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德马吉／DMG 万能铣床DMU65monoBLOCK
佚名
【期刊名称】《汽车制造业》
【年(卷),期】2011(000)010
【摘要】新型高动态性能的DMU65monoBLOCK ，是DMG新一代入门级紧凑型万能铣床。
其monoBLOCK。
铸铁结构能实现最大的稳定性，加工空间具有最佳的畅通性。
模块化结构方案实现了工作台负载达1800kg、主轴转速达24000r ／min，扭矩达200N·m及多达90刀位的刀库。
该机型适用于医疗、通用机械、能源、航空和工模具等多种行业。
【总页数】1页(P68-68)
【正文语种】中文
【中图分类】TG541.3
【相关文献】
1.“德马吉要给中国航空航天提供更大的支持”——访DMG（德马吉）中国区总裁汉诺先生 [J], 吕晓峰
2.模具加工的得力伙伴——访大隈机械（上海）有限公司总经理山本京-先生，德马吉（DMG）铣床产品经理徐双泉先生和先进技术产品经理石青松先生、牧野机床（中国）公司华东区模具应用技术部经理阮安晔先生。
[J], 邢桂芬
3.德马吉／DMG 数控万能铣床DMU 60mono BLOCK [J],
4.德马吉（中国）有限公司：用于5面／5轴加工的数控万能铣床DMU210P [J],
5.德马吉森精机机床贸易有限公司 DMU 50五轴万能铣床 [J], 无
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DMG – technologies for tomorrow0203应用与零件0405DMU P: 不带托盘交换装置的5 轴机床0607DMC U: 带托盘交换装置的5 轴机床0811FD 技术: DMU FD / DMC FD1213模块化机床结构14155 轴加工1617主轴技术1819刀具装卸2023特别解决方案2425应用示例2629控制技术3039平面安装图技术参数选配DMU / DMC 210 / 340 / 600 P / U / FD:在长达6000 mm 的行程上以最高的精度经济地生产重达40 t 的工件。
插图模箱起落架和柴油发动机V16 曲轴箱DMU / DMC 龙门系列应用与零件02 03德克尔马豪龙门系列–已安装850 多台此类机床生产变速箱这款采用高稳定性龙门构造的5 轴机床可实现最高精度和最高动态性能。
不仅可以进行钻孔和铣削还可以在带有铣/车复合加工功能的机床上进行车削加工。
长达6 m 的大行程和负载可达40 t 的工作台为此奠定了基础。
DMC 机床的托盘交换装置可在加工的同时进行装夹实现最高生产率。
机械制造刀具和模具制造能源工业航空工业1 横梁2 机床床身1 行星齿轮架2 螺旋锥齿轮1 挡泥板冲压模具2 保险杠模具嵌入件1 培尔顿式叶轮2 涡轮增压机外壳1 HP 压缩机外壳2 一体式结构件1111122222DMU / DMC 龙门系列DMU P: 不带托盘更换装置的5 轴机床DMU P –可加工重达40 t 的大型零件加工空间大占地面积小1800 × 2100 × 1250 mm 至6000 × 4200 × 2000 mm 的大行程重达40 t 的工作台负载创新性的加工能力例如一次装夹即可完成5 面/ 5 轴铣削和车削这些只是实现高效应用的一部分因素。
最佳的加工空间接近性多种主轴型号和更多过程优化的选配件使该方案更加完美。
mastercam五轴后处理设置基于MasterCAM平台的数控编程后处理程序应用开发本文针对MasterCAM提供的数控五轴、三轴铣削加工编程及其后处理程序二次开发功能，以FIDIA KR214六轴五联动高速铣削中心、MAHO1600w立卧转换加工中心以及常用三轴数控铣削机床的输出控制为对象，重点说明了其相应后处理程序修改的关键技术。
一、前言MasterCAM是由美国CNC Software公司率先开发的CAD/CAM软件系统，其丰富的三维曲面造型设计、数控加工编程的功能尤其适合航空航天、汽车、模具等行业。
它的数控加工编程功能轻便快捷，特别适合车间级和小型公司的生产与发展，目前，在国内外得到了非常广泛的应用。
MasterCAM系统可提供2,5轴铣削、车削、变锥度线切割4轴加工等编程功能。
目前三轴铣削在模具和其他行业的应用最为广泛，随着数控加工技术不断朝高速、超高速、高精密、多轴联动及工艺的复合化加工的方向发展，数控五轴铣削加工应用的范围将不断扩大。
五轴铣削加工不再仅限于叶轮、叶片等复杂零件的加工，对于模具行业等涉及空间曲面的凸凹模、大型整体零件的结构特征应用范围逐渐扩大，通过利用立铣刀的侧刃和底刃，五轴铣削加工可以避免球头刀的零速切削、零件的多次定位装夹等缺陷，可在很大程度上提高产品的加工效率和质量。
由于五轴数控机床的配置多样，有工作台双摆动、主轴双摆动、工作台旋转与主轴摆动合成等多种形式，所以五轴铣削加工编程的难点在于后处理程序的二次开发上。
MasterCAM提供了五轴后处理程序模板，用户在此基础进行修改即可满足实际的需要。
二、MasterCAM数控编程后处理技术应用1. MasterCAM数控编程后处理简介后置处理程序将CAM系统通过机床的CNC系统与机床数控加工紧密结合起来。
后置处理最重要的是将CAM软件生成的刀位轨迹转化为适合数控系统加工的NC程序，通过读取刀位文件，根据机床运动结构及控制指令格式，进行坐标运动变换和指令格式转换。
第５期（总第２２２期）２０２０年１０月机械工程与自动化ＭＥＣＨＡＮＩＣＡＬ ＥＮＧＩＮＥＥＲＩＮＧ ＆ ＡＵＴＯＭＡＴＩＯＮＮｏ．５Ｏｃｔ．文章编号：１６７２ ６４１３（２０２０）０５ ０１９３ ０３ＤＭＵ１２５Ｐ五轴机床后置处理定制方法王子汉，刘 鹏，韩利萍，王永伟（山西航天清华装备有限责任公司，山西 长治 ０４６０１２）摘要：针对结构为一转台一摆头４５°斜交式、系统为海德汉ｉＴＮＣ５３０的ＤＭＵ１２５Ｐ五轴机床，介绍了一种应用ＮＸ后处理开发工具进行五轴后置处理开发的通用方法。
运用开发完成的五轴后处理生成某零件的数控程序，并用此程序加工出了合格零件，验证了该方法的有效性。
关键词：ＤＭＵ１２５Ｐ五轴机床；ＮＸ后处理；后处理构造器中图分类号：ＴＧ６５９ 文献标识码：Ｂ收稿日期：２０２０ ０６ １５；修订日期：２０２０ ０８ ２０作者简介：王子汉（１９７７），男，湖北云梦人，高级工程师，硕士，研究方向为机械零件精密加工技术。
０ 引言五轴联动加工是机械加工领域里的一项高水平技术，它控制机床上的五个轴进行联动加工，可以加工出一些精度高、形状复杂的机械零件，是现代机械加工工业不可或缺的重大技术。
五轴联动加工需要精准地控制刀具沿３个正交坐标轴做直线运动及旋转运动，坐标转换和转角计算的计算量和复杂程度极大，因此需要应用ＣＡＤ／ＣＡＭ软件将ＣＡＭ系统生成的刀轨文件转化为机床的加工代码，而后置处理程序是刀轨文件转化为ＮＣ代码的工具。
本文介绍了应用ＮＸ后处理开发工具（ＵＧＰｏｓｔＢｕｉｌｄｅｒ）定制ＤＭＵ１２５Ｐ机床的后置处理文件，以此来阐明海德汉系统五轴后置处理程序的定制过程。
１ 犇犕犝１２５犘机床的主要参数德玛吉ＤＭＵ１２５Ｐ机床采用三轴直线运动加一转台一摆头斜交结构形式，转台绕犣轴旋转构成犆轴，摆头旋转构成犅轴，犅轴在机床坐标系中与犢轴夹角为４５°，五轴加工中心如图１所示。
ＤＭＵ１２５Ｐ机床的数控系统为海德汉ｉＴＮＣ５３０，其犡轴工作行程为１２５０ｍｍ、犢轴工作行程为１２５０ｍｍ、犣轴工作行程为１０００ｍｍ、犅轴工作行程为－１５°～１８０°、犆轴工作行程为０°～３６０°，工作台直径为１２５０ｍｍ，主轴最高转速为１００００ｒ／ｍｉｎ，额定功率为７７ｋＷ。
DMU 125P（PCH05）维修过程（20110727-20110728）1、尝试几次关机，机床无法回参考点。
2、按ERR、HIEP按钮，查看报警内容。
报警内容提示需要执行M76指令。
3、因无法进入“手动数据输入”模式，执行指令M76、M53、M54均无法执行。
4、选择操作模式“保存/编辑程序模式”。
5、按MOD按钮6、输入密码789，进入刀库恢复程序，查看是否有恢复铣削头程序，经过查看没有。
7、电话联系德马吉服务人员腾百青、张立伟、潘中祥等服务、应用工程师，其告诉需要执行SFK.RETT.HLP文件。
8、按照以下步骤查找SFK.RETT.HLP文件（1）选择操作方式“保存/ 编辑程序”（2）按“MOD”按钮。
（3）输入密码： 789。
（4）选择操作方式“手动操作”。
（5）按“MOD”按钮。
（6）按压功能键 "HELP"。
（7）按”选择程序/ 文件“键PGM MGT（8）用光标选择SFK.RETT.HLP文件。
（9）按功能键SELECT9、打开文件后，SFK.RETT.HLP文件字节为0。
10、将所用语言的SFK.RETT.HLP文件全部打开，字节全为0。
11、由于2011年4月29日，滕百青维修DMU80P时修改过参数MP10，可以不用回零，就可以执行指令。
12、修改参数MP10步骤如下：（1）选择操作方式“保存/ 编辑程序”（2）按“MOD”按钮。
（3）输入密码： 95148。
（此密码主要用于调用机床内部参数）（4）将参数MP10后四位1111修改为1001。
将原先数据保存在后面。
（5）按END键，机床自动关机。
（6）重新上电后，机床仍然无法回参考点。
但Y、Z轴被屏蔽。
13、打电话联系德马吉服务人员，其告之恢复铣削头，必须用到SFK.RETT.HLP文件。
如果真没有，只能报修。
14、鉴于2011年4月29日，滕百青曾经备份过DMU125P参数。
15、用TNC REMONT软件打开4月29日备份数据文件，在3S-HEAD文件夹内找到SFK.RETT.HLP 文件，但字节仍然为零。
加工中心立卧转换程序
对于加工中心立卧转换程序，以下是一些可能的步骤：
1. 确定工作件的空间位置和尺寸。
2. 设定加工中心的坐标系和工件坐标系。
3. 将立式状态下的工具号记下来。
4. 获取工件和夹具相关的信息，包括工件坐标和固定夹具的坐标。
5. 编写立卧转换程序，包括工具号的转换、切换刀具和转速的设定等。
6. 在程序中加入清洗冷却液的指令，以确保切削液不会影响下一次加工。
7. 在程序中加入重定位指令，以便在转换完毕后重新定位。
8. 在程序中加入检查点，以确保转换成功，并在出现错误时可快速修正。
9. 在加工过程中进行严格的品质控制和质量检查。
10. 最后，保存程序并记录所有相关的数据，以便后续生产和加工的跟踪和管理。
DMG ─ innovative technologies Price specification报价表DMU 125 P duoBLOCKHighlights_ 3 possibilities of the 5 axes simultaneous processing :NC-rotary table with controlled B-axis or A-axis, as well as trunnion table with horizontal spindle _ duoBLOCK® design for the highest precision and dynamicsand best access to the workspace_ Sturdy machine bed with 3-point support for simple and fast setup_ Production package: Coolant tank 600 l, ICS 40 bar through thespindle core, paper band filter, chip conveyor and Rotoclear_ Chain magazine with 40 pockets up to optional 354 pocketsDECKEL MAHODMU 125 P duoBLOCKPrice specification报价表EUR Basic machine 主机530.900,00 P-A0310* DMU 125 P duoBLOCKUniversal Milling Machine1,250 mm x 1,000 mm x 1,000 mmMain drive: Motor spindle 12,000 rpm28 kW (40% duty cycle);19 kW (100% duty cycle)Spindle taper SK 40 to DIN 69871Tool clamping to DIN 69872Automatic swivel milling headTool changer horizontalDouble gripper, 40 magazine pockets SK 40NC rotary table d 1,250 mm x 1,100 mmCoolant tank 600 lInternal coolant supply 40 barthrough spindle centre (AD)Chip conveyorrotating clear-view window3D contouring control万能铣床DMU 125 P duoBLOCK行程1,250 mm x 1,000 mm x 1,000 mm电机主轴转速12,000 rpm功率28 kW/19 kW (40%/100%占空比);主轴锥柄SK 40 DIN 69871拉钉DIN 69872自动摆动铣头卧式换刀装置，带双爪机械手40个刀位刀库SK 40数控回转工作台尺寸1,250 mm x 1,100 mm冷却箱容量600l通过主轴中心冷却供应压力40 bar(AD型)自动排屑器旋转视窗三维图示数控系统(2008/1/1 - 2008/7/30)P-A0355* DMU 125 P duoBLOCK530.900,00 Universal Milling Machine1,250 mm x 1,000 mm x 1,000 mm /49.2 in x 39.4 in x 39.4 inMain drive: Motor spindle 12,000 rpm28 kW / 37 hp (40% duty cycle);19 kW / 25 hp (100% duty cycle)Spindle taper SK 40 to DIN 69871Tool clamping to DIN 69872Automatic swivel milling headTool changer horizontalDouble gripper, 40 magazine pockets SK 40NC rotary table d 1,250 mm x 1,100 mm49.2 in x 43.3. inCoolant tank 600 l / 160 gallonInternal coolant supply 40 bar / 580 psithrough spindle centre (AD)Chip conveyorrotating clear-view window3D CNC control(2008/7/1 - 2009/4/30)万能铣床DMU 125 P duoBLOCK行程1,250 mm x 1.000 mm x 1.000 mm电机主轴转速12.000 rpm功率28 kW/19 kW (40%/100%占空比);主轴锥柄SK 40 DIN 69871拉钉DIN 69872自动摆动铣头卧式换刀装置，带双爪机械手40个刀位刀库SK 40数控回转工作台尺寸1,250 mm x 1,100 mm冷却箱容量600l通过主轴中心冷却供应压力40 bar(AD型)自动排屑器旋转视窗三维图示数控系统Control 控制系统P-B0043* 3D control Heidenhain iTNC 530(2008/1/1 - 2008/7/30)三维图示数控系统Heidenhain iTNC 530P-B0052* 3D control Heidenhain iTNC 530(2008/7/1 - 2009/4/30)三维图示数控系统Heidenhain iTNC 530P-B0044* 3D control Heidenhain MillPlus iT(2008/1/1 - 2008/7/30)P-B0057* 3D control Heidenhain MillPlus iT(2008/7/1 - 2008/12/15)P-B0050* 3D control Heidenhain MillPlus iT(2009/1/15 - 2009/4/30)P-B0048* 3D control Siemens 840D powerline(2008/1/1 - 2008/10/15)三维图示数控系统840D powerlineP-B0051* 3D control Siemens 840D solutionline(2008/9/15 - 2009/4/30)三维图示数控系统840D solutionlineWorking table工作台P-C0200* NC swivel rotary table d 900 mm x 700 mm /54.050,0035.4 in x 27.6. in1x T-slot 14 H7 (alignment groove, table centre)10x T-slot 14 H12 (clamping grooves)permissible load: 1,400 kg / 3,086 lbsrotation C axis: 360°swivel range A axis: -25°/+120°horizontal milling head(Traverse range Z-axix: 1,200 mm / 47.2 in,basic machine without automatic swivelmilling head and without NC rotary table)数控回转摆动工作台d900mmx700mm1xT型槽14 H7（队形槽，工作台中心）10xT形槽14 H12（夹紧槽）最大承重：1400kgC轴回转范围：360°A轴摆动范围：-25°/+120°卧式铣头（Z轴行程范围：1,200 mm，标准主机不带自动旋转铣头和数控回转工作台）Options working table工作台选项13.500,00 P-W0017* Clamping hydraulics for working tablefor hydraulic clamping devices工作台液压夹紧装置Options for NC swivel rotary table4.490,00 P-W0279 Kinematics axis A/B for swivelrotary tabledesignation of swivel axis: Adesignation of rotary axis: BMilling Head29.400,00 P-W0276* Universal milling head withcontrolled B-axis SK 40(only with motor spindle SK 40)万能铣头带B轴SK 40（只用于电主轴SK 40）36.200,00 P-W0277* Universal milling head withcontrolled B-axis SK 50(only with motor spindle SK 50)万能铣头带B轴,SK 50（只用于电主轴SK 50）43.300,00 P-W0170* Universal milling head withcontrolled A-axis SK 40(only with motor spindle SK 40)万能铣头带A轴SK 40控制（只用于电主轴SK 40）49.900,00 P-W0172* Universal milling head withcontrolled A-axis SK 50(only with motor spindle SK 50)万能铣头带A轴SK 50控制（只用于电主轴SK 50）Main drive主轴12.950,00 P-W0087* Main drive:Integrated motor spindle SK 40Spindle speed max. 18,000 rpm主驱动整体电主轴SK40主轴最大转速18,000 rpmP-W0090* Main drive:17.250,00Integrated motor spindle SK 50Spindle speed max. 10,000 rpm主驱动：整体电机主轴SK 50主轴最大转速10,000 rpm26.200,00 P-W0257* Main drive:Integrated motor spindle SK 50Spindle speed max. 12,000 rpm主驱动整体电机主轴SK 50主轴最大转速12,000 rpm80.400,00 P-W0168* Main drive:Motor with gearbox SK 50incl. universal milling headwith controlled B-axisSpindle speed max. 8,000 rpm齿轮主轴SK 50包括万能铣头带可控B轴主轴最大速度8,000 rpmOptions main drive / spindle taper 主轴/主轴锥柄选项8.910,00 P-M0066 Spindle taper for HSK-A 63to DIN 69893(incl. taper cleaning, adaptation working spindle,tool changer and standard magazine)主轴锥柄用于HSK-A 63,DIN 69893 (包括锥柄清洁, 调整工作主轴,刀具交换和标准主机)8.910,00 P-M0059 Spindle taper for BT 40(incl. adaptation working spindle,tool changer and tool magazine)主轴锥柄用于BT40(包括工作主轴调整装置，刀具交换和刀库)P-M0024 Spindle taper for CAT 40875,00 (incl. adaptation working spindle,tool changer and tool magazine)主轴锥柄用于CAT 40（包括工作主轴调整装置，刀具交换和刀库）15.450,00 P-M0067 Spindle taper for HSK-A 100to DIN 69893(incl. taper cleaning, adaptation working spindle,tool changer and tool magazine)主轴锥柄用于HSK-A 100DIN 69893（包括锥孔清洁，工作主轴调整装置，刀具交换和刀库）12.950,00 P-M0060 Spindle taper for BT 50(incl. adaptation working spindle,tool changer and tool magazine)主轴椎柄用于BT 50（包括工作轴调整装置，刀具交换和刀库）P-M0025 Spindle taper for CAT 502.340,00(incl. adaptation working spindle,tool changer and tool magazine)主轴椎柄用于CAT 50（包括工作轴调整装置，刀具交换和刀库）P-M0070 Tool clamping hydraulic/mechanical315,00 for draw bolt ISO/DIS 7388/II type B刀具液压夹紧/拉钉机械式ISO/DIS7388/II，B型Tool magazine刀库12.150,00 P-D0010 Tool magazinechain magazine with 60 magazine pocketsSK 40 or optionally chosen spindle taper链式刀库带60个刀位SK40或其他形式的主轴锥柄37.750,00 P-D0024 Tool magazinechain magazine with 120 magazine pocketsSK 40 or optionally chosen spindle taper刀库链式刀库带120个刀位SK40或其他主轴锥柄65.400,00 P-D0171 Tool magazinechain magazine with 180 magazine pocketsSK 40 or optionally chosen spindle taper刀库链式刀库带180个刀位刀库用于SK40或其他选项的主轴锥柄112.700,00 P-D0117 Tool magazinewall magazine with 240 magazine pocketsSK 40 or optionally chosen spindle taper刀库墙式刀库带240个刀位SK40或其他主轴锥柄P-D0123 Tool magazine140.200,00 wall magazine with 300 magazine pocketsSK 40 or optionally chosen spindle taper刀库墙式刀库带300个刀位SK40或其他主轴锥柄36.000,00 P-D0124 Revolving wall tool station30 magazine pockets for block loading(inactive)54 magazine pockets in addition (active)SK 40 or alternative chosen spindle tapers(only in connection with option wall magazine)旋转墙式刀库30个刀位刀库带程序块（固定）额外54个刀位刀库（活动）SK40或选择其他主轴锥柄（只和120/180/240/300刀位的墙式刀库连接）P-D0011 Tool magazine13.400,00chain magazine with 60 magazine pocketsSK 50 or optionally chosen spindle taper刀库链式刀库带60个刀位SK50或其他主轴锥柄44.650,00 P-D0035 Tool magazinechain magazine with 120 magazine pocketsSK 50 or optionally chosen spindle taper刀库链式刀库带120个刀位SK50或其他主轴锥柄79.650,00 P-D0172 Tool magazinechain magazine with 180 magazine pocketsSK 50 or optionally chosen spindle taper刀库链式刀库带180个刀位刀库用于SK 50或其他选项的主轴锥柄136.000,00 P-D0121 Tool magazinewall magazine with 240 magazine pocketsSK 50 or optionally chosen spindle taper刀库墙式刀库带240个刀位SK50或其他主轴锥孔P-D0122 Tool magazine169.100,00 wall magazine with 300 magazine pocketsSK 50 or optionally chosen spindle taper刀库墙式刀库带300个刀位SK50或其他主轴锥孔42.150,00 P-D0125 Revolving wall tool station30 magazine pockets for block loading(inactive)54 magazine pockets in addition (active)SK 50 or alternative chosen spindle tapers(only in connection with option wall magazine)旋转墙式刀库30个刀位刀库带程序块（固定）额外54个刀位刀库（活动）SK50或选择其他主轴锥柄（只和120/180/240/300刀位的墙式刀库连接）Automation / Measuring / Monitoring自动部分/监控系统选项6.400,00 P-K0216* Infrared measuring probeType Heidenhain TS 640SK 40 or optionally chosen spindle taper红外线测量探头Heidenhain TS 640型SK40或其它主轴锥柄(2008/1/1 - 2008/5/15)P-K0263* Infrared measuring probe6.400,00Type Heidenhain TS 649SK 40 or optionally chosen spindle taper(2008/3/1 - 2009/4/30)P-K0220* Infrared measuring probe8.320,00Type Renishaw OMP 60SK 40 or optionally chosen spindle taper红外线测量探头Renishaw OMP 60型SK40或其它主轴锥柄6.960,00 P-K0217* Infrared measuring probeType Heidenhain TS 640SK 50 or optionally chosen spindle taper红外线测量探头Heidenhain TS 640型SK50或其它主轴锥柄(2008/1/1 - 2008/5/15)P-K0264* Infrared measuring probe6.960,00Type Heidenhain TS 649SK 50 or optionally chosen spindle taper(2008/3/1 - 2009/4/30)8.790,00 P-K0221* Infrared measuring probeType Renishaw OMP 60SK 50 or optionally chosen spindle taper红外线测量探头Renishaw OMP 60型SK50或其它主轴锥柄13.000,00 P-K0228 Tool measuring in machining areaType Blum Laser NT-Hybridautomatic retraction of themeasuring unit in a protected housingtool length and tool diameter measuringin horizontal/vertical position机内对刀仪Blum Laser NT-Hybrid自动收回保护仓卧式/立式状态测量刀具长度、直径6.160,00 P-K0125 Tool breakage control SK 40mechanical version刀具破损监控装置SK 40机械式6.160,00 P-K0126 Tool breakage control SK 50mechanical version刀具破损监控装置SK 50机械式4.710,00 P-K0224 3D quickSETTool kit for control and compensationof the cinematic accuracy of5 axis machine configurations(only together with optionmeasuring probe)三维快速精度检查及修正软件包5轴机（必须配测头）1.190,00 P-K0260 3D quickSET extension packagefor each further machine:software / password (only togetherwith option measuring probe andexisting set of measuring tools)13.350,00 P-K0122* Tool identification(Tool Dialogue System TDS)Type Balluff, data carrier BIS C-122Reading/Writing manually, without contactwith a chip for spindle tapersSK 40; SK 50; HSK-A 63; HSK-A 100刀具识别系统（刀具对话系统TDS)型号Balluff，BIS C-122锥柄SK 40; SK 50; HSK-A 63; HSK-A 10011.100,00 P-K0237* OMATIVE advanced adaptive Controlautomatic adaptivefeed optimizationfor milling and turning operations,monitoring of cutting power(with MillPlus / iTNC only withoption 2nd processor card)P-K0279 Spindle Diagnosis System SDS4.200,00Vibration sensor / evaluation unitfor bearing main drive(for motor spindle 10,000 / 12,000 rpm)7.270,00 P-K0246 Cabin door at operator's sideautomatic opening and closing,two-hand operation at control panelsafety sensor for accident preventionP-K0205 Signal lamp with 4 colours1.790,00red: general erroryellow: intervention requiredgreen: machine in automatic operationblue: machine in set-up operation4色信号灯红色：一般故障黄色：需要对机器采取措施绿色：机器处于自动运作中蓝色：机器准备工作中P-K0227 Tool pre-setter type UNOorientation price 9,000.00 €Tool pre-setter type ECOorientation price 11,000.00 €Tool pre-setter type PRIMAorientation price 35,000.00 €Tool pre-setter type VIVAorientation price 18,000.00 €机外对刀仪指导价具体价格请查询Cooling media / chip removal9.790,00 P-K0170 2 pressure steps/internal coolant supply980 lt40 bar/23 l/min80 bar/15 l/min(theoretical pump performance)selected with NC program(no standard coolant unit 600 lt)双压/中心出水冷却980 lt压力40 bar,流量23 l/min压力80bar,流量15 l/min(理论值)选择数控编程(非标准冷却600 lt)19.750,00 P-K0168 Coolant tempering for internal coolant supply980 ltHeating capacity max.: 3,000 WCooling capacity max.: 3,800 W中心出水冷却冷却循环980 lt最大能量: 3,000 W最大冷却: 3,800 W1.330,00 P-G0004 Spray pistol with pump1 bar/40 l/min(theoretical pump performance)水枪1 bar/40 l/min(理论值)P-G0006 Oil and emulsion mist separator6.580,00electrostatic filter(emulsion 5%)油雾分离器，静电过滤（乳剂5%）P-G0025 Minimum lubrication12.350,00internal through spindle centreexternal with jets, activated with M functions最小润滑内部通过主轴中心外部带喷嘴，通过M功能激活3.160,00 P-G0026 Cooling by air blast through spindlecentre, selection with M function吹气冷却功能通过M功能选择Options iTNC 530 / MillPlus IT controlP-H0021 Electronic handwheel iTNC 5302.450,00电子手轮iTNC 5302.450,00 P-H0020 Electronic handwheel MillPlus IT电子手轮MillPlus ITP-A1025* NFS-Server (Software)375,00 for the PC operation systemsWindows 9x/Windows NT/2000/XP740,00 P-A1026* Data lines and adapterfor the connectionPC <===> CNCwith Twisted-Pair (RJ 45)数据线和适配器用于连接PC <===> CNC带双交线(RJ 45)2.800,00 P-B0016* 2nd processor card with Windows 2000第二张处理卡用于Windows 20004.240,00 P-H0048 Application Tuning Cycle ATCprogrammable feed parameter selectionfor machining task:accuracy/surface/speed高级应用软件ATC对于加工任务进给参数可选择编程：精度/表面质量/效率P-L0036 Safety package for power failure780,00 Overload limiterUndervoltage monitoring with fastdeceleration control动力安全工作包过载限制低电压控制Options iTNC 530 control935,00 P-H0047 DXF ImportConversion of DXF filesto NC programmesSupported DXF formats:AC 1009 (AutoCAD R12)Supported elements:LINE, CIRCLE, ARCDXF输入将DXF数据转换为数控程序支持DXF格式：AC 1009 (AutoCAD R12)支持:LINE, CIRCLE, ARC10.650,00 P-K0236* OMATIVE SP adaptive Controladaptive feed optimizationfor milling operations.(2008/1/1 - 2008/5/15)P-K0256* AFC adaptive feed control6.790,00adaptive feed optimizationfor milling operations.(2008/3/1 - 2009/4/30)Options Siemens 840D Powerline controlP-H0036 Electronic handwheel Siemens 840D2.450,00Siemens 840D电子手轮2.700,00 P-H0034 3D-machining, 3D-tool compensationwith vector to the surface三维加工，三维刀具补偿，带表面矢量P-H0035 TRANSMIT-Rotary table machining,1.090,00Lateral surface transformationTRANSMIT回转工作台加工侧表面转换3.640,00 P-H0037 CompCad compressor functionfor high-speed machiningCompCad压缩功能用于高速加工1.380,00 P-H0046 MCIS DNC Machine (SINDNC)Data transfer betweennetwork and SINUMERIK 840DP-H0053 MCIS-TDI Tool management,2.200,00Determination of tool usageP-L0043 Safety package for power failure:780,00 Excess voltage limiterUndervoltage control withfast deceleration triggerOptionen Siemens 840D-Solution LineP-H0109 Electronic handwheel Siemens 840D2.450,00(2008/9/15 - 2008/12/15)2.700,00 P-H0103 3D-machining, 3D-tool compensationwith vector to the surface(2008/9/15 - 2008/12/15)1.090,00 P-H0104 TRANSMIT lateral surface transformation(milling of cylinder contours)(2008/9/15 - 2008/12/15)3.640,00 P-H0105 CompCad compressor functionfor high-speed machining(2008/9/15 - 2008/12/15)2.200,00 P-H0106 MCIS-TDI-Tool management,Determination of tool usage(2008/9/15 - 2008/12/15)P-H0107 MCIS DNC Machine (SINDNC)1.380,00Data transfer betweennetwork and SINUMERIK 840D(2008/9/15 - 2008/12/15)780,00 P-L0044 Safety package for power failure:Excess voltage limterUndervoltage control withfast deceleration trigger(2008/9/15 - 2008/12/15)Options 2nd processor card or external PCP-B0023* IT CNC Editor820,00 Comfortable DIN/ISO editor forCNC programs >/= 100 MBIT CNC编辑舒适的DIN/ISO编辑器用于CNC编程>/= 100 MBGeneral options其他选项4.110,00 P-G0048 Laminated safety glassfor window in right cabin door夹层安全玻璃用于右防护门视窗P-H0038* Operation mode 4 "Process monitoring in the2.480,00production"Manual intervention with open doors ofmachining areaRelease after completed check list操作模式4"生产过程中的程序监控"在加工区域开门手动操作6.730,00 P-N0017 Special paintsingle colour paint according to paint plan特殊喷漆根据涂料设备单色喷漆8.700,00 P-G0064 Axis optimization VDI/DGQfor linear axes X / Y / ZPositional uncertainty P max.:0.006 mm / 0.00023 inPositional scatter Ps max.:0.004 mm / 0.00015 inAmbient conditions according toDECKEL MAHO installation instructionshave to be consideredP-K0212* Increased accuracy42.050,00提高精度P-Z0003 Additional documentation445,001 set machine manualand programming instruction额外一套文件，包括;机床手册程序指南76,00 P-T0009 1 set of lubricants一套润滑0,00 P-L0005 Machine version 60 Hz60 Hz 机床DocumentationP-DZ-CN Extra documentation Chinese445,001 set machine manual(2008/3/1 - 2009/4/30)Services machine服务5.400,00 P-P0827 Packing sea crateapprox. weight/approx. dimensions (LxWxH)machine with tool changer and tool magazine:40 pockets: on requestchip conveyor: on requesttank: on request机床带换刀装置和刀库：重量/尺寸(LxWxH)40把刀位刀库排屑器/冷却箱: 根据要求4.700,00 P-P0682 Packing sea crate basic machineapprox. weight/approx. dimensions (LxWxH)machine without tool changer and tool magazine:on requestchip conveyor/tank: on request主机海运包装大约尺寸(LxWxH)机床不带换刀装置和40刀位刀库：请查询排屑器：请查询油箱：请查询P-P0701 Packing sea crate1.400,00tool changer with tool magazine60 pockets chain magazine: on requestapprox. weight/approx. dimensions (LxWxH)SK 40/HSK-A 63: on requestSK 50/HSK-A 100: on request换刀装置海运包装大约重量/大约尺寸(LxWxH)刀具交换带刀库60个刀位链式刀库：请查询P-P0684 Packing sea crate1.800,00tool changer with tool magazineapprox. weight/approx. dimensions (LxWxH)120 pockets chain magazineSK 40/HSK-A 63: on requestSK 50/HSK-A 100: on request刀库带换刀装置海运包装大约重量/大约尺寸(LxWxH)刀具交换带刀库120个刀位链式刀库：请查询P-P0893 Packing sea crate2.200,00tool changer with tool magazine180 pockets chain magazine:approx. weight/dimensions (LxWxH)SK 40 / HKS-A 63: on requestSK 50 / HSK-A 100: on request换刀装置海运包装180个刀位链式刀库：请查询2.500,00 P-P0686 Packing sea crateapprox. weight/approx. dimensions (LxWxH)tool changer with tool magazine240 pockets wall magazine:10,000 kg720x210x340 cm海运包装240刀位P-P0687 Packing sea crate2.800,00approx. weight/approx. dimensions (LxWxH)tool changer with tool magazine300 pockets wall magazine:12,800 kg / 28,219 lbs830x210x340 cm / 326x82x133 in海运包装600,00 P-P0835 Packing sea crateapprox. weight/approx. dimensions (LxWxH)have to be added to weight/dimensions of theselected extension step wall magazine.Revolving wall tool station30 / 54 pockets wall magazine:weight + 2,600 kg / 5,730 lbsL + 160 cm / 62 in, B + 60 cm / 23 in海运包装(2008/1/1 - 2008/10/15)P-P1040 Dispatch basic machine 10.990,00 P-P1047 Dispatch wall magazine 6.890,00 P-P1048 Dispatch wall/shelf magazine > 60 pock. 2.590,00 Services DMG Service 服务P-Y0904 Extended warranty of 6 months or 1500 hoursmachine power-on time1,5% of machine order valueP-Y0900 Service training mechanics1.800,00Contents and extent in co-ordination with DMG ServiceFräsen Pfronten GmbHduration: 4.5 daysprice per participant;without traveling andaccommodationP-Y0901 Service training electric/electronic1.800,00Contents and extent in co-ordination with DMG ServiceFräsen Pfronten GmbHduration: 4.5 daysprice per participant;without traveling andaccommodationDMG Powertools 强力工具1.610,00 D-ME002* DMG Messenger Basic package(PC version) for the 1st machine:- 1 x DMG Messenger Box(manual, program CD)- 1 x access codeNot available for PCU 20!1.040,00 D-ME102* DMG Messenger Extension package(PC version) for each further machine:- 1 x software CD- 1 x access codeTo use the extension package aDMG Messenger basic package isneeded.Not available for PCU 20!D-ME203* Quadband GSM Modem, seriell or USB230,00 for sending and receiving ofshort text messages17.150,00 D-V1001* DMG Virtual Machine basic-package forHeidenhain iTNC 530including:Control system software iTNC 530,3D workspacesim. and part designer"delivery date on request"28.650,00 D-V1051* Classroom version of theDMG Virtual Machine basic-packagefor 6 clients, including:Controlsystemsoftware iTNC530/SIN840D,3D workspacesim. and part designer"delivery date on request"D-V1052* Classroom version of the40.150,00DMG Virtual Machine basic-packagefor 12 clients, including:Control system software iTNC530/SIN840D3D workspacesim. and part designer"delivery date on request"11.400,00 D-V2001* DMG Virtual Machine for each furtherclient for Heidenhain iTNC 530including:Control system software iTNC 530,3D workspacesim. and part designer11.400,00 D-V3001* DMG Virtual Machine floating-licencefor Heidenhain iTNC 530including:Control system software iTNC 530,3D workspacesim. and part designer8.630,00 D-V4001* DMG Virtual Machine, each furthermachine, for Heidenhain iTNC530,including:Control system software iTNC 530,3D workspacesimulation2.300,00 D-NET01* DMG Netservice basic package Euro ISDNincluding:- DMG Netservice Box(handbook, software on CD)- Cisco Euro ISDN Router- License for the 1st machineD-NET03* DMG Netservice VPN2.300,00Basic package consists of:- DMG Netservice box(manual, software with CD)- VPN client- Licence for the 1st machine690,00 D-NET10* DMG Netservice extension package,for each further machine, including:- software on CD-ROM- licence for further machineD-NET20* DMG Netservice Inhouse basic-package2.300,00including:- software on CD-ROM- licence for the 1st workstation(1x client)- licence for the 1st machine1.610,00 D-NET21* DMG Netservice Inhouse for eachfurther client / workstation including:- software on CD-ROM- licence for a further clientD-NET51* DMG Netservice Inhouse floating-licence690,00 including:- floating-licence for a furtherworkstation/ client(This licence can be installed onfurther machines, but only the numberof owned licences can work at thesame time)575,00 D-OPT03* Network camera Axis 207MW- 1,3 mega pixel (CMOS)- 1280 x 1024 pixel- lens: 1,8 / 3,6mm- photosensitivity 2 - 10000 lux- MPEG 4 and Motion JPEG- 1 alarm input und 1 alarm output- multilevel password protection- RJ 45 network and WLAN- external electric power supply3.450,00 D-PM001* DMG Production Manager basic packageconsisting of:- DMG Production Manager box(manual, CD with software)- licence for one workstation(1 x server, 1 x client)- licence for the first machine1.610,00 D-PM002* DMG Production Manager additionalworkstation (client) consisting of:- CD with software- licence for one additionalworkstation (client)690,00 D-PM051* DMG Production Manager floating licenceconsisting of:- floating licence for one additionalworkstation(This licence can be installed at oneadditional workstation, but only thenumber of available clients can beused)690,00 D-PM101* DMG Production Manager extensionpackage consisting of:- CD with software- licence for one additional machine1.610,00 D-SA001* DMG Service Agent Basic package(machine version) for the first machine:- 1 x DMG Service Agent Box(manual, program CD, document-CD)- 1 x access codeNot available for PCU20 orsingle processor panels!D-SA002* DMG Service Agent basic package1.610,00(PC version) for the first machine:- 1 x DMG Service Agent Box(manual, program CD, document-CD)- 1 x access codePCU20: Only offline-mode available.D-SA101* DMG Service Agent extension package1.040,00(machine version) for each furthermachine of the same type:- 1 x software CD- 1 x access codeDMG Service Agent basic package ofthe same type of machine is needed.Not available for PCU 20 orsingle processor panels!1.040,00 D-SA102* DMG Service Agent extension package(PC version) for each furthermachine of the same type:- 1 x software CD- 1 x access codeDMG Service Agent basic package ofthe same type of machine is needed.PCU 20 : only offline-mode available.DMG Powertools commissioning500,00 D-IB001* Placing into operation,DMG Netservice for each maschine:- Installation of DMG Netservicesoftware on the machine- configuration and adjustment of thenetwork with ISDN- or VPN-gateway- on a material basis, excluding travelling costsD-IB011* DMG Virtual Machine setting-up1.290,00operation:- Software installation- instructionDMU 125 P duoBLOCK / (2008/1/1 - 2009/4/30) / 03-2008Technical description 技术说明P-A0310Universal milling machine with duoblock construction DMU 125 PTraverse range: with NC rotary table with NC swivel rotary tableX = 1,250 mm / 49.2 in (longitudinal) 1,250 mm / 49.2 in (longit.)Y = 1,000 mm / 39.4 in (transverse) 1,000 mm / 39.4 in (vertical)Z = 1,000 mm / 39.4 in (vertical) 1,200 mm / 47.2 in (transverse) 行程：带数控回转工作台带数控回转摆动工作台X = 1,250 mm (纵向) X = 1,250 mm (纵向)Y = 1.000 mm (横向) Y = 1.000 mm (横向)Z = 1.000 mm (垂向) Z = 1.000 mm (垂向)Main drive: AC motor, digitally controlled主驱动：数字式交流电机Integrated motor spindle SK 40整体电机主轴SK 40Speed range: max. 12,000 rpm转速范围：Spindle taper: SK 40 DIN 69871 part 1主轴锥柄Tool clamping: hydro-mechanicalfor draw bolt DIN 69872 Form A or B刀具夹紧：液压-机械式，拉钉DIN 69872 A或B型Acceleration: approx. 2 s加速时间：Deceleration: approx. 2 s减速时间：Drive: 28 kW / 37 hp (40% duty cycle)功率：19 kW / 25 hp (100% duty cycle)Spindle torque: 121 Nm / 89 ft lbs (40% duty cycle)主轴扭矩82 Nm / 60 ft lbs (100% duty cycle)Spindle bearinginside diameter front前: 80 mm / 3.15 in主轴轴承内径rear 55 mm / 2.16 inBearing: O-arrangement轴承：环型Bearing type: hybrid bearing轴承类型：混合式轴承Coolant circuit (liquid cooling)冷却液循环（液冷）Clamping force: 8 kN / 1,800 lbs夹紧力：Note: Safety reasons and frequency of thecomplete spindle unit (spindle with tool)require consideration of size and balancingquality of the tools for machine with motor spindle.Balancing quality G 6.3 for up to 18,000 rpmBalancing quality G 2.5 for more than 18,000 rpm 注：为主轴(带刀具)频率和安全起见，需要考虑刀具规格和平衡质量与电机主轴的匹配。
