Danfoss+FC102系列变频器选型指南
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Pure competence in air.927665-0FREQUENCY CONVERTERS DANFOSS FC 101 AND FC 102NOVENCO CONTROL USER GUIDE927665-0GBFrequency converters Danfoss FC 101 and FC 102Novenco control user guideContents1.General2.Wire configuration3.First time run after installation4.Configuration of FC101 converter5.Configuration of FC102 converter6.Modbus configuration7.Reference documentation8.Patents and trademarks9.Declaration of conformity1.GeneralThe procedures in this guide serve as examples of how to control the Danfoss FC 101 and FC 102 frequency con-verters in combination with Novenco fans.Please read all relevant parts of this complete guide.Procedures and methods in this guide should be fol-lowed for the warranty to remain valid.2.Wire configurationCheck wires are correctly connected•Check that a wire connects the terminals no. 12 and 27 in the frequency converter.•Connect a control wire to terminal no. 18 in the fre-quency converter. The terminal must pull high (24V) to activate the converter.•Check the signal wire is connected to terminal no. 53. For voltage control the signal levels are 0 - 10V and for current control the levels are 4 - 20mA.•Check that ground is connected to terminals no. 20 and 55.Table 1.Icons in guideFigure 2Terminal block set up for current control3.First time run after installationHow to check the installation is correct1.Check the installation is powered off on the mainswitch.2.Check the fan and frequency converter are in-stalled correctly. Refer to the installation and maintenance guides for the fan and frequency converter.3.Power on the installation at the main switch. Thefrequency converter starts in idle mode.4.Push Hand On on the local control panel (LCP)on the frequency converter. This activates the fan rotor.5.Check the direction of rotation is consistent withthe arrows on the fan casing.6.Turn off the installation at the main switch.7.Connect the start signal wire to terminal no. 18.8.Voltage or current mode:Connect the reference wire to terminal no. 53.Modbus mode:Connect the reference wires to terminals no. 68 and 69.4.Configuration of FC101 converterThe converter is set up for voltage mode as standard. The minimum speed is indicated with 0V and the max-imum speed with 10V.Figure 3Wire diagram for the FC101+10 V DC4.1Change from voltage to current con-trolHow to change the FC101 to current control1.Push the Menu button on the LCP on the fre-quency converter.2.Push the ↓ and ↑ buttons to navigate to the Wiz-ard. Push OK to select.3.Push ↓ to navigate to the following menu item.6-19 Terminal 53 mode[1] Voltage mode4.Push OK to access and use the ↓ and ↑ to selectcurrent mode.5.Push OK to accept.The frequency converter now operates in current mode for control signals. The minimum speed is indicated with 4mA and the maximum speed with 20mA.5.Configuration of FC102 converter The converter is set up for voltage mode as standard.The minimum speed is indicated with 0V and the max-imum speed with 10V.Figure 4Wire diagram for the FC1025.1Change from voltage to current con-trolHow to change the FC102 to current control1.Remove the screw that holds the lid on the fre-quency converter.2.Pull out the LCP with a straight pull.3.Locate the text A53 U - I.4.Push the button from position U to I with ascrewdriver.5.Put the LCP back.6.Attach the lid and insert the screw.The frequency converter now operates in current mode for control signals. The minimum speed is indicated with 4mA and the maximum speed with 20mA. 6.Modbus configurationAll parameters are accessible through Modbus RTU (Re-mote Terminal Unit) either directly or via PCD (Process Data).To setup the Modbus RTU1.Push the Menu button two times.2.Push ↓ to navigate to8-** Comm. and Options.3.Push OK.4.Push ↓ to navigate to 8-3 FC port settings.5.Push OK.6.Push OK again.7.Push ↓ to navigate to [2] Modbus RTU.8.Push OK to confirm.9.Push ↓ to navigate down and check the followingsettings.•Address•Baud Rate•Parity / Stop bit•Minimum Response Delay•Maximum Inter-char..10.Push OK to select, the ↓ and ↑ buttons to changeand push OK to confirm settings.Write and start-stop notes•PCD: It is possible to configure up to 64 parame-ters in PCDs.Write PCDs in par. 8-42.xx, and read PCDs in par.8-43.xx. These PCDs are accessible via holdingregisters 28xx and 29xx.•Write control word: Par. 8-42.0 and par. 8-42.1 areset to the control word and as reference, respec-tively. Set par. 8-42[2-63] to the par. no. to write to.•Start-stop: Write the control word to register 2810to start or stop the converter.Read notes•The reference register is 2811 with 0 - 4000hex(0-100%).•Read status word: Par. 8-43.0 and par. 8-43.1 areset to status word and main actual value, respec-tively. Set par. 8-43[2-63] to the par. no. to readfrom.Figure 5Location of terminal 53Bit Bit value = 0Bit value = 100Reference value External selection LSB01Reference value External selection MSB02DC brake Ramp03Coasting No coasting04Quick stop Ramp05Hold output frequency Use ramp06Ramp stop Start07No function Rest08No function Jog09Ramp 1Ramp 210Data invalid Data valid11Relay 01 open Relay 01 active12Relay 02 open Relay 02 active13Parameter set-up Selection LSB14< Not used >< Not used >15No function ReverseTable 2.Control word bit positions•Read status word: Read the status word from reg-ister 2910.Other notes•Set the speed, i.e. the main actual value, with reg-ister 2911.•Read the configuration of par. 8-43.3.. with regis-ter 2912.•To configure a PCD to read a 32bit parameter re-quires configuration of two consecutive PCDs to the same parameter. For example, the parameter 16-10 Power [kW] is a 32bit integer, which may be configured in par. 8-43.2 and 8-43-3, or par. 8-43.4 and 8-43.5 and so on.The sizes of the different parameters are available in the programming guide.•To address parameters directly use the register no. = parameter no. x 10. For example, the par. 16-90 is accessible via register no 16900.•Some PLCs have 0 offsets, which means the value 1 must be subtracted from the register no. For ex-ample, reg. 2810 is 2809 etc.00Control not ready Control ready 01Drive not ready Drive ready 02Coasting Enable 03No error Trip04No error Error (no trip)05Reserved -06No error Triplock 07No warningWarning08Speed reference Speed = reference 09Local operationBus control10Out of frequency limit Frequency limit ok 11No operation On operation12Drive ok Stopped, auto start 13Voltage ok Voltage exceeded 14Torque ok Torque exceeded 15Timer okTimer exceededTable 3.Status word bit positionsNovenco Building & Industry A/S Industrivej 22Tel. +45 70 77 88 994700 Naestved Denmark7.Reference documentation•Danfoss Operating guideVLT ® HVAC basic drive FC 101Publication no. MG18AA02, 04/2018•Danfoss Programming guide VLT ® HVAC basic drive FC 101Publication no. MG18B502, 04/2018•Danfoss Design guideVLT ® HVAC basic drive FC 101Publication no. MG18C802, 04/2018•Danfoss Operating guide VLT ® HVAC drive FC 102Publication no. MG16O202, 04/2018•Danfoss Programming guide VLT ® HVAC drive FC 102Publication no. MG11CE02, 03/2015•Danfoss Design guide VLT ® HVAC drive FC 102Publication no. MG11BC02, 06/20148.Patents and trademarksNovenco ®ZerAx ® is a registered trademark of Novenco Building & Industry A/S.AirBox™ and NovAx™ are trademarks of Novenco Building & Industry A/S.VLT ® is a registered trademark of Danfoss A/S.The ZerAx ® processes of manufacture, technologies and designs are patented by Novenco A/S or Novenco Building & Industry A/S.Pending patents include Brazil no. BR-11-2012-008607-3, BR-11-2012-008543-3, BR-11-2012-008545-0, BR-11-2014-002282-8 and BR-11-2014-002426-0; India no. 4140/CHENP/2012, 4077/CHENP/2012, 821/CHENP/2014 and 825/CHENP/2014; PCT no. EP2012/064908 and EP2012/064928; South Korea no. 10-2012-7012154.Granted patents include Canada no. 2.777.140,2.777.141, 2.777.144, 2.832.131 and 2.843.132; China no. ZL2010800458842, ZL2010800460965, ZL2010800464275 and ZL2012800387210; EU no. 2488759, 2488760,2488761, 2739860 and 2739861; India no. 312464; South Korea no. 10-1907239, 10-1933724, 10-1980600 and 10-2011515; US no. 8.967.983, 9.200.641, 9.273.696 B2,9.683.577 and 9.926.943 B2. Granted designs include Bra-zil no. BR-30-2012-003932-0; Canada no. 146333; China no. 1514732, 1517779, 1515003, 1555664 and 2312963; EU no. 001622945-0001 to 001622945-0009 and 001985391 - 0001; India no. 246293; South Korea no. 30-0735804; US no. D665895S, D683840S, D692119S, D704323S,D712023S, D743018S, D755363S, D756500S, D821560S and D823452S.The NovAx Basic jet fans manufacturing processes, technologies and designs are patented by Novenco A/S or Novenco Building & Industry A/S.Granted patents include EU no. 2387670 and United Arab Emirates no. 1372. Granted designs include EU no. 001069884-0003, 001069884-0008, 001069884-0010, 001069884-0013, 001069884-0017, 001069884-0019, 001069884-0022, 001069884-0026 and 001069884-0028; United Arab Emirates no. D223/2009.The CGF jet fans designs are patented by Novenco A/S or Novenco Building & Industry A/S.Granted designs include EU no. 001610643-0001 to 001610643-0005.Copyright © 2016 - 2020,Novenco Building & Industry A/S.All rights are reserved.9.Declaration of conformityRefer to the declaration information in the documenta-tion for the fans and frequency converters.Figure 6QR code to this guide onPure competence in air. ttt͘EKs E Kͳ h/> /E'͘ KD。
丹佛斯变频器怎么选型、丹佛斯选型指南丹佛斯变频器怎么选型在容量适配的情况下,变频器的额定电流应该大于或等于对应的电动机的额定电流,但实际情况并不完全如此。
一般来说,2极和4极电动机的额定电流都小于变频器的额定电流,但6极以上的额定电流往往比同容量变频器的额定电流大。
(一)变频器的容量与电动机特性变频器的容量与电动机特性的关系如图3-27所示。
(二)电动机工况与变频器的选择1 .电动机的温升电动机在运行时,存在着铜损、铁损以及机械损耗等各种功率的损失,这些损耗功率者腰转化为热能,使电动机的温度上升。
温度太高了就会破坏电动机的各部分绝缘,使电动机烧坏。
2 .连续不变负载的变频器选择所谓连续不变负载是指负载是连续运行的,在运行过程中,负载的转矩大小基本不变,如图3-28a所示。
电动机在拖动这类负载时,温升能达到稳定的温升,因此这类负载在选择变频器时原则上只需使变频器的配用电动机容量不小于电动机的实际容量即可。
此类负载有:带式输送机、风机、水泵等。
3 .连续变动负载的变频器选择负载是连续运行的,但负载的轻重却是经常变动的。
当电动机拖动这类负载时,其温升将随着负载转矩的轻重而变化(见图3-28b)。
选择变频器的原则是:只要电动机的温升不超过额定温升,允许短时过载。
4 .断续负载的变频器选择时开时停的负载,开的时候电动机的温升达不到稳定温升,停的时候电动机的温升也降不到O,如图3-28c所示。
对于这类负载,选择电动机容量的基本原则与连续变动负载一样。
5 .短时负载负载运行时间很短,而停止时间很长,运行时温升达不到稳定温升,停止时温升能下降为O。
如三峡水电站的船闸的闸门电动机。
这类负载在选择变频器时不考虑电动机温升,主要考虑电动机的过载能力即可。
(三)一台变频器带多台电动机1 .多台电动机同时起动和运行如果所有电动机都同时起动,并且同时升速、降速(见图3-29),变频器的容量可以按下列公式计算:即变频器的额定电流大于1.05-1.1倍的各电动机额定电流之和。
目录1. 安全性5安全说明5一般警告5开始维修工作之前6避免意外启动6变频器的安全停止6IT 主电源62. 简介9类型代码字符串103. 机械安装13开始之前13如何安装144. 电气安装21如何连接21主电源接线概述23如何连接电动机-前言27电动机接线概述28如何测试电动机和旋转方向。
325. 如何操作变频器37有三种操作方法37如何操作 NLCP37如何操作 GLCP39提示与技巧466. 如何为变频器编程49如何编程49参数列表537. 疑难解答71报警和警告71警告/报警列表738. 规范77规范77特殊条件87索引89目录 | IllustrationIllustration 2.1: 该示例显示了一个标识标志。
9Illustration 3.1: 无论机架尺寸如何,均可并排安装。
14Illustration 3.2: 请务必安装背板(A2 和 A3 除外),否则将导致冷却不充分和设备使用寿命缩短。
(如图所示) 15Illustration 3.3: 这是正确的设备安装方式。
15Illustration 3.4: 如果设备必须安装在离墙很近的位置,请定购该设备的背板(请参阅订购类型代码,第 14-15 位)。
A2 和 A3 设备标配中就带有背板。
15Illustration 3.5: 步骤 1:根据下表中的尺寸钻孔。
16Illustration 3.6: 步骤 2A:不要完全拧紧螺钉。
16Illustration 3.7: 步骤 2B:这样可以轻松地将设备挂到螺钉上。
16Illustration 3.8: 步骤 3:将设备抬起,挂到到螺钉上。
16Illustration 3.9: 完全拧紧螺钉。
17Illustration 3.10: 步骤 1:根据下表中的尺寸钻孔。
18Illustration 3.11: 步骤 2A:不要完全拧紧螺钉。
18Illustration 3.12: 步骤 2B:这样可以轻松地将设备挂到螺钉上。
丹佛斯FC302变频器选型总结变频器如何选型是我们技术人员和商务报价人员经常遇到的问题。
下面根据工作实际经验给大家总结的一些方法和思路。
首先要考虑的因素包括:品牌,功率,电流,电压,负载(就是电机拖动的设备),应用场合另外还有一些选配件要在选择的时候注意比如控制面板是否单独采购,需要不需要用滤波器,电抗器,制动电阻制动单元等。
一些专业设备要选择专用变频器。
比如注塑机,电梯,纺织一些场合选择专用变频器更好用。
变频器常用功率0. 75KW, 1.5 K肌2.2 K肌3.7 K肌5.5 K肌7.5 K肌11 K肌15 KW, 18. 5 K肌22 K肌37 K肌45 K肌55 K肌75 K肌90 K肌110 K肌132 KW, 160 K肌185 K肌200 K肌220 K肌250 K肌285 K肌312 K肌355 KW 一般变频器型号都是按功率大小进行定义型号的,值得注意的是进口品牌的控制面板都需要单独采购,变频器价格不含控制面板,而国产变频器一般都包含控制面板。
一般来说电机的功率是变频器选择变频器功率的基础。
但是值得注意的是变频器时应以实际电机电流值作为变频器选择的依据,电机的额定功率只能作为参考。
风机水泵应用场合负载较小,一般变频器厂家都有专门的系列变频器。
而一些特殊场合负载大一般都要适当的放大档使用。
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丹佛斯变频器经验分享(一)以下丹佛斯变频器在销售、技术服务过程中碰到的一些问题,写出来跟大家共同分享,同时也希望公司所有人员若在工作过程中有遇到问题,有新的经验(无论是技术或商务)也可以提出来大家共同分享,共同学习,共同进步。
(信息可提交至商务部)FC300 系列变频器经验分享1. FC300 系列变频器模拟量输出只有一路,比VLT5000 系列少一路。
若客户有需要2路模拟量输出,FC300系列产品可增加选件(通用I/O MCB-101,置公司面价:856 ,外置面价:1712 )。
2. 适配器Sub-D9 接口不能用于FC302-110kw(美国产)以上产品FC300 系列产品,有一个Profibus 适配器,用途是将Profibus 选件标配的5 线接头转换成9 芯接头,FC300-90kw 以下产品,使用此转换器非常合适,不存在安装问题。
但大于110kw 产品,由于设计的安装空间小于130B1112适配器实际尺寸。
所以,此选件不适应FC300-110kw 以上产品。
目前解决办法:自制转换接头。
3. FC300 负滑差补偿实现的2200/200 纸机的负荷分配在采用FC302 的2200/200 生活用纸纸机的调试中选用在速度模式下采用负的滑差补偿解决了负荷分配的问题,系统运行稳定负荷分配均衡,避免了相关传动点的过载和过压造成的停机。
纸机负荷分配的基本解决办法:1 、采用直流母线共享,配置制动单元,为多点传动创造稳定的运行条件;2、在速度开环模式下采用负的滑差补偿功能;3、在速度模式下采用自由PID 功能;4、相关传动点采用转矩的控制模式,以上方式都有具体的应用条件和要求,控制性能和效果也不完全相同。
应根据具体的纸机车速高低和工艺特点情况,采用简单可靠的方式和方法,解决应用中问题。
4. FC300 保护模式FC300 为了避免不必要的跳闸而增加了保护模式。
当变频器在检测到逆变部分出现过流,过压等情况时,便由正常模式切换到保护模式。