QWI-130 Visual Inspection Guide 通用外观检查标准 00

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Accepted (合格)
零件工作面相互直接接触,并且和托盘 在托盘上放置隔层,防止零件工作面被
直接接触,有被划伤或污染的风险
碰伤和污染
INTERNAL USE ONLY
27 © Wärtsilä
Store / 存放
Unaccepted(不合格)
Accepted (合格)
易生锈的零件直接暴露在空气中
Assembly / 装配
Unaccepted(不合格)
Accepted (合格)
运转后有杂物! Contamination after spin test
INTERNAL USE ONLY
21 © Wärtsilä
运转后清洁无任何脏物! Good cleanness, no any contamination after spin test
Assembly / 装配
Unaccepted(不合格)
Accepted (合格)
割刀撞到桨叶! Rope cutter in wrong position, conflict with blade
INTERNAL USE ONLY
20 © Wärtsilä
割刀在正确的位置! Rope cutter in right position
Pipe / 油管
Unaccepted(不合格)
Accepted (合格)
管口表面被打磨,导致打磨部分圆度超 差
INTERNAL USE ONLY
24 © Wärtsilä
Lever / 叉子
Unaccepted(不合格)
Accepted (合格)
表面残留氧化层
INTERNAL USE ONLY
assembly
Assembly / 装配
Unaccepted(不合格)
Accepted (合格)
防锈油刷涂不足,导致产品生锈. Rusty due to no enough anti rust oil INTERNAL USE ONLY
23 © Wärtsilä
运转前既刷涂防锈油!
Put anti rust oil before spin test and after finial assembly.
边缘倒角
Machining / 机加工
Unaccepted(不合格)
Accepted (合格)
焊接点被加工掉(welding seam is machined)
INTERNAL USE ONLY
12 © Wärtsilä
焊接点不可以加工掉(welding seam is not allowed machined)
INTERNAL USE ONLY
28 © Wärtsilä
零件包装好,防止碰伤和生锈
INTERNAL USE ONLY
Visual Inspection Guide 外观检查指南
部门: 日期: 会签处 姓名 课别 部门 日期
签名
质量部 2010-5-20
2e 常传德
版次:
作者: 00.0 编号:
3e
Plant Quality
聂恒卫 QWI-130
4e
1e聂恒卫
1 © Wärtsilä
INTERNAL USE ONLY
7 © Wärtsilä
油漆有剥落 Painting peeling off
Painting / 喷漆
Unaccepted(不合格)
Accepted (合格)
锌块上有油漆(painting on the zinc anode)
INTERNAL USE ONLY
8 © Wärtsilä
Painting / 喷漆
Unaccepted(不合格)
Accepted (合格)
油漆脱落
INTERNAL USE ONLY
10 © Wärtsilä
油漆平整
Welding / 焊接
Unaccepted(不合格)
Accepted (合格)
边缘太锋利,需要倒角
INTERNAL USE ONLY
11 © Wärtsilä
INTERNAL USE ONLY
15 © Wärtsilä
加工完后及时清理铁屑!终检结束检查清洁后上防锈 油! Remove all iron scraps and burrs after
machining.
Machining / 机加工
Unaccepted(不合格)
Unaccepted(不合格)
Clean part and no dirty (iron scraps, Casting sands, wooden chips, etc) /产品清洁,没有污染物(如铁屑,铸沙,木屑,等); No porosity / 不能有砂孔 Clear identification / 钢印清晰;
No direct contact among working surface and pallet / 产品工作面不能相互直接接触或与托 盘直接接触; With anti rusty protect to metal parts(painting, oil, plastic bag, etc) / 所有金属件都有一定 的防锈措施(油漆,防锈油;发黑,塑料袋等); Clear quality status(OK, NOK, waiting for check, suspected) / 清楚地质量状态(好的,坏 的,待检验的,可疑品)
边缘有毛刺存在!! Burrs on the edge
INTERNAL USE ONLY
16 © Wärtsilä
毛刺未去除
Machining / 机加工
Unaccepted(不合格)
Accepted (合格)
螺纹没有去毛刺! Burrs on the thread
INTERNAL USE ONLY
14 © Wärtsilä
去除表层的锈迹及加工后的铁屑,全部清理干净后才 能涂防锈油!!!!No rusty and burrs, good protection
by anti rust oil
Machining / 机加工
Unaccepted(不合格)
Accepted (合格)
桨轴孔内留有铁屑! Iron scraps inside of the hole
17 © Wärtsilä
Remove the burrs, no burrs on thread
Machining / 机加工
Unaccepted(不合格)
Accepted (合格)
孔内加工完后留有白色杂物! Contamination inside of hole.
加工完后及时清理残留的杂物!
INTERNAL USE ONLY
18 © Wär机加工件
Unaccepted(不合格)
Accepted (合格)
实测表面粗糙度约为Ra 0.8
表面粗糙度约为Ra 4.0
表面粗糙度超出图纸规范
INTERNAL USE ONLY
19 © Wärtsilä
表面粗糙度符合图纸规范
Assembly / 装配
Unaccepted(不合格)
Accepted (合格)
部分区域,没有被油漆刷涂到规范要求! NO painting on some area, caused rusty
INTERNAL USE ONLY
22 © Wärtsilä
进TUNNEL前这部分应先刷涂到规范要求!装配后无 法刷涂!! These area must be painted before tunnel
No damaged, scratch 无损伤(碰伤,划伤); Painting no scratch in outer surface /外部表面喷漆无划伤; No rusty / 没有生锈; No burrs or sharp edge / 所有边缘没有毛刺或锋利边缘; No oxide scale / 没有氧化皮;
Revised history
Rev.
Date
00
2010-5-20
New document.
Description
Page
Revised
all
By 聂恒卫
INTERNAL USE ONLY
2 © Wärtsilä
General quality requirements / 基本的质量要求
Aspect/外观 Store /存储
25 © Wärtsilä
将表面氧化皮打磨干净
Store / 存放
Unaccepted(不合格)
Accepted (合格)
零件工作面相互直接接触,并且和托盘 零件包装好,防止碰伤 直接接触,有被碰伤的风险
INTERNAL USE ONLY
26 © Wärtsilä
Store / 存放
Unaccepted(不合格)
Accepted (合格)
油漆刮落 (Scratch- Can be rework) 油漆刮落,可以进行补漆返工; INTERNAL USE ONLY
6 © Wärtsilä
油漆完好 (NO scratch)
Painting / 喷漆
Unaccepted(不合格)
Unaccepted(不合格)
油漆有剥落 Painting peeling off
4 © Wärtsilä
Painting / 喷漆
Unaccepted(不合格)
Accepted (合格)
电缆上有油漆 ( Paint on cable)
INTERNAL USE ONLY
5 © Wärtsilä