弗兰德Flender Couplings 高速联轴器样本
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更多图片请点击进入相册网页位置:首页 >>联轴器>>kc型滚子链联轴器>>联轴器配件Roller Chain Coupling - Products for Roller Chain Coupling - Manufacturers,Exporters,Suppliers,Companies,Fact KC Chain Coupling ,Roller Chain Couplings kc3012 kc-4012 kc-4014 kc-4016 kc-5014 kc-5016 kc-5018 kc-6018 kc-6联轴器联轴器联轴器弹性联轴器联轴器联轴器链轮联轴器联轴器点击放大Roller Chain Coupling - Products for Roller Chain Coupling - Manufacturers,Exporters,Suppliers,Companies,Factories KC Chain Coupling ,Roller Chain Couplings kc3012 kc-4012 kc-4014 kc-4016 kc-5014 kc-5016 kc-5018 kc-6018 kc-6最小最大L I S D O KC-301206B-2121664.829.8 5.23545KC-401214642122279.4367.43562链条尺寸型号链条孔径,Factorieskc-6022 kc-8018 kc-8020 kc-8022 kc-10020 kc-12018 cr 4012 cr 4014 cr 4016 cr 5014 cr 5016 cr 5018 cr 6018 cr 6,Companies,Factorieskc-6022 kc-8018 kc-8020 kc-8022 kc-10020 kc-12018 cr 4012 cr 4014 cr 4016 cr 5014 cr 5016 cr 5018 cr 6018 cr 6外壳尺寸扭距重量重量C kgf.m2kg A B kg10.20.2330.469630.314.4 1.020.877720.314.4 1.924 1.184750.4 14.4 3.285 1.492720.4 18.1 6.01 2.2101850.5 18.19.72 2.7110870.6 18.115.42 3.8122850.8 22.840.21 6.2147105 1.2 22.862.877.8158105 1.6 22.893.4510.4168117 1.8 29.3142.0312.7190129 2.5 29.3204.916210137 2.9 29.3341.1720.2226137 3.6 35.8646.2933281153 4.6 45.41075.7147307181 6.2 45.42454.5723571818cr 6022 cr 8018 cr 8020 cr 8022 cr 10020 cr 12018cr 6022 cr 8018 cr 8020 cr 8022 cr 10020 cr 12018。
弗兰德减速机制造标准Flender gearbox is a well-known brand for manufacturing high-quality gears and gearboxes. 弗兰德减速机是一家以制造高品质齿轮和齿轮箱而闻名的品牌。
With a history dating back over a century, Flender has built a reputation for delivering reliable and efficient products. 具有100年历史的弗兰德已经建立起了可靠和高效产品的声誉。
Flender gearboxes are used in a wide range of industries, including mining, cement, and power generation. 弗兰德减速机在矿业、水泥和发电等各行各业都有广泛的应用。
Their gearboxes are known for their durability, performance, and precision engineering. 他们的减速机以耐用、高性能和精密工程而著称。
One of the key factors that make Flender gearboxes stand out is their adherence to strict manufacturing standards. 使弗兰德减速机脱颖而出的一个关键因素是他们严格遵守制造标准。
From design to production, Flender gears are manufactured with precision and attention to detail. 从设计到生产,弗兰德齿轮都精确制造,注重细节。
This ensures that each gearbox meets the highest quality standards and performs reliably in demanding industrial environments. 这确保每台减速机符合最高的质量标准,在苛刻的工业环境中可靠运行。
偶合器(Coupling)偶合器(Coupling)是利用某种介质,将原动机的动力传给从动机的机械装置。
以液体为工作介质的一种非刚性联轴器,又称联轴器。
性能1、具有减缓冲击和隔离扭振的性能;可以使电机起动有一个延迟时间,缓慢加速,减少骤然起动而引起的零件间的相互冲击。
2、具有使电机轻载起动性能:由于偶合器的泵轮力矩与其转速的平方成正比,故当起动瞬间泵轮因转速低而力矩甚微,电机近似于带泵轮空载起动,所以起动时间短,起动电流小,起动平稳,尤其适合起动大惯量沉重负载。
3、具有过载保护性能:由于偶合器无机械直接连接,当外负荷超过一定限度后,泵轮力矩便不再上升,此时电机照常转动,输出减速直至停止,从电源吸取的功率转化为热能使偶合器升温,直至易熔塞喷液,从而输入与输出被切断,保护了电机,工作机不受损坏,从而降低了机器故障率,维护费用和停工时间,延长了电机荷工作机使用寿命。
4、具有节电的性能:由于偶合器有效地解决了电机起动和“大马拉小车”的现象,与刚性传动相比至少可降低一个电机机座号,加上可以降低起动电流和持续时间,降低对电网的冲击节能率达10—20%,尤其在起动大惯量沉重负载时更为显著。
限矩型液力偶合器的特点:除轴承和油封外,无任何机械磨檫,使用寿命长,故障率低,不需特殊维护保养。
常见类型编辑液力偶合器的实质是离心泵与涡轮机的组合。
主要由输入轴、输出轴、泵轮、涡轮、外亮、辅室及安全保护装置等构成。
输入轴一端与动力机相连,另一端与泵鸵相连:输出轴一端与涡轮相连,另一端与工作机相连。
泵轮与涡轮对称布置,轮内布置一定数量的叶片。
外亮与泵轮固联成密封腔,腔内充填工作液体以传递动力;当原动机通过输入轴带动泵轮旋转时,充填在工作腔内的工作液体受离心力和工作轮叶片的作用由半径较小的泵轮入口被加速加压抛向半径较大的泵轮出口,同时液体的动量矩产生增量,即偶合器泵轮将输入的机械能转化成了液体动能:当携带液体动能的工作液体由泵轮出口冲向对面的涡轮时,液流便沿涡鸵叶片所形成的流道做向心流动,同时释放液体动能转化成机械能驱动涡轮旋转并带动负载做功。
OUR KNOW-HOW –YOUR ADVANTAGESNo presettings required, the device is immediatelyNon-contact, acoustic measurement technologyFor all toothed belt, V-belt and V-ribbedsuitable for belt typesDelivery with previous factory calibration,recalibration possible if required (e.g. due tointernal guidelines)LONG LIFE SPAN THROUGHAN OPTIMUM BELT TENSIONO ptimum belt tension is necessary to to ensure a longlife span of the belt and the trouble-free functioningof the entire drive.Walther Flender is your expert for the perfect drive and will be happy to support you in calculating the exactlife span or with solutions from the field of predictive main-tenance. Feel free to contact us!LATEST GENERATION USER-FRIENDLINESS CUSTOMIZED SOLUTIONSDo you need additional features such as data transfer via Bluetooth to your system? Just talk to us! We would be happy to coordinate a possible individual version of the WF-TC measuring device with you.***********************Ergonomic shape for optimal one-hand use Small sensor head on the flexible gooseneck for measurements, even in placesthat are difficult to access Integrated, rechargeable and sustainable lithium polymer Battery incl. USB-C cableModern, particularly high- contrast OLED display for good legibility, even from different viewing anglesCompact, stable hard case OLED-displayFlexible gooseneckSmall sensor headConnection for On/Off button3 function keys for menu controlUSB-C charging cableEuroplugSCOPE OF DELIVERY IN A COMPACT SETMENU CONTROLF1 for right center functions F1F1F2F2F3F3On/Off button Battery charge statusMeasurement result displayBattery charge statusDisplay BluetoothPower Delete MenuLockScrollSound off Sound on STANDARD DISPLAY MAIN MENU MENU CONTROL VIA THE FUNCTION KEYS F1, F2 AND F3incl. alternative key assignmentReturn Measurement process displayTable of contents1. Specifications82. Safety notes 103. The measurement process12 3.1. The measuring principle13 3.2. Calculation formulas15 3.3. Operation of the meter16 3.4. Possible problem sources194. Maintenance & calibration215. Disposal instructions226. Certificates 23SPAN TENSION METERWF-TC 1.01. SPECIFICATIONS2. SAFETY NOTESCaution! The measurement must never be carried out while the drive is running! Before starting the measure-ment, ensure that the drive unit is switched off and secured against being switched on unintentionally.The safety recommendations of the machine manufacturer must be observed.• Never use the device in hazardous areas.• Protect the device from shock, impact andstrong vibrations.• Do not bring the device into contact with water,solvents or other liquids.• Clean the device with a dry cloth.• Never use cleaning agents containing solvents.• Protect the device from dust and dirt.• Please note that the OLED display only works in thetemperature range between + 4°C and + 60°C.Measurement readings outside of this temperaturerange cannot be guaranteed.• The device contains a lithium polymer battery. Therefore, do not expose it to high temperatures and/or directsunlight, e. g. when storing in the car. If handledimproperly, lithium polymer batteries can explode, burn and release toxic gases as well as cause chemical burns or poisoning.• When shipping devices with a lithium polymer battery,it is essential to observe the relevant shipping regulations and warnings.• No technical changes may be made to the device.If the safety instructions are not observed, the operator may be injured and the device may be damaged, for which we assume no liability.113. THE MEASUREMENT PROCESSGeneral informationCaution! The measurement must never be carried out whi-le the drive is running! Please note the safety instructions. Make sure that there is as little interference and back-ground noise as possible during the measurement. More on this under 3.3. “Possible problem sources”.When not in use, the device switches to an energy save mode, i.e. the display goes dark. This idle state is auto-matically terminated by pressing any function key or by transmitting acoustic signals. In order to optimizebattery performance, the device switches off automatically after about 2 minutes of idle status.Note on remounting belts: After remounting a belt, the drive should be rotated a few times by hand to allow the belt to fully seat, as well as enabling any tension differences in the belt spans to be equalized prior to measurement.123.1. The measuring principleThis acoustic tension meter is used for quick and easy measurement of the belt tension, also called span tension, belt strand force or belt tension force.Optimal belt tension is necessary to ensure a long service life of the belt and a trouble-free operation of your drive. The device is fully electronic and equipped with the latest microprocessor technology for simple, high-precision measurements. It is suitable for all belt types, e. g. V-belts, toothed and power belts or ribbed belts, which are in the measuring frequency range between 10 and 600 Hz. The type, color and quality of the belt have no influence on the measurement result.An impact impulse on the belt, e. g. by hand or a suitable tool, creates a fundamental frequency, which is measured in Hertz (Hz) and is shown on the display of the device.13This fundamental oscillation is in a fixed relationship with the belt tension. This means the higher the frequency of a belt, the higher its tension.14153.2. Calculation formulasThe span force target value can be calculated using the fol-lowing formulas:Formula A)f = — · —or Formula B) F V = 4 · m · L 2· f 2F V = initial tension force (N)m = belt weight per meter (kg/m)L = oscillating belt length (m)f = belt oscillation frequency (Hz)F V1m 2 · L3.3. Operation of the meterThe device is switched on with the on/off button.The start screen …Welcome“ now appears briefly on the display. The display then changes to the standard screen with the main menu.A short signal confirms readiness for measurement.All acoustic impulses are immediately recorded bythe sensor.The measuring process on the belt can now begin.The measurement should be taken in the middle of the free span length. Hold the sensor head at least 0.4 inches to max. 1.2 inches (1 cm to max. 3 cm) away from the straps. A greater distance can falsify the measurement result.16Strike the belt with your hand or a suitable tool, e. g. a wrench or hammer handle, in the middle of the span length. The sensor now measures the fundamental oscillation frequency of the belt.The ring symbol on the upper left side of the display is shown as a filled circle to indicate the measurement process. —›The measurement result is now shown in the field inthe middle of the display in Hertz (Hz).In order to secure the measurement result, e. g. if accessto the machine is difficult, the measurement should be saved by pressing …Lock“ (F1).We recommend using the …Lock“ function for all measurements, since the measured value cannot be overwritten, e. g. by loud machine and backgroundnoise or an accidental hitting of the sensor.17By pressing …Delete“ (F3) you delete the saved measure-ment result in order to carry out a new measurement.If you have not secured the measurement result via …Lock“ , you can take a new measurement immediately without any further key operations.The keys are coupled with a sound signal as standard.…Menu“ (F2) takes you to the submenu of the device. By pressing …Sound on/off“ you can switch off the sound signals (F3). By pressing (F3) once more, you switch them on again.…Return“ (F2) takes you back to the standard screen with the main menu.…Scroll“ (F1) takes you one level down in the submenu. There you can see the serial number of your device and the version of the firmware.18Use …Return“ (F2) to go back to the standard screen with the main menu.3.4. Possible problem sourcesInterfering background noise can falsify the measure-ment result. Therefore, ensure that background noiseis kept to a minimum during the measurement. When measuring in a windy environment, the sensor shouldbe shielded, as it also reacts to drafts.T oothed belts have a certain transverse rigidity depending on the belt width. In the case of very short strand lengths in particular, this can lead to measurement results that are higher than the actual belt tension. The measurement should therefore be made on span lengths that are more than twenty times the length of the belt pitch.19If no measurement result appears despite repeated impact impulses on the belt, this can have several causes:• The belt oscillates outside the measurable frequencyrange of 10 - 600 Hz.• There is a noise source within the measurementenvironment that is in the same frequency range.• The belt oscillates only slightly or not at all.• The initial tension on the belt is too low.• The distance between the belt and the sensor istoo great.204. MAINTENANCE & CALIBRATION Before delivery, the device is subjected to a factory calibration, during which the device is checked at defined measuring points within the measuring range and the results are confirmed in a calibration protocol.If recalibration is required by internal guidelines, youcan request a new factory calibration from us.215. DISPOSAL INSTRUCTIONS Lithium polymer batteries contain toxic substances and do not belong in the household waste!The customer is legally obliged to dispose of the batteries professionally and responsibly.226. CERTIFICATES23Our detailed operating manual can be found in the download area of our website www.walther-flender.deWALTHER FLENDER GMBH Schwarzer Weg 100-10740593 Düsseldorf Germany***********************+49 (0)211 – 7007 00www.walther-flender.deW F T C 1.0_d e _N o v 22。
联轴器的名词解释联轴器(Coupling)是一种在机械设备中广泛使用的装置,用于连接两个轴或传动装置,使其能够相互传递动力和转矩。
在工业生产中,联轴器作为一个重要的机械元件,起着承担转动和传递力矩的关键作用。
一、联轴器的基本结构和功能联轴器通常由两个连接部分组成,分别连接在两个相邻轴上。
其基本结构包括两个相互扣合的轴套和一个传递力矩的元件,如弹性轴套、铰链轴套或齿轮等。
联轴器的作用是实现两个轴之间的动力传递,并能够在一定程度上吸收或减轻因转动不平衡和轴向位移引起的振动和冲击。
不同类型的联轴器具有不同的功能和适用范围。
弹性联轴器主要用于传递较小的转矩和扭矩,具有良好的减震和消除轴间误差的功能;齿轮联轴器适用于要求传递大转矩和扭矩的场合,具有较高的传动效率和承载能力;铰链联轴器则适用于需要轴向位移的场合,如柔性机械装配线等。
联轴器的选择要根据具体的应用需求来确定。
在选择时,需要考虑传递的转矩、转速、工作环境以及运行条件等因素。
此外,还要注意联轴器的安装和维护,以确保其正常运行并延长使用寿命。
二、联轴器的应用领域联轴器广泛应用于各个领域的机械设备中。
在工业生产中,联轴器被广泛应用于传动装置、发动机、风电设备、机床、泵、压缩机、冶金设备、船舶等。
以机械设备为例,联轴器在其中起到了连接和传递动力的重要作用。
在传动装置中,联轴器可用于连接电机和传动装置,实现传递动力;在发动机系统中,联轴器用于连接发动机和传动系统,实现发动机的启动和驱动;在船舶中,联轴器用于连接主机和螺旋桨,实现船舶的前进。
不仅如此,联轴器还广泛应用于医疗设备、食品包装机械、石油和化工设备等行业。
在医疗设备中,联轴器可用于连接医用电机和传动装置,实现医用设备的运行;在食品包装机械中,联轴器用于传动机械臂、传动模块等,实现食品包装过程中的传动和控制。
三、联轴器的发展趋势随着科技的不断进步,联轴器的设计和制造技术也在不断发展。
现代联轴器的研发趋势主要体现在以下几个方面:1.智能化:现代联轴器趋向于智能化发展,可以通过传感器实时监测联轴器的运行状态和工况参数,从而实现故障诊断和远程监控。
Xik齿轮油Flender认证规格第16版浅析周康中国石油兰州润滑油研究开发中心微点蚀又称“灰斑”、“微剥落”等,是齿轮工作过程中齿面出现微小疲劳裂纹并伴随少量材料转移的综合过程。
它宏观上相对点蚀较为密集,肉眼可见片区灰斑;微 观上表现为浅表凹坑(裂纹深度约为10〜20pm,长度约25〜100pm,宽度约10〜20nm)l1]o近年来,微点蚀作为一种新型的齿面疲劳磨损而受到关注,它通常发生在凸轮、齿轮和滚动轴承等受交变负荷的机械零件中,容易引起轮齿精度降低、动载荷和噪音增大,从而减少齿轮的使用寿命,导致许多大型工业传动机械和一些汽车传动机械失效,在兆瓦级风电齿轮等工业应用中显得尤为突出。
成立于1899年的德国西门子弗兰德FLENDER集团是世界领先的顶级专业动力传动设备制造商,凭借齿轮制造的悠久历史,FLENDER已成为高速齿轮领域的领导者。
满足西门子弗兰德减速机润滑需求的Flender工业齿轮油认证规格(以下简称Flender认证规格)是风力发电、冶金、矿山、水泥、造纸等行业工业齿轮和减速机等传动部件最重要的OEM(原始设备制造商)认证标准,代表着工业齿轮油的发展趋势。
2011年以来,Flender认证规格多次更新,于2011年2月28曰、2013年12月17曰、2015年8月7曰先后颁布了Rev.13、Rev.14、Rev.15要求(第13版〜第15版)。
笔者在2017年的研究中对这3个版本的规格进行了比较⑵。
最新的版本是2018年5月颁布的Rev.16(第16版,2017年10月1日首次颁布,2017年12月6曰和2018年5月风电、造船及航空等行业所用齿轮箱111于载荷大、工况复杂多变容易出现微点蚀现象,山此引发了近年來对低速重载齿轮传动中微点蚀现象的重视和深入系统的研究。
山于齿轮微点蚀已成为影响其传动精度、使用寿命及运行可靠件的一个重要影响因素,越來越多的齿轮制造商要求在其设备上使用抗微点蚀工业齿轮油。