DMG 海德汉iTNC 操作培训

1基本技能（文件管理器/刀具表）2直角坐标路径功能3极坐标4钻孔循环循环5铣型腔、凸台和槽的循环6加工阵列孔的循环7SL 循环8坐标变换循环9重复运行的程序块编程技巧10子程序11嵌套12相关信息+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX键盘TE 420TE 5301字母键盘用于输入文本和文件名，以及ISO 编程。

双处理器版本： 提供其他的按键用于Windows 操作。

2文件管理器、计算器、MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5编程对话的初始化6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板： 仅适用于双处理器版本124376518432765显示单元1软键区2软键选择键3软件行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675123345屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式、对话、出错信息（显示在前台）程序机床功能的软键软键区机床操作模式、对话、出错信息（显示在前台）编程模式（后台）程序或位置显示机床功能的软键机床状态软键区操作模式键操作模式功能程序编辑 编写及修改程序（RS-232-C/ V.24数据接口）试运行 静态测试 / 有图形模拟或无图形模拟几何尺寸是否相符数据是否缺失手动 移动机床轴显示坐标轴值设置原点手轮 用电子手轮移动设置原点手动数据输入定位（MDI） 输入定位步骤或输入可以立即执行的循环 将输入的程序段保存为程序程序运行－单程序段 分段运行程序，用Start（开始）按钮分别启动各段...开始程序运行－全自动 按START EXT（机床启动按钮）后连续运行程序文件管理驱动器1以太网RS-232接口 RS-422接口 TNC的硬盘当前路径或文件名3文件信息文件名：保存在当前目录下的文件及文件类型字节：以字节为单位的文件大小状态：M:“程序运行”模式下所选择的文件。

1基本技能（文件管理器/刀具表）2直角坐标路径功能3极坐标4钻孔循环循环5铣型腔、凸台和槽的循环6加工阵列孔的循环7SL 循环8坐标变换循环9重复运行的程序块编程技巧10子程序11嵌套12相关信息+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX键盘TE 420TE 5301字母键盘用于输入文本和文件名，以及ISO 编程。

双处理器版本： 提供其他的按键用于Windows 操作。

2文件管理器、计算器、MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5编程对话的初始化6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板： 仅适用于双处理器版本124376518432765显示单元1软键区2软键选择键3软件行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675123345屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式、对话、出错信息（显示在前台）程序机床功能的软键软键区机床操作模式、对话、出错信息（显示在前台）编程模式（后台）程序或位置显示机床功能的软键机床状态软键区操作模式键操作模式功能程序编辑 编写及修改程序（RS-232-C/ V.24数据接口）试运行 静态测试 / 有图形模拟或无图形模拟几何尺寸是否相符数据是否缺失手动 移动机床轴显示坐标轴值设置原点手轮 用电子手轮移动设置原点手动数据输入定位（MDI） 输入定位步骤或输入可以立即执行的循环 将输入的程序段保存为程序程序运行－单程序段 分段运行程序，用Start（开始）按钮分别启动各段...开始程序运行－全自动 按START EXT（机床启动按钮）后连续运行程序文件管理驱动器1以太网RS-232接口 RS-422接口 TNC的硬盘当前路径或文件名3文件信息文件名：保存在当前目录下的文件及文件类型字节：以字节为单位的文件大小状态：M:“程序运行”模式下所选择的文件。

71 + 11/2020森德监狱实习培训点亮未来。

CNC PILOT 640简化标准加工任务。

我们的编程技巧提供TNC更多用法。

刊首语尊敬的读者：在当前形势下，每位读者在每一天都亲历着新发展和新挑战：如何保持客户联系？如何保持支持服务能力，以满足当下的任务要求，甚至更好地满足未来任务的要求？如何高效率地管理工作流程？ 为回答这些问题及其它问题，我们为海德汉数控系统用户提供支持，包括专业技术培训和专业技术认证，也包括在培训、展会和用户日的活动中为用户个人提供支持。

然而，当前的形势已经影响到这些活动的进行。

三月份以来，德国总部的培训中心无法开课，5月11日前也无法复课，在满足当前防疫要求的情况下，仅能开设非常有限的课程。

另外，拜访现在也都受到跨境限制，我们无法进入贵公司。

为此，我们正在用数字媒体提供培训和客户咨询。

无需进行复杂软件安装，您可在办公室、家中，甚至旅行中用计算机、平板电脑和智能手机运行HIT 3.0多媒体学习系统，进行实习培训和继续教育的Klartext对话式NC数控编程学习。

高级课堂版为指导员和教师提供所需的功能，可轻松管理注册学员、管理学习小组、分发自编材料和甚至进行在线测验。

该解决方案已被许多职业学校、职业培训机构和培训车间采用，使用HIT 3.0作为数字化教学的培训平台。

此外，如果您有任何有关海德汉产品及其应用的问题，请您随时致电联系我们的热线电话。

当然，TNC俱乐部团队也为您提供支持。

对于重要的生产问题，我们也开通Webex会议，为您在线解决问题。

数字化为我们提供许多全新的交流和培训解决方案，现在，我们非常高兴能与您保持联系！更重要的是，我们期待着与您再次面对面地讨论。

请您保重！祝您阅读愉快！2法律信息出版方约翰内斯·海德汉博士公司 邮政编码126083292 T raunreut，德国 电话：+49 8669 31-0 编辑Ulrich Poestgens（负责人），Judith Beck（TNC俱乐部）E-mail：******************Klartext网址：平面设计Expert Communication GmbH Richard-Reitzner-Allee 1 85540 Haar，德国www.expert-communication.de照片提供第33页：Pixabay第35页：Michael Sigwarth博士（KIS） 所有其他图片：© 约翰内斯•海德汉博士公司 目錄最大限度增加主轴工作时间舒伯特公司用“状态监控”软件将自动化的生产机床接入网络。

DMG海德汉iTNC操作培训DMG培训照片文件整理总结（详见机床操作说明书）目录：一．手动拆刀和装刀：1．进入手动模式。

2．按刀具表软件，进入刀具表。

3．打开编辑开关。

4．建刀库刀位以外的刀具。

5．按结束。

6．进入MDI模式。

7．调用刚建立的刀具。

8．按START键执行。

9．显示更换刀具。

10．按开门键，打开工件间门。

11．按换刀键。

12．屏幕T 开始闪烁。

13．旋转按刀按扭，听到有松夹声音。

14．注意刀具的缺口方向，放刀具到位，松开换刀按扭，听到夹紧的声音，松开刀具。

15．刀具在主轴。

16．关闭工作间的门。

17．屏幕显示更换刀具。

18．刀具已经换入。

19．确认换刀完成。

20．换刀结束，二．手动拆除刀库以外的刀具。

1．按MDI 进入2．调用零号刀具。

3．按START 键执行。

4．屏幕显示从轴上取下刀具。

5．按开门键开工作间门。

6．按换刀键。

7．屏幕T 开始闪烁。

8．用手拿住刀具。

9．旋转拆刀旋扭，拆除刀具。

10．关闭工作间的门。

11．屏幕显示 T0 。

12．屏幕显示从轴人取下刀具，按START 键完成拆刀。

三．从刀库装入刀具。

1．按手动按扭，进入手动数据输入。

2．按刀具表软键，进入刀具表。

3．把光标移到要装入刀具的一行。

4．按左边的刀库管理软键。

5．按刀具拆除，6．等待屏幕显示 1。

20（1号刀库，20号刀位），刀库已经准备好。

7．因为只是装刀，并不是真正拆除，所以按中断结束。

8．打开后面的刀库门，放入刀具，注意缺口方向在里面，完成刀库装刀。

2．把光标移到要拆除的刀具的一行。

3．按刀具管理软键。

4．按刀具拆除。

5．屏幕显示（1。

32）一号刀库32号刀位。

6．按中断软键，不清除刀具参数。

7．打开刀库门，拆除刀具。

8．手动清除刀具数据，按结束，完成刀库拆除刀具。

五．标准刀的校正Z零点。

1．把标准刀放入32号刀位。

按MDI 进入。

2．调用32号刀具。

3．按START 执行。

4．调入标准刀具。

5．在刀具表中输入，标准刀的长度和半径。

德马吉海德汉系统五轴加工中心教学之操作与编程培训手册目录目录 (I)第一章机床简介 ........................................................................................................................ .. (1)1.1 机床特点......................................................................................................................... (2)1.2 DMU 40 mono BLOCK 技术数据和特性 (3)1.3 数控系统......................................................................................................................... (3)第二章运行方式 ........................................................................................................................ .. (4)2.1 屏幕画面......................................................................................................................... (4)2.1.1 屏幕画面布局 (4)2.1.2 屏幕画面上的键说明 (5)2.2 机床操作区 (6)2.2.1 机床操作区布局 (6)2.2.2 操作区键详细说明 (7)深圳卓越官网：www．0755ug．com；可咨询热线：186****0058（微信同号）2.3 刀具表......................................................................................................................... .. (11)2.3.1 标准刀具数据 (12)2.3.2 自动测量刀具所需的刀具数据 (14)2.3.3 自动计算速度/进给速率所需的刀具数据 ..........................................................142.3.4 用于开关式 3D 测量探针系统的刀具参数 ........................................................15第三章机床操作 (16)3.1 开关机 (16)3.1.2 关机 (17)3.2 基本操作 (18)3.2.1 手动操作 ................................................................................... 3.2.2 电子手轮操作 .. (18)3.2.3 增量方式点动 (20)3.3 建立刀具表和刀位表 (20)3.3.1 建立刀具表 (20)3.3.2 建立刀位表 (21)3.4 程序管理 (22)3.4.1 文件管理 (22)3.4.2 文件命名 (22)3.4.3 新建目录 (23)3.4.4 文件操作 ................................................. 3.5 装卸3.5.1 从刀库中装刀与刀 (28)3.5.2 从主轴中装刀与拆刀 (30)3.6 对刀......................................................................................................................... (30)3.6.1 用标准刀对刀长 (30)3.6.2 对刀（试切法） (33)第四章加工编程 ........................................................................................................................ (38)II4.1 创建与编写程序 (38)4.1.1 定义毛坯形状-BLKFORM (39)4.1.2 创建新零件程序 (40)4.2 输入刀具相关数据 (40)4.2.1 进给速率F (40)4.2.2 主轴转速S (41)4.3 轮廓加工编程 (44)4.3.1 路径功能 (44)4.3.2 工件加工的刀具运动编程 (45)4.3.3 接近与离开轮廓的路径类型 (48)4.4 编程举例..........................................................................................................................514.5 编程-循环 ........................................................................................................................544.5.1 用软键定义循环 (54)4.5.2 用 GOTO 功能定义循环 (54)4.5.3 调用循环 (55)4.5.4 循环举例：钻孔循环 (55)4.6 测试运行和程序运行 (56)4.6.1 测试运行 (56)4.6.2 程序运行 (56)参考文献......................................................................................................................... . (57)卓越数控第一章机床简介德马吉五轴万能加工中心 DMU40 是同类级别中最高效的 5 轴加工中心，灵活性最佳，DMU mono BLOCK®机床与身俱来的高水准：标配 5 轴或模块式设计，可选配转速在 10000rpm~42000rpm 范围之间的针对特定机床的主轴，用作 B 轴的快速动态数控铣头具有很大的摆动范围，负摆角最大达 30°，还有快速数控回转工作台，适用于日常生产的 5 面/5 轴加工。

1前言1.1TNC 426，TNC 430HEIDENHAIN TNC是一种面向生产车间的仿型控制器，使您能以一种便于使用的对话式编程语言，编制使机床准确加工运转的对话式程序。

TNC控制器可用于铣削、钻孔和镗削加工，也可用于加工中心。

TNC 426最多可控制五根轴；TNC 430最多可控制九根轴。

您也可在程序控制下改变主轴的角度位置。

一体化的硬盘能存储许多您所喜欢的程序，不论这些程序是脱机创建的还是数字化的。

为了能快速计算，随时随地都能在屏幕上调出袖珍计算器。

键盘和屏幕布局清晰合理，功能调用快捷，使用方便。

编程：HEIDENHAIN对话式和ISO格式HEIDENHAIN对话式编程是一种特别容易的程序写入方法，交互式的图形表示仿型编程的各个加工步骤。

如果某一张生产图纸没有标注NC适用的尺寸，HEIDENHAIN FK任意形状轮廓编程就会自动执行必要的计算。

工件的加工状况，无论是现在正在加工中还是在加工之前，都能用图形模拟显示。

在ISO编程格式或DNC模式中都由此功能。

当TNC在运行另一段程序时，您也可输入或测试一段程序。

兼容性TNC能执行所有写在TNC 150B及以后的HEIDENHAIN控制器上的零件程序。

21.2可视显示器和键盘可视显示器TNC显示器可使用CRT彩色显示器（BC120）或TFT液晶显示器（BF120）。

右上图为BC120的键盘和控制器，右中图为BF120的键盘和控制器。

屏幕端部当TNC接通电源时，屏幕端部显示选定的操作方式：左侧为加工方式，右侧为编程模式。

当前激活的模式显示在一个较大的方框中，在此方框中，同时也显示对话提示和TNC信息（如果没有，则仅显示图形）。

软键TNC底部一排软键表示辅助功能。

直接按下这些键，即可选用这些辅助功能。

紧接着软键行上面的行表示软键的编号，可以左右移动黑色光标调用。

被激话的软键行高亮显示。

软键选择键切换软键行设置屏幕布局用于转换加工和编程模式的移位键仅在BC120上的键屏幕退磁：为屏幕设置退出主菜单为屏幕设置选择主菜单：⏹在主菜单中：高亮显示部向下移动⏹在子菜单中：减小数值；图形向左或向下移动⏹在主菜单中：选择子菜单⏹在子菜单中：退出子菜单主菜单对话功能BRIGHTNESS 调节亮度CONTRAST 调节对比度H－POSITION 调节水平位置3主菜单对话功能V－POSITION 调节图形高度V－SIZE 调节图形高度SIDE－PIN 纠正桶型失真TRAPEZOID 纠正梯形失真ROTATION 纠正倾斜COLOR TEMP 调节色温R－GAIN 调节红色浓度B－GAIN 调节兰色浓度RECALL 无功能BC120对磁场和电噪声敏感，可能会使图形的位置和几何形状产生失真。

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1基本技能（文件管理/刀具表）2轮廓描述，直角坐标3轮廓描述，极坐标4钻孔，型腔、凸台和槽的循环5阵列点6SL循环7轮廓链8坐标变换9程序块重复与子程序编程10DXF转换工具（软件选装项），轮廓公式11其他方面12+Z+Z+Z基本轴旋转轴平行轴X A U Y B V ZCWX操作面板TE 420TE 530 B1用于输入文本和文件名，以及用于DIN/ISO 格式编程的字符键盘；双处理版还有Windows 操作键2文件管理器，计算器，MOD 功能和HELP （帮助）功能3编程模式4机床操作模式5启动编程对话6方向键和GOTO 跳转命令7数字输入和轴选择8鼠标触摸板：用于双处理器版和DXF 转换工具操作9smarT.NC 浏览键1243765184327659显示屏1系统软键2软键选择键3软键行切换键4设置屏幕布局5加工和编程模式切换键6预留给机床制造商的软键选择键7预留给机床制造商的软键行切换键13423675屏幕布局编程模式显示机床操作模式显示机床操作模式（后台）编程操作模式，对话，出错信息（前台）程序机床功能软键软键机床操作模式，对话，出错信息（前台）编程模式 （后台）程序或位置显示机床功能软键机床状态系统软键操作模式键操作模式功能编程⏹编程和修改程序（RS-232-C/ V.24数据接口）测试运行⏹无运动程序测试 / 有图形支持或无图形支持⏹几何尺寸是否相符⏹数据是否缺失手动⏹移动机床轴⏹显示轴坐标值⏹工件原点设置手轮⏹用电子手轮移动⏹工件原点设置用MDI模式定位⏹输入数控系统立即执行的定位语句或循环⏹将输入的程序段保存为程序程序运行－单段运行⏹逐程序段运行程序，每个程序段用Start（开始）键开始程序运行－全自动⏹按下START EXT（机床启动按钮）后程序连续运行smarT.NC⏹编程和修改程序⏹测试运行⏹程序运行，全自动/单程序段⏹编辑刀具表文件管理器视图选项340 49x-03版开始的NC数控软件，可切换文件管理器选项：⏹视图选项扩展1：与老视图形式相同⏹视图选项扩展2：新型用鼠标操作的文件管理器，类似于计算机的的资源管理器，例如调整窗口大小，文件排序功能等。

4.2文件管理基本原理利用MOD功能PGM MGT（参阅414页“配置PGM MGT”），在标准文件管理和高级文件管理之间选择。

如果TNC连接成一个网络（选用项），则要使用有附加功能的文件管理。

文件TNC中的文件类型程序HEIDENHAIN格式.HISO格式.I各类表格刀具.T换刀装置.TCH随行夹具.P座标原点.D明细表（测量触头数字化范围）.PNT切削数据.CDT切削材料，工件材料.TAB文本格式ASCII文件.A当您在TNC上编写一个零件程序时，首先必须输入文件名，TNC将程序以相同文件名的文件形式储存在硬盘中，TNC也能以文件形式储存文本文件和表格。

TNC提供一个专用的文件管理窗口，在此窗口中，您能方便地查找文件和管理文件，也能调用、复制、重名命和删除文件。

在TNC的硬盘中，您可以管理许多文件，但是，总的文件大小不得超过1500MB。

文件名称当您以文件形式储存程序、表格和文本时，TNC给文件名称加上一个扩展名，此扩展名表示文件类型。

最长长度参见表格“TNC中的文件”数据安全我们建议定期在PC上保存最新编写的程序和文件。

您可以从HEIDENHAIN获得免费的后备程序TNCBACK。

EXE用于在PC上保存程序和文件。

您的机床制造商能提供TNCBACK。

EXE的复制件。

此外，您还需要一个软盘，用于储存机床专用数据，例如PLC程序、机床参数等等。

有关后备程序和软盘的详细资料，请和机床制造商联系。

☞保存硬盘上的全部内容可能要几个小时，因此，一个好的办法是在工作时间以外来保存（例如隔夜），或者利用平行执行功能，工作时在后台保存。

☝根据运转条件不同（例如震动负荷），当运转了三—五年之后，硬盘一般会有较高的故障率，因此，HEIDENHAIN建议三至五年之后，要对硬盘进行检查。

4.3标准文件管理说明如果您打算在一个目录下面保存全部文件，或者您已经在老的TNC控制器上已操作的很熟练，标准文件管理则是最好的方法。

August 2005iTNC 530The Versatile Contouring Control for Milling, Drilling,and Boring Machines,and Machining Centers Information for the Machine Manufacturer2iTNC 530•Contouring control for machines with up to 11 axes and controlled spindle (depending on MC)•HEIDENHAIN inverter recommended •TFT color flat-panel display •Hard disk with at least 30 GB•Programming in HEIDENHAIN conversational format or according to ISO•Standard milling, drilling and boring cycles • Probe cycles•FK free contour programming•Special functions for fast 3-D machining•Short block processing time (0.5 ms with MC 422B)•Automatic calculation of cutting data •Pallet management •Option: Windows 2000HEIDENHAIN TNC Contouring Control with InverterBF 150 flat-panel display with TE 530BkeyboardMC 422B, CC 424with modular inverterSystem testsControls, motors and encoders from HEIDENHAIN are in most cases integrated as components in larger systems. In these cases, comprehensive tests of the complete system are required, irrespective of the specifications of the individual devices.Consumable partsControls from HEIDENHAIN include in particular the following consumable parts:•Hard disk •Buffer battery •FanStandardsStandards (ISO, EN, etc.) apply only where explicitly stated in the catalog.ContentsPageTables with Technical Specifications, Machine Interfacing,User Functions and Accessories4Control Systems11Inverter Systems24Cable Overviews42Technical Description45Overall Dimensions69Documentation95Service96Subject Index98Please refer to the page references in the tables with thespecifications.The features and specifications described here apply for thefollowing control and NC software versions:iTNC 530340422-xx(export license required)340423-xx(no export license required)340480-xx(with Windows 2000,export license required)340481-xx(with Windows 2000,no export license required)iTNC 530 with smarT.NC340490-xx(export license required)340491-xx(no export license required)340492-xx(with Windows 2000,export license required)340493-xx(with Windows 2000,no export license required)Some of these specifications require particular machineconfigurations. Please note also that, for some functions, aspecial PLC program must be created by the manufacturer.This catalog supersedes all previous editions, which therebybecome invalid.Subject to change without noticeWindows 2000 is a registered trademark of the MicrosoftCorporation.3Specifications1) As ordered2) On motors with two pole pairs* For more information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx) 42)Single/double speed5Machine Interfacing61)As ordered7User Functions* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx) 8* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)Software Options* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)1) These software options are standard in the iTNC 530 with MC 422 B.9Accessories* For further information, refer to the iTNC 530 brochure (Id. Nr. 363 807-xx)1) For registered customers, these software products are available for downloading over the Internet.10HEIDENHAIN Control Systems OverviewMC 422B, CC 422with compact inverter and additionalpower module MC 422B, CC 424 with modular inverterThe iTNC 530 contouring control from HEIDENHAIN includes various components,which can be selected and combined to fit the application.1112Main ComputerMC 422B with 10 position encoder inputsMain computerThe MC 422B and MC 420 main computers include:•Processor (MC 422 B: Pentium III 800 MHz; MC 420: Celeron 400 MHz)•128 MB random access memory •PLC•Interface to CC 4xx controller unit•Interface to operating panels and screen •Interface to handwheel and touch probes•Further interfaces (PLC expansion, Ethernet, USB,RS-232-C/V.24, RS-422/V.11)To be ordered separately:•HDR hard disk with the NC software•SIK component (System Identification Key) for enabling the control loops and software optionsPower supply Power for the main computer is provided by the power supply unit via the CC 42x controller unit.Export versionSince the complete NC software is saved on the hard disk, no export version is required for the main computer itself. Export versions are available only for the easily replaceable hard disk and the SIK .MC 422BThe MC 422B main computer is available in versions without,with 5, or with 10 position encoder inputs. The version without position encoder inputs is intended for the CC 424 controller.The MC 422B is available in a dual-processor version with Windows 2000.Single-processor versionDual-processor version with Windows 2000Weight 4.3 kg 4.5 kg 4.7 kg Id. Nr.387 173-xx387 181-xx387 189-xxWeight 4.8 kg 5.0 kg 5.2 kg Id. Nr.387 175-xx387 183-xx387 191-xxPosition inputs Without 5 x 1 V PP or EnDat 10 x 1 V PP or EnDat Recommended CC 424CC 422 with 6CC 422 with 10/12controller unitshaft-speed inputsshaft-speed inputs13MC 420with 5 position encoder inputsPosition inputs 5 x 1 V PP or EnDatController unit CC 422 with 6 shaft-speed inputs Weight 4.2 kg Id. Nr.515 929-xxMC 420The MC 420 main computer is available in versions with five position encoder inputs. It can also be provided with software options. The MC 420 offers up to six control loops.Software optionsWith software options, the features of the MC 420 can also be adapted retroactively to meet new requirements These software options are described on page 9. They are enabled by entering keywords based on the SIK number, and are saved in the SIK component. Please indicate your SIK number when ordering new software options.Software option 1367 591-01Software option 2367 590-01HEIDENHAIN-DNC 526 451-01Additional languages 530 184-01DXF conversion 526 450-01Feature Content Level (FCL)529 969-01For MC 420HEIDENHAIN-DNC 526 451-01DCM (Dynamic Collision Monitoring)526 452-01DXF conversion 526 450-01Additional languages 530 184-01Feature Content Level (FCL)529 969-01For MC 422 B14Main Computer – HDR Hard Disk, SIK ComponentSIK componentThe SIK component holds the NC software license for enabling control loops and software options. It gives the main computer an unambiguous ID code—the SIK number. The SIK component is ordered and shipped separately. It must be inserted in a special slot in the HDR.The SIK component with the NC software license is available in various versions, depending on the main computer and the enabled control loops. Further control loops—up to the maxi-mum number available (see Controller Unit)—can be enabled retroactively by entering a keyword. HEIDENHAIN provides the keyword, which is based on the SIK number.When ordering, please indicate the SIK number of your control.When the keywords are entered in the control, they are saved in the SIK component. This enables and activates the options.Master keywordThere is a master keyword for putting the iTNC 530 into service that will unlock all control loop options for a duration of two weeks. After this period, the control loop options will be active only through the correct keyword.Should service become necessary, the SIK component must be inserted in the replacement control to enable all required options.Feature Content Until now, each NC software update contained error fixes and Level (FCL)software improvements. As of NC software 340 49x-02, error fixes and software improvements are separated from each other. This is done to avoid customers taking advantage of improvements even though they are only receiving the soft-ware update to correct errors. The corrected NC software is free of charge. The software improvements can be enabled via the Feature Content Level option (Id. Nr. 529 969-01) for a fee.HDR hard diskThe HDR hard disk is removable. It contains the NC software and a slot for the SIK component.HDRhard diskSIK componentHDR for MC 420MC 422B MC 422B 1 processor 2 processorswith Windows 2000iTNC 530HDR: 387546-01HDR: 387545-01with SW 340422-xxwith SW 340480-xx iTNC 530HDR: 387 546-51HDR: 387 545-51export version with SW 340423-xx with SW 340481-xx iTNC 530HDR: 524571-01HDR: 524572-01with smarT.NC with SW 340490-xx with SW 340492-xx iTNC 530HDR: 524571-51HDR: 524572-51with smarT.NC with SW 340491-xx with SW 340493-xxexport version15Single-processor versionNC software license for MC 422B 1st additional axis (5th or 8th)354 540-012nd additional axis (6th or 9th)353 904-013rd additional axis (10th)353 905-014th additional axis (11th)367 867-015th additional axis (12th)367 868-01Additional axes Additional axes NC softwarelicense for MC 420SIK with software license and enabling foriTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops389 769-01389 769-517 control loops for CC with max. 8/10/12 control loops5 (4 + 1) control loops for CC with max.6 control loops389 769-02389 764-528 (7 + 1) control loops for CC with max. 8/10/12 control loops6 (4 + 2) control loops for CC with max. 6 control loops389 769-02389 764-539 (7 + 2) control loops for CC with max. 10/12 control loops 10 (7 + 3) control loops for CC with max. 10/12 control loops389 769-04389 769-5411 (7 + 4) control loops for CC with max. 12 control loops389 769-05389 769-55Dual-processor versionSIK with software license and enabling foriTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops389 764-01389 764-517 control loops for CC with max. 8/10/12 control loops5 (4 + 1) control loops for CC with max.6 control loops389 764-02389 764-528 (7 + 1) control loops for CC with max. 8/10/12 control loops6 (4 + 2) control loops for CC with max. 6 control loops389 764-02389 764-539 (7 + 2) control loops for CC with max. 10/12 control loops 10 (7 + 3) control loops for CC with max. 10/12 control loops389 764-04389 764-5411 (7 + 4) control loops for CC with max. 12 control loops389 764-04389 764-55SIK with software license and enabling for iTNC 530iTNC 530 Export 4 control loops for CC with max. 6 control loops 510 085-01510 085-515 control loops for CC with max. 6 control loops 510 085-02510 085-526 control loops for CC with max. 6 control loops510 085-03510 085-531st additional axis (5th axis)354 540-012nd additional axis (6th axis)353 904-01Software option 1367 591-01Software option 2367 590-01Software option16Controller UnitCC 422with max.6 control loopsController unitHEIDENHAIN offers the CC 422 and CC 424 controller units in various versions. Controller units and main computers operate in any desired combination. Exception: Only the CC 422 control-ler unit with 6 control loops can be connected to the MC 420main computer.The CC 422 and CC 424 controller units consist of:•Position controller (only with CC 424)•Speed controller •Current controller•Interfaces to the UM 1xx, UR 2xx, and UE 2xx power modules (PWM outputs)•Interface to the shaft speed encoders•Interfaces to the linear encoders (only CC 424)•Interfaces for current control for controller unit and main computer (power supply via UVR 1xxD, UE 2xxD,UR 2xx or UV 105)Conventional axesThe CC 422 and CC 424 series controller units are suited for conventional digital axes.Direct drivesDirect drives (linear motors, torque motors) require very high-quality controllers and very short cycle times. HEIDENHAIN has developed the CC 424 controller unit specifically for these applications.Number of axesThe number of enabled control loops depends on the SIK (see Main Computer ), or on additionally enabled control loops, which can also be ordered as needed at a later date.CC 422The CC 422 is available with max. 6, 10 or 12 digital control loops. Because the CC 422 controller unit does not have its own position controllers, it must be combined with main computers with linear encoder inputs. The corresponding position controllers are then located in the MC 422 B main computer (version with 5 or 10 position encoder inputs) or MC 420 (version with 5 position encoder inputs).CC 422Max. 6 digital Max. 10 digital Max. 12 digital control loops control loops control loops Shaft speed inputs 6 x 1 V PP or EnDat 10 x 1 V PP or EnDat 12 x 1 V PP or EnDat PWM outputs 61012Weight 4.0 kg 4.8 kg 5.0 kg Id. Nr.359 651-xx359 652-xx359 653-xx17CC 424with max.6 control loopsCC 424Besides the inputs for rotational speed measurement,the CC 424 also includes inputs for position measurement.It is available with up to 6, 8, 10 or 12 digital control loops, and correspondingly provides 6, 8, 10 or 12 shaft-speed and position encoder inputs. The CC 424 is intended for the MC 422B main computer without position encoder inputs.The special characteristics of the CC 424 are:•Suitability for digital control of direct-drive and conventional motors•Position, shaft-speed, and current controllers together in one assembly•Very short cycle times for position, velocity and current control (see Digital Control )•Very short delay times within the control (no external interfaces)•High control loop gain•High contour accuracy and surface quality •Short reaction time to changing cutting forcesCC 424Max. 6 digital Max. 8 digital Max. 10 digital Max. 12 digital control loops control loops control loops control loops Shaft-speed inputs 6 x 1 V PP8 x 1 V PP 10 x 1 V PP 12 x 1 V PP or EnDat or EnDat or EnDat or EnDat Position inputs6 x 1 V PP 8 x 1 V PP 10 x 1 V PP 12 x 1 V PP or EnDat or EnDat or EnDat or EnDat PWM outputs 681012Control loops 1) forDouble-speed 2–64Single-speed 4848Weight 4.1 kg 4.7 kg 4.8 kg 5.6 kg I d. Nr.366 376-xx521755-xx366 377-xx533569-xx1)Factory default setting; adjustable by machine parametersDouble-speed control loops are used primarily for high-speed spindles as well as linear motors and torque motors.Single-speed control loops are intended for conventional drives and torque motors.When switching from single speed to double speed, the number of available control loops is reduced by one.18Keyboards and Monitors•Id. Nr. 519441-11•Weight approx. 2.4 kg•Axis-direction keysThe keys for axes IV and V are replaceable snap-on keys (see Snap-On Keys )•Touch pad and command keys for Windows 2000•Contouring keys•Operating mode keys•Operating mode keys for smarT.NC (only on TE 530 B)•ASCII keyboard•Spindle override potentiometer •Feed-rate override potentiometerTE 530BKeyboard Unit•Id. Nr. 535835-01•Same features as TE 530B, but without touchpad TE 520BKeyboard Unit •Id. Nr. 293 757-45•Weight 0.9 kg• 21 snap-on keys, freely definable via PLC •Operation keysAssigned according to PLC basic program with:Control voltage on; Emergency stop; NC start; NC stop;5 axis keys; Rapid traverse; Retract axis; Tool change;Unclamp tool; Menu selection; Unlock door;Spindle start; Spindle stop; Coolant; Rinse-water jet;Chip removal. For further symbol keys see Snap-On Keys •Additional connectionsTerminals for 3 PLC inputs and 8 PLC outputsMB 420MachineOperating Panel•Id. Nr. 353522-03•Weight approx. 4 kg•Power supply 24 Vdc•Power consumption approx. 45 W •15.1-inch; 1024 x 768 pixels•Eight horizontal soft keys, 6 vertical soft keys for PLC •Soft-key bar switchover •Split screen•Operating-mode switchover BF 150Color Flat-Panel Display•Attachable strips to adapt the design •Id. Nr. 339 516-02 (bottom)•Id. Nr. 339 516-04 (top)Screen accessory For connecting two keyboards and two screens to one MC Mounted on standard NS 35 rail (DIN 46 227 or EN 50 022)•Connections for 2 x BF 150; 2 x TE 530B/520B •Power supply24 Vdc•Power consumption Approx. 0.6 W •Weight Approx.1 kg •Id. Nr.353544-01BTS 150Screen-and-Keyboard SwitchBF 150 with stripsMB 420TE 520BTE 530BBTS 15019PLC Inputs/OutputsPL 510If the PLC inputs/outputs of the MC are insufficient, additional PL 510 or PL 550 inputs/output units can be connected. These external modular I/O systems consist of a PLB 510 or PLB 550basic module and one or more PLD 16-8 and PLA 4-4 input/output modules.Basic modulesEach basic module features slots for four I/O modules.Mounted on standard NS 35 rail (DIN 46 227 or EN 50 022)Power supply24 VdcPower consumption Approx. 20 W Weight0.36 kg (bare)PLB 510Basic module with HEIDENHAIN PLC interfaceUp to four PLB 510 can be connected to the control.The maximum cable length to the last PLB 510 is 30 meters.Id. Nr.358 849-01PLB 550Basic module with PROFIBUS-DP interfaceThe PLB 550 serves as a PROFIBUS slave. A total of 32 slaves can be connected to the PROFIBUS interface board (accessory)of the MC 422B (PROFIBUS single master). The PROFIBUS components are configured with the PC software IOconfig.Id. Nr.507 872-01The PROFIBUS-DP board must be installed in the MC before the PLB 550 is connected to the control.PROFIBUS-DP interface board for MC 422B and MC 420Id. Nr.352 517-51IOconfig software for PCsfor configuring PROFIBUS-DP components Id. Nr.de:520 942-01en:520 943-01I/O modulesThe I/O modules consist of one module with digital inputs/outputs and one analog module. For partially assembled basic modules, the unused slots must be occupied by an empty housing.PLD 16-8I/O module with 16 digital inputs and 8 digital outputs Total currentOutputs 0 to 7: 4 A Outputs 0 to 3 ,or 4 to 7 2 A Simultaneity factor2 outputs 2 A each 4 outputs 1 A each 8 outputs 0.5 A eachWeight 0.2 kgId. Nr.360 916-01PLA 4-4Analog module with4 analog inputs for Pt 100 thermistors 4 analog inputs for ±10 V Weight 0.2 kgId. Nr.366 423-01Empty housing For unused slots Id. Nr.383 022-01PL 550Electronic HandwheelsThe standard iTNC 530 supports electronic handwheels.The following handwheels can be installed:•One portable HR 410 or HR 420, or•One HR 130 panel-mounted handwheel, or•Up to three HR 150 panel-mounted handwheels via theHRA 110 handwheel adapterHR 410Portable electronic handwheel with•Keys for the selection of 5 axes•Keys for traverse direction•Keys for 3 preset feed rates•Key for actual-position capture•Three keys with machine functions (see below)•Two permissive buttons (24 V)•Emergency stop button (24 V)•Magnetic holding padsAll keys are designed as snap-on keys and can be replaced bykeys with other symbols. (For key symbols see Snap-On Keys)Weight Approx. 1 kgHR 410 (NC start/stop, spindle start;for PLC basic program; without detent)Id. Nr. 296 469-55HR 410 (spindle right/left/stop)Id. Nr. 296 469-54HR 410 (NC start/stop; without detent)Id. Nr. 535 220-05 HR 420 with display Portable electronic handwheel with•Display for operating mode, actual position value,programmed feed rate and spindle speed, error messages•Override potentiometer for feed rate and spindle speed•Selection of axes through keys and soft keys•Actual position capture•NC start/stop•Spindle on/off•Keys for continuous traverse of axes•Soft keys for machine functions defined by themachine tool builder•Emergency stop button•Holder for the HR 420, for fastening to machineWeight Approx. 1 kgHR 420 (with detent)Id. Nr. 375 239-01HR 420 (without detent)Id. Nr. 512 367-01 Cable For HR 410 and HR 420connecting cable (spiral) to HR 4x0 (3 m)Id. Nr. 312 879-01Connecting cable with metal armor Id. Nr. 296687-xxConnecting cable without metal armor Id. Nr. 296467-xxHR 4x0 / MC adapter cable Id. Nr. 296 466-xxDummy plug for emergency stop circuit Id. Nr. 271 958-03HR 410 HR 4202021HRA 110Handwheel adapter for connection of up to three HR 150panel-mounted handwheels and two switches for axis selection and for selecting the interpolation factor. The first two handwheels are permanently assigned to axes 1and 2. The third handwheel is assigned to the axes over a selection switch (accessory) or by machine parameters.The position of the second selection switch (accessory) is evaluated by the PLC, for example to set the proper interpolation.HRA 110Id. Nr.261 097-03WeightApprox. 1.5 kgHandwheel selection switch with turning knob and cable Id. Nr.270 908-xxHR 150Panel-mounted with ergonomic control knob for connec-tion to the HRA 110 handwheel adapter.Id. Nr.257 061-09WeightApprox. 0.7 kgHR 130Panel-mounted handwheel with ergonomic control knobIt is connected to the logic unit directly or via extension cable.WeightApprox. 0.7 kg HR 130 (without detent)Id. Nr. 254040-05HR 130 (with detent)Id. Nr. 540940-01Snap-on KeysThe snap-on keys make it easy to replace the key symbols. In this way, the MB 420 machine operating paneland the HR 410 handwheel can be adapted to different requirements. The snap-on keys are available inpacks of five keys.Axis keysOrange Spindle functionsOther keysGray Machine functions2223Before the iTNC 530 leaves the factory it is already prepared for the use of the TS and TT 3-D touch trigger probes. Upondeflection of the probe contact, these touch probes generate a trigger signal that captures the actual position value. For more information on the TS and TT, ask for our brochure or CD-ROM entitled 3-D Touch Probes .TS 3-D touch probes The TS touch trigger probe has a stylus with which it probesworkpieces. The TNC provides standard routines for datum setting and workpiece measurement and alignment. The touch probes are available with various taper shanks. Assorted styli are available as accessories.TS 220Touch trigger probe with cable connection for machines without automatic tool changer.TS 640/TS 440Touch trigger probe for infrared transmission of the trigger signal, preferably for machines with automatic tool changer.The TS 640 features an especially large angular range fortransmission and can operate continually for up to 300 hours.The TS 440 is characterized by its compact dimensions.The infrared transmission is established between the TS touch probe and the SE transceiver unit. The following SE units can be combined with the TS 440 and TS 640:SE 640 for integration in the machine workspace SE 540 for integration in the spindle head3-D Touch ProbesTS 220TT 130TT 3-D touch probeThe TT touch trigger probe for tool measurement features a circular contact plate for probing stationary or rotating tools. The TNC has standard routines for measuring length and diameter of the tool as well as the individual teeth The TNC automatically saves the results of measurement in a tool table. It is alsopossible to measure tool wear between two machining steps.The TNC compensates the changed tool dimensionsautomatically for subsequent machining or replaces the tool after a certain limit—as for example after tool breakage.The TT is fastened to the machine table either with two fixing clamps or through a mounting base with a central bolt.TT 130Touch trigger probe for tool measurement, with cable connec-tion.TS 640 with SE 64024HEIDENHAIN Inverter SystemsHEIDENHAIN inverter systems are designed for use with QSY synchronous motors and QAN asynchronous motors from HEIDENHAIN. The inverter systems are available with power rating of 10 kW to 55 kW. They can be supplied as compact inverters or in modular versions as regenerative or nonregenerative systems.With regenerative inverters, the braking energy of the motors is fed back into the power supply. Regenerative systems need additional components such as line filters and commutating reactors (see Accessories for Inverter Systems ).With nonregenerative inverters, the braking energy of the mo-tors is converted to heat. This requires a braking resistor (see Accessories for Inverter Systems ).The inverter systems are designed for connection to a TN pub-lic power supply with a voltage of 3 x 400 V; 50 to 60 Hz (±10%). Other public grids or other line voltages must be adapted over a transformer.Both inverter systems use a rectifier bridge circuit to convert the line power dc-link voltage and other auxiliary voltages for the electronics of the power modules, the controller unit, and the main computer. The rectified dc-link voltage is conducted through IGBTs to the motors under frequency and voltage con-trol. Control is by PWM signal. The dc-link voltage is 565 V for nonregenerative systems and 650 V for regenerative systems.In the event of an emergency stop, HEIDENHAIN inverter sys-tems make it possible to shut down the motors centrally over a special input for deleting the pulse release for PWM control of the IGBTs. The controller unit controls braking until standstill.For each motor there are separate outputs to the power modules to control the brakes at standstill.If required, however, drive groups can be formed to enable separate switch-off (e.g. axes for the tool magazine). The axes are then switched off through a pulse enabling module.In a single enclosure, UE and UR compact inverters house the rectifiers for generating the dc-link voltage and the IGBT full bridges for up to five drives. Compact inverters with power ratings up to 15 kW are available with internal braking resistor.As an alternative, the internal braking resistor can be replaced by an external resistor to reduce heat generation in the electri-cal cabinet (not with UE 11x).Higher power ratings require regenerative systems. For special cases, an additional power module can be connected to a com-pact inverter (not with UE 11x). Please note that the total power consumption of the connected motors must not exceed the power of the compact inverter!The CC controller unit is connected to the compact inverter over a ribbon cable and uses PWM signals to control the IGBTs.Regenerative invertersNonregenerative invertersSupply voltageDC-link voltageCompact invertersUE 242BSafety functionsUE 11225Modular inverter systems consist of the following modules:•A UV or UVR Power Supply Unit including the necessary additional components •UM Power Modules for axes and spindle •Ribbon cables and coversIn modular systems, the supply module produces the rectified dc-link voltage. The IGBT full bridges are housed in the separate UM power modules.The dc-link power bar conducts the dc-link voltage to the power modules. The CC controller unit is connected to the power modules over a ribbon cable and uses PWM signals to control the IGBTs.The power modules and compact inverters are available in gradations to make it possible to match them to the required motor currents and torques. In addition, the PWM frequency can also be adjusted to the motor current. Please remember that very high spindle speeds require a higher PWM frequency (see Spindle ).If the 5 V power supply of the UE 2xxB does not suffice for the MC, CC and connected encoders, an additional UV 105power supply unit is required. For a calculation example, see Additional Power Supply for MC and CC .The UV power supply units supply the current for the electron-ics of the modules. The following limit values apply:The current consumption for the electronics of the modular inverters depends largely on their power output. If several high-capacity modules are used, in rare cases the maximum permis-sible current supplied by the power supply unit might be ex-ceeded. Therefore, be sure to check the current consumption for the 15V and 24V supplies individually. This is of particular importance when the UV 150D is used together with the UM 115D. The supply unit’s own current consumption also has to be taken into account. If the total current consumption exceeds the maximum value, please contact HEIDENHAIN.The individual control components are connected through ribbon cables for PWM signals, power bus and unit bus. The ribbon cable must be covered to protect against interference.Ribbon cables and covers for separate power modules must be ordered in the required lengths.The ribbon cable and covers for compact inverters are included in the items supplied.Power supply UV 130D UVR 1xxD 15 V 1.5 A 3.5 A 24 V2 A4 AModular invertersAdditional power supply unitCurrent consumption of the connected modulesRibbon cable and coverUVR 140DUM 115DMotor current。

德马吉(操作说明)德马吉iTNC530海德汉系统（杨永生指导→胡海生整理）1.TNCremoNT（*. h文件传输软件）设置：2.德马吉刀路文件扩展名 *. h，文件头和文件尾及简易说明：BEGIN PGM 0 MM ――――――――――――（程序头＋文件名字）BLK FORM 0.1 Z X-150 Y-150 Z-150―――――（工件左下角最大坐标和Z最小值－，大概值）BLK FORM 0.2 X150 Y150 Z0――――――――（工件右上角最大坐标和Z最大值0，大概值）TOOL CALL 1 S1000――――――――――――（刀柄号和转速）.。

L Z+100 FMAX M05 M30――――――――――（加工结束后程序）END PGM 0 MM――――――――――――――（程序尾＋文件名字）3.Cimatron E7做刀路后，工具→预设置里，采用IMSPost后处理，然后修改NC程序，首先要修改程序头和程序尾，然后用WORD软件替换F MAX为FMAX，替换CC语句中的I为X，J为Y，最后恢复BEG I N中的I，都没问题后修改文件扩展名为h。

4.调入文件：键盘上的PGM MGT键。

5.检查文件：先键盘上的编辑键，然后屏幕上的RESET START键，会自动检查ERROR。

6.开刀库门，换刀：按手动键，关门，按屏幕上的M键，输入68，按绿色启动键，则刀库门自动打开，按键盘上的，移动刀盘，更换刀具后，再按绿色启动键，则刀库门关上。

7.开门时打转速：开门，掰钥匙，手动模式，先手轮加电，然后按S键输入300～500转，再按绿色启动键则转速设置完毕；接着按M键输入3，再按绿色启动键就转了。

8.XY分中：键盘上的开门键，掰钥匙，先手摇X轴到材料左侧，按屏幕上的PASS OVERREFERENCE→SET DATUM→输入X=0，然后手摇到材料右侧，假设当前坐标为＋150，然后按PASS OVER REFERENCE键→SET DATUM→计算中心后，输入X=75即可；Y同理。

1前言1.1TNC 426，TNC 430HEIDENHAIN TNC是一种面向生产车间的仿型控制器，使您能以一种便于使用的对话式编程语言，编制使机床准确加工运转的对话式程序。

TNC控制器可用于铣削、钻孔和镗削加工，也可用于加工中心。

TNC 426最多可控制五根轴；TNC 430最多可控制九根轴。

您也可在程序控制下改变主轴的角度位置。

一体化的硬盘能存储许多您所喜欢的程序，不论这些程序是脱机创建的还是数字化的。

为了能快速计算，随时随地都能在屏幕上调出袖珍计算器。

键盘和屏幕布局清晰合理，功能调用快捷，使用方便。

编程：HEIDENHAIN对话式和ISO格式HEIDENHAIN对话式编程是一种特别容易的程序写入方法，交互式的图形表示仿型编程的各个加工步骤。

如果某一张生产图纸没有标注NC适用的尺寸，HEIDENHAIN FK任意形状轮廓编程就会自动执行必要的计算。

工件的加工状况，无论是现在正在加工中还是在加工之前，都能用图形模拟显示。

在ISO编程格式或DNC模式中都由此功能。

当TNC在运行另一段程序时，您也可输入或测试一段程序。

兼容性TNC能执行所有写在TNC 150B及以后的HEIDENHAIN控制器上的零件程序。

21.2可视显示器和键盘可视显示器TNC显示器可使用CRT彩色显示器（BC120）或TFT液晶显示器（BF120）。

右上图为BC120的键盘和控制器，右中图为BF120的键盘和控制器。

屏幕端部当TNC接通电源时，屏幕端部显示选定的操作方式：左侧为加工方式，右侧为编程模式。

当前激活的模式显示在一个较大的方框中，在此方框中，同时也显示对话提示和TNC信息（如果没有，则仅显示图形）。

软键TNC底部一排软键表示辅助功能。

直接按下这些键，即可选用这些辅助功能。

紧接着软键行上面的行表示软键的编号，可以左右移动黑色光标调用。

被激话的软键行高亮显示。

软键选择键切换软键行设置屏幕布局用于转换加工和编程模式的移位键仅在BC120上的键屏幕退磁：为屏幕设置退出主菜单为屏幕设置选择主菜单：⏹在主菜单中：高亮显示部向下移动⏹在子菜单中：减小数值；图形向左或向下移动⏹在主菜单中：选择子菜单⏹在子菜单中：退出子菜单主菜单对话功能BRIGHTNESS 调节亮度CONTRAST 调节对比度H－POSITION 调节水平位置3主菜单对话功能V－POSITION 调节图形高度V－SIZE 调节图形高度SIDE－PIN 纠正桶型失真TRAPEZOID 纠正梯形失真ROTATION 纠正倾斜COLOR TEMP 调节色温R－GAIN 调节红色浓度B－GAIN 调节兰色浓度RECALL 无功能BC120对磁场和电噪声敏感，可能会使图形的位置和几何形状产生失真。

海德汉系统数控机床调试机床安装调试1、机床的机、电装完⼯后，在通电前需进⾏安全检查。

上强电前将所有⾃动保护开关断开，检查所有管线的连接情况。

如果油管没有接好要将润滑，液压电机等断开。

将NC系统的电源断开（24VDC）：拔下在NC板上的三个插头（24VDC）、显⽰⾯板上的⼀个插头（24VDC）。

以免因电压不正常损坏主板和电⼦器件。

2、机床总电源上电后的电压检查。

总电源通电后，⾸先，分别检查三相电源电压是否是正常值，有⽆缺相；然后，逐级检查空开的电压（分断、合闸）是否正常；检查24VDC电源是否正常，断路器合闸前后的电压电否正常。

以上项⽬检查完成后，断开机床总电源。

断开所有交流回路的断路器（空开），在断电的状态下插好NC系统的四个电源插头。

准备机床和系统的通电⼯作。

3、机床和系统的通电电源检查完成后，可以进⾏机床和系统的通电。

NC系统上电后TNC I530进⾏数据更新和安装机床备份数据，数据通讯接⼝⽤Ethernet，进⼊TCP/IP设置界⾯设置IP地址：192.168.71.222，⼦⽹：255.255.255.0，进⼊NET设置的密码为：NET123。

升级后的新版本为：340 490-003，升级后要删除旧的⽂件。

传输软件为HDH的TNCremo.4、机床系统数据传输系统更新后，传输机床控制所需的⽂件和数据。

在TNC 530硬盘下有\NC、\PLC等⼦⽬录，根据⽂件属性将数据⽂件传输到相应的⽬录。

数据⽂件主要有，报警⽂件—Language；铣头补偿控制⽂件—KINEMAT（RTCP）；公司商标⽂件—Logo；PLC程序⽂件—960320011M.SRC；机床参数MP⽂件—MPLIST.SYS，MPNAME.MP；M功能定义⽂件—MGROUPS.SYS；数据设置信息⽂件—OEM.SYS（该⽂件要根据数据⽂件的安装路径、名称进⾏更改设置）；。

待整理5、机床参数MP定义PLC功能的NC参数：控制中⽤到的状态字。