Cold Punch Process Card冷冲压工艺卡片

模具知识模具材料及热处理1．拉延模成形：凸模、凹模及压料圈采用合金铸铁，拉延筋、棱角部分淬火硬度不低于HRC52。

2．修边冲孔模：刃口类采用铸造空冷钢（1.0mm以下料厚件）和锻造空冷钢(1.0mm以上料厚件)（7crSiMnMoV)；刃口淬火硬度为HRC50—55。

3．翻边整形类：翻边凹模采用镶块式铸造空冷钢（1.0mm以下料厚件）或锻造空冷钢7CrSiMnMoV（1.0mm以上料厚件），凸模与模座一体时采用合金铸铁，形状变化大的部分采用镶块结构；分体时机体采用HT250、HT300 4． 3.0mm以上料厚件刃口类，采用Cr12MoV类材料。

四．模具结构1．模具结构形式，原则上按买方提供结构仕样书（见附件）。

2．模具的标准件，均采用日本三住或三协标准。

3．模具设计制造时，考虑到后期买方采用自动化操作，买方必须及时提供自动化的操作空间。

4．模具定位采用快速定位，并且上、下面要求有中心定位键槽，规格买方提供。

上、下模分别铸出前方标记“F”字样。

5．本体为实型铸造箱式框架结构，应保证模具的强度、刚度和外观质量，铸件本体带联体验棒，并提供铸件检验报告。

6．模具安装采用U型槽，数量为：模具长度L≥1500时，上、下模各6—8个U槽，L＜1500时，上、下模各4—6个U槽，压板糟厚度H=65mm。

7．模具要求零件定位准确，操作方便、安全。

8．废料对角线长度不大于600mm；小型模具修边废料，要能滑出模具外，；中、大型模具要求滑出压机台外；废料滑板超出模具外，采用折叠式废料滑板排出压机台外，废料滑板的料厚t=3mm。

9．冲孔类废料用废料盒接存，要求尽量集中接存，废料盒尽量少；同时废料盒在生产中要方便取放倒废料，定位要可靠，且能够自锁。

10．拉延、成形类模具，要求有合模到底标记，标记深度为0.3mm以内。

11．拉延模设有Φ5排气孔，并加防尘软管。

12．所有的镶块、导板等均应设有挡块或背托,不能仅用销钉。

13．大型模具采用插销式吊钩，插销式超重吊钩应配有自锁功能起重棒；中小模具采用铸入式超重臂。

冲压工艺卡片
共2页工厂产品型号零件名称支架冷冲件
工艺卡片第1页车间产品名称零件代号
材料材料
毛坯尺寸每毛坯制件数利用率重量牌号及规格技术要求08F 166 50% 条料22×0.5×1000
序号工序工序内容加工简图设备工装工时
名
1 下料下料剪板机Q11-1000
2 冲裁压力机J23-6.
3 弯曲级进模冲Ø2mm导正
孔
1
3 冲裁冲异型孔压力机J23-6.3 弯曲级进模
4 切边冲出弯曲件压力机J23-6.3 弯曲级进模外形
5 弯曲校正弯曲压力机J23-6.3 弯曲级进模2
6 切断落料压力机J23-6.3 弯曲级进模
7 尺寸根据零件图检
检验验冲压件尺寸
3。

本文目录：1，模具厂常用之标准零配件2，模具钢材3，组装、冲压、喷漆等专业词汇4，模具工程常用词汇5，模具零件类6，质量人员名称类7，系统文件类8，模具技术用语9，各式模具分类用语,10，模具常用之工作机械设备11，表面处理关连用语12，成形不良用语13，各种冲模加工关连用语14，模具常用刀具与工作法用语15，冲压机械及周边关连用语16，线切割放电加工关连用语17，模具加工方法18，机械设计及周边其它用语1、模具厂常用之标准零配件air vent vale 通气阀anchor pin 锚梢angular pin 角梢/倾斜梢baffle 调节阻板baffle plate （折流）檔板ball button 球塞套ball plunger 定位球塞ball slider 球塞滑块binder plate 压板blank holder 防皱压板blanking die 落料冲头bolster垫板，上下范本bottom board 浇注底板bottom plate 下固定板brackt支架托架bumper block 缓冲块buster 堵口casting ladle 浇注包casting lug 铸耳cavity 模穴(模仁)cavity retainer plate 模穴托板center pin 中心梢clamping block 锁定块coil spring 螺旋弹簧cold punched nut 冷冲螺母cooling spiral 螺旋冷却栓core 心型core pin 心型梢cotter 开口梢cross 十字接头cushion pin 缓冲梢diaphragm gate 盘形浇口die approach 模头料道die bed 型底die block 块形模体die body 铸模座die bush 合模衬套die button 冲模母模die clamper 夹模器die fastener 模具固定用零件die holder 母模固定板die lip 模唇die plate 冲范本die set 下/冲压模座direct gate 直接浇口dog chuck 爪牙夹头dowel hole 销钉孔dozzle 辅助浇口dowel （pin）定位/合模梢draft 拔模锥度draw bead 张力调整杆drive bearing 传动轴承ejection pad 顶出衬垫ejector 脱模器stripper bolt 脱料螺栓ejector guide pin 顶出导梢ejector leader busher 顶出导梢衬套ejector pad /pin/plate/rod/sleeve/ valve顶出垫/梢/板/杆/衬套/阀eye bolt 环首螺栓filling core 椿入蕊film gate 薄膜浇口finger pin 指形梢finish machined plate 角形模板finish machined round plate 圆形模板fixed bolster plate 固定侧模板flanged pin 带凸缘?flash gate 毛边形浇口flask 上箱floating punch 浮动冲头gate 浇口gate land 浇口面gib 凹形拉紧/楔goose neck 鹅颈管guide pin/ plate/ bushing/ post/ rail导梢/板/轨/衬套/柱head punch 冲头headless punch 直柄冲头heavily tapered solid 整体模蕊盒hose nippler 管接头impact damper 缓冲器injection ram 压射柱塞inlay busher 嵌入衬套inner plunger 内柱塞inner punch 内冲头insert 嵌件insert /retainer pin 嵌件梢king pin 转向梢king pin bush 主梢衬套knockout bar 脱模杵land 合模平坦面land area 合模面leader busher 导梢衬套lifting pin 起模梢lining 内衬locatingcenter punch 定位中心冲头locating pilot pin 定位导梢locating ring 定位环lock block 压块locking block 定位块locking plate 定位板loose bush 活动衬套making die 打印冲子manifold block 歧管檔块plate 衬板master plate 靠模样板match plate 分型板mold base 塑料模座mold clamp 铸模紧固夹mold platen 模用板moving bolster 换模保持装置moving bolster plate 可动侧范本one piece casting 整体铸件parallel block 平行垫块parting line 分模线parting lock set 合模定位器pass guide 穴型导板peened head punch 镶入式冲头pilot pin 导梢pin gate 针尖浇口pre extrusion punch 顶挤冲头punch 冲头puncher 推杆pusher pin 衬套梢rack 机/料架rapping rod 起模杆re-entrant mold 凹入模retainerplate 托料return pin 回位梢riding stripper 浮动脱模器ring gate 环型浇口roller 滚筒runner/ shoot流道runner ejector set 流道顶出器runner lock pin 流道拉梢screw plug 头塞set screw 固定螺丝shedder 脱模装置shim 垫片shoe 模座之上下范本shoulder bolt 肩部螺丝skeleton 骨架slag riser 冒渣口slide/ram 滑块slip joint 滑配接头spacer block 间隔块spacer ring 间隔环spider 模蕊支架spindle 主轴sprue 注道sprue bushing 注道衬套sprue bushing guide 注道导套sprue lock bushing 注道定位衬套sprue puller 注道拉料?spue line 合模线squarekey 方键square nut 方螺帽square thread 方螺纹stop collar 限位套stop pin 止动梢stop ring 止动环stopper 定位停止梢straight pin 圆柱梢stripper bushing 脱模衬套stripper plate 剥料板stroke end block 行程止梢submarine gate 潜入式浇口support pillar 支撑柱/顶出支柱support pin 支撑梢supporting plate 托板sweep templete 造模刮板tab gate 辅助浇口taper key 推拔键taper pin 拔锥梢/锥形梢teeming 浇注three start screw 三条螺纹thrust pin 推力销tie bar 拉杵tunnel gate 隧道形浇口vent 通气孔wortle plate 拉丝范本2、模具钢材alloytool steel 合金工具钢aluminium alloy 铝合金bearing alloy 轴承合金blister steel浸碳钢bonderized steel sheet邦德防蚀钢板carbontool steel碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostaticpressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢highspeed tool steel高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 硅钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑料覆面钢板3、组装、冲压、喷漆等专业词汇Assembly line组装线Layout布置图Conveyer传送带Rivet table拉钉机Rivet gun拉钉枪Screw driver起子Electric screw driver电动起子Pneumatic screw driver气动起子worktable 工作桌OOBA开箱检查fit together组装在一起fasten锁紧(螺丝)pallet栈板barcode scanner条形码扫描仪fuse together熔合fuse machine热熔机operator作业员MT制造生技cosmetic inspect外观检查inner parts inspect内部检查thumb screw大头螺丝lbs. inch英镑、英寸EMI gasket导电条front / rear plate前/后板chassis 基座/底盘bezel panel面板power button/wire电源按键/线reset button复位/重置键Hi-pot test of SPS高源高压测试Voltage switch of SPS电源电压接拉键sheet metal parts 冲件plastic parts塑料件SOP制造作业程序material check list物料检查表work cell工作间trolley台车sub-line支线fork truck叉车planning department企划部QC Section品管科stamping factory冲压厂painting factory烤漆厂molding factory成型厂common equipment常用设备uncoiler andstraightener整平机punching machine 冲床robot/transfer机械手hydraulic machine油压机lathe车床planer 刨床miller，driller 铣床grinder磨床铣床wire cutting线切割electrical sparkle电火花welder电焊机staker=reviting machine铆合机president董事长special assistant manager特助factory director厂长department director部长section supervisor课长group leader/supervisor组长line supervisor线长to move, to carry, to handle搬运be put in storage入库pack，packing，package包装to apply oil擦油to file burr 锉毛刺final inspection终检to connect material接料to reverse material 翻料wet station沾湿台Tiana天那水cleaning cloth抹布to load/ unload /return material上/卸/退料scraped 报废deficient purchase来料不良manufacture procedure制程deficient manufacturing procedure制程不良oxidation氧化dents压痕defective upsiding down抽芽不良defective to staking铆合不良embedded lump镶块feeding is not in place送料不到位stamping-missing漏冲production capacity生产力education and training教育与训练proposal improvement提案改善spare parts=buffer备件trailer=long vehicle拖板车compound die复合模die locker锁模器pressure plate=plate pinch压板bolt螺栓administration/general affairs dept总务部automatic screwdriver电动启子thickness gauge厚薄规gauge/ jig/fixture夹/治具buzzle蜂鸣器defective product label不良标签identifying sheet list标示单screwdriver holder起子插座pedal踩踏板stopper阻挡器flow board流水板hydraulic handjack油压板车glove(s) with exposed fingers割手套band-aid创可贴iudustrial alcohol工业酒精alcohol container沾湿台head of screwdriver起子头sweeper扫把mop拖把vaccum cleaner吸尘器rag 抹布garbage container灰箕garbage can垃圾箱garbage bag垃圾袋chain链条（槽）jack升降机magnetizer加磁器lamp holder灯架to mop the floor拖地to clean the floor扫地to clean a table擦桌子air pipe 气管packaging tool打包机missing part漏件wrong part错件excessive defects过多的缺陷critical defect极严重缺陷major defect主要缺陷minor defect次要缺陷not up to standard不合规格dimension/size is a little bigger尺寸偏大(小) cosmetic defect外观不良slipped screwhead/slippery screw head螺丝滑头slipped screwhead/shippery screw thread滑手speckle斑点mildewed=moldy=mouldy发霉rust生锈deformation变形burr(金属)flash(塑件)毛边poor staking铆合不良excesssive gap间隙过大grease/oil stains油污inclusion杂质painting peel off脏污shrinking/shrinkage缩水mixed color杂色poor processing 制程不良poor incoming part事件不良fold of pakaging belt打包带折皱painting make-up补漆discoloration羿色water spots水渍polishing/surface processing表面处理exposed metal/bare metal金属裸露lack of painting烤漆不到位delivery deadline交货期die repair修模enterprise plan = enterprise expansion projects企划die worker模工to start /stop/switch off a press开/关机classification整理regulation整顿cleanness清扫conservation清洁culture教养qualified products, up-to-grade products良品defective products, not up-to-grade products不良品waste废料board广告牌feeder送料机sliding rack滑料架defective product box不良品箱diechange 换模to fix a die装模to takeapart a die拆模packing material包材basket蝴蝶竺plastic basket胶筐isolating plate baffle plate; barricade隔板to pull and stretch拉伸to put material in place, to cut material, to input落料to impose lines压线to compress, compressing压缩character die字模to feed,feeding送料transportation运输(be)qualfied, up to grade合格not up to grade, not qualified不合格material change, stock change材料变更feature change 特性变更evaluation评估prepare for, make preparations for准备parameters参数rotating speed, revolution转速manufacture management制造管理abnormal handling异常处理production unit生产单位lots of production生产批量steel plate钢板roll material卷料manufacture procedure制程operation procedure作业流程to revise, modify修订to switch over to, switch---to throw--over switching over切换engineering, project difficulty 工程瓶颈stage die工程模automation自动化to stake, staking, reviting铆合add lubricating oil加润滑油shut die架模shut height of a die架模高度analog-mode device类模器die lifter举模器argon welding氩焊stamping, press冲压punch press, dieing out press冲床uncoiler & strainghtener整平机rack, shelf, stack料架cylinder油缸taker取料机conveyer belt输送带transmission rack输送架top /bottom 上/下死点one stroke一行程inch寸动to continue, cont.连动togrip(material)吸料location lump, locating piece, block stop 定位块dent压痕filings铁削to draw holes抽孔inquiry, search for查寻to stock, storage, in stock库存receive领取approvalexamine and verify审核processing, to process加工to retrn ofgoods退货registration登记registration card登记卡toput forward and hand in提报safe stock安全库存acceptance = receive验收notice通知application form for purchase请购单consume, consumption消耗abrasion磨损reverse angle = chamfer倒角to collect, to gather收集 trouble故障statistics统计demand and supply需求career card履历卡to tight/ looser a bolt拧紧/松螺栓to move away a die plate移走范本easily damaged parts易损件standard parts标准件breaking.(be)broken,(be)cracked 断裂to lubricate润滑4、模具工程常用词汇die 模具figure file, chart file图檔cutting die, blanking die冲裁模progressive die, follow (-on)die 连续模compound die复合模punched hole冲孔panel board镶块to cutedges=side cut=side scrap切边to bending折弯to pull, to stretch拉伸Line streching, line pulling线拉伸engraving, to engrave刻印flange翻边to stake铆合design modification设计变化die block模块folded block折弯块sliding block滑块location pin定位销lifting pin顶料销die plate, front board范本padding block垫块stepping bar垫条upper die set上模座lower die set下模座upper supporting blank上承板upper padding plate blank上垫板spare dies模具备品file/ document folder资料/文件夹to put file in order整理资料spare tools location手工备品仓first/second count初/复盘人first /second check初盘/复盘复核人check人wastematerials废料work in progress product在制品casing = containerazation装箱quantity of physical invetory second count 复盘点数量quantity of customs count 会计师盘,点数量the first page第一联filed by accounting department for reference会计部存查end-user/using unit(department)使用单位summary of year-end physical inventory bills 年终盘点截止单据汇总表bill name单据名称This sheet and physical inventory list will be sent to accounting department together (Those of NHK will be sent to financial department) 本表请与盘点清册一起送会计部－(NHK厂区送财会部) Application status records of year-end physical inventory List and physical inventory card 年终盘点卡与清册使用－状况明细表blank and waste sheet NO. 空白与作废单号plate电镀mold成型material for engineering mold testing工程试模材料not included in physical inventory不列入盘点incoming material to be inspected进货待验steel/rolled steel钢材material statistics sheet 物料统计明细表meeting minutes会议记录meeting type 会别distribution department分发单位location地点chairman主席present members出席人员decision items决议事项responsible department负责单位pre-fixed finishing date预定完成日approved by / checked by / prepared by核准/审核/承办PCE assembly production schedule sheetPCE组装厂生产排配表model机锺work order工令revision版次remark备注notes说明production control confirmation生产确认checked by初审approved by核准stock age analysis sheet 库存货龄分析表on-hand inventory现有库存available material良品可使用obsolete material良品已呆滞to be inspected or reworked 待验或重工cause description原因说明part number/ P/N 料号type形态item/group/class类别prepared by制表year-end physical inventory difference analysis sheet 年终盘点差异分析表physical inventory盘点数量physical count quantity账面数量difference quantity差异量cause analysis原因分析raw materials原料materials物料finished product成品semi-finished product半成品packing materials包材good product/accepted goods/ accepted parts/good parts良品defective product/non-good parts不良品disposed goods处理品warehouse/hub仓库on way location在途仓oversea location海外仓spare parts physical inventory list备品盘点清单spare molds location模具备品仓skid栈板tox machine自铆机wire EDM线割EDM火花机coil stock卷料sheet stock片料score=groove压线cam block滑块pilot导正筒trim剪外边pierce剪内边drag form压锻差pocket for the punch head挂钩槽slug hole废料孔feature die公母模expansion drawing展开图radius半径shim(wedge)楔子torch-flame cut火焰切割set screw止付螺丝form block折刀stop pin定位销round pierce punch=die button圆冲子shape punch=die insert异形子stock locater block定位块under cut=scrap chopper清角active plate活动板baffle plate挡块cover plate盖板male die公模female die母模groove punch压线冲子air-cushion eject-rod气垫顶杆spring-box eject-plate弹簧箱顶板bushing block衬套club car高尔夫球车capability能力parameter参数factor系数phosphate皮膜化成viscosity涂料粘度alkalidipping脱脂main manifold主集流脉bezel斜视规blanking穿落模dejecting顶固模demagnetization去磁;消磁high-speed transmission高速传递heat dissipation热传rack上料degrease脱脂rinse水洗alkaline etch龄咬desmut剥黑膜D.I. rinse纯水次Chromate铬酸处理Anodize阳性处理seal密封revision版次good products良品scraped products报废品defective products不良品disposed products处理品flow chart流程窗体assembly组装stamping冲压forming成型spare parts=buffer备品coordinate坐标dismantle the die折模auxiliary fuction辅助功能poly-line多义线heater band 加热片thermocouple热电偶sand blasting喷沙grit 砂砾derusting machine除锈机degate打浇口dryer烘干机induction感应induction light感应光response=reaction=interaction感应ram连杆edge finder巡边器concave凸convex凹short射料不足nick缺口speck瑕??shine亮班splay 银纹gas mark焦痕delamination起鳞cold slug冷块blush 导色gouge沟槽;凿槽satin texture段面咬花witness line证示线patent专利granule=peuet=grain细粒grit maker抽粒机cushion缓冲magnalium镁铝合金magnesium镁金metal plate钣金lathe车mill铣plane刨grind磨drill钻boring镗blinster气泡fillet镶;嵌边through-hole form通孔形式voller pin formality滚针形式cam driver铡楔shank摸柄crank shaft曲柄轴angle offset角度偏差velocity速度production tempo生产进度现状torque扭矩spline=the multiple keys花键quenching淬火tempering回火annealing退火carbonization碳化alloy合金tungsten highspeed steel钨高速的moly high speed steel钼高速的organic solvent有机溶剂bracket小磁导liaison联络单volatile挥发性resistance电阻ion离子titrator滴定仪beacon警示灯coolant冷却液crusher破碎机plaindie简易模pierce die冲孔模forming die成型模progressive die连续模compound dies复合模shearing die剪边模riveting die铆合模pierce冲孔forming成型(抽凸,冲凸)draw hole抽孔bending折弯trim切边emboss凸点dome凸圆semi-shearing半剪stamp mark冲记号deburr or coin压毛边punch riveting冲压铆合side stretch侧冲压平reel stretch卷圆压平groove压线blanking下料stamp letter冲字(料号)shearing剪断tick-marknearside正面压印tick-mark farside反面压印冲压名称类:extension dwg展开图procedure dwg工程图die structure dwg模具结构图material材质material thickness料片厚度factor系数upward向上downward向下press specification冲床规格die height range适用模高die height闭模高度burr毛边gap间隙punch wt.上模重量五金零件类: inner/outer guiding post内/外导柱inner hexagon screw内六角螺钉dowel pin固定销coil spring弹簧lifter pin顶料销guide pin导正销eq-height sleeves=spool等高套筒lifter guide pin浮升导料销wire spring圆线弹簧set screw止付螺丝located pin定位销范本类: top plate上托板（顶板）top block上垫脚punch set上模座punch pad上垫板punch holder上夹板stripper pad脱料背板up stripper上脱料板male die公模(凸模) feature die公母模female die母模(凹模)upper plate上模板lower plate下模板die pad下垫板die holder下夹板die set下模座bottom block下垫脚bottom plate下托板(底板) stripping plate内外打(脱料板)outer /inner / lower stripper内/外/下脱料板5、模具零件类punch冲头insert嵌件deburring punch压毛边冲子groovepunch压线冲子stamped punch字模冲子round punch圆冲子special shape punch异形冲子bending block折刀roller滚轴baffle plate挡块located block定位块supporting block for location 定位支承块air cushion plate气垫板air-cushion eject-rod气垫顶杆trimming punch切边冲子stiffening rib punch = stinger 加强筋冲子ribbon punch压筋冲子reel-stretch punch卷圆压平冲子guide plate定位板sliding block滑块sliding dowel block滑块固定块active plate活动板lower sliding plate下滑块板upper holderblock上压块upper mid plate上中间板spring box弹簧箱spring-box eject-rod弹簧箱顶杆spring-box eject-plate弹簧箱顶板bushing bolck衬套cover plate盖板guide pad导料块塑件&模具相关英文: compression molding压缩成型flash mold溢流式模具plsitive mold挤压式模具split mold分割式模具cavity型控母模core模心公模taper锥拔leather cloak仿皮革shiver饰纹flow mark流痕welding mark溶合痕post screw insert螺纹套筒埋值self tapping screw自攻螺丝stripper plate脱料板piston活塞cylinder汽缸套chip细碎物handle mold掌上型模具移转成型用模具encapsulation molding低压封装成型射出成型用模具: two plate两极式（模具）well type蓄料井insulated runner绝缘浇道方式hot runner热浇道runner plat浇道模块valve gate阀门浇口band heater环带状的电热器spindle阀针spear head刨尖头slag well冷料井cold slag冷料渣air vent排气道welding line熔合痕eject pin顶出针knock pin顶出销return pin回位销反顶针sleave套筒stripper plate脱料板insert core放置入子runnerstripper plate浇道脱料板eject rod (bar)（成型机）顶业捧subzero深冷处理three plate三极式模具runner system浇道系统stress crack应力电裂orientation定向sprue gate射料浇口，直浇口nozzle射嘴sprue lock pin料头钩销(拉料杆) slag well冷料井side gate侧浇口edge gate侧缘浇口tab gate搭接浇口film gate薄膜浇口flash gate闸门浇口slit gate缝隙浇口fan gate扇形浇口dish gate因盘形浇口diaphragm gate隔膜浇口ring gate环形浇口subarine gate潜入式浇口tunnel gate隧道式浇口pin gate针点浇口Φ0.8~1.0mmRunner less无浇道(sprue less)无射料管方式long nozzle延长喷嘴方式sprue浇口;溶渣6、质量人员名称类QC quality control 品质管理人员FQC final quality control 终点质量管理人员IPQC in process quality control 制程中的质量管理人员OQC output quality control 最终出货质量管理人员IQC incoming quality control 进料质量管理人员TQC total quality control 全面质量管理POC passage quality control 段检人员QA quality assurance 质量保证人员OQA output quality assurance 出货质量保证人员QE quality engineering 质量工程人员质量保证类:FAI first article inspection 新品首件检查FAA first article assurance 首件确认TVR tool verification report 模具确认报告3B 模具正式投产前确认CP capability index 能力指数CPK capability index of process 模具制程能力参数SSQA standardized supplier quality 合格供货商质量评估OOBA out of box audit 开箱检查QFD quality function deployment 质量机能展开FMEA failure model effectiveness analysis 失效模式分析8 disciplines 8项回复内容FA final audit 最后一次稽核CAR corrective action request 改正行动要求corrective action report 改正行动报告FQC运作类AQL Acceptable Quality Level 运作类允收质量水平S/S Sample size 抽样检验样本大小ACC Accept 允收REE Reject 拒收CR Critical 极严重的MAJ Major 主要的MIN Minor 轻微的AOQ Average Output Quality 平均出厂质量AOQL Average Output Quality Level 平均出厂质量Q/R/S Quality/Reliability/Service 质量/可靠度服务MIL-STD Military-Standard 军用标准S I-S IV Special I-Special IV 特殊抽样水平等级AOD Accept On Deviation 特采UAI Use As ItFPIR First Piece Inspection Report首件检查报告PPM Percent Per Million百万分之一（制程统计品管专类）SPC Statistical Process Control 统计制程管制SQC Statistical Quality Control 统计质量管理R Range 全距AR Averary Range 全距平均值UCL Upper Central Limit 管制上限LCL Lower Central Limit 管制下限GRR Gauge Reproducibility&Repeatabilit量具之再制性及重测性判断量可靠与否DIM Dimension 尺寸DIA Diameter 直径FREQ Frequency 频率N Number 样品数其它质量术语类QCC Quality Control Circle 品质圈QIT Quality Improvement Team 质量改善小组PDCA Plan Do Check Action 计划执行检查总结ZD Zero Defect 零缺点QI Quality Improvement 质量改善QP Quality Policy 目标方针TQM Total Quality Management 全面质量管理MRB Material Reject Bill 退货单LQL Limiting Quality Level 最低质量水平RMA Return Material Audit 退料认可QAN Quality Amelionrate Notice 质量改善活动ADM Absolute Dimension Measuremet 全尺寸测量QT Quality Target 质量目标7QCTools 7 Quality Controll Tools 品管七大手法通用之件类ECN Engineering Change Notes 工程变更通知(供货商)ECO Engineering Change Order 工程改动要求(客户)PCN Process Change Notice 工序改动通知PMP Product Management Plan 生产管制计划SIP Specification In Process 制程检验规格SOP Standard Operation Procedure 制造作业规范IS Inspection Specification 成品检验规范BOM Bill Of Material 物料清单PS Package Specification 包装规范SPEC Specification 规格DWG Drawing 图面7、系统文件类QC Quality System 质量系统ES Engineering Standarization 工程标准C China 中国大陆 A Assembly 组装(厂)S Stamping 冲压(厂) P Painting烤漆(厂)IWS International Workman Standard 工艺标准ISO International Standard Organization 国际标准化组织GS General Specification 一般规格CMCS C-China M-Manufact C-Compaq S-Stamping Compaq产品在龙华冲压厂制造作业规范CQCA Q-Quality A-Assembly Compaq产品在龙华组装厂品管作业规范CQCP P-Painting Compaq产品在龙华烤漆厂品管作业规范部类PMC Production & Material Control 生产和物料控制PPC Production Plan Control 生产计划控制MC Material Control 物料控制ME Manafacture Engineering 制造工程部PE Project Engineering 产品工程部A/C Accountant Dept 会计部P/A Personal & Administration 人事行政部DC Document Center 资料中心QE Quality Engineering 质量工程(部)QA Quality Assurance 质量保证(处)QC Quality Control 质量管理(课)PD Product Department 生产部LAB Labratry 实验室IE Industrial Engineering 工业工程R&D Research & Design 设计开发部P Painting 烤漆(厂) A Asssembly 组装(厂)S Stamping 冲压(厂)生产类PCS Pieces 个(根,块等) PRS Pairs 双(对等)PAL Pallet/skid 栈板PO Purchasing Order采购订单MOManufacture Order生产订单D/C Date Code 生产日期码ID/C Identification Code (供货商)识别码SWR Special Work Request 特殊工作需求L/N Lot Number 批号其它OEM Original Equipment Manufacture 原设备制造PCE Personal Computer Enclosure 个人计算机外设CPU Central Processing Unit 中央处理器SECC SECC` 电解片SGCC SGCC 热浸镀锌材料NHK North of Hongkong 中国大陆PRC People's Republic of China 中国大陆U.S.A the United States of America 美国E-MAIL Electrical-Mail 电子邮件N/A Not Applicable 不适用VS 以及JIT Just In Time 零库存I/O Input/Output 输入/输出NG Not Good 不行,不合格C=0 Critical=0 极严重不允许ESD Electry-static Discharge 静电排放5S 希腊语：整理,整顿,清扫,清洁,教养ATIN Attention 知会CC Carbon Copy 副本复印相关人员APP Approve 核准,认可,承认CHK Check 确认AM Ante Meridian 上午PM Post Meridian 下午CD Compact Disk 光盘CD-ROM Compact Disk Read-Only Memory 只读光盘FDD Floppy Disk Drive 软盘机HDD Hard Disk Drive 碟碟机REF Reference 仅供参考CONN Connector 连接器CAV Cavity 模穴CAD Computer Aid Design 计算机辅助设计ASS'Y Assembly 装配,组装MAT'S Material 材料IC Integrated Circuit 集成电路T/P True Position 真位度WDR Weekly Delivery Requitement 周出货需求C/T Cycle Time 制程周期L/T Lead Time 前置时间(生产前准备时间)S/T Standard Time 标准时间P/M Product Market 产品市场3CComputer,Commumcation,Consumer electronic's 消费性电子5WIH When,Where,Who,What,Why,How to5MMan,Machine,Material,Method,Measurement4MIH Man,Materia,Money,Method,Time 人力,物力,财务,技术,时间(资源)SQA Strategy Quality Assurance 策略质量保证DQA Desigh Quality Assurance 设计质量保证MQA Manufacture Quality Assurance 制造质量保证SSQA Sales and service Quality Assurance 销售及服务质量保证LRR Lot Rejeet Rate 批退率BS Brain storming 脑力激荡EMI Electronic Magnetion Inspect 高磁测试FMI Frequency Modulatim Inspect 高频测试B/M Boar/Molding(flat cable)C/P Connector of PC A/P AssemblySPS Switching power supply 电源箱DT Desk Top 卧式(机箱)MT Mini-Tower 立式(机箱)DVD Digital Vedio DiskVCD Vdeio Compact DiskLCD Liquid Crystal DisplayCADComputer AID DesignCAM Computer AID ManufacturingCAE Computer AID EngineeringABIOS Achanced Basic in put/output system 先进的基本输入/输出系统CMOS Complemeruary Metoll Oxide Semiconductor 互补金属氧化物半导体PDA Personal Digital Assistant 个人数字助理IC Integrated Circuit 集成电路ISA Industry Standard Architecture 工业标准体制结构MCA Micro Channel Architecture 微信道结构EISA Extended Industry Standard Architecture 扩充的工业标准结构SIMM Single in-line memory module 单项导通汇流组件DIMM Dual in-line Memory Module 双项导通汇流组件LED Light-Emitting Diode 发光二级管FMEA Failure Mode Effectivenes 失效模式分析W/H Wire Harness 金属线绪束集组件F/C Flat Calle 排线PCB Printed Circuit Board 印刷电路板CAR Correction Action Report 改善报告NG Not Good 不良WPR Weekly Delivery Requirement 周出货要求PPM Parts Per Million 百万分之一TPM Total Production Maintenance 全面生产保养MRP Material Requiremcnt Planning 物料需计划OC Operation System 操作系统TBA To Be Design 待定,定缺D/C Drawing Change P/P Plans &ProceduneEMI Electrical-Music Industry 电子音乐工业RFI Read Frequency Input 读频输入MMC Maximum Material ConditionMMS Maximum Material SizeLMC Least Material ConditionLMS Least Material Size8、模具技术用语各种模具常用成形方式accurate die casting 精密压铸powder forming 粉末成形calendaring molding 压延成形powder metal forging 粉末锻造cold chamber die casting 冷式压铸precision forging 精密锻造cold forging 冷锻press forging 冲锻compacting molding 粉末压出成形rocking die forging 摇动锻造compound molding 复合成形rotary forging 回转锻造compression molding 压缩成形rotational molding 离心成形dip mold 浸渍成形rubber molding 橡胶成形encapsulation molding 注入成形sand mold casting 砂模铸造extrusion molding 挤出成形shell casting 壳模铸造foam forming ?泡成形sinter forging 烧结锻造forging roll 轧锻six sidesforging 六面锻造gravity casting 重力铸造slush molding 凝塑成形hollow(blow) molding 中空(吹出)成形squeeze casting 高压铸造hot chamber die casting 热室压铸swaging 挤锻hot forging 热锻transfer molding转送成形injection molding 射出成形warm forging 温锻investment casting 精密铸造matched die method 对模成形法laminating method 被覆淋膜成形low pressure casting 低压铸造lost wax casting 脱蜡铸造matched mould thermal forming 对模热成形模9、各式模具分类用语bismuth mold 铋铸模landed plunger mold 有肩柱塞式模具burnishing die 挤光模landed positive mold 有肩全压式模具button die 镶入式圆形凹模loading shoe mold 料套式模具center-gated mold 中心浇口式模具loose detail mold 活零件模具chill mold 冷硬用铸模loose mold 活动式模具clod hobbing 冷挤压制模ouvering die 百叶窗冲切模composite dies 复合模具manifold die 分歧管模具counter punch 反凸模modular mold 组合式模具double stack mold 双层模具multi-cavity mold 多模穴模具electroformed mold 电铸成形模multi-gate mold 复式浇口模具expander die 扩径模offswt bending die 双折冷弯模具extrusion die 挤出模palletizing die 迭层模family mold 反套制品模具plaster mold 石膏模blank through dies 漏件式落料模porous mold 通气性模具duplicated cavity plate 复板模positive mold 全压式模具fantail die 扇尾形模具pressure die 压紧模fishtail die 鱼尾形模具profile die 轮廓模flash mold 溢料式模具progressive die 顺序模gypsum mold 石膏铸模protable mold 手提式模具hot-runner mold 热流道模具prototype mold 雏形试验模具ingot mold 钢锭模punching die 落料模lancing die 切口模raising(embossing) 压花起伏成形re-entrant mold 倒角式模具sectional die 拼合模runless injection mold 无流道冷料模具sectional die 对合模具segment mold 组合模semi-positive mold 半全压式模具shaper 定型模套single cavity mold 单腔模具solid forging die 整体锻模split forging die 拼合锻模split mold 双并式模具sprueless mold 无注道残料模具squeezing die 挤压模stretch form die 拉伸成形模sweeping mold 平刮铸模swing die 振动模具three plates mold 三片式模具trimming die 切边模unit mold 单元式模具universal mold 通用模具unscrewing mold 退扣式模具yoke type die 轭型模10、模具常用之工作机械3D coordinate measurement三次元量床boring machine搪孔机cnc milling machine CNC铣床contouring machine 轮廓锯床copy grinding machine 仿形磨床copy lathe 仿形车床copy milling machine 仿形铣床copy shaping machine仿形刨床cylindrical grinding machine 外圆磨床die spotting machine 合模机drilling machine ?孔机engraving machine 雕刻机engraving E.D.M. 雕模放置加工机form grinding machine 成形磨床graphite machine 石墨加工机horizontal boring machine 卧式搪孔机horizontal machine center 卧式加工制造中心internal cylindrical machine 内圆磨床jig boring machine 冶具搪孔机jig grinding machine 冶具磨床lap machine 研磨机machine center 加工制造中心multi model miller 靠磨铣床drillingmachine 钻床grinding machine磨床lathe 车床NC programming system NC程序制作系统planer 龙门刨床profile grinding machine 投影磨床projection grinder 投影磨床radial drilling machine 旋臂钻床shaper 牛头刨床surface grinder 平面磨床try machine 试模机turret lathe 转塔车床universal tool grinding machine 万能工具磨床vertical machine center 立式加工制造中心wire E.D.M. 线割放电加工机autocollimator 自动准直机bench comparator 比长仪block gauge 块规bore check 精密小测定器calibration 校准caliper gauge 卡规check gauge 校对规clearance gauge 间隙规clinoretee 测斜仪comparator 比测仪cylinder square 圆筒直尺depth gauge 测深规dial indicator 针盘指示表dial snap gauge 卡规digital micrometer 数位式测微计feeler gauge 测隙规gauge plate 量规定位板height gauge 测高规inside calipers 内卡钳inside micrometer 内分??卡interferometer 干涉仪leveling block 平台limit gauge 限规micrometer 测微计mil 千分之一寸monometer 压力计morse taper gauge 莫氏锥度量规nonius 游标卡尺optical flat 光学平晶optical parallel 光学平行passimeter 内径仪position scale 位置刻度profile projector 轮廓光学投影仪protractor 分角器radius 半径ring gauge 环规sine bar 正弦量规snap gauge 卡模square master 直角尺stylus 触针telescopic gauge 伸缩性量规working gauge 工作量规11、表面处理关联用语age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿托木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层。

佛山市顺德区**电子有限公司Foshan *** Electronic Industries Co., Ltd**2工序流程卡DUO2 Manufacturing & Testing Record表单编号：JH-QR-029版本號:B0流水號:131024-006序S/N 工序名称Process內容及要求Contents and requirementsDevice/technological equipment操作者/日期Operator/Date备注Remark1 压缩机组件安装Compressor Assy将压缩机装配减震组件后固定在底盘；固定高压硅胶管；喉箍的紧固螺钉要朝同一方向；高压硅胶管完整无损伤(力度是5kgf/cm) The compressor isassembled the component of spring support and fixed it to the chassis. then coveringthe silicone tubing. Check whether the screw of hose clamp keep the samedirection, and the high tubing can not be crushed(The Torque meter is 5kgf/cm)风批/扭力批pneumatic screwdriverTorque meter2 前后机架安装/Front/back KeelSubassy固定前后机架在底盘上Tighten the screws around first, and then tighten the chassis手电钻Electricscrew driver3 电控组件ElectricalComponentsAssy安裝前做好防静电措施，安裝有上下分（电路板“金手指”向上，电源模块组电源块向下）Make anti-static measures before installation. It has up and downpoints for the installation of PCB and power module(The “gold finger” of PCB is inan upward direction. the power supply of the power mould is in downward.手电钻Electric screwdriver4 系统组件装配LungSubassembly組裝氣導閥、調壓閥、底板組件、電磁閥確保各個工藝要求符合生產作業指導書標準Assembly the gas valve, pressure regulating valve, chassis componentsand solenoid valve. Make sure that each process requirement is comply with thestandard of work instruction.手电钻/螺丝批Electric screwdriverScrewdriver5 检漏/Lungsubassembly 检查制氧系统组件气密性、流量、氧浓度值等性能Check the function ofoxygen making consolidation: Air tightness, flow and oxygen concentration.流量計/测氧仪Flow meteroxygen analyzer6 前壳組件裝配/Front HousingAssembly固定左右提手，与前壳R/L的标识相对应、装配Activox连接线The assembly of right and left side handle (typeface and direction) corresponds to thedirection of typeface of front housing’s. The Activox cable plug terminal shell colororder will be connecting in according with theWI which is under controlled.扭力批Torque meter7 底盘总成/BaseAssy固定制氧系统组件在底盘：扭力批力度是5kgf/cm) Fixed the components ofoxygen making consolidation and the torque meter is 5kgf/cm)手电钻/扭力批Electric screw driveTorque meter8 封盖前調試/Base / FrontAssembly检查氧浓度/流量，连接管路、装配正确性。

有关模具的英文单词详细介绍AOD Accept On Deviation特采file folder资料夹C/P Connector of PC parameters参数second check复盘复核人embedded lump镶块uncoiler and straightener整平机PDA Personal Digital Assistant个人数字助理fasten锁紧(螺丝)WDR Weekly Delivery Requitement周出货需求exposed metal/bare metal金属裸露ADM Absolute Dimension Measuremat全尺寸测量manufacture management制造管理forklift叉车model机锺garbage can垃圾箱upsiding down edges翻边hydraulic machine油压机MAT'S Material材料baffle plate挡块EISA Extended Industry Standard Architecture扩充的工业标准结构alcohol container沾湿台feature die公母模factory director厂长Conveyer流水线物料板to stake铆合injection molding射出成形warm forging温锻cosmetic defect外观不良LCL Lower Central Limit管制下限冲压常词汇feature die公母模staker=reviting machine铆合机well type蓄料井定位支承块IPQC in process quality control制程中的品质管制人员encapsulation molding注入成形sand mold casting砂模铸造administration/general affairs dept总务部chairman主席ECN Engineering Change Notes工程变更通知(供应商)striper plate脱料板rotating speed,rev olution转速packaging tool打包机to bending折弯roller滚轴CQCA Q-Quality A-Assembly Compaq产品在龙华组装厂品管作业规范MIN Minor轻微的QAN Quality Amelionrate Notice品质改善活动MIL-STD Military-Standard军用标准flow board流水板T TAIWAN台湾welding mark溶合痕A/P Assembly sample样品upper padding plate blank上垫板PAL Pallet/skid栈板UAI Use As It首件检查报告pin销through-hole form通孔形式excessive defects过多的缺陷QA quality assurance质量保证人员incoming material to be inspected进货待验inner hexagon screw内六角螺钉to grip(material)吸料to draw holes抽孔speckle斑点spring box弹簧箱to file burr锉毛刺linear cutting线切割assembly组装8 disciplines 8项回复内容T/P True Position真位度abrasion磨损dismantle the die折模dent压痕eject rod(bar)(成型机)顶业捧reset button重置键slipped screwhead/shippery screw thread滑手common equipment常用设备subarine gate潜入式浇口LAB Labratry实验室location lump,locating piece,block stop定位块stamping factory冲压厂convex凹on way location在途仓riveting die铆合模物料统计明细表water spots水渍CAR Correction Acti on Report改善报告to revise,modify修订safety安全sprue lock pin料头钩销(拉料杆)score=groove压线chip细碎物cold forging冷锻press forging冲锻grit maker抽粒机runner plat浇道模块to take apart adie卸下模具annealing退火品质保证类P/N Part Number料号plate电镀ID/C Identification Code(供应商)识别码application form for purchase请购单waste materials废料sleave套筒T=2.5~3.5mm FMEA Failure Mode Effectivenes失效模式分析pre-fixed finishing date预定完成日personnel resource department plsitive mold挤压式模具reset复位MT Mini-Tower立式(机箱)production unit生产单位pierce die冲孔模A/C Accountant Dept会计部spare dies模具备品materials物料active plate活动板punch holder上夹板punch冲头B/M Boar/Molding(flat cable)barcode条码work order工令excesssive gap间隙过大disposed goods处理品E-MAIL Electrical-Mail电子邮件Layout布置图painting peel off脏污OK Ok好flash gate闸门浇口Voltage switch of SPS notes说明CAD Computer Aid Design计算机辅助设计blush导色packing materials包材cam block滑块tempering回火This sheet and physical inventory list will be sent to accounting material thickness料片厚度feeder送料机A Assembly组装(厂)enterprise plan=enterprise expansion projects企划department together(Those of NHK will be sent to financial air pipe气管DQA Desigh Quality Assurance设计品质保证progressive die连续模stock age analysis sheet stress crack应力电裂Electric screw driver电动起子reel stretch卷圆压平boring镗cause analysis原因分析good products良品lost wax casting脱蜡铸造matched mould thermal forming对模热成形模Rivet table拉钉机defective product box不良品箱groove punch压线冲子pressure plate=plate pinch压板DIMM Dual in-line Memory Module双项导通汇流组件stop screw止付螺丝L/N Lot Number特采painting factory烤漆厂delivery,to deliver交货flow chart流程表单C?T Cycle Time制程周期sub-line支线R&D Research&Design设计开发部meeting type会别up stripper上脱料板bending block折刀其它品质术语类fit together组装在一起material change,stock change材料变更total合计SPS Switching power supply电源箱reel-stretch punch卷圆压平冲子left fork叉车plastic basket胶筐fillet镶；嵌边bolt螺栓to connect material接料first check初盘复棹人first count初盘人spare parts=buffer备品Tiana天那水heater band加热片rack,shelf,stack料架drag form压锻差QC quality control品质管理人员radius半径line supervisor线长delivery deadline交货期packing material包材missing part漏件breaking.(be)broken,(be)cracked断裂tick-mark nearside正面压印POC passage quality control段检人员OOBA开箱检查general manager总经理ion离子air vent排气道filed by accounting department for reference会计部存查regulation整顿QP Quality Policy目标方针PCE assembly production schedule sheet groove压线sprue gate射料浇口，直浇口PMP Product Management Plan生产管制计划dish gate因盘形浇口crank shaft曲柄轴production control confirmation生产确认S Stamping冲压(厂)garbage container灰箕系统文件类second count复盘人top block上垫脚RMA Return Material Audit退料认可BS Brain storming脑力激荡driller?床subzero深冷处理NHK North of Hongkong中国大陆blank and waste sheet NO.4MIH Man,Materia,Money,Method,Time人力,物力,财务,技术,时间(资源) tunnel gate隧道式浇口dowel pin固定销shim(wedge)楔子NG Not Good不行,不合格pilot导正筒spare parts=buffer备件eq-height sleeves=spool等高套筒shiver饰纹mill锉front plate前板grit砂砾lathe车degate打浇口模板类MCA Micro Channel Architecture微通道结构acceptance=receive验收dip mold浸渍成形rubber molding橡胶成形mop拖把to move,to carry,to handle搬运rust生锈president董事长FQC final quality control终点品质管制人员OEM Original Equipment Manufacture原设备制造not included in physical inventory不列入盘点phosphate皮膜化成CONN Connector连接器PD Product Department生产部coolant冷却液FQC运作类one stroke一行程demand and supply需求burr毛边F/C Flat Calle排线good product/accepted goods/accepted parts/good parts良品fold of pakaging belt打包带折皱Assembly line组装线barcode scanner条码扫描器revision版次PPM Percent Per Million批号downward向下slit gate缝隙浇口ram连杆各种模具常用成形方式stripping plate内外打(脱料板)jack升降机stamp letter冲字(料号)QC Quality System品质系统deburring punch压毛边冲子cushion缓冲gauge(or jig)治具material材质die模具CTN Carton卡通箱CC Carbon Copy副本复印相关人员midfinger中指QT Quality Target品质目标品质人员名称类CMOS Complemeruary Metoll Oxide Semiconductor互补金属氧化物半导体die pad下垫板to take apart adie拆模stamping冲压3B 3B模具正式投产前确认alkalidipping脱脂C China中国大陆female die母模(凹模)I Intel英特尔公司located block定位块augular offset角度偏差CAR corrective action request改正行动要求procedure dwg工程图LCD Liquid Crystal Display ring gate环形浇口QC品管to unload material卸料S/T Standard Time标准时间abnormal handling异常处理insert core放置入子extension dwg展开图checked by初审guide pin导销D/C Date Code生产日期码to put forward and hand in提报compacting molding粉末压出成形rocking die forging摇动锻造filings铁削U.S.A the United States of America美国set screw止付螺丝shape punch=die insert异形子RFI Read Frequency Input读频输入PCN Process Change Notice工序改动通知DC Document Center资料中心defective products,not up-to-grade products不良品scratch刮伤REV Revision版本lifter guide pin浮升导料销investment casting精密铸造matched die method对模成形法to mop the floor拖地sand blasting喷沙extrusion molding挤出成形shell casting壳模铸造forging roll轧锻six sides forging六面锻造QC Quality Control品质管制(课)OOBA out of box audit开箱检查casing=containerazation装箱molding成型little finger小指spring-box eject-plate弹簧箱顶板discoloration羿色engineering工程D/C Drawing Change argon welding氩焊SWR Special Work Request特殊工作需求cosmetic inspect外观检查ME制造工程师MRP Material Requiremcnt Planning物料需计划factor系数press specification冲床规格roll material卷料dejecting顶固模ZD Zero Defect零缺点S Stamping冲压(厂)ISO International Standard Organization国际标准化组织shut die架模to cutedges=side cut=side scrap切边feature change特性变更raw materials原料insulated runner绝缘浇道方式punched hole冲孔club car高尔夫球车under cut=scrap chopper清角grind磨PCS Pieces个(根,块等)year-end physical inventory difference analysis sheet knock pin 顶出销slug hole废料孔emboss凸点standard parts标准件compound molding复合成形rotary forging回转锻造female die母模to send delinery back feeder送料机present members出席人员leather cloak仿皮革sprue浇口；溶渣approved by核准production department生产部门side gate侧浇口defective to staking铆合不良AOQL Average Output Quality Level平均出厂品质hydraulic handjack油压板车production capacity生产力pin gate针点浇口figure file,chart file图档库存货龄分析表moly high speed steel钼高速的conclusion结论magnalium镁铝合金QI Quality Improvement品质改善common vocabulary for die engineering cold chamber die casting冷式压铸precision forging精密锻造character die字模quantity of physical invetory second count复盘点数量qualified products,up-to-grade products良品granule=peuet=grain细粒uncoiler&strainghtener整平机to repair adie修模TQM Total Quality Management全面品质管理P/M Product Market产品市场bending折弯end-user/using unit(department)使用单位processing,to process加工Rivet gun拉钉枪REF Reference仅供参考模具工程常用词汇CAE Computer AID Engineering thumb screw大头螺丝automatic screwdriver电动启子TQC total quality control全面质量管理repair修理iudustrial alcohol工业酒精witness line证示线to clean atable擦桌子to reverse material翻料material stati stics sheet location pin定位销physical count quantity帐面数量Φ0.8~1.0mm power button电源按键PO Purchasing Order采购订单warehouse/hub仓库dimension/size is alittle bigger尺寸偏大(小) production line流水线location地点to stock,storage,in stock库存runner stripper plate浇道脱料板scraped|'skrpid|报废minor defect次要缺陷be put in storage入库PE Project Engineering产品工程部guide plate定位板FAI first article inspection新品首件检查supervisor课长groove punch压线冲子oversea location海外仓PRS Pairs双(对等)failure,trouble故障steel/rolled steel钢材return pin回位销反顶针待验或重工UCL Upper Central Limit管制上限material for engineering mold testing工程试模材料PMC Production&Material Control生产和物料控制fan gate扇形浇口DWG Drawing图面SPEC Specification规格REE Reject拒收capability能力shine亮班round punch圆冲子to notice通知carton纸箱inner stripper内脱料板hot chamber die casting热室压铸swaging挤锻carton box纸箱coil stock卷料garbage bag垃圾袋equipment设备CPK capability index of process模具制程能力参数FDD Floppy Disk Drive软碟机C=0 Critical=0极严重不允许pierce剪内边to looser abolt拧松螺栓statistics统计volatile挥发性QFD quality function deployment品质机能展开compression molding压缩成形rotational molding离心成形PM Post Meridian下午on-hand inventory现有库存group leader/supervisor组长stop pin定位销punch pad上垫板oxidation|'ksi'dei?n|氧化Line streching,line pulling线拉伸punch set上模座VCD Vdeio Compact Disk sliding dowel block滑块固定块CP capability index能力指数inner parts inspect内部检查satin texture段面咬花three plate三极式模具manufacture procedure制程IC Integrated Circuit集成电路section supervisor课长bezel panel面板a poor staking铆合不良assistant manager助理semi-shearing半剪sheet stock片料orientation定向to feed,feeding送料work cell工作间manufacture procedure制程forming die成型模I/O Input/Output输入/输出die worker模工rag抹布pierce冲孔spring-box eject-plate弹簧箱顶板QTY Quantity数量defective products不良品SOP Standard Operation Procedure制造作业规范R Range全距titrator滴定仪EDM放电机spare molds location模具备品仓ASS'Y Assembly装配,组装to start apress开机decision items决议事项lower plate下模板edge finder巡边器upper mid plate上中间板CMCS C-China M-Manufact C-Compaq S-Stamping Compaq产品在龙华冲压厂制造作业规范PS Package Specification包装规范L/T Lead Time前置时间(生产前准备时间)polishing/surface processing表面处理shut height of adie架模高度IE Indus trial Engineering工业工程ABIOS Achanced Basic in put/output system先进的基本输入/输出系统WPR Weekly Delivery Requirement周出货要求blanking穿落模lots of production生产批量scratch划伤splay银纹disposed products处理品stepping bar垫条torch-flame cut火焰切割stripper plate脱料板trailer=long vehicle拖板车5WIH When,Where,Who,What,Why,How to cleaning cloth抹布design modification设计变化bushing bolck衬套die height range适用模高steel plate钢板DVD Digital Vedio Disk meeting minutes会议记录taker取料机FMEA failure model effectiveness analysis失效模式分析item/group/class类别wet station沾湿台patent专利forefinger食指spring-box eject-rod弹簧箱顶杆to impose lines压线degrease脱脂round pierce punch=die button圆冲子APP Approve核准,认可,承认stamping-missing漏冲deputy section supervisor=vice section superisor副课长encapsulation molding低压封装成型spare tools location手工备品仓coordinate座标lack of painting烤漆不到位tox machine自铆机side stretch侧冲压平deficient purchase来料不良post screw insert螺纹套筒埋值vocabulary for stamping quality品质制程统计品管专类shearing die剪边模subject主题transportation运输culture教养grinder磨床quality品质top stop上死点approved by/checked by/prepared by核准/审核/承办ME Manafacture Engineering制造工程部spring弹簧air-cushion eject-rod气垫顶杆to retrn of goods退货Pneumatic screw driver气动起子lbs.inch镑、英寸robot机械手to put file in order整理资料QA Quality Assurance品质保证(处)to continue,cont.连动Anodize阳性处理physical inventory card年终盘点卡与清册使用-状况明细表shearing剪断w=3.2mm self tapping screw自攻螺丝pallet栈板塑件&模具相关英文blinster气泡description品名SOP制造作业程序PCE Personal Computer Enclosure个人电脑外设film gate薄膜浇口position职务spare parts physical inventory list备品盘点清单to collect,to gather收集power wire电源线lifting pin顶料销velocity速度conveyer belt输送带Chromate铬酸处理lamp holder灯架operation procedure作业流程special shape punch异形冲子tungsten high speed steel钨高速的seal封孔die plate,front board模板chain链条slag well冷料井defective product/non-good parts不良品OC Operation System作业系统weight重量runner system浇道系统电源电压接拉键7QCTools 7Quality Controll Tools品管七大手法punching machine冲床stopper阻挡器available material良品可使用receive领取SIP Specification In Process制程检验规格padding block垫块production tempo生产进度现状valve gate阀门浇口ES Engineering Standarization工程标准tolerance工差CGOO China General PCE龙华厂文件FA final audit最后一次稽核sweeper扫把pallet栈板gap间隙department)production,to produce生产nick缺口total wt.总重量guide pin导正销inquiry,search for查寻gravity casting重力铸造slush molding凝塑成形deficient manufacturing procedure制程不良corrective action report改正行动报告core模心公模document folder文件夹OQA output quality assurance出货质量保证人员LRR Lot Rejeet Rate批退率die structure dwg模具结构图CHK Check确认L=3~5mm CCompaq(美国)康伯公司slag well冷料井die set下模座response=reaction=interaction感应移转成型用模具生产类cause description原因说明ATIN Attention知会isolating plate baffle plate；barricade隔板MO Manufacture Order生产单PRC People's Republic of China中国大陆outer bush外导套PPC Production Plan Control生产计划控制resistance电阻engraving,to engrave刻印scraped products报放心品expansion dwg展开图finished product成品die block模块evaluation评估die holder下夹板handle mold手持式模具to load material上料HDD Hard Disk Drive碟碟机male die公模not up to standard不合规格W/H Wire Harness金属线绪束集组件DT Desk Top卧式(机箱)spindle阀针to clean the floor扫地rinse水洗draw hole抽孔GRR Gauge Reproducibility&Repeatability量具之再制性及重测性判断量可靠与否fixture夹具(治具)EMI Electrical-Music Industry电子音乐工业VS以及to fix adie装模QC Section品管科ACC Accept允收air cushion plate气垫板analog-mode device类模器TVR tool verification report模具确认报告wire spring圆线弹簧S/S Sample size抽样检验样本大小punch press,dieing out press冲床fuse machine热熔机LED Light-Emitting Diode发光二级管trim切边to be inspected or reworked trim剪外边年终盘点截止单据汇总表drill铝male die公模(凸模)obsolete material良品已呆滞cylinder汽缸套glove(s)手套通用之件类S I-S IV Special I-Special IV特殊抽样水准等级slipped screwhead/slippery screw head螺丝滑头forming成型(抽凸,冲凸)hot forging热锻transfer molding转送成形easily damaged parts易损件material check list物料检查表insert入块(嵌入件)shrinking/shrinkage缩水speck瑕?final inspection终检upper holder block上压块SGCC SGCC热浸镀锌材料D.I.rinse纯水次会计师盘,点数量upper supporting blank上承板part number/P/N料号flow mark流痕QE quality engineering品质工程人员magnetizer加磁器automation自动化difference quantity差异量electrical sparkle电火花cleanness清扫lathe车床accurate die casting精密压铸powder forming粉末成形AQL Acceptable Quality Level运作类允收品质水准desmut剥黑膜3C Computer,Commumcation,Consumer electronic's消费性电子BOM Bill Of Material物料清单department director部长冲压名称类high-speed transmission高速传递forklift叉车foam forming?泡成形sinter forging烧结锻造dents压痕name of adepartment部门名称dryer烘干机active plate活动板die lifter举模器die repair模修N Number样品数sliding block滑块to tight abolt拧紧螺栓P Painting烤漆(厂)SSQA standardized supplier quality合格供应商品质评估grease/oil stains油污PPM Parts Per Million百万分之一prepared by制表carbonization碳化to lubricate润滑年终盘点差异分析表calendaring molding压延成形powder metal forging粉末锻造the first page第一联AOQ Average Output Quality平均出厂品质sliding block滑块poor processing制程不良induction light感应光painting make-up补漆punch wt.上模重量skid/pallet栈板die height闭模高度P Painting烤漆(厂)thickness gauge厚薄规registration登记CAM Computer AID Manufacturing major defect主要缺陷die change换模IQC incoming quality control进料品质管制人员QC品管welder电焊机部类quenching淬火(sprue less)无射料管方式CR Critical极严重的inch寸动PCE组装厂生产排配表cover plate盖板barcode条码PDCA Plan Do Check Action计划执行检查总结N/A Not Applicable不适用coil spring弹簧progressive die,follow(-on)die cylinder油缸s afe stock安全库存grit沙砾(be)qualfied,up to grade合格crusher破碎机top plate上托板(顶板)auxiliary fuction辅助功能to control管制located pin定位销射出成型用模具piston活塞wire EDM线割cutting die,blanking die冲裁模ESD Electry-static Discharge静电排放pocket for the punch head挂钩槽rack上料defective product label不良标签H Huston(美国)休斯敦模具工程类to return material/stock to退料insert入块h=0.02~0.05mm AAsssembly组装(厂)alkaline etch龄咬hollow(blow)molding中空(吹出)成形squeeze casting高压铸造ribbon punch压筋冲子MRB Material Reject Bill退货单LQL Limiting Quality Level最低品质水准Screw driver起子L/N Lot Number批号scratch刮伤TPM Total Production Maintenance全面生产保养glove(s)with exposed fingers割手套to compress,compressing压缩to return delivenry to.career card履历卡poly-line多义线mildewed=moldy=mouldy发霉form block折刀to pull,to stretch拉伸bottom plate下托板(底板)5S希腊语整理,整顿,清扫,清洁,教养cold slag冷料渣trimming punch切边冲子prepare for,make preparations for准备IS Inspection Specification成品检验规范P/P Plans&Procedune dome凸圆tab gate搭接浇口MMS Maximum Material Size stock locater block定位块to fill in填写add lubricating oil加润滑油pedal踩踏板P/A Personal&Administration人事行政部SSQA Sales and service Quality Assurance销售及服务品质保证rear plate后板QE Quality Engineering品质工程(部)semi-finished product半成品cover plate盖板to stake,staking,reviting铆合AR Averary Range全距平均值blanking下料本表请与盘点清册一起送会计部-(NHK厂区送财会部)stamp mark冲记号空白与作废单号distribution department分发单位long nozzle延长喷嘴方式registration card登记卡连续模MT制造生技shank摸柄nozzle射嘴work in progress product在制品operator作业员die locker锁模器to pull and stretch拉深induction感应panel board镶块SQA Strategy Quality Assurance策略品质保证robot机械手department部门short射料不足parameter参数deformation变形SECC SECC`电解片LMS Least Material Size compound die合模compound die复合模plastic parts塑胶件viscosity涂料粘度QIT Quality Improvement Team品质改善小组factor系数special assistant manager特助basket蝴蝶竺liaison联络单responsible department负责单位spear head刨尖头PCB Printed Circuit Board印刷电路板stiffening rib punch=stinger加强筋冲子spline=the multiple keys花键alloy合金two plate两极式(模具)concave凸FMI Frequency Modulatim Inspect高频测试split mold分割式模具零件类folded block折弯块packaging打包air-cushion eject-rod气垫顶杆IWS International Workman Standard工艺标准mixed color杂色deburr or coin压毛边五金零件类type形态smoothly顺利Q/R/S Quality/Reliability/Service品质/可靠度服务stage die工程模QCC Quality Control Circle品质圈equipment设备A.S.A.P As Soon As Possible尽可能快的to put material in place,to cut material,to input落料feeding is not in place送料不到位organic solvent有机溶剂poor incoming part事件不良engineering,project difficulty MAJ Major主要的Hi-pot test of SPS高源高压测试critical defect极严重缺陷supporting block for location thermocouple热电偶laminating method被覆淋膜成形low pressure casting低压铸造P/N Part Number料号Application status records of year-end physical inventory List and模具技术用语inclusion杂质lower sliding plate下滑块板diaphragm ga te隔膜浇口MAX Maximum最大值wrong part错件chain链条槽AM Ante Meridian上午FPIR First Piece Inspection Report百万分之一proposal improvement提案改善conservation清洁fuse together熔合EMI Electronic Magnetion Inspect高磁测试burr(金属)flash(塑件)毛边eject pin顶出针torque扭矩outer stripper外脱料板lower stripper下脱料板scrape.v.刮；削cam driver铡楔to switch over to,switch---to throw--over switching over切换not up to grade,not qualified不合格其它planning department企划部JIT Just In Time零库存IC Integrated Circuit集成电路plane刨CD Compact Disk光碟compre sion molding压缩成型bottom block下垫脚upper die base上模座DIA Diameter直径gouge沟槽；凿槽SPC Statistical Process Control统计制程管制5M Man,Machine,Material,Method,Measurement工程瓶颈flash mold溢流式模具CQCP P-Painting Compaq产品在龙华烤漆厂品管作业规范head of screwdriver起子头TYP Type类型heat dissipation热传education and training教育与训练bezel斜视规worktable工作桌stripper pad脱料背板FAA first article assurance首件确认chassis基座to move away adie plate移走模板TBA To Be Design待定,定缺screwdriver holder起子插座delamination起鳞EMI gasket导电条beacon警示灯trolley台车band heater环带状的电热器ring finger无名指punch riveting冲压铆合outer guiding post外导柱transmission rack输送架gas mark焦痕physical inventory盘点数量classification整理miller铣床bottom stop下死点H=F=1/2t~1/5t planer|'plein?|刨床band-aid创可贴gang dies复合模stamped punch字模冲子approval examine and verify审核quantity of customs count inner guiding post内导柱derusting machine除锈机CAV Cavity模穴CPU Central Processing Unit中央处理器remark备注。

冲压等机械加工行业专业英语Assembly line 组装线Layout 布置图Conveyer 流水线物料板Rivet table 拉钉机Rivet gun 拉钉枪Screw driver 起子Electric screw driver 电动起子Pneumatic screw driver 气动起子worktable 工作桌OOBA 开箱检查fit together 组装在一起fasten 锁紧(螺丝)fixture 夹具(治具)pallet 栈板barcode 条形码barcode scanner 条形码扫描仪fuse together 熔合fuse machine 热熔机repair 修理operator 作业员QC 品管supervisor 课长ME 制造工程师MT 制造生技cosmetic inspect 外观检查inner parts inspect 内部检查thumb screw 大头螺丝lbs.inch 镑、英寸EMI gasket 导电条front plate 前板rear plate 后板chassis 基座bezel panel 面板power button 电源按键reset button 重置键Hi-pot test of SPS 高源高压测试V oltage switch of SPS电源电压接柆键sheet metal parts 冲件plastic parts 塑料件SOP 制造作业程序material check list 物料检查表work cell 工作间trolley 台车carton 纸箱sub-line 支线left fork 叉车personnel resource department人力资源部production department 生产部门planning department 企划部QC Section 品管科stamping factory 冲压厂painting factory 烤漆厂molding factory 成型厂common equipment 常用设备uncoiler and straightener 整平机punching machine 冲床robot 机械手hydraulic machine 油压机lathe 车床miller 铣床grinder 磨床driller 钻床linear cutting 线切割electrical sparkle 电火花welder 电焊机staker=reviting machine 铆合机position 职务president 董事长general manager 总经理special assistant manager 特助factory director 厂长department director 部长deputy manager |'depjuti| =vice manager 副理section supervisor 课长deputy section supervisor =vice section superisor 副课长group leader/supervisor组长line supervisor 线长assistant manager 助理to move, to carry, to handle 搬运be put in storage 入库pack packing 包装to apply oil 擦油to file burr 锉毛刺final inspection 终检to connect material 接料to reverse material 翻料wet station 沾湿台Tiana 天那水cleaning cloth 抹布to load material 上料to unload material 卸料to return material/stock to 退料scraped报废scrape ..v. 刮; 削deficient purchase 来料不良manufacture procedure 制程deficient manufacturing procedure 制程不良oxidation氧化scratch 刮伤dents 压痕defective upsiding down 抽芽不良defective to staking 铆合不良feeding is not in place 送料不到位stamping-missing 漏冲production capacity 生产力education and training 教育与训练proposal improvement 提案改善spare parts=buffer备件forklift 叉车trailer=long vehicle 拖板车compound die 合模die locker 锁模器pressure plate=plate pinch 压板bolt 螺栓name of a department 部门名称administration/general affairs dept 总务部automatic screwdriver 电动启子thickness gauge 厚薄规gauge(or jig) 治具power wire 电源线buzzle 蜂鸣器defective product label 不良标签identifying sheet list 标示单screwdriver holder 起子插座pedal 踩踏板stopper 阻挡器flow board 流水板hydraulic handjack 油压板车forklift 叉车pallet 栈板glove(s)手套glove(s) with exposed fingers 割手套thumb 大拇指forefinger 食指midfinger 中指ring finger 无名指little finger 小指band-aid 创可贴iudustrial alcohol 工业酒精alcohol container 沾湿台head of screwdriver 起子头sweeper 扫把mop 拖把vaccum cleaner 吸尘器rag 抹布garbage container 灰箕garbage can 垃圾箱garbage bag 垃圾袋chain 链条jack 升降机production line 流水线chain 链条槽magnetizer 加磁器lamp holder 灯架to mop the floor 拖地to clean the floor 扫地to clean a table 擦桌子air pipe 气管packaging tool 打包机packaging 打包missing part 漏件wrong part 错件excessive defects 过多的缺陷critical defect 极严重缺陷major defect 主要缺陷minor defect 次要缺陷not up to standard 不合规格dimension/size is a little bigger 尺寸偏大(小) cosmetic defect 外观不良slipped screwhead/slippery screw head 螺丝滑头slipped screwhead/shippery screw thread 滑手speckle 斑点mildewed=moldy=mouldy发霉rust 生锈deformation 变形burr(金属)flash(塑件) 毛边poor staking 铆合不良excesssive gap 间隙过大grease/oil stains 油污inclusion 杂质painting peel off 脏污shrinking/shrinkage缩水mixed color 杂色scratch 划伤poor processing 制程不良poor incoming part 事件不良fold of pakaging belt 打包带折皱painting make-up 补漆discoloration 羿色water spots 水渍polishing/surface processing 表面处理exposed metal/bare metal 金属裸露lack of painting 烤漆不到位safety 安全quality 品质delivery deadline 交货期cost 成本engineering 工程die repair 模修enterprise plan = enterprise expansion projects 企划QC 品管die worker 模工production, to produce 生产equipment 设备to start a press 开机stop/switch off a press 关机classification 整理regulation 整顿cleanness 清扫conservation 清洁culture 教养qualified products, up-to-grade products 良品defective products, not up-to-grade products 不良品waste 废料shut height of a die 架模高度analog-mode device 类模器die lifter 举模器argon welding 氩焊vocabulary for stamping冲压常词汇stamping, press 冲压punch press, dieing out press 冲床uncoiler & strainghtener 整平机rack, shelf, stack 料架cylinder 油缸robot 机械手taker 取料机conveyer belt 输送带transmission rack 输送架top stop 上死点bottom stop 下死点one stroke 一行程inch 寸动to continue, cont. 连动to grip(material)吸料location lump, locating piece, block stop 定位块reset 复位smoothly 顺利dent 压痕scratch 刮伤deformation 变形filings 铁削to draw holes 抽孔inquiry, search for 查寻to stock, storage, in stock 库存receive 领取approval examine and verify 审核processing, to process 加工delivery, to deliver 交货to return delivenry to. to send delinery back to retrn of goods 退货registration 登记registration card 登记卡to control 管制to put forward and hand in 提报safe stock 安全库存acceptance = receive 验收to notice 通知application form for purchase 请购单consume, consumption 消耗to fill in 填写reverse angle = chamfer 倒角character die 字模to collect, to gather 收集failure, trouble 故障statistics 统计demand and supply 需求career card 履历卡to take apart a die 卸下模具to load a die 装上模具to tight a bolt 拧紧螺栓to looser a bolt 拧松螺栓to move away a die plate 移走模板easily damaged parts 易损件standard parts 标准件breaking.(be)broken,(be)cracked 断裂to lubricate 润滑common vocabulary for die engineering 模具工程常用词汇die 模具figure file, chart file 图档cutting die, blanking die 冲裁模progressive die, follow (-on)die连续模compound die 复合模punched hole 冲孔panel board 镶块to cutedges=side cut=side scrap 切边to bending 折弯to pull, to stretch 拉伸Line streching, line pulling 线拉伸engraving, to engrave 刻印upsiding down edges 翻边to stake 铆合designing, to design 设计design modification 设计变化die block 模块folded block 折弯块sliding block 滑块location pin 定位销lifting pin 顶料销die plate, front board 模板padding block 垫块stepping bar 垫条upper die base 上模座lower die base 下模座upper supporting blank 上承板upper padding plate blank 上垫板spare dies 模具备品spring 弹簧bolt 螺栓document folder 活页夹file folder 资料夹to put file in order 整理资料spare tools location 手工备品仓first count 初盘人first check 初盘复棹人second count 复盘人second check 复盘复核人equipment 设备waste materials 废料work in progress product 在制品casing = containerazation 装箱quantity of physical invetory second count 复盘点数量quantity of customs count会计师盘, 点数量the first page 第一联filed by accounting department for reference 会计部存查end-user/using unit(department)使用单位summary of year-end physical inventory bills年终盘点截止单据汇总表bill name 单据名称This sheet and physical inventory list will be sent to accounting department together (Those of NHK will be sent to financial department)本表请与盘点清册一起送会计部－(NHK厂区送财会部) Application status records of year-end physical inventory List and physical inventory card 年终盘点卡与清册使用－状况明细表blank and waste sheet NO.空白与作废单号plate 电镀mold 成型material for engineering mold testing 工程试模材料not included in physical inventory 不列入盘点sample 样品incoming material to be inspected 进货待验description 品名入水：gate进入位：gate location水口形式：gate type大水口：edge gate细水口：pin-point gate水口大小：gate size转水口：switching runner/gate唧嘴口径：sprue diameter二、流道: runner热流道：hot runner,hot manifold热嘴冷流道: hot sprue/cold runner唧嘴直流: direct sprue gate圆形流道：round(full/half runner流道电脑分析：mold flow analysis流道平衡:runner balance热嘴：hot sprue热流道板：hot manifold发热管：cartridge heater探针: thermocouples插头：connector plug插座：connector socket密封/封料：seal运水：water line喉塞：line lpug喉管：tube塑胶管：plastic tube快速接头：jiffy quick connector plug/socker 模具零件：mold components三板模：3-plate mold二板模：2-plate mold边钉/导边：leader pin/guide pin边司/导套：bushing/guide bushing中托司：shoulder guide bushing中托边L ：guide pin顶针板：ejector retainner plate托板：support plate螺丝：screw管钉：dowel pin开模槽：ply bar scot内模管位：core/cavity inter-lock顶针：ejector pin司筒：ejector sleeve司筒针：ejector pin推板：stripper plate缩呵：movable core,return core core puller 扣机（尼龙拉勾）：nylon latch lock斜顶：lifter模胚（架）：mold base上内模：cavity insert下内模：core insert行位（滑块）：slide镶件：insert压座/斜鸡：wedge耐磨板/油板：wedge wear plate压条：plate撑头: support pillar唧嘴：sprue bushing挡板：stop plate定位圈：locating ring锁扣：latch扣鸡：parting lock set推杆：push bar栓打螺丝：S.H.S.B顶板：eracuretun活动臂：lever arm分流锥：spure sperader水口司:bush垃圾钉：stop pin隔片：buffle弹弓柱：spring rod弹弓:die spring中托司：ejector guide bush 中托边：ejector guide pin镶针：pin销子：dowel pin波子弹弓：ball catch adjustable spanner 活动扳手angle cutter 角铣刀anvil 铁钻arbour 心轴backing 衬垫belt sander 带式打磨机buffing 抛光chamfering machine 倒角机chamfering tool 去角刀具chisel 扁錾chuck 夹具compass 两角规concave cutter 凹面铣刀convex cutter 凸形铣刀cross joint 十字接头cutting edge clearance 刃口余隙角drill stand 钻台edge file 刃用锉刀file 锉刀flange joint 凸缘接头grinder 砂轮机hammer 铁锤hand brace 手摇钻hatching 剖面线hexagon headed bolt 六角头螺栓hexagon nut 六角螺帽index head 分度头jack 千斤顶jig 治具kit 工具箱lapping 研磨metal saw 金工锯nose angle 刀角pinchers 钳子pliers 铗钳plug 柱塞头polisher 磨光器protable driller 手提钻孔机punch 冲头sand paper 砂纸scraper 刮刀screw driver 螺丝起子scribing 划线second out file 中纹锉spanner 扳手spline broach 方栓槽拉刀square 直角尺square sleeker 方形镘刀square trowel 直角度stripping 剥离工具T-slot T 形槽tool for lathe 车刀tool point angle 刀刃角tool post 刀架tosecan 划线盘trimming 去毛边waffle die flattening 压纹效平wiper 脱模钳wrench 螺旋扳手aberration 色差atomization 霚化bank mark 滞料纹bite 咬入blacking hole 涂料孔(铸疵) blacking scab 涂料疤blister 起泡blooming 起霜blow hole 破孔blushing 泛白body wrinkle 侧壁皱纹breaking-in 冒口带肉bubble 膜泡burn mark 糊斑burr 毛边camber 翘曲cell 气泡center buckle 表面中部波皱check 细裂痕checking 龟裂chipping 修整表面缺陷clamp-off 铸件凹痕collapse 塌陷color mottle 色斑corrosion 腐蚀crack 裂痕crazing 碎裂crazing 龟裂deformation 变形edge 切边碎片edge crack 裂边fading 退色filler speak 填充料斑fissure 裂纹flange wrinkle 凸缘起皱flaw 刮伤flow mark 流痕galling 毛边glazing 光滑gloss 光泽grease pits 污斑grinding defect 磨痕haircrack 发裂haze 雾度incrustation 水锈indentation 压痕internal porosity 内部气孔mismatch 偏模mottle 斑点necking 缩颈nick 割痕orange peel 橘皮状表面缺陷overflow 溢流peeling 剥离pit 坑pitting corrosion 点状腐蚀plate mark 模板印痕pock 麻点pock mark 痘斑resin streak 树脂流纹resin wear 树脂脱落riding 凹陷sagging 松垂saponification 皂化scar 疤痕scrap 废料scrap jam 废料阻塞scratch 刮伤/划痕scuffing 深冲表面划伤seam 裂痕shock line 模口挤痕short shot 充填不足shrinkage pool 凹孔sink mark 凹痕skin inclusion 表皮折迭straightening 矫直streak 条状痕surface check 表面裂痕surface roughening 橘皮状表皮皱折surging 波动sweat out 冒汗torsion 扭曲warpage 翘曲waviness 波痕webbing 熔塌weld mark 焊痕whitening 白化wrinkle 皱纹age hardening 时效硬化ageing 老化处理air hardening 气体硬化air patenting 空气韧化annealing 退火anode effect 阳极效应anodizing 阳极氧化处理atomloy treatment 阿扥木洛伊表面austempering 奥氏体等温淬火austenite 奥斯田体/奥氏体bainite 贝氏体banded structure 条纹状组织barrel plating 滚镀barrel tumbling 滚筒打光blackening 染黑法blue shortness 青熟脆性bonderizing 磷酸盐皮膜处理box annealing 箱型退火box carburizing 封箱渗碳bright electroplating 辉面电镀bright heat treatment 光辉热处理bypass heat treatment 旁路热处理carbide 炭化物carburized case depth 浸碳硬化深层carburizing 渗碳cementite 炭化铁chemical plating 化学电镀chemical vapor deposition 化学蒸镀coarsening 结晶粒粗大化coating 涂布被覆cold shortness 低温脆性comemtite 渗碳体controlled atmosphere 大气热处理corner effect 锐角效应creeping discharge 蠕缓放电decarburization 脱碳处理decarburizing 脱碳退火depth of hardening 硬化深层diffusion 扩散diffusion annealing 扩散退火electrolytic hardening 电解淬火embossing 压花etching 表面蚀刻ferrite 肥粒铁first stage annealing 第一段退火flame hardening 火焰硬化flame treatment 火焰处理full annealing 完全退火gaseous cyaniding 气体氧化法globular cementite 球状炭化铁grain size 结晶粒度granolite treatment 磷酸溶液热处理graphitizing 石墨退火hardenability 硬化性hardenability curve 硬化性曲线hardening 硬化heat treatment 热处理hot bath quenching 热浴淬火hot dipping 热浸镀induction hardening 高周波硬化ion carbonitriding 离子渗碳氮化ion carburizing 离子渗碳处理ion plating 离子电镀isothermal annealing 等温退火liquid honing 液体喷砂法low temperature annealing 低温退火malleablizing 可锻化退火martempering 麻回火处理martensite 马氏体/硬化铁炭metallikon 金属喷镀法metallizing 真空涂膜nitriding 氮化处理nitrocarburizing 软氮化normalizing 正常化oil quenching 油淬化overageing 过老化overheating 过热pearlite 针尖组织phosphating 磷酸盐皮膜处理physical vapor deposition 物理蒸镀plasma nitriding 离子氮化pre-annealing 预备退火precipitation 析出precipitation hardening 析出硬化press quenching 加压硬化process annealing 制程退火quench ageing 淬火老化quench hardening 淬火quenching crack 淬火裂痕quenching distortion 淬火变形quenching stress 淬火应力reconditioning 再调质recrystallization 再结晶red shortness 红热脆性residual stress 残留应力retained austenite 残留奥rust prevention 防蚀salt bath quenching 盐浴淬火sand blast 喷砂处理seasoning 时效处理second stage annealing 第二段退火secular distortion 经年变形segregation 偏析selective hardening 部分淬火shot blast 喷丸处理shot peening 珠击法single stage nitriding 等温渗氮sintering 烧结处理soaking 均热处理softening 软化退火solution treatment 固溶化热处理spheroidizing 球状化退火stabilizing treatment 安定化处理straightening annealing 矫直退火strain ageing 应变老化stress relieving annealing 应力消除退火subzero treatment 生冷处理supercooling 过冷surface hardening 表面硬化处理temper brittleness 回火脆性temper colour 回火颜色tempering 回火tempering crack 回火裂痕texture 咬花thermal refining 调质处理thermoechanical treatment 加工热处理time quenching 时间淬火transformation 变态tufftride process 软氮化处理under annealing 不完全退火vacuum carbonitriding 真空渗碳氮化vacuum carburizing 真空渗碳处理vacuum hardening 真空淬火vacuum heat treatment 真空热处理vacuum nitriding 真空氮化water quenching 水淬火wetout 浸润处理模具钢材alloy tool steel 合金工具钢aluminium alloy 铝合金钢bearing alloy 轴承合金blister steel 浸碳钢bonderized steel sheet 邦德防蚀钢板carbon tool steel 碳素工具钢clad sheet 被覆板clod work die steel 冷锻模用钢emery 金钢砂ferrostatic pressure 钢铁水静压力forging die steel 锻造模用钢galvanized steel sheet 镀锌铁板hard alloy steel 超硬合金钢high speed tool steel 高速度工具钢hot work die steel 热锻模用钢low alloy tool steel 特殊工具钢low manganese casting steel 低锰铸钢marging steel 马式体高强度热处理钢martrix alloy 马特里斯合金meehanite cast iron 米汉纳铸钢meehanite metal 米汉纳铁merchant iron 市售钢材molybdenum high speed steel 钼系高速钢molybdenum steel 钼钢nickel chromium steel 镍铬钢prehardened steel 顶硬钢silicon steel sheet 硅钢板stainless steel 不锈钢tin plated steel sheet 镀锡铁板tough pitch copper 韧铜troostite 吐粒散铁tungsten steel 钨钢vinyl tapped steel sheet 塑料覆面钢板。

产品型号产品图号产品名称交流接触器零部件名称 底 板工序名称成 型材料名称冷扎钢板材料牌号Q235-A.F 使用设备63T压力机辅助材料润滑油序号123456注意事项检 验 手 段检测频次责任人目测（自 检/专 检）首检：换模/修模操作者/专检4. 26.3±0.2游标卡尺（自检/专检）自检：5件/小时操作者5. 97.85游标卡尺（自检/专检）巡检：5件/小时专 检6. 20.3游标卡尺（自检/专检）（专检每次记录1个数据）Re=0专 检会签（日期）文件变更代号文件编号作 业 指 导 书合 格 产 品 图 样生产中出现质量问题时，必须立即停机并标识隔离，立即上报，经查明原因并合理解决，经杜绝质量事故发生与出现方可继续生产。

按1200只/小时冲压，将做好的产品和废料放入固定区域内，并做好标识。

操作描述备 料开机检查调试模具毛刷/擦布/拖把辅助工具合格生产材料规格#VALUE!2×140过程检验要求首件检验检验项目检 验 图 样生 产 步 骤游标卡尺具体操作步骤说明核对物料与生产计划一致性。

按点检记录要求进行检查，并记录。

将预备好的产品放入模具凹模内进行成型。

脚踩脚踏板，完成一次成型，成型后的产品与模具末件一致，并用专用检具，游标卡尺检测，合格后在生产。

首件产品放置在首件摆放区域。

清洁设备审核（日期）不良品原因陈述(1)模具破损或有异物在模具里导致变形标识不清修模或调整设备行程高度#VALUE!（2）模具断芯子或行程不到位导致不平变形外观尺寸过 程 检 验不 良 品 图解 决 方 法清理模具或修模分类不良品并上报表面平整、光滑、无毛刺和缺料等编制（日期）不 良 品 的 处 理1. 127活动扳手35MM-75MM标准卡轨/平板百分表/游标卡尺完工后，关闭电源，清洁设备及周边工作场所。

2. 943. 10批量生产气。

摘要冲压模具的工作原理主要是根据零件的外形及工艺要求选用合适的凸模和凹模将板料分离或成形而得到所需制件。

因为模具主要用于工件的大批量生产，而且模具需要保证冲压产品的尺寸精度和产品质量，所以要考虑模具的设计能否满足工件的工艺性，能否加工出合格的零件，以及后来的维修和存放是否合理等。

本次设计中不仅要确保设计的模具做出的零件能满足工作要求、模具要有足够的使用寿命，还要考虑到它的实际工作环境和必须完成的设计任务。

根据一系列的分析、设计、查表、计算，最终确定模具的模架采用对角型模架，凸模凹模采用分别加工法，这样可以采用线切割等数控设备来一次完成全部的工序加工。

卸料方式采用弹性卸料，排样方式采用有废料斜排的方式以及采用级进冲压。

关键词：落料；翻边；冲孔；级进模AbstractThis is a lock core sleeve plate punching flange, blanking Progressive die mould design. The principle of punching mould is to choose the suitable mould to separate sheet metal to get parts needed according to the shape of the parts and technological requirements . Because the mould major to produce a lot of parts , and mould need to ensure the precision and quality of products, so the design and manufacture of the mould need to consider the mould design could meet with the technology of the design, can work out qualified parts, and maintenance and storage whether reasonable, etc. This design not only need to make sure that the parts can meet the job requirements, to make sure it have enough service life, to consider its actual work environment and design task must be completed. According to a series of analysis, designing, watch checking, calculation, and finally determined that the mode of the mould frame with diagonal type formwork, the punch concave die processing method was used respectively ,so can the linear incision and other numerical control equipment to a complete all of the process.Unloading way using elastic and discharging Layout means uses the waste inclined row of style and the stamping means uses level into stamping.Key words:Blanking ; Flanging ;Punching ; Progressive die目录摘要 (I)ABSTRACT (II)目录 (V)1 绪论 (1)1.1本课题的研究内容和意义 (1)1.2国内外的发展概况 (1)1.3本课题应达到的要求 (1)2 工艺性分析和工艺方案的确定 (3)2.1零件图 (3)2.2零件的工艺性分析 (3)2.3模具材料的选用 (4)2.3.1冷冲模材料的选用要求 (4)2.3.2材料的选择原则 (4)2.4冲裁工艺方案的确定 (4)2.5排样 (5)2.5.1排样方法 (5)2.5.2搭边值与条料宽度及工位的确定 (6)3 设计计算 (9)3.1翻边力的计算 (9)3.1.1 预冲孔大小的确定 (9)3.1.2 翻边系数 (9)3.2冲裁力的计算 (10)3.3卸料力、推件力、顶出力的计算 (11)3.4冲压力的计算 (12)3.5冲模压力中心的确定 (12)3.6冲压设备的确定 (14)4 结构设计 (16)4.1凹模凸模设计 (16)4.1.1 凸、凹模分别加工时的计算法 (16)4.1.2 凸、凹模配作加工时的计算方法 (21)4.2定位方式的选择 (24)4.2.1 浮升两用销 (24)4.2.2 引导销 (25)4.3卸料、出件方式的选择 (27)4.4模架及零件 (27)4.5其余零部件的选择与尺寸的确定 (29)5 总结和展望 (33)5.1结论 (33)5.2不足之处及未来展望 (33)致谢 (34)参考文献 (35)1 绪论1.1 本课题的研究内容和意义本课题研究对锁芯套零件的连续模设计，其中包括冲压工艺、排样方案、模具结构分析等方面，通过平时的学习和专业老师的精心指导以及查阅大量资料，从而进行的模具设计。

垫片的冷冲压模具设计摘要本文主要是进行垫片的冷冲压模具设计，首先对冲压件进行工艺性分析,对冲压模具总体结构设计,画装配图。

冲压工艺与模具设计是进行冲压生产的重要技术准备工作。

模具有很多的优点冲压生产靠模具与设备完成其加工过程，生产率高，操作简便，易于实现机械化和自动化，可以获得其他加工方法所不能或难以制造的、形状复杂的零件。

冲压产品一般不需要再经过机械加工便可使用，冲压加工过程一般也无需加热毛坯。

所以，冲压生产不但节约金属材料，而且节约能源，冲压产品一般还具有重量轻和刚性好的特点。

这个设计较为简单就是一个简单的落料模，尺寸简单，结构对称，设计计算较为简单。

关键词: 冲压，凸模，凹模，GASKETS OF COLD STAMPING MOULD DESIGNABSTRACTThis paper is mainly for gaskets of cold stamping mould design, first of stamping technology are analyzed, stamping mould structure design, drawing the assembly drawing.Stamping process and stamping mould design is an important technology of the production preparation work. There are many advantages in stamping mold production tools and equipment on to finish its processing process, productivity high, simple operation, easy to realize mechanization and automation, to obtain other processing method can't or difficult to manufacturing, complex shape of parts. Stamping products generally do not need to again by mechanica processing and can use stamping process generally also need not heating blank. So, stamping production not only save metal materials, and save energy, stamping products are also has light weight and rigid good characteristic. This design are relatively simple is a simple blanking model, size is simple, symmetrical struct- -ure, design calculation is simple.KEYWARDS：Stamping, punch, concave die,目录摘要 (I)ABSTRACT (II)1绪论 (1)1.1引言 (1)1.2模具工艺发展过程及发展方向 (1)2 冲压件 (2)2.1冲压件零件图 (2)2.2冲压技术要求 (2)3 零件的工艺性分析 (3)3.1 零件的工艺性分析 (3)3.2冲裁件的精度与粗糙度 (4)3.3确定工艺方案 (4)4 冲压模具总体结构设计 (4)4.1 导向与定位方式 (4)4.2 卸料方式 (5)4.3模架类型及精度 (5)5 冲压模具工艺与设计计算 (5)5.1排样设计与计算 (5)5.1.1排样方式的确定 (5)5.1.2搭边值的确定 (6)5.1.3送料步距的确定 (7)5.1.4条料宽度的确定 (8)5.1.5材料利用率的计算 (9)5.2计算冲压力与压力中心,初选压力机. (9)F的计算 (9)5.2.1冲裁力P5.2.2卸料力F的计算 (9)1q5.2.3推件力F的计算 (10)2q5.2.4总的冲压力F的计算 (10)5.2.5压力机的初选 (10)5.3模具压力中心的确定 (11)6 冲裁模间隙的确定 (13)6.1冲裁间隙Z (13)6.2冲裁间隙分析 (13)7 凸、凹模刃口尺寸的计算 (15)7.1刃口尺寸计算的基本原则 (15)7.2刃口尺寸的计算 (16)7.2.1落料凸、凹模计算： (16)8 主要零部件的设计 (19)8.1工作零件的设计与计算 (19)8.1.1凹模的结构设计和外形尺寸计算 (19)8.1.2凸模的结构设计和外形尺寸计算 (21)8.1.3工作零件材料的选用 (22)8.1.4卸料部分的设计 (23)8.1.5定位零件的设计 (24)8.2模架及其他结构零件的设计 (26)8.2.1模架的选用 (26)8.2.2导柱、导套的选用 (26)8.2.3上、下模座的选用 (27)8.2.4模柄的选用 (27)8.2.5螺钉、销钉的选用 (30)8.3各零件表面粗糙度值、形位公差的确定 (30)8.3.1垂直度公差的确定 (30)8.3.2平行度公差的确定 (30)8.3.3模具零件表面粗糙度的确定 (31)9 校核模具闭合高度及压力机的有关参数 (32)9.1闭合高度的计算 (32)9.2冲压设备的选定 (33)10模具零件图 (33)11模具总装图 (33)12凹模加工工艺过程 (35)12.1 零件的工艺分析 (35)12.2选择毛坯，确定毛坯尺寸，设计毛坯图 (35)12.2.1选择毛坯 (35)12.2.2确定机械加工余量、毛坯尺寸和公差 (35)12.3选择加工方法，制定工艺路线 (39)12.3.1定位基准的选择 (39)12.3.2零件表面加工方法的选择 (39)12.3.3制定工艺路线 (39)12.4选择加工设备 (41)12.4.1选择机床 (41)12.4.2选择夹具 (41)12.4.3选择刀具 (41)12.5确定切削用量及加工工时 (41)12.5.1工序Ⅳ粗铣及半精铣的切削用量及加工工时 (41)12.5.2孔的切削用量及加工工时 (43)结论 (47)参考文献 (48)致谢 (49)1绪论1.1引言改革开放以来，随着国民经济的高速发展，工业产品的品种和数量的不断增加，更新换代的不断加快，在现代制造业中，企业的生产一方面朝着多品种、小批量和多样式的方向发展，加快换型，采用柔性化加工，以适应不同用户的需要；另一方面朝着大批量，高效率生产的方向发展，以提高劳动生产率和生产规模来创造更多效益，生产上采取专用设备生产的方式。