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Part II：Mechanics of MaterialsTorsionStudy object: A long straight member subjected to a torsional loading •How to determine the stress distribution?•How to determine the angle of twist?•Statically indeterminate analysis of the member in torsion?Torsion:If a member is subjected to the action of a pair of moments which are of a common magnitude and opposite senses,and lie in planes perpendicular to the longitudinal axis,the member is said to be in torsion.Screwdriver bar Transmission shaftTorque: a moment that tends to twist a member about its longitudinal axis. Shaft: a member that deforms mainly in torsion.Assumptions ：•The cross section remains a plane,and the size and shape remain the same (a rigid plane).•The cross section rotates about the longitudinal axis through an angle.The small element on the surface is under pure shear:By observation ：Longitudinal lines : remain straight , twisted angle;the length of shaft remains unchangedRadial lines : remain straight and rotate about the center of the cross sectionCircumferential lines : remain the same and rotate about the longitudinal axis TORSIONAL DFORMATION OF A CIRCULAR SHAFT t M tMAngle of twist : the relative angular displacement between two cross-sections,()x φ The angle of twist varies linearly with x .()x φφ∆The angle of twist of the back face: ()x φThe angle of twist of the front face: ()x φφ+∆causes the element to be subjected to a shear strain.Isolate an element from the shaft After deformation Before deformationIf andx dx ∆→d φφ∆→Since and are the same for all points on the cross section at x dφdxThe shear strain within the shaft varies linearly along any radial line from zero to .max γρd constant dx φ=at a specific position x c cdx d ///max γργφ==max γργ⎪⎭⎫ ⎝⎛=cImportant points (review)☐Assumptions:for a shaft with a circular cross section subjected to a torque.•The cross-section remains a plane•The length of the shaft and its radius remain unchanged•Its radial lines remain straight and circles remain circular☐The shear strain varies linearly along any radial line.r If the material is linear-elastic, then Hooke’s law applies, G τγ=A linear variation in shear strain leads to a corresponding linear variation in shear stress . The integral depends only on the geometry of the shaft.2max max A T dA J c c ττρ==⎰Polar moment of inertia max ()()A A T dA dA c ρρτρτ==⎰⎰Each element of area located at ,is subjected to aforce of .The resultant internal torque producedby this force is dA ρ()dT dA ρτ=()dF dA τ=TORSIONAL FORMULAmax γργ⎪⎭⎫ ⎝⎛=c max τρτ⎪⎭⎫ ⎝⎛=cT J ρτ=wheremaxτT :c :J :Torsional formulaPolar moment of inertia()cc A cd d dA J 0403022)41(222ρπρρπρπρρρ⎰⎰⎰====42c J π=Note: J is a geometric property of the circular area and is always positive. The commonunit is mm 4Solid shaft Tubular shaft ()4402i c c J -=πO 2cρρd d 2d =A O 2c i 2c 0ρρdThe internal torque T develops a linear distribution of shear stress along each radial line in the plane of the cross-section,it also develops an associated shear-stress distribution along an axial plane.Why?T Jρτ=The internal torque T develops a linear distribution of shear stress along each radial line in the plane of the cross-section,it also develops an associated shear-stress distribution along an axial plane.Why?(complementary property of shear stress))(x TAbsolute Maximum Torsional Stress of a shaft -A torque diagramThis diagram is a plot of the internal torque T versus its position x along the shaft length. Sign convention: By right-hand rule, if the thumb directs outward from the shaft, then the internal torque is positive.The Procedure of Analysis to determine the shear stress for a shaft under torsion1. Internal Loading (Torque)Section the shaft perpendicular to its axis at the point where the shear stress is to be e free-body diagram and the equilibrium equations to obtain the internal torque.2. Cross Section Properties （Polar moment of inertia ）3. Shear Stress Distribution (Torsional formula)T J ρτ=42c J π=()4402i c c J -=πJTc =max τThe shaft is supported by two bearings and is subjected to three torques. Determine the shear stress developed at point A and B , located at section a-a of the shaft.Example 1ABInternal Torque.The bearing force reactions on the shaft are zero, since the applied torques satisfy moment equilibrium about the shaft’s axis.The free body diagram of the left segment.mkN T T m kN m kN M x ⋅==-⋅-⋅=1250030004250 ;0∑ABmkN T ⋅=1250AB Cross Sectional Property. The polar moment of inertia for the shaft is 474 )10(97.4) 75(2mm mm J ==πShear Stress. Since point A is at ρ=c = 75 mm and point B at ρ= 15 mmGPa mm kN mm mm m kN J Tc A 89.1/89.1)10(97.4)75)(1250(247==⋅==τGPa mmmm m kN J T B 377.0)10(97.4)15)(1250(47=⋅==ρτAns.Important points (review)☐For a linear elastic homogenous material, the shear stress along any radial line of the shaft varies linearly from zero to a maximum value at the outer surface.☐The shear stress is also linearly distributed along an adjacent axial plane of the shaft due to the complementary property of shear stress.☐Torsional formula:valid for a shaft with circular cross-section and made of homogenous material with a linear-elastic behavior.Deformation of the shaftdxd γφρ=(linear elastic material)d dxρφγ=)(/)(x J x T ρτ=Gx J x T )(/)(ργ=γτG =dxGx J x T d )()(=φANGLE OF TWISTdxGx J xT d )()(=φIntegrating over the entire length L of the shaft,⎰=Ldx Gx J x T 0)()(φTORSIONJGTL =φ∑=JGTL φConstant Torque and Cross-Sectional Area⎰=L dx Gx J x T 0)()(φ⎰=Ldx E x A x P 0)()(δAEPL =δ(Axially loaded bar)TTT 2T 1T 3Sign ConventionRight-hand rule,the torque and angle will be positive,provided the thumb is directed outward from the shaftTo determine the angle of twist of one end of a shaft with respect to the other end:1. Internal Loading (Torque)•The method of section and the equation of moment equilibrium2. Angle of Twist•The polar moment of inertia J (x );•or •A consistent sign convention for the shaftGdx x J x T )(/)(⎰=φJG TL /=φ✓If the torque varies continuously along the shaft’s length, a section should be made at the arbitrary position, T (x )✓If several constant external torques exist, the internal torques in each segment between any two external torques much be determined (a torque diagram)The Procedure of AnalysisExample 2The two solid steel shafts shown are coupled together using the meshed gears. Determine the angle of twist of end A of the shaft AB when the torque T=45N·m is applied.G=80GPa.Shaft AB is free to rotate within bearing E and F,whereas shaft DC is fixed at D.Each shaft has a diameter of20mm.1. Internal Torque. F ree body diagrams of the shafts are shown in figures. Step 1:Solution300Nm 150.0m/45N m 150.0/,0m 150.00=⋅===⨯-→=∑T F F T MABx ()()mN 5.22m 075.0N 003m 075.0,0-m 075.00⋅=⨯=⨯==⨯=F T T F Mx D x D CDx ∑→2. Angle of Twist.To solve the problem, we need to calculate the rotation of gear C with respect to the fixed end D in shaft DC .rad 0269.0]N/m )10(80[)m 010.0)(2/()m 5.1)(m N 5.22(294/+=⋅+==πφJG TL DC DC Since the two gears are in mesh, of gear C causes gear B to rotate C φBφrad0134.0 )m 075.0)(rad 0269.0()m 15.0(=→=B B φφm 010.0=c GPa80=GThen we need to determine the angle of twist of end A with respect to end B of shaft AB .The rotation of end A is therefore determined by adding and since bothangles are in the same direction .B φB A /φrad0.0850 rad 0.0716rad 0134.0/+=+=+=B B A A φφφAns.m 010.0=c GPa 80=G rad0134.0 =B φHomework assignments: 5-3, 5-9, 5-27, 5-38,5-58, 5-71()()()()()[]rad 0716.0m/N 1080m 010.02/m 2m N 45294/=⋅+==πϕJG TL AB BAEquilibrium:;0=--=∑B A xT T T MThere are two unknowns, therefore this problem is indeterminate.Compatibility or the kinematic condition: two ends are fixed:/=B A φSTATICALLY INDETERMINATE TORQUE-LOADED MEMBERS=-JGL T JG L T BC B AC A ()BC ACL LL +=⎪⎭⎫⎝⎛=L L T T BC A ⎪⎭⎫ ⎝⎛=L L T T AC B TORSION；0∑==B A xT T T M-- ；0=/BA φThe Procedure of AnalysisTo determine the unknown torques in statically indeterminate shafts:•Equilibrium equationsDraw a free-body diagram of the shaft to identify all internal torques.Write the equations of moment equilibrium about the axis of the shaft.•CompatibilityExpress the compatibility condition in terms of the rotational displacements caused by the reactive torques.•Solving unknownsSolve the equilibrium and compatibility equations for the unknown reactive torques.Pay attention to the sign of the results.Example 3The shaft is made from a steel tube,which is bonded to a brass core.A torque of T=250N·m is applied at its end,plot the shear-stress distribution along a radial line of its cross-section.(G st=80GPa,G br=36GPa)Solution:Equilibrium. A free-body diagram of the shaft . The reaction has been represented by twounknown amount of torques resisted by the steel, T st and by the brass, T br .m N 250=⋅+--br st T T Compatibility. The angles of twist at fixed end A should be the same for both the steel and brass since they are bonded together .brst φφφ==Applying the load-displacement relationship , , we haveJG TL /=φbrbr br st st st J G LT J G L T =brst T T 33.33=(1)(2)m N 28.7m N 72.242⋅=⋅=⇒br st T TThe shear stress in the brass core varies from zero at its center to the maximum at the interface, using the torsional formulaMPa 63.4mm)/2)(10(mm)mm/m)(10 m)(10N 28.7()(43max =⋅==πτbr br br J c T For the steel, the minimum shear stress is at this interfaceMPa 30.10])mm 10(mm) /2)[(20(mm) mm/m)(10 m)(10N 72.242()(443min=-⋅==πτst inner st st J c T The maximum shear stress is at the outer surfaceMPa 630.20])mm 10(mm) /2)[(20(mm)mm/m)(20 m)(10N 72.242()(443max =-⋅==πτst outer st st J c Tm N 28.7mN 72.242⋅=⋅=br st T Trad )10(1286.0N/mm)10(36N/mm 63.43232-===G τγAns.Homework assignments: 5-75, 5-82, 5-85The shear stress is discontinuous at the interface because the materials have different moduli .The stiffer material (steel)carries more shear stress.However,the shear strain is continuous at the interface.Shear strain at the interface:MPa63.4)(max =br τMPa30.10)(min =st τMPa630.20)(max =st τ。
