HEIDENHAIN_CHINESE海德汉ITNC530系统操作说明书(1)

1基本技能（文件管理器/刀具表）2直角坐标路径功能3极坐标4钻孔循环循环5铣型腔、凸台和槽的循环6加工阵列孔的循环7SL 循环8坐标变换循环9重复运行的程序块编程技巧10子程序11嵌套12相关信息+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX键盘TE 420TE 5301字母键盘用于输入文本和文件名，以及ISO 编程。

双处理器版本： 提供其他的按键用于Windows 操作。

2文件管理器、计算器、MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5编程对话的初始化6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板： 仅适用于双处理器版本124376518432765显示单元1软键区2软键选择键3软件行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675123345屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式、对话、出错信息（显示在前台）程序机床功能的软键软键区机床操作模式、对话、出错信息（显示在前台）编程模式（后台）程序或位置显示机床功能的软键机床状态软键区操作模式键操作模式功能程序编辑 编写及修改程序（RS-232-C/ V.24数据接口）试运行 静态测试 / 有图形模拟或无图形模拟几何尺寸是否相符数据是否缺失手动 移动机床轴显示坐标轴值设置原点手轮 用电子手轮移动设置原点手动数据输入定位（MDI） 输入定位步骤或输入可以立即执行的循环 将输入的程序段保存为程序程序运行－单程序段 分段运行程序，用Start（开始）按钮分别启动各段...开始程序运行－全自动 按START EXT（机床启动按钮）后连续运行程序文件管理驱动器1以太网RS-232接口 RS-422接口 TNC的硬盘当前路径或文件名3文件信息文件名：保存在当前目录下的文件及文件类型字节：以字节为单位的文件大小状态：M:“程序运行”模式下所选择的文件。

1基本技能（文件管理器/刀具表）2直角坐标路径功能3极坐标4钻孔循环循环5铣型腔、凸台和槽的循环6加工阵列孔的循环7SL 循环8坐标变换循环9重复运行的程序块编程技巧10子程序11嵌套12相关信息+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX键盘TE 420TE 5301字母键盘用于输入文本和文件名，以及ISO 编程。

双处理器版本： 提供其他的按键用于Windows 操作。

2文件管理器、计算器、MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5编程对话的初始化6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板： 仅适用于双处理器版本124376518432765显示单元1软键区2软键选择键3软件行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675123345屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式、对话、出错信息（显示在前台）程序机床功能的软键软键区机床操作模式、对话、出错信息（显示在前台）编程模式（后台）程序或位置显示机床功能的软键机床状态软键区操作模式键操作模式功能程序编辑 编写及修改程序（RS-232-C/ V.24数据接口）试运行 静态测试 / 有图形模拟或无图形模拟几何尺寸是否相符数据是否缺失手动 移动机床轴显示坐标轴值设置原点手轮 用电子手轮移动设置原点手动数据输入定位（MDI） 输入定位步骤或输入可以立即执行的循环 将输入的程序段保存为程序程序运行－单程序段 分段运行程序，用Start（开始）按钮分别启动各段...开始程序运行－全自动 按START EXT（机床启动按钮）后连续运行程序文件管理驱动器1以太网RS-232接口 RS-422接口 TNC的硬盘当前路径或文件名3文件信息文件名：保存在当前目录下的文件及文件类型字节：以字节为单位的文件大小状态：M:“程序运行”模式下所选择的文件。

1-226海德汉530系统编程和操作说明书NC 软件340 420-xx用户手册HEIDENHAIN会话格式可视显示器上的控制器切换屏幕布局在加工或编程模式之间切换选择屏幕上功能的软键切换软键行输入字母和符号的打字键盘文件名注释ISO程序机床操作模式手动操作电子手轮通过MDI进行定位单步程序运行连续程序运行编程模式编程和编辑试运行程序/文件管理器TNC功能选择或删除程序或文件外部数据传输在程序中输入程序调用MOD功能显示NC错误信息的帮助文本袖珍计算器移动高亮区直接到程序块循环和参数功能移动高亮区直接到程序块循环和参数功能进给速度/主轴速度倍率控制旋钮编程路径移动切入/切出轮廓FK自由轮廓编程直线圆的中心/极坐标极心圆及圆心圆及半径相切连接的圆弧倒角圆角刀具功能输入和调用刀具长度和半径循环子程序和程序段重复定义和调用循环输入和调用子程序和程序段重复标号程序中间程序停止在程序中输入探头功能坐标轴和编号输入和编辑选择坐标轴或输入坐标轴到程序中编号小数点改变算术符号极坐标增量尺寸Q参数捕捉实际位置跳过对话问题删除字确认输入并恢复对话结束块清除数字输入或清除TNC错误信息中止对话删除程序段TNC 型号软件和特性本手册说明了TNC按以下NC 软件号提供的功能和特性TNC型号NC软件号iTNC 530 340 420-xx iTNC530E 340 421-xx后缀E表示TNC的出口版本TNC的出口版本具有以下限制可同时在不超过4个轴上进行直线移动机床制造商通过设置机床参数修改机床TNC可用特性本手册中描述的一些功能可能在您的机床上没有提供您的机床上可能没有提供的TNC功能包括3维探头探测功能使用TT 130进行刀具测量 攻丝刚性在中断后返回轮廓请与您的机床制造商联系以熟悉您的机床的特性许多机床制造商以及HEIDENHAIN提供TNC的编程课程我们推荐这些课程因为这是提高您的编程能力和与其他TNC用户共享信息和想法的有效途径探头循环用户手册在另外手册中描述了所有探头功能如果需要该用户手册的拷贝请与HEIDENHAIN联系手册ID编号369280-xx使用地点TNC遵守EN55022规范对A类设备的限制并主要用于工业化区域HEIDENHAIN iTNC 530I。

NC 软件340 420-xx用户手册HEIDENHAIN会话格式可视显示器上的控制器切换屏幕布局在加工或编程模式之间切换选择屏幕上功能的软键切换软键行输入字母和符号的打字键盘文件名注释ISO程序机床操作模式手动操作电子手轮通过MDI进行定位单步程序运行连续程序运行编程模式编程和编辑试运行程序/文件管理器TNC功能选择或删除程序或文件外部数据传输在程序中输入程序调用MOD功能显示NC错误信息的帮助文本袖珍计算器移动高亮区直接到程序块循环和参数功能移动高亮区直接到程序块循环和参数功能进给速度/主轴速度倍率控制旋钮编程路径移动切入/切出轮廓FK自由轮廓编程直线圆的中心/极坐标极心圆及圆心圆及半径相切连接的圆弧倒角圆角刀具功能输入和调用刀具长度和半径循环子程序和程序段重复定义和调用循环输入和调用子程序和程序段重复标号程序中间程序停止在程序中输入探头功能坐标轴和编号输入和编辑选择坐标轴或输入坐标轴到程序中编号小数点改变算术符号极坐标增量尺寸Q参数捕捉实际位置跳过对话问题删除字确认输入并恢复对话结束块清除数字输入或清除TNC错误信息中止对话删除程序段TNC 型号软件和特性本手册说明了TNC按以下NC软件号提供的功能和特性TNC型号NC软件号iTNC 530 340 420-xxiTNC 530E 340 421-xx后缀E表示TNC的出口版本TNC的出口版本具有以下限制可同时在不超过4个轴上进行直线移动机床制造商通过设置机床参数修改机床TNC可用特性本手册中描述的一些功能可能在您的机床上没有提供您的机床上可能没有提供的TNC功能包括3维探头探测功能使用TT 130进行刀具测量攻丝刚性在中断后返回轮廓请与您的机床制造商联系以熟悉您的机床的特性许多机床制造商以及HEIDENHAIN提供TNC的编程课程我们推荐这些课程因为这是提高您的编程能力和与其他TNC用户共享信息和想法的有效途径探头循环用户手册在另外手册中描述了所有探头功能如果需要该用户手册的拷贝请与HEIDENHAIN联系手册ID编号369 280-xx使用地点TNC遵守EN55022规范对A类设备的限制并主要用于工业化区域HEIDENHAIN iTNC 530I。

德马吉海德汉系统五轴加工中心教学之操作与编程培训手册目录目录 (I)第一章机床简介 ........................................................................................................................ .. (1)1.1 机床特点......................................................................................................................... (2)1.2 DMU 40 mono BLOCK 技术数据和特性 (3)1.3 数控系统......................................................................................................................... (3)第二章运行方式 ........................................................................................................................ .. (4)2.1 屏幕画面......................................................................................................................... (4)2.1.1 屏幕画面布局 (4)2.1.2 屏幕画面上的键说明 (5)2.2 机床操作区 (6)2.2.1 机床操作区布局 (6)2.2.2 操作区键详细说明 (7)深圳卓越官网：www．0755ug．com；可咨询热线：186****0058（微信同号）2.3 刀具表......................................................................................................................... .. (11)2.3.1 标准刀具数据 (12)2.3.2 自动测量刀具所需的刀具数据 (14)2.3.3 自动计算速度/进给速率所需的刀具数据 ..........................................................142.3.4 用于开关式 3D 测量探针系统的刀具参数 ........................................................15第三章机床操作 (16)3.1 开关机 (16)3.1.2 关机 (17)3.2 基本操作 (18)3.2.1 手动操作 ................................................................................... 3.2.2 电子手轮操作 .. (18)3.2.3 增量方式点动 (20)3.3 建立刀具表和刀位表 (20)3.3.1 建立刀具表 (20)3.3.2 建立刀位表 (21)3.4 程序管理 (22)3.4.1 文件管理 (22)3.4.2 文件命名 (22)3.4.3 新建目录 (23)3.4.4 文件操作 ................................................. 3.5 装卸3.5.1 从刀库中装刀与刀 (28)3.5.2 从主轴中装刀与拆刀 (30)3.6 对刀......................................................................................................................... (30)3.6.1 用标准刀对刀长 (30)3.6.2 对刀（试切法） (33)第四章加工编程 ........................................................................................................................ (38)II4.1 创建与编写程序 (38)4.1.1 定义毛坯形状-BLKFORM (39)4.1.2 创建新零件程序 (40)4.2 输入刀具相关数据 (40)4.2.1 进给速率F (40)4.2.2 主轴转速S (41)4.3 轮廓加工编程 (44)4.3.1 路径功能 (44)4.3.2 工件加工的刀具运动编程 (45)4.3.3 接近与离开轮廓的路径类型 (48)4.4 编程举例..........................................................................................................................514.5 编程-循环 ........................................................................................................................544.5.1 用软键定义循环 (54)4.5.2 用 GOTO 功能定义循环 (54)4.5.3 调用循环 (55)4.5.4 循环举例：钻孔循环 (55)4.6 测试运行和程序运行 (56)4.6.1 测试运行 (56)4.6.2 程序运行 (56)参考文献......................................................................................................................... . (57)卓越数控第一章机床简介德马吉五轴万能加工中心 DMU40 是同类级别中最高效的 5 轴加工中心，灵活性最佳，DMU mono BLOCK®机床与身俱来的高水准：标配 5 轴或模块式设计，可选配转速在 10000rpm~42000rpm 范围之间的针对特定机床的主轴，用作 B 轴的快速动态数控铣头具有很大的摆动范围，负摆角最大达 30°，还有快速数控回转工作台，适用于日常生产的 5 面/5 轴加工。

HDH-TNC530操作介紹一、開機模式1.開機後螢幕數秒後出現power interrupted 按CE 鍵2.按CE 鍵後則出現WAIT ......等到螢幕出現Ready ext DC V oltage missing 按下 白鍵 Control Ready(緊急停止鈕要放開).3.出現10machine guard is open 將門鎖取出再插入,即完成開機作業4.歸零: 開完機台按下START 鍵,三軸歸零,增量試馬達才需做此動作,目前只有龍門X 軸.如果絶對式的馬達不用,但系統會比對新舊位置資料,只要按”YES”即可.5.座標:操作參考座標選定 5-1. ACTL:工件座標 5-2. REF:機械座標 5-3. LAG:跟隨誤差 5-4. NOML:指令值 5-5. DIST: 殘餘值6.密碼:807667若出現”Code number” 要求輸入密碼 請打 807667 可進入I/O 及參數畫面二、操作模式:按此鈕---可快速移動X,Y ,Z 三軸須配合速度調 整鈕1-1. T MAG 手動刀庫開關 1-2. T MAG 手動刀庫正轉1-3. T MAG 手動刀庫反轉1-4. Dry Run 程式執行時按下1-5. APO 自動斷電 程式執行時按下1-6. M19 主軸定位1-7. CW SPOT CCW:以手輪轉動三軸:單節--程式執行中按下4. :程式執行操作按或:→ PGM MGT → 選擇所要執行的程式 → ENT5. :圖型模擬,即測試所寫程式是否正確6. :編輯:: 程式與檔案管理鈕程式檔案名稱若出現P 為保護作用,若要刪除程式,須先將P 解除,按下PROTECT 再輸入密碼86357再刪除程式,P 解除後其它程式亦無法保護,須重新開機刀庫開關開起後會出現“56 TC Magazine loadingactive” 訊息,此為正常將蜂鳴器關掉,操作完畢 須將刀庫開關關掉 APO 執行時螢幕會出現 “sleep” 紅色顯示13.移動游標,軸向,數字選擇13-1. ← ↑ → ↓: 方向指示13-2. GO TO : 指示到某一地方13-3. X,Y,Z,IV,V 軸(橘色鍵)13-4. 0~9 : 數字13-5. +/- : 正/負號13-6. P : 極座標13-7. I :G9113-8. Q : Q參數13-9. NO&ENT : 刪除字13-10. END □ : End block13-11. DEL : 刪除列13-12. CE : 清除13-13.: 進給控制鈕13-14.: 主軸轉速控制鈕14.畫面控制:14-1. :分割畫面設定14-2. :螢幕切換(前景/背景)14-3. :功能換頁14-4.螢幕上三線段表示有三層畫面,以螢幕旁之左,右鍵選擇,如右圖表示,15.FN功能::外部重置:FN3:蜂鳴器開關:門開/關:手動放刀操作按下→ 取下門鑰匙→按下手放刀鈕抓刀具→按下手放刀鈕放刀具→ 插入門鑰匙按即OK16.其它功能 :操作: → MOD → HELP→ #101→預執行按START →預結束按END□17.回歸機械原點:17.1程式可於MDI模式下編輯.L X0 Y0 Z0 R0 F2000 M9117.2ÆÆ使用手輪將座標移動到” 0 “即為機械原點.程式執行前必須做GO TO執行過極限解除須與++同時按,再手動模式下以按軸向鍵即可解除訊息執行於程式執行中按下執行須在手動模式O零的動作,再按START#101: spindle to TC position M19#102: Z axis to TC position put out 上換刀點#103: Z axis to TC position put in 下換刀點#104: Magazine to spindle 刀庫進(M82) #105: Magazine to loader 刀庫出(M83) #106: Tool unclamping 鬆刀#107: Tool clamping 鎖刀#108: Magazine turn clockwise 手動刀庫正轉#109: Magazine turn counter- clockwise 手動刀庫反轉 #110: Magazine reference(P1) 亂刀,刀庫設定#111: Delete spindle status(T0) 亂刀,主軸設定*註:主軸有刀時用#103換刀原點三、加工程式功能四、參數1.加工功能:1-1. APPRDEP:Approach/depart contour1-2. FK:隨意線加工1-3.直線加工1-4.定圓中心1-5.圓心圓加工1-6.半徑圓加工1-7.切線圓加工1-8.倒角加工1-9.切圓加工2.刀具功能 :TOOL CALL XX: 刀具呼叫3.循環加工功能 :3-1.SET:LBL:循環定義3-2.CALL LBL:循環呼叫3-3.STOP:程式暫停3-4.TOUCH＆PROBE:TOUCH PROBE功能開啟1.三軸極限設定在MP參數*MP910-X軸:正極限85MP911-Y軸:正極限85MP912-Z軸:正極限85*MP920-X軸:負極限XXXMP921-Y軸:負極限XXXMP922-Z軸:負極限XXX2.三軸歸零順序:MP 1340五、一般知識看看就好1.電腦設定:以VMC-850為例,Y軸正極限+75,負極限-4351-1.First target:-651-2.Fast target:410.1361-3.Interval size:16.3841-4.No of target:30*點距取 2 µm=16.384mm,此設定為正極限走向負極限2.雷射程式:(A)操作:編輯鈕→PGM&MGT→檔名→選擇mm&INCH→H.→編輯程式內容*此時畫面已出現0 BEGIN PGM 檔名 MM1 END PGM 檔名 MM(B)程式以Y軸為例:b-0. 0 BEGIN PGM PITCH-Y MMb-1. L Y+0 FMAX M91(*一般按L會出現X,按右鍵,每按一次會出現不同輸入值,如X軸,Y軸,Z軸,R.F.M等值,依實際須要填入,欲結束此行程式按END □)b-2. STOP 說明:直接按STOPb-3. L IX+70 F9000*註: I: 表增量值F9000: 速率9000目前850最大值速率18000b-4. L IY-5 F9000b-5. CYCL DEF 9.0 DWELL TIMEb-6. CYCL DEF 9.1 DWELL 5*註:操作:按下CYCL&DEF鍵→選擇螢幕上之SPECIAL&CYCLES鍵→9○ →DWELL□(要求輸入幾秒)→END□b-7. LBL 1*註:設定 LBL 循環b-8.L IY-16.384 F9000b-9. CYCL DEF 9.0 DWELL TIMEb-10. CYCL DEF 9.1 DWELL 5b-11.CALL LBL 1 REP 29*註:定義 LBL 1 循環 29按CALL LBL後→右鍵→此時會出現REP□要求輸入循環幾次b-12. CYCL DEF 9.0 DWELL TIMEb-13. CYCL DEF 9.1 DWELL 5b-14.LBL 2b-15. L IY+16.384 F9000b-16. CYCL DEF 9.0 DWELL TIMEb-17. CYCL DEF 9.1 DWELL 5b-18. CALL LBL 2 REP 29b-19.END PGM Y-PITCH MM取點不一定要+65,只要不超過正/負極限即可b-5,b-6等於G4 X53.PITCH設定:操作:MOD→鑰鎖→ Z(F-Y)→檔名→選擇CMA為基準軸→按後出現功能畫面共三頁,選NSERT&LINE→輸入三軸補正檔名,此檔名不可與雷射程式檔名相同,故此設X-PITCH,Y-PIFCH,Z-PITCH與雷射程式相反比較好記→選擇功能畫面之OFF/ON(X), OFF/ON(Y),OFF/ON(Z) ,OFF/ON(C),將X,Y,Z開在ON,C開在OFF,只開三軸→按END跳回至原先檔名位置→設定三軸PITCH補正,先輸入Y-PITCH檔名→選COM補正軸後,此時出現功能畫面共三頁→選DATUM,設-410,136,按ENT→選DIST,設14,按ENT→選畫面之OFF/ON(X), OFF/ON(Y),OFF/ON(Z) ,OFF/ON(C),將Y軸開ON,其三軸開OFF→選畫面之OFF/ON(X), OFF/ON(Y),OFF/ON(Z) ,OFF/ON(C),將Y軸開ON,其三軸開OFF →選INSERT&N LINE設點29點→END□→再輸入X-PITCH,Z-PITCH檔名(*註:其X,Z軸設定如上)→設定完後按END□退至編輯畫面,表示結束已完成設定4.PITCH補正須每點補,不可空白,若為空白會與上一筆資料相同,註: 以Y軸為例,第30點不可補正, 須設為0 否則資料無法讀取5.背隙在M710.0-X軸 (單位:μm)M710.1-Y軸M710.2-Z軸M710.3-第4軸操作:編輯→ MOD →鑰鎖→MP→GO&TO 710→END□ 結束6.做雷射前須將MP2610改0,因每台尖角不同7.滾珠螺桿產生振動,調MP2530:頻率高200↑MP2540:頻率低200↓8.補正時若產生數據無法抓取,將MP2600加速前饋回路比例增益全設0 DATUM設定值須與電腦設定Last target:410.136相同,只差正負號1.座標選定:操作:編輯→MOD→出現畫面如下POSITION DISPLAY 1 ACTLPOSITION DISPLAY 2 REFCHANGE mm/INCH mmPRAGRAM INPUT HEIDENHAIN*註:每按一次ENT鍵座標會有不同變化,如下ACTL→REF→LAG→NOML→DIST選擇自己所要,目前做循圓DISP LAY 1選ACTL,DISP LAY 2 選REF2.循環中心點校定OK後,按下→按SATUM&SET鍵→螢幕上出現X,Y,Z三軸→按X,輸入0→ENT,Y,Z亦是如此→即完成三軸設定3.程式:以X,Y軸為例3-0. BEGIN PGM DDB-XY MM3-1. L X+0 Y+0 Z+0 F9000 M913-2. L X+0 Y+0 Z+100 F90003-3. TOOL CALL S60操作: TOOL CALL→按右鍵選 S 輸入60 3-4. M19 操作:直接按M輸入193-5. CC X+0 Y+0*註:若要做XZ,須改CC X+0 Z+03-6. LBL 13-7. L X-151.5 Y+0 Z+0 F10003-8. STOP3-9. L X-150 Y+03-10. C X-150 Y+0 DR-操作:按C定圓中心→按右鍵輸入X,Y值後→再按右鍵會出現DR,再加上負號→END□3-11. C X-150 Y+0 DR-3-12. L X-151.5 Y+03-13. STOP3-14. L X-150 Y+03-15. C X-150 Y+0 DR+3-16. C X-150 Y+0 DR+3-17. L X-151.5 Y+03-18. CALL LBL 1 REP63-19. END PGM DDB-XY MM4.補背隙同雷射MP7105.尖角:*MP2610.0-X軸 MP2610.1-Y軸MP2610.2-Z軸 *MP2620.0- X軸MP2620.1-Y軸 MP2620.2-Z軸6.做循圓前須將MP1390前饋進給增益設為07.做完一次後,若須再補背隙,不須將”Ballbar”取下,程式亦不須按STOP,可直輸入MP710值後,退出至編輯畫面,再執行循圓程式一直到OK為止等於G17DR - 等於G02DR+ 等於 G03MP2610 為G01尖角MP2620 為G0尖角MP10軸致能為1設0關掉MP112軸位置MP210與MP1040回授信號方向MP331與MP1054軸一圈移動量 MP332軸一圈Pulse數MP1340回歸原點順序MP1350編碼器型式:2Î增量式編碼器3Î多原點光學尺5Î絕對式光學尺7Î絕對式編碼器. MP110光學尺及分離式encoder位置致能ALL QAN主軸馬達 289440-XX XX為線材長度ERN 1387增量式馬達 2989440-XXECN1313 EQN1325絕對式馬達 336376-XXMP910軟體正行程海德漢固定為+85 MP920軟體負行程MP960 原點位置補正MP2200 馬達TYPE設定MP3010主軸型式選項8皮帶式6齒輪式0主軸忽略MP3143主軸定位方式0內部定位3外部定位MP3430主軸定位角度 MP3130 MP3140—主軸正反轉設定MP3210 MP3450.0MP3450.1 MP3510.0MP3510.1 M3515.0MP3515.1主軸轉速比列MP4210.13 M4210.14 刀具位置提昇點換刀點 4210.12龍門Y軸換刀點MP4210.47 主軸最高轉速限速設定—如8000RPM 設定為16000MP4310.2=$A6C4 其中C為刀具不檢知---龍門S刀庫出貨設為0檢知MP4310.2=$A6C8 立式機台使用.MP4310.3=$1280 1000在S刀庫為德大進退雙控制0為自制刀庫在A刀庫代表刀袋恆下200主軸最高轉速限速設定致能MP4210.47有效80簡易CTS10可程式噴水 MP4110.42=21為Time常數8有水車CTSMP4310.4=$2001 2000為立式S刀庫校刀測試bitMp7230.0語言設定---16為中文顯示MP7260=999 可登錄最大刀具數MP7261=24 可登錄刀盤刀具數----刀庫有幾支刀24把刀A刀庫S刀庫無刀庫MP7267.0= 1 1MP7267.1= 3 0MP7267.2= 4 0MP7267.3= 5 5MP7480.0= 3 5 1MP7480.1= 3 0 0HR130遠詹手輪原裝手輪HR410MP7640= 2 6MP7641=%0001 %0000MP7670=0 10cchcchcchcch。

DMG培训照片文件整理总结（详见机床操作说明书）目录：一．手动拆刀和装刀：1．进入手动模式。

2．按刀具表软件，进入刀具表。

3．打开编辑开关。

4．建刀库刀位以外的刀具。

5．按结束。

6．进入MDI模式。

7．调用刚建立的刀具。

8．按START键执行。

9．显示更换刀具。

10．按开门键，打开工件间门。

11．按换刀键。

12．屏幕T 开始闪烁。

13．旋转按刀按扭，听到有松夹声音。

14．注意刀具的缺口方向，放刀具到位，松开换刀按扭，听到夹紧的声音，松开刀具。

15．刀具在主轴。

16．关闭工作间的门。

17．屏幕显示更换刀具。

18．刀具已经换入。

19．确认换刀完成。

20．换刀结束，二．手动拆除刀库以外的刀具。

1．按MDI 进入2．调用零号刀具。

3．按START 键执行。

4．屏幕显示从轴上取下刀具。

5．按开门键开工作间门。

6．按换刀键。

7．屏幕T 开始闪烁。

8．用手拿住刀具。

9．旋转拆刀旋扭，拆除刀具。

10．关闭工作间的门。

11．屏幕显示 T0 。

12．屏幕显示从轴人取下刀具，按START 键完成拆刀。

三．从刀库装入刀具。

1．按手动按扭，进入手动数据输入。

2．按刀具表软键，进入刀具表。

3．把光标移到要装入刀具的一行。

4．按左边的刀库管理软键。

5．按刀具拆除，6．等待屏幕显示 1。

20（1号刀库，20号刀位），刀库已经准备好。

7．因为只是装刀，并不是真正拆除，所以按中断结束。

8．打开后面的刀库门，放入刀具，注意缺口方向在里面，完成刀库装刀。

2．把光标移到要拆除的刀具的一行。

3．按刀具管理软键。

4．按刀具拆除。

5．屏幕显示（1。

32）一号刀库32号刀位。

6．按中断软键，不清除刀具参数。

7．打开刀库门，拆除刀具。

8．手动清除刀具数据，按结束，完成刀库拆除刀具。

五．标准刀的校正Z零点。

1．把标准刀放入32号刀位。

按MDI 进入。

2．调用32号刀具。

3．按START 执行。

4．调入标准刀具。

5．在刀具表中输入，标准刀的长度和半径。

August 2005iTNC 530The Versatile Contouring Control for Milling, Drilling,and Boring Machines,and Machining Centers Information for the Machine Manufacturer2iTNC 530•Contouring control for machines with up to 11 axes and controlled spindle (depending on MC)•HEIDENHAIN inverter recommended •TFT color flat-panel display •Hard disk with at least 30 GB•Programming in HEIDENHAIN conversational format or according to ISO•Standard milling, drilling and boring cycles • Probe cycles•FK free contour programming•Special functions for fast 3-D machining•Short block processing time (0.5 ms with MC 422B)•Automatic calculation of cutting data •Pallet management •Option: Windows 2000HEIDENHAIN TNC Contouring Control with InverterBF 150 flat-panel display with TE 530BkeyboardMC 422B, CC 424with modular inverterSystem testsControls, motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the specifications of the individual devices.Consumable partsControls from HEIDENHAIN include in particular the following consumable parts:•Hard disk •Buffer battery •FanStandardsStandards (ISO, EN, etc.) apply only where explicitly stated in the catalog.ContentsPageTables with Technical Specifications, Machine Interfacing,User Functions and Accessories4Control Systems11Inverter Systems24Cable Overviews42Technical Description45Overall Dimensions69Documentation95Service96Subject Index98Please refer to the page references in the tables with thespecifications.The features and specifications described here apply for thefollowing control and NC software versions:iTNC 530340422-xx(export license required)340423-xx(no export license required)340480-xx(with Windows 2000,export license required)340481-xx(with Windows 2000,no export license required)iTNC 530 with smarT.NC340490-xx(export license required)340491-xx(no export license required)340492-xx(with Windows 2000,export license required)340493-xx(with Windows 2000,no export license required)Some of these specifications require particular machineconfigurations. Please note also that, for some functions, aspecial PLC program must be created by the manufacturer.This catalog supersedes all previous editions, which therebybecome invalid.Subject to change without noticeWindows 2000 is a registered trademark of the MicrosoftCorporation.3Specifications1) As ordered2) On motors with two pole pairs* For more information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx) 42)Single/double speed5Machine Interfacing61)As ordered7User Functions* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx) 8* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)Software Options* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)1) These software options are standard in the iTNC 530 with MC 422 B.9Accessories* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)1) For registered customers, these software products are available for downloading over the Internet.10HEIDENHAIN Control Systems OverviewMC 422B, CC 422with compact inverter and additionalpower module MC 422B, CC 424 with modular inverterThe iTNC 530 contouring control from HEIDENHAIN includes various components,which can be selected and combined to fit the application.1112Main ComputerMC 422B with 10 position encoder inputsMain computerThe MC 422B and MC 420 main computers include:•Processor (MC 422 B: Pentium III 800 MHz; MC 420: Celeron 400 MHz)•128 MB random access memory •PLC•Interface to CC 4xx controller unit•Interface to operating panels and screen •Interface to handwheel and touch probes•Further interfaces (PLC expansion, Ethernet, USB,RS-232-C/V.24, RS-422/V.11)To be ordered separately:•HDR hard disk with the NC software•SIK component (System Identification Key) for enabling the control loops and software optionsPower supply Power for the main computer is provided by the power supply unit via the CC 42x controller unit.Export versionSince the complete NC software is saved on the hard disk, no export version is required for the main computer itself. Export versions are available only for the easily replaceable hard disk and the SIK .MC 422BThe MC 422B main computer is available in versions without,with 5, or with 10 position encoder inputs. The version without position encoder inputs is intended for the CC 424 controller.The MC 422B is available in a dual-processor version with Windows 2000.Single-processor versionDual-processor version with Windows 2000Weight 4.3 kg 4.5 kg 4.7 kg Id. Nr.387 173-xx387 181-xx387 189-xxWeight 4.8 kg 5.0 kg 5.2 kg Id. Nr.387 175-xx387 183-xx387 191-xxPosition inputs Without 5 x 1 V PP or EnDat 10 x 1 V PP or EnDat Recommended CC 424CC 422 with 6CC 422 with 10/12controller unitshaft-speed inputsshaft-speed inputs13MC 420with 5 position encoder inputsPosition inputs 5 x 1 V PP or EnDatController unit CC 422 with 6 shaft-speed inputs Weight 4.2 kg Id. Nr.515 929-xxMC 420The MC 420 main computer is available in versions with five position encoder inputs. It can also be provided with software options. The MC 420 offers up to six control loops.Software optionsWith software options, the features of the MC 420 can also be adapted retroactively to meet new requirements These software options are described on page 9. They are enabled by entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new software options.Software option 1367 591-01Software option 2367 590-01HEIDENHAIN-DNC 526 451-01Additional languages 530 184-01DXF conversion 526 450-01Feature Content Level (FCL)529 969-01For MC 420HEIDENHAIN-DNC 526 451-01DCM (Dynamic Collision Monitoring)526 452-01DXF conversion 526 450-01Additional languages 530 184-01Feature Content Level (FCL)529 969-01For MC 422 B14Main Computer – HDR Hard Disk, SIK ComponentSIK componentThe SIK component holds the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number. The SIK component is ordered and shipped separately. It must be inserted in a special slot in the HDR.The SIK component with the NC software license is available in various versions, depending on the main computer and the enabled control loops. Further control loops—up to the maxi-mum number available (see Controller Unit)—can be enabled retroactively by entering a keyword. HEIDENHAIN provides the keyword, which is based on the SIK number.When ordering, please indicate the SIK number of your control.When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options.Master keywordThere is a master keyword for putting the iTNC 530 into service that will unlock all control loop options for a duration of two weeks. After this period, the control loop options will be active only through the correct keyword.Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.Feature Content Until now, each NC software update contained error fixes and Level (FCL)software improvements. As of NC software 340 49x-02, error fixes and software improvements are separated from each other. This is done to avoid customers taking advantage of improvements even though they are only receiving the soft-ware update to correct errors. The corrected NC software is free of charge. The software improvements can be enabled via the Feature Content Level option (Id. Nr. 529 969-01) for a fee.HDR hard diskThe HDR hard disk is removable. It contains the NC software and a slot for the SIK component.HDRhard diskSIK componentHDR for MC 420MC 422B MC 422B 1 processor 2 processorswith Windows 2000iTNC 530HDR: 387546-01HDR: 387545-01with SW 340422-xxwith SW 340480-xx iTNC 530HDR: 387 546-51HDR: 387 545-51export version with SW 340423-xx with SW 340481-xx iTNC 530HDR: 524571-01HDR: 524572-01with smarT.NC with SW 340490-xx with SW 340492-xx iTNC 530HDR: 524571-51HDR: 524572-51with smarT.NC with SW 340491-xx with SW 340493-xxexport version15Single-processor versionNC software license for MC 422B 1st additional axis (5th or 8th)354 540-012nd additional axis (6th or 9th)353 904-013rd additional axis (10th)353 905-014th additional axis (11th)367 867-015th additional axis (12th)367 868-01Additional axes Additional axes NC softwarelicense for MC 420SIK with software license and enabling foriTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops389 769-01389 769-517 control loops for CC with max. 8/10/12 control loops5 (4 + 1) control loops for CC with max.6 control loops389 769-02389 764-528 (7 + 1) control loops for CC with max. 8/10/12 control loops6 (4 + 2) control loops for CC with max. 6 control loops389 769-02389 764-539 (7 + 2) control loops for CC with max. 10/12 control loops 10 (7 + 3) control loops for CC with max. 10/12 control loops389 769-04389 769-5411 (7 + 4) control loops for CC with max. 12 control loops389 769-05389 769-55Dual-processor versionSIK with software license and enabling foriTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops389 764-01389 764-517 control loops for CC with max. 8/10/12 control loops5 (4 + 1) control loops for CC with max.6 control loops389 764-02389 764-528 (7 + 1) control loops for CC with max. 8/10/12 control loops6 (4 + 2) control loops for CC with max. 6 control loops389 764-02389 764-539 (7 + 2) control loops for CC with max. 10/12 control loops 10 (7 + 3) control loops for CC with max. 10/12 control loops389 764-04389 764-5411 (7 + 4) control loops for CC with max. 12 control loops389 764-04389 764-55SIK with software license and enabling for iTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops 510 085-01510 085-515 control loops for CC with max. 6 control loops 510 085-02510 085-526 control loops for CC with max. 6 control loops510 085-03510 085-531st additional axis (5th axis)354 540-012nd additional axis (6th axis)353 904-01Software option 1367 591-01Software option 2367 590-01Software option16Controller UnitCC 422with max.6 control loopsController unitHEIDENHAIN offers the CC 422 and CC 424 controller units in various versions. Controller units and main computers operate in any desired combination. Exception: Only the CC 422 control-ler unit with 6 control loops can be connected to the MC 420main computer.The CC 422 and CC 424 controller units consist of:•Position controller (only with CC 424)•Speed controller •Current controller•Interfaces to the UM 1xx, UR 2xx, and UE 2xx power modules (PWM outputs)•Interface to the shaft speed encoders•Interfaces to the linear encoders (only CC 424)•Interfaces for current control for controller unit and main computer (power supply via UVR 1xxD, UE 2xxD,UR 2xx or UV 105)Conventional axesThe CC 422 and CC 424 series controller units are suited for conventional digital axes.Direct drivesDirect drives (linear motors, torque motors) require very high-quality controllers and very short cycle times. HEIDENHAIN has developed the CC 424 controller unit specifically for these applications.Number of axesThe number of enabled control loops depends on the SIK (see Main Computer ), or on additionally enabled control loops, which can also be ordered as needed at a later date.CC 422The CC 422 is available with max. 6, 10 or 12 digital control loops. Because the CC 422 controller unit does not have its own position controllers, it must be combined with main computers with linear encoder inputs. The corresponding position controllers are then located in the MC 422 B main computer (version with 5 or 10 position encoder inputs) or MC 420 (version with 5 position encoder inputs).CC 422Max. 6 digital Max. 10 digital Max. 12 digital control loops control loops control loops Shaft speed inputs 6 x 1 V PP or EnDat 10 x 1 V PP or EnDat 12 x 1 V PP or EnDat PWM outputs 61012Weight 4.0 kg 4.8 kg 5.0 kg Id. Nr.359 651-xx359 652-xx359 653-xx17CC 424with max.6 control loopsCC 424Besides the inputs for rotational speed measurement,the CC 424 also includes inputs for position measurement.It is available with up to 6, 8, 10 or 12 digital control loops, and correspondingly provides 6, 8, 10 or 12 shaft-speed and position encoder inputs. The CC 424 is intended for the MC 422B main computer without position encoder inputs.The special characteristics of the CC 424 are:•Suitability for digital control of direct-drive and conventional motors•Position, shaft-speed, and current controllers together in one assembly•Very short cycle times for position, velocity and current control (see Digital Control )•Very short delay times within the control (no external interfaces)•High control loop gain•High contour accuracy and surface quality •Short reaction time to changing cutting forcesCC 424Max. 6 digital Max. 8 digital Max. 10 digital Max. 12 digital control loops control loops control loops control loops Shaft-speed inputs 6 x 1 V PP8 x 1 V PP 10 x 1 V PP 12 x 1 V PP or EnDat or EnDat or EnDat or EnDat Position inputs6 x 1 V PP 8 x 1 V PP 10 x 1 V PP 12 x 1 V PP or EnDat or EnDat or EnDat or EnDat PWM outputs 681012Control loops 1) forDouble-speed 2–64Single-speed 4848Weight 4.1 kg 4.7 kg 4.8 kg 5.6 kg I d. Nr.366 376-xx521755-xx366 377-xx533569-xx1)Factory default setting; adjustable by machine parametersDouble-speed control loops are used primarily for high-speed spindles as well as linear motors and torque motors.Single-speed control loops are intended for conventional drives and torque motors.When switching from single speed to double speed, the number of available control loops is reduced by one.18Keyboards and Monitors•Id. Nr. 519441-11•Weight approx. 2.4 kg•Axis-direction keysThe keys for axes IV and V are replaceable snap-on keys (see Snap-On Keys )•Touch pad and command keys for Windows 2000•Contouring keys•Operating mode keys•Operating mode keys for smarT.NC (only on TE 530 B)•ASCII keyboard•Spindle override potentiometer •Feed-rate override potentiometerTE 530BKeyboard Unit•Id. Nr. 535835-01•Same features as TE 530B, but without touchpad TE 520BKeyboard Unit •Id. Nr. 293 757-45•Weight 0.9 kg• 21 snap-on keys, freely definable via PLC •Operation keysAssigned according to PLC basic program with:Control voltage on; Emergency stop; NC start; NC stop;5 axis keys; Rapid traverse; Retract axis; Tool change;Unclamp tool; Menu selection; Unlock door;Spindle start; Spindle stop; Coolant; Rinse-water jet;Chip removal. For further symbol keys see Snap-On Keys •Additional connectionsTerminals for 3 PLC inputs and 8 PLC outputsMB 420MachineOperating Panel•Id. Nr. 353522-03•Weight approx. 4 kg•Power supply 24 Vdc•Power consumption approx. 45 W •15.1-inch; 1024 x 768 pixels•Eight horizontal soft keys, 6 vertical soft keys for PLC •Soft-key bar switchover •Split screen•Operating-mode switchover BF 150Color Flat-Panel Display•Attachable strips to adapt the design •Id. Nr. 339 516-02 (bottom)•Id. Nr. 339 516-04 (top)Screen accessory For connecting two keyboards and two screens to one MC Mounted on standard NS 35 rail (DIN 46 227 or EN 50 022)•Connections for 2 x BF 150; 2 x TE 530B/520B •Power supply24 Vdc•Power consumption Approx. 0.6 W •Weight Approx.1 kg •Id. Nr.353544-01BTS 150Screen-and-Keyboard SwitchBF 150 with stripsMB 420TE 520BTE 530BBTS 15019PLC Inputs/OutputsPL 510If the PLC inputs/outputs of the MC are insufficient, additional PL 510 or PL 550 inputs/output units can be connected. These external modular I/O systems consist of a PLB 510 or PLB 550basic module and one or more PLD 16-8 and PLA 4-4 input/output modules.Basic modulesEach basic module features slots for four I/O modules.Mounted on standard NS 35 rail (DIN 46 227 or EN 50 022)Power supply24 VdcPower consumption Approx. 20 W Weight0.36 kg (bare)PLB 510Basic module with HEIDENHAIN PLC interfaceUp to four PLB 510 can be connected to the control.The maximum cable length to the last PLB 510 is 30 meters.Id. Nr.358 849-01PLB 550Basic module with PROFIBUS-DP interfaceThe PLB 550 serves as a PROFIBUS slave. A total of 32 slaves can be connected to the PROFIBUS interface board (accessory)of the MC 422B (PROFIBUS single master). The PROFIBUS components are configured with the PC software IOconfig.Id. Nr.507 872-01The PROFIBUS-DP board must be installed in the MC before the PLB 550 is connected to the control.PROFIBUS-DP interface board for MC 422B and MC 420Id. Nr.352 517-51IOconfig software for PCsfor configuring PROFIBUS-DP components Id. Nr.de:520 942-01en:520 943-01I/O modulesThe I/O modules consist of one module with digital inputs/outputs and one analog module. For partially assembled basic modules, the unused slots must be occupied by an empty housing.PLD 16-8I/O module with 16 digital inputs and 8 digital outputs Total currentOutputs 0 to 7: 4 A Outputs 0 to 3 ,or 4 to 7 2 A Simultaneity factor2 outputs 2 A each 4 outputs 1 A each 8 outputs 0.5 A eachWeight 0.2 kgId. Nr.360 916-01PLA 4-4Analog module with4 analog inputs for Pt 100 thermistors 4 analog inputs for ±10 V Weight 0.2 kgId. Nr.366 423-01Empty housing For unused slots Id. Nr.383 022-01PL 550Electronic HandwheelsThe standard iTNC 530 supports electronic handwheels.The following handwheels can be installed:•One portable HR 410 or HR 420, or•One HR 130 panel-mounted handwheel, or•Up to three HR 150 panel-mounted handwheels via theHRA 110 handwheel adapterHR 410Portable electronic handwheel with•Keys for the selection of 5 axes•Keys for traverse direction•Keys for 3 preset feed rates•Key for actual-position capture•Three keys with machine functions (see below)•Two permissive buttons (24 V)•Emergency stop button (24 V)•Magnetic holding padsAll keys are designed as snap-on keys and can be replaced bykeys with other symbols. (For key symbols see Snap-On Keys)Weight Approx. 1 kgHR 410 (NC start/stop, spindle start;for PLC basic program; without detent)Id. Nr. 296 469-55HR 410 (spindle right/left/stop)Id. Nr. 296 469-54HR 410 (NC start/stop; without detent)Id. Nr. 535 220-05 HR 420 with display Portable electronic handwheel with•Display for operating mode, actual position value,programmed feed rate and spindle speed, error messages•Override potentiometer for feed rate and spindle speed•Selection of axes through keys and soft keys•Actual position capture•NC start/stop•Spindle on/off•Keys for continuous traverse of axes•Soft keys for machine functions defined by themachine tool builder•Emergency stop button•Holder for the HR 420, for fastening to machineWeight Approx. 1 kgHR 420 (with detent)Id. Nr. 375 239-01HR 420 (without detent)Id. Nr. 512 367-01 Cable For HR 410 and HR 420connecting cable (spiral) to HR 4x0 (3 m)Id. Nr. 312 879-01Connecting cable with metal armor Id. Nr. 296687-xxConnecting cable without metal armor Id. Nr. 296467-xxHR 4x0 / MC adapter cable Id. Nr. 296 466-xxDummy plug for emergency stop circuit Id. Nr. 271 958-03HR 410 HR 4202021HRA 110Handwheel adapter for connection of up to three HR 150panel-mounted handwheels and two switches for axis selection and for selecting the interpolation factor. The first two handwheels are permanently assigned to axes 1and 2. The third handwheel is assigned to the axes over a selection switch (accessory) or by machine parameters.The position of the second selection switch (accessory) is evaluated by the PLC, for example to set the proper interpolation.HRA 110Id. Nr.261 097-03WeightApprox. 1.5 kgHandwheel selection switch with turning knob and cable Id. Nr.270 908-xxHR 150Panel-mounted with ergonomic control knob for connec-tion to the HRA 110 handwheel adapter.Id. Nr.257 061-09WeightApprox. 0.7 kgHR 130Panel-mounted handwheel with ergonomic control knobIt is connected to the logic unit directly or via extension cable.WeightApprox. 0.7 kg HR 130 (without detent)Id. Nr. 254040-05HR 130 (with detent)Id. Nr. 540940-01Snap-on KeysThe snap-on keys make it easy to replace the key symbols. In this way, the MB 420 machine operating paneland the HR 410 handwheel can be adapted to different requirements. The snap-on keys are available inpacks of five keys.Axis keysOrange Spindle functionsOther keysGray Machine functions2223Before the iTNC 530 leaves the factory it is already prepared for the use of the TS and TT 3-D touch trigger probes. Upondeflection of the probe contact, these touch probes generate a trigger signal that captures the actual position value. For more information on the TS and TT, ask for our brochure or CD-ROM entitled 3-D Touch Probes .TS 3-D touch probes The TS touch trigger probe has a stylus with which it probesworkpieces. The TNC provides standard routines for datum setting and workpiece measurement and alignment. The touch probes are available with various taper shanks. Assorted styli are available as accessories.TS 220Touch trigger probe with cable connection for machines without automatic tool changer.TS 640/TS 440Touch trigger probe for infrared transmission of the trigger signal, preferably for machines with automatic tool changer.The TS 640 features an especially large angular range fortransmission and can operate continually for up to 300 hours.The TS 440 is characterized by its compact dimensions.The infrared transmission is established between the TS touch probe and the SE transceiver unit. The following SE units can be combined with the TS 440 and TS 640:SE 640 for integration in the machine workspace SE 540 for integration in the spindle head3-D Touch ProbesTS 220TT 130TT 3-D touch probeThe TT touch trigger probe for tool measurement features a circular contact plate for probing stationary or rotating tools. The TNC has standard routines for measuring length and diameter of the tool as well as the individual teeth The TNC automatically saves the results of measurement in a tool table. It is alsopossible to measure tool wear between two machining steps.The TNC compensates the changed tool dimensionsautomatically for subsequent machining or replaces the tool after a certain limit—as for example after tool breakage.The TT is fastened to the machine table either with two fixing clamps or through a mounting base with a central bolt.TT 130Touch trigger probe for tool measurement, with cable connec-tion.TS 640 with SE 64024HEIDENHAIN Inverter SystemsHEIDENHAIN inverter systems are designed for use with QSY synchronous motors and QAN asynchronous motors from HEIDENHAIN. The inverter systems are available with power rating of 10 kW to 55 kW. They can be supplied as compact inverters or in modular versions as regenerative or nonregenerative systems.With regenerative inverters, the braking energy of the motors is fed back into the power supply. Regenerative systems need additional components such as line filters and commutating reactors (see Accessories for Inverter Systems ).With nonregenerative inverters, the braking energy of the mo-tors is converted to heat. This requires a braking resistor (see Accessories for Inverter Systems ).The inverter systems are designed for connection to a TN pub-lic power supply with a voltage of 3 x 400 V; 50 to 60 Hz (±10%). Other public grids or other line voltages must be adapted over a transformer.Both inverter systems use a rectifier bridge circuit to convert the line power dc-link voltage and other auxiliary voltages for the electronics of the power modules, the controller unit, and the main computer. The rectified dc-link voltage is conducted through IGBTs to the motors under frequency and voltage con-trol. Control is by PWM signal. The dc-link voltage is 565 V for nonregenerative systems and 650 V for regenerative systems.In the event of an emergency stop, HEIDENHAIN inverter sys-tems make it possible to shut down the motors centrally over a special input for deleting the pulse release for PWM control of the IGBTs. The controller unit controls braking until standstill.For each motor there are separate outputs to the power modules to control the brakes at standstill.If required, however, drive groups can be formed to enable separate switch-off (e.g. axes for the tool magazine). The axes are then switched off through a pulse enabling module.In a single enclosure, UE and UR compact inverters house the rectifiers for generating the dc-link voltage and the IGBT full bridges for up to five drives. Compact inverters with power ratings up to 15 kW are available with internal braking resistor.As an alternative, the internal braking resistor can be replaced by an external resistor to reduce heat generation in the electri-cal cabinet (not with UE 11x).Higher power ratings require regenerative systems. For special cases, an additional power module can be connected to a com-pact inverter (not with UE 11x). Please note that the total power consumption of the connected motors must not exceed the power of the compact inverter!The CC controller unit is connected to the compact inverter over a ribbon cable and uses PWM signals to control the IGBTs.Regenerative invertersNonregenerative invertersSupply voltageDC-link voltageCompact invertersUE 242BSafety functionsUE 11225Modular inverter systems consist of the following modules:•A UV or UVR Power Supply Unit including the necessary additional components •UM Power Modules for axes and spindle •Ribbon cables and coversIn modular systems, the supply module produces the rectified dc-link voltage. The IGBT full bridges are housed in the separate UM power modules.The dc-link power bar conducts the dc-link voltage to the power modules. The CC controller unit is connected to the power modules over a ribbon cable and uses PWM signals to control the IGBTs.The power modules and compact inverters are available in gradations to make it possible to match them to the required motor currents and torques. In addition, the PWM frequency can also be adjusted to the motor current. Please remember that very high spindle speeds require a higher PWM frequency (see Spindle ).If the 5 V power supply of the UE 2xxB does not suffice for the MC, CC and connected encoders, an additional UV 105power supply unit is required. For a calculation example, see Additional Power Supply for MC and CC .The UV power supply units supply the current for the electron-ics of the modules. The following limit values apply:The current consumption for the electronics of the modular inverters depends largely on their power output. If several high-capacity modules are used, in rare cases the maximum permis-sible current supplied by the power supply unit might be ex-ceeded. Therefore, be sure to check the current consumption for the 15V and 24V supplies individually. This is of particular importance when the UV 150D is used together with the UM 115D. The supply unit’s own current consumption also has to be taken into account. If the total current consumption exceeds the maximum value, please contact HEIDENHAIN.The individual control components are connected through ribbon cables for PWM signals, power bus and unit bus. The ribbon cable must be covered to protect against interference.Ribbon cables and covers for separate power modules must be ordered in the required lengths.The ribbon cable and covers for compact inverters are included in the items supplied.Power supply UV 130D UVR 1xxD 15 V 1.5 A 3.5 A 24 V2 A4 AModular invertersAdditional power supply unitCurrent consumption of the connected modulesRibbon cable and coverUVR 140DUM 115DMotor current。

海德汉530系统中循环的定义和调用用过HEIDENHAIN ITNC 530系统的用户都知道，此系统里有很多固定循环，例如钻孔循环200 DRILING,再例如铣圆弧型腔循环252 CIRCULAR POCKET等等在编程时，定义固定循环有哪几种途径以及调用固定循环的几种方法。

就这个问简单地介绍一下。

一关于循环定义方法在编程时，定义固定循环可以通过如下方法定义：第一种方法用软键定义首先在编程模式下，按CYCL DEF后，在显示屏下面出现各种固定循环如图通过软键按下所需要的循环例如选择钻孔循环的DRILLING （钻孔），根据图纸或工艺要求开始输入参数即循环对话开始。

第二种方法用GOTO 功能定义循环首先在编程模式下，按CYCL DEF后 软键行显示多个可用循环组,按操作面板上GOTO键TNC 在弹出窗口中显示可用循环清单如图1，用箭头键选择所需循环；或者用CTRL 和箭头键（翻页）选择所需循环；或者输入循环编号并用ENT 键确认。

然后，TNC 开始如上所述的循环对话。

图 1二关于循环的调用循环调用的前提条件：以下数据必须编程在循环调用前：用于图形显示的BLK FORM （毛坯形状）（仅用于图形测试）。

刀具调用。

主轴旋转方向（M 功能M3/M4）。

循环定义（CYCL•DEF）。

对有些循环，还必须遵守其它前提条件。

详见各循环说明。

用以下功能可调用所有其他循环。

（除圆弧阵列点循环220，直线阵列点循环221。

SL 循环14 轮廓几何特征SL 循环20 轮廓数据循环32 公差坐标变换循环循环9 停顿间全部探测循环外）( 一 ) 用CYCL CALL （循环调用）功能调用一个循环CYCL CALL （循环调用）功能将调用先前最后定义的固定循环一次。

循环起点位CYCL CALL （循环调用）程序段之前最后一个编程位置处。

要编程循环调用，按下CYCL CALL （循环调用）键，按下CYCL•CALL•M 软键输入一个循环调用，根据需要，输入辅助功能M （例如用M3 使主轴运转），或按下END 键结束对话。

Heidenhain iTNC530远程访问服务器联网手册Heidenhain iTNC530带网卡的联网需在服务器上安装NFS软件，安装完NFS 后,按以下步骤进行设置（安装CIMCO NFS软件）：一、服务器端设置1．双击安装好后的NFS Config图标，进入如下界面点NEW，folder to export输入：D:\数控程序\DMU160P\点Next,export name输入：/DMU160P点Next，选yes,Configure access control点Next，勾中Export is read-only,设置文件夹为只读，点Next，finish结束。

同样，点New，设置如下Export(备注：可根据需要设置多个访问目录)最后在点Start server,启动Cimco Nfs服务即可。

二、设备端设置在机床端设置，设置前确保和服务器网络连接成功。

按操作面板上的（编辑模式），按[MOD],在Code number后面输入：NET123,按[ENT]1.进入界面后，按Define net,Address:172.16.42.34按[ENT]机床IPMask:255.255.254.0按[ENT]子网掩码Broadcast:空按[ENT]Rounter:172.16.42.1按[ENT]网关IPHost:空按[ENT]Domain:空按[ENT]Nameserver:172.16.46.13按[ENT]服务器IP按[End]，结束设置2.设置Define mountMount Device:0)172.16.46.200:/DMU160P_R172.16.46.200（服务器IP地址）1)172.16.46.200:/DMU160P_WMount point:0)PRG_R:1)PRG_W:3.设置FilesystemtypeNfsNfsNfsOptions:空AM14.设置Define uid/gidTnc user id:501Oem user id:501Tnc group id:100Uid for mount:user点PINGHost:172.16.46.200输入服务器IP地址，出现Host Repond,则与主机连接通。

Heidenhain iTNC 530编程格式:绝对/增量：X/IX G90/G91 IX代表X轴数据增量FMAX 最快移动速度列如GOO 快速定位一样直线: L X_Y_Z_ G01X_Y_Z_ LX代表快速定位X轴数据直线倒角: L X_Y_ G01X_Y_,C_CHF _ 倒角指令CHF 1直线圆角: L X_Y_ G01X_Y_,R_RND _直线切线轮廓接近: L X_ Y_APPR LT X_ Y_ LEN _L X_ Y_直线法线轮廓接近: L X_ Y_APPR LN X_ Y_ LEN _L X_ Y_圆弧切线轮廓接近: L X_ Y_APPR CT X_ Y_ CCA _ R_L X_ Y_直线圆弧切线轮廓接近: L X_ Y_APPR LCT X_ Y_ CCA _ R_L X_ Y_直线切线轮廓离开: L X_ Y_L X_ Y_APPR LT LEN _直线法线轮廓离开: L X_ Y_L X_ Y_APPR LN LEN圆弧切线轮廓离开: L X_ Y_L X_ Y_DEP CT CCA _ R_直线圆弧切线轮廓离开: L X_ Y_L X_ Y_DEP LCT X_ Y_ R_圆弧:C圆心坐标圆弧:CC X_Y_（圆弧圆心X_Y_坐标）L X_Y_（直线走到X_Y_圆弧起点）C X_Y_ DR+（逆时针走到X_Y_圆弧终点）顺时针圆弧:CR X_Y_R_DR- G02X_Y_Z_I_J_K_逆时针圆弧:CR X_Y_R_DR+ G03X_Y_Z_I_J_K_圆弧切线：L X_Y_CT X_ Y_直线极坐标：CC X_Y_(极坐标中心) G16/G15LP PR_PA_(长度_角度_)圆弧极坐标：CC X_Y_(极坐标中心) G16/G15LP PR_PA_(长度_角度_)CP PR_PA_ DR+(长度_角度_逆时针)圆形切线极坐标：CC X_Y_(极坐标中心) G16/G15L X_Y_(XY坐标点)LP PR_PA_(长度_角度_)CTP PR_PA_ DR+(长度_角度_逆时针)铣螺纹：CC X_Y_(极坐标中心)L Z_F_(定位高度)LP PR_ PA_RL(移动到起点并建立左刀补)CP IPA-1800 IZ+5 DR- RL(-1800度总高度为5mm,顺时针方向)坐标系平移:CYCL DEF 7.0 DA TUM SHIFTCYCL DEF 7.1 X+60.(X轴移动量)CYCL DEF 7.2 Y+40.(Y轴移动量)坐标系镜像:CYCL DEF 8.0 MIRROR IMAGECYCL DEF 8.1 Y(Y轴镜像)坐标系旋转:CYCL DEF 10.0 ROTATION G68/G69CYCL DEF 10.1 ROT+35.(逆时针旋转35度)比例缩放:CYCL DEF 11.0 SCALINGCYCL DEF 11.1 SCL 0.75(原来的0.75倍)特定的比例缩放:CYCL DEF 26.0 AXIS-SPEC. SCALINGCYCL DEF 26.1 X1.4 Y0.6 CCX+15. CCY+20.(以点15,20为中心缩放)程序暂停:CYCL DEF 9.0 DWELL TIME G04CYCL DEF 9.1 DWELL 0.5主轴定位：CYCL DEF 13.0 ORIENTA TION M19CYCL DEF 13.1 ANGLE 90(主轴定位到90度)子程序调用:CYCL DEF 12.0 PGM CALL M98/M99CYCL DEF 12.1 LOT31(调用31号子程序)M91:机床原点M92:机床制造设定原定机床Z轴回到最高点：L M140 MB MAX调用1号坐标系：CYCL DEF 247 DATUM SETTING ~Q339=+1 ;DATUM NUMBER换6号刀具TOOL CALL 1 Z S6000Q4 = 320 ; PLUNGE FEEDRATE （下刀速度）Q5 = 3200 ; CUTTING FEEDRA TE (铣削速度)Q6 = 3000 ; RAPID SKIM FEEDRA TE (快移速度)Q7 = 6000 ; RAPID FEEDRA TE (快移速度)程序执行公差：CYCL DEF 32.0 TOLERANCECYCL DEF 32.1 T0.053+2定位加工CYCL DEF 19.0 WORKING PLANECYCL DEF 19.1 A+60 C+30取消3+2定位加工CYCL DEF 19.0 WORKING PLANECYCL DEF 19.1 A+0 C+0CYCL DEF 19.0 WORKING PLANECYCL DEF 19.1工件坐标系偏移CYCL DEF 7.0 DATUM SHIFTCYCL DEF 7.1 X+0CYCL DEF 7.2 Y+0CYCL DEF 7.3 Z+0C轴最短路径：L M126 取消:M127RTCP方式编程L M128 取消:M129用583或584测刀长与刀半径时，先掉用刀具，主轴不转，再测刀。

1基本技能（文件管理器/刀具表）2直角坐标路径功能3极坐标4钻孔循环循环5铣型腔、凸台和槽的循环6加工阵列孔的循环7SL 循环8坐标变换循环9重复运行的程序块编程技巧10子程序11嵌套12相关信息+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX键盘TE 420TE 5301字母键盘用于输入文本和文件名，以及ISO 编程。

双处理器版本： 提供其他的按键用于Windows 操作。

2文件管理器、计算器、MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5编程对话的初始化6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板： 仅适用于双处理器版本124376518432765显示单元1软键区2软键选择键3软件行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675123345屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式、对话、出错信息（显示在前台）程序机床功能的软键软键区机床操作模式、对话、出错信息（显示在前台）编程模式（后台）程序或位置显示机床功能的软键机床状态软键区操作模式键操作模式功能程序编辑 编写及修改程序（RS-232-C/ V.24数据接口）试运行 静态测试 / 有图形模拟或无图形模拟几何尺寸是否相符数据是否缺失手动 移动机床轴显示坐标轴值设置原点手轮 用电子手轮移动设置原点手动数据输入定位（MDI） 输入定位步骤或输入可以立即执行的循环 将输入的程序段保存为程序程序运行－单程序段 分段运行程序，用Start（开始）按钮分别启动各段...开始程序运行－全自动 按START EXT（机床启动按钮）后连续运行程序文件管理驱动器1以太网RS-232接口 RS-422接口 TNC的硬盘当前路径或文件名3文件信息文件名：保存在当前目录下的文件及文件类型字节：以字节为单位的文件大小状态：M:“程序运行”模式下所选择的文件。

1前言1.1TNC 426，TNC 430HEIDENHAIN TNC是一种面向生产车间的仿型控制器，使您能以一种便于使用的对话式编程语言，编制使机床准确加工运转的对话式程序。

TNC控制器可用于铣削、钻孔和镗削加工，也可用于加工中心。

TNC 426最多可控制五根轴；TNC 430最多可控制九根轴。

您也可在程序控制下改变主轴的角度位置。

一体化的硬盘能存储许多您所喜欢的程序，不论这些程序是脱机创建的还是数字化的。

为了能快速计算，随时随地都能在屏幕上调出袖珍计算器。

键盘和屏幕布局清晰合理，功能调用快捷，使用方便。

编程：HEIDENHAIN对话式和ISO格式HEIDENHAIN对话式编程是一种特别容易的程序写入方法，交互式的图形表示仿型编程的各个加工步骤。

如果某一张生产图纸没有标注NC适用的尺寸，HEIDENHAIN FK任意形状轮廓编程就会自动执行必要的计算。

工件的加工状况，无论是现在正在加工中还是在加工之前，都能用图形模拟显示。

在ISO编程格式或DNC模式中都由此功能。

当TNC在运行另一段程序时，您也可输入或测试一段程序。

兼容性TNC能执行所有写在TNC 150B及以后的HEIDENHAIN控制器上的零件程序。

21.2可视显示器和键盘可视显示器TNC显示器可使用CRT彩色显示器（BC120）或TFT液晶显示器（BF120）。

右上图为BC120的键盘和控制器，右中图为BF120的键盘和控制器。

屏幕端部当TNC接通电源时，屏幕端部显示选定的操作方式：左侧为加工方式，右侧为编程模式。

当前激活的模式显示在一个较大的方框中，在此方框中，同时也显示对话提示和TNC信息（如果没有，则仅显示图形）。

软键TNC底部一排软键表示辅助功能。

直接按下这些键，即可选用这些辅助功能。

紧接着软键行上面的行表示软键的编号，可以左右移动黑色光标调用。

被激话的软键行高亮显示。

软键选择键切换软键行设置屏幕布局用于转换加工和编程模式的移位键仅在BC120上的键屏幕退磁：为屏幕设置退出主菜单为屏幕设置选择主菜单：⏹在主菜单中：高亮显示部向下移动⏹在子菜单中：减小数值；图形向左或向下移动⏹在主菜单中：选择子菜单⏹在子菜单中：退出子菜单主菜单对话功能BRIGHTNESS 调节亮度CONTRAST 调节对比度H－POSITION 调节水平位置3主菜单对话功能V－POSITION 调节图形高度V－SIZE 调节图形高度SIDE－PIN 纠正桶型失真TRAPEZOID 纠正梯形失真ROTATION 纠正倾斜COLOR TEMP 调节色温R－GAIN 调节红色浓度B－GAIN 调节兰色浓度RECALL 无功能BC120对磁场和电噪声敏感，可能会使图形的位置和几何形状产生失真。