module units can only achieve their function as a safety controller module if the instructions and additional documentation that are given in this instruction manual are exactly followed. You must also consult the valid laws and regulations at the time of installation. Serious injury or death can occur if you do not follow these instructions carefully. The installer or system integrator is fully responsible for a safe integration of this product. Use this instruction manual with the MSR42 safety module, MSR41 safety module, or MSR45E extension module. This instruction must be accessible together with the other machine documentation during its entire lifecycle for all personnel responsible for assembly, installation, operation, and maintenance.TopicPage Corrected Figure 812Updated Figure 917Updated Declaration of Conformity 17Resource DescriptionSystem Security Design Guidelines Reference Manual, SECURE-RM001Provides guidance on how to conduct security assessments, implement Rockwell Automation products in a secure system, harden the control system, manage user access, and dispose of equipment.UL Standards Listing for Industrial Control Products, publication CMPNTS-SR002Assists original equipment manufacturers (OEMs) with construction of panels, to help confirm that they conform to the requirements of Underwriters Laboratories.Industrial Components Preventive Maintenance, Enclosures, and Contact Ratings Specifications, publication IC-TD002Provides a quick reference tool for Allen-Bradley industrial automation controls and assemblies.Safety Guidelines for the Application, Installation, and Maintenance of Solid-state Control, publication SGI-1.1Designed to harmonize with NEMA Standards Publication No. ICS 1.1-1987 and provides general guidelines for the application, installation, and maintenance of solid-state control in the form of individual devices or packaged assemblies incorporating solid-state components.Industrial Automation Wiring and Grounding Guidelines, publication 1770-4.1Provides general guidelines for installing a Rockwell Automation industrial system.Product Certifications website, rok.auto/certifications .Provides declarations of conformity, certificates, and other certification details.PrefaceNotes:6Rockwell Automation Publication 440R-UM007C-EN-P - January 2023Rockwell Automation Publication 440R-UM007C-EN-P - January 20237Chapter 1Introduction General DescriptionThe MSR4x is a family of compact safety control modules. This main controlling module allows the connection and the control of the compact Allen-Bradley® GuardShield™ Micro400 Safety Light Curtain systems. Depending on the configuration, other safety components can also be connected and monitored simultaneously.Figure 1 - MSR42 Safety Module and Safety Components The MSR41 safety module or MSR42 safety module offer two safety PNP outputs (OSSD). Additional safety relay extension modules can be applied for applications that require more outputs (MSR41 safety modules or MSR42 safety modules) and/or dry contacts (MSR45E extension modules) to switch loads. You can daisy-chain up to three extension modules, which the base module controls.We also offer models in special configurations, which are described in Terminal Connection Diagrams on page 9.Special Features The characteristics of the MSR41 safety module and MSR42 safety module:•Category 4, PLe according to EN ISO 13849-1•Type 4 according to EN 61496-1/-2•SIL 3 according to IEC 61508•SIL CL 3 according to EN 62061•Short response timesIMPORTANT The MSR45E extension module is not a standalone safety relay module. You can only use the unit with either an MSR41 safety module or MSR42 safety module.Safety Light Curtain Main Safety ModuleExtension ModuleChapter 1 Introduction•Up to three extension modules per main safety module•Adjustable stop delay time•Different safety components suitable for connection (MSR42 safetymodule only)Typical Applications Typical MSR41 and MSR42 safety module applications are:•Presses•Robotic cells with automatic insertion•Assembly lines•Indexing tables•Conveyor systems•Automatic storage facilitiesApplication RestrictionsMSR4x modules are not intended for application in explosive (EX) or inradioactive environments.8Rockwell Automation Publication 440R-UM007C-EN-P - January 2023Chapter 2 System ConfigurationTerminal Connection DiagramsFigure2…Figure4 on page10 show the safety output contact configuration of the available MSR45E extension modules. The control and expansion module housings snap together. Use a ribbon cable to electronically link the devices.Figure 2 - MSR45E Extension Module (Cat. No. 440-P4NANS)Figure 3 - MSR45E (3C 3NO) Extension Module (Cat. No. 445L-104860)Rockwell Automation Publication 440R-UM007C-EN-P - January 2023910Rockwell Automation Publication 440R-UM007C-EN-P - January 2023Chapter 2 System Configuration Figure 4 - MSR45E (3C 2NO 1NC) Extension Module (Cat. No. 445L-105938)Connecting HardwareFigure 5 and Figure 6 on page 11 show a main module and extension modules.Figure 5 - Ribbon Cable for One Extension Module ATTENTION: Only use the normally closed contacts (NC) of an extension module for status feedback from the machine controller. NC contacts cannot be used for any safety function. Integration with the safety circuit of a machine is not allowed.!Cat. No. 440R-ACABL1Chapter 2 System ConfigurationFigure 6 - Ribbon Cable for Two Extension ModulesStatus Indicator Display ElementsTable 1 shows information about the two final switching device (FSD) status indicators that are integrated into the MSR45E extension module.Arc-limiting GraphsFigure 7 and Figure 8 on page 12 show arc-limiting graphs and lifespan curves for MSR45E extension modules with secure-off switching, no standing arc, and a maximum of one operating cycle. Each figure is a set of characteristic curves for DC and AC applications.Figure 7 - 2C Relay Expansion ModuleCat. No. 440R-ACABL2Table 1 - Status Indicator DescriptionColor StatusGreen Corresponding contacts of the module are closed (active)Red Corresponding contacts of the module are opened (not active, NC contact)OffNo power at the main module or no internal bus (no ribbon cable connection)Arc-limiting Graph (DC)Electrical Service LifeVoltage (DC)Switching Current (A)C u r r e n t (A )S w i t c h i n g C y c l e s x 10001 = Inductive Load L/R = 40 ms2 = Resistive LoadChapter 2 System ConfigurationFigure 8 - 3C Relay Expansion ModuleArc-limiting Graph (DC)Electrical Service LifeVoltage (DC)Switching Current (A)C u r r e n t (A )S w i t c h i n g C y c l e s x 10001 = Inductive Load L/R = 40 ms2 = Resistive LoadChapter 3MaintenanceService MSR45E extension modules have no serviceable components. Inspection Qualified and trained personnel must periodically test the MSR45E extensionmodule, in accordance with valid regulations, to discover prohibitedmanipulations or unauthorized modifications.Decommission Only remove the MSR45E extension module when the machine or theequipment is shut down completely and can no longer operate without tools.Dismantle a controller if disposal is necessary. The separated materials can berecycled according to state-of-the-art technology and the correspondingregulations of the country where the unit is used.Chapter 3 Maintenance Notes:Appendix ASpecificationsTechnical SpecificationsTable 2 - Technical SpecificationsAttribute ValueProbability of a dangerous failure per hour PFH 6.0 E-9 1/h: MSR42 safety module, MSR45E extension module, and Micro400 safety light curtain9.0 E-10 1/h: MSR42 safety module and MSR41 safety module3.0 E-10 1/h: MSR45E extension module4.0 E-9 1/h: Micro400 safety light curtainPerformance Level PL PLe, Cat. 4 (EN ISO 13849-1) Safety Integrity Level SIL CL 3 (IEC 61508/IEC 62061)Approvals CE Marked for all applicable EU directives, UKCA marked for all applicable regulations, cULus Listed, TÜV Certifiedrok.auto/certificationsGeneralNominal working mode Continuous processTemperature •Environmental: 0…55 °C (32…131 °F)•Operating: 0…55 °C (32…131 °F)•Storage: -25…+70 °C (-13…+158 °F)Enclosure rating (EN 60529)•Housing:IP20•Terminals: IP20Conductor connection, max 6-pin, terminal stripWire cross section: 2.5 mm2 (14 AWG) stranded, spring clamping technology, Minimum 12 mm (0.47 in.) ferrule or wire lengthMounting Quick mount: 35 mm (1.38 in.) top hat rail (EN 50022)Weight Net: 150 g (0.33 lb)Housing dimensions 111 mm x 22.5 mm x 125 mm (4.37 in. x 0.89 in. x 4.92 in.) (including plugs), seeApproximate Dimensions on page17Housing material PolyamideVibration (EN60068-2-6)•Amplitude: 0.35 mm (0.1 in.)•Frequency: 10…55 HzShock resistant (EN 60068-2-29)•Acceleration: 100 ms-2•Impulse length: 16 ms•Number of shocks: 1000 per directionInstallation position No restrictionsShippingPackaging 280 mm x 200 mm x 70 mm (11.02 in. x 7.87 in. x 2.76 in.) Shipping weight Net + 220 g (8.66 in.)OutputsNumber of expansion modules, max 3 per main moduleNumber of contacts 2NO, 3NO, or 2NO/1NCAdditional response time t(em) withU N Protective mode, max≤ 6 msContact type Force guided relay (EN 50205)Contact material AgSN02 + 0.2 µm AU platedSwitching capacity •Min: 0.06VA•Max: 250V AC 8 A, [AC1] = 2000VA•DC 13 (EN 60947-5-1, 0.1 Hz, 24V): 6 A DC/24 V •AC 15 (EN 60947-5-1, 0.1 Hz, 220V):–2NO: 3 A AC/230V–3NO or 2NO/1NC: 3 A AC/120V •Allowed 2C or 3C: 900 switching /h, maxAppendix A SpecificationsCatalog Numbers Switching current•Min: 10 mA•Max8ASwitching voltage, max•2NO:AC250V;DC300V•3NO or 2NO/1NC: AC 120V; DC 170VOutput nominal voltage DC: See Arc-limiting Graphs on page112C•Continuous current I th: 8 A (1 contact)•With simultaneous switching (1 extension module): 6 A (≥ 2 contacts)•With simultaneous switching (2 or more extension modules): 4 A (≥ 2 contacts)Switching capacity According to DC 13 (EN 60947-5-1, 0.1 Hz, 24V)6 A DC/24 VElectronic lifespanAccording to AC 15 at 2 A, 230V AC2C or 3C: 105 operating cycles (EN 60947-5-1),see Arc-limiting Graphs on page11Mechanical lifespan 106Switch on delay after switching on the powersupply< 3 sSwitch off delay after switching off the powersupply< 40 msTable 2 - Technical Specifications (Continued)AttributeValueTable 3 - Catalog NumbersCat. No. (1)(1)All series.Description440R-P221AGSMSR41 On/Off Safety Module•Mounting: 35 mm (1.34 in.) DIN Rail•Size: 22.5 mm (0.98 in.)440R-P226AGS-NNR MSR42 Start/Restart Safety Module•Mounting: 35 mm (1.34 in.) DIN Rail•Size: 22.5 mm (0.98 in.)445L-104794-B xxx (2)(2)x = Customer configurable options that do not impact the standards or directives cited in Declaration of Conformity onpage17.440-P4NANS MSR45E 2C Safety Relay Extension Module (optional)•Input voltage: Supplied by MSR41 safety module or MSR42 safety module•Reset: Determined by MSR41 safety module or MSR42 safety module•Outputs:Two NO445L-1xxxx (2)Appendix A SpecificationsProduct LabelsThe necessary safety information is on the product label, which is on every MSR45E extension module.Figure 9 - Example Product LabelApproximate DimensionsFigure 10 - MSR42 Safety Module and MSR45E Extension Module [mm (in.)]Declaration of ConformityCE ConformityRockwell Automation declares that the products that are shown in this document conform with the Essential Health and Safety Requirements (EHSRs) of the European Machinery Directive (2006/42/EC) and the EMC Directive (2014/30/EU).•EN 61496-1:2012 Safety of machinery – Electro-sensitive protective equipment – Part 1: General requirements and tests•IEC 61496-2:2013 Safety of machinery – Electro-sensitive protectiveequipment – Part 2: Particular requirements for equipment using active opto-electronic protective devices (AOPDs)•EN ISO 13849-1:2015 Safety of machinery – Safety-related parts of control systems – Part 1: General principles for design•EN 61508 Parts 1-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems111(4.37)95(3.74)110(4.33)125(4.92)22.5(0.86)Appendix A Specifications•EN 954-1:1997 Safety of machinery – Safety-related parts of controlsystems – Part 1: General principles for design•EN 50178:1997 Electronic equipment for use in power installations•EN 62061:2005 Safety of machinery – Functional safety of safety-relatedelectrical, electronic, and programmable electronic control systems•EN 60204-1:2006 Safety of machinery – Electrical equipment of machines– General requirements•EN 61000-6-4:2007 Electromagnetic compatibility (EMC) – Part 6-4:Generic standards – Emission standard for industrial environments(Class A)•EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) – Part 6-2:Generic standards – Immunity for industrial environmentsFor a comprehensive CE certificate visit: rok.auto/certifications.UKCA ConformityRockwell Automation declares that the products that are shown in thisdocument are in compliance with the Supply of Machinery (Safety)Regulations (2008 No. 1597) and Electromagnetic Compatibility Regulations(2016 No. 1091).•EN 61496-1:2013 Safety of machinery – Electro-sensitive protectiveequipment – Part 1: General requirements and tests•IEC 61496-2:2013 Safety of machinery – Electro-sensitive protectiveequipment – Part 2:•Particular requirements for equipment using active opto-electronicprotective devices (AOPDs)•EN ISO 13849-1:2015 Safety of machinery – Safety-related parts of controlsystems – Part 1: General principles for design•EN 61508 Parts 1-7:2010 Functional safety of electrical/electronic/programmable electronic safety-related systems•EN 62061:2005 Safety of machinery – Functional safety of safety-relatedelectrical, electronic, and programmable electronic control systems•EN 60204-1:2006 Safety of machinery – Electrical equipment of machines– General requirements•EN 61000-6-4:2007 Electromagnetic compatibility (EMC) – Part 6-4:Generic standards – Emission standard for industrial environments(Class A)•EN 61000-6-2:2005 Electromagnetic Compatibility (EMC) – Part 6-2:Generic standards – Immunity for industrial environmentsFor a comprehensive UKCA certificate visit: rok.auto/certifications.Appendix BAccessoriesAdditional ComponentsTable 4 - Catalog NumbersCat. No. Description440R-ACABL1 Ribbon cable – two modules440R-ACABL2 Ribbon cable – three modules440R-ACABL3 Ribbon cable – four modules440R-ATERM1P Terminal block kit for MSR41 safety module replacement440R-ATERM2P Terminal block kit for MSR42 safety module replacement440R-ATERM2C Terminal block kit for MSR45E extension moduleAppendix B Accessories Notes:Appendix B Accessories Notes:Rockwell Automation Publication 440R-UM007C-EN-P - January 202321Appendix B AccessoriesNotes:22Rockwell Automation Publication 440R-UM007C-EN-P - January 2023MSR45E Safety Relay Extension Module User Manual Rockwell Automation Publication 440R-UM007C-EN-P - January 202323CSA 107 179Publication 440R-UM007C-EN-P - January 202310000172479 Ver 03Supersedes Publication 440R-UM007B-EN-P - August 2022 Copyright © 2023 Rockwell Automation, Inc. All rights reserved. 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If you have any suggestions on how to improve our content, complete the form at rok.auto/docfeedback .Waste Electrical and Electronic Equipment (WEEE)Rockwell Automation maintains current product environmental compliance information on its website at rok.auto/pec .Technical Support Center Find help with how-to videos, FAQs, chat, user forums, and product notification updates.rok.auto/support KnowledgebaseAccess Knowledgebase articles.rok.auto/knowledgebase Local Technical Support Phone NumbersLocate the telephone number for your country.rok.auto/phonesupport Literature LibraryFind installation instructions, manuals, brochures, and technical data publications.rok.auto/literature Product Compatibility and Download Center (PCDC)Download firmware, associated files (such as AOP, EDS, and DTM), and access product release notes.rok.auto/pcdcAt the end of life, this equipment should be collected separately from any unsorted municipal waste.Rockwell Otomasyon Ticaret A.Ş. 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