控制计划管理实施规范程序-中英文版

控制计划控制程序（IATF16949-2016）1、目的1. Purpose对控制零件和过程的体系，通过控制特性的过程监视和控制方法来最大限度地减少过程和产品变差；并随着测量系统和控制方法的评价和改进对其进行修订，使控制计划在整个产品寿命周期中得到保持和使用，确保按顾客的要求制造出优质的产品。

It aims to control the part and process systems and reduce process and product variations to the utmost extent through process monitoring and control methods of the control characteristics; the control plan shall be revised along with the evaluation and improvement of the measurement system and the control methods and shall be maintained and used in the whole product life cycle so as to ensure that high qualify product is manufactured according to the requirements of the customer.2、适用范围2. Scope适用于本公司内产品的样件、小批量试产和批量生产所用的控制计划。

如客户有特殊要求，必须按照客户的要求执行。

It applies to the control plans used in the product sample, small-lot trial production and volume production of the company. If the customerhas special requirements, it shall be implemented according to the requirements of the customer.3、定义3. Definition无None4、职责4. ResponsibilitiesAPQP项目小组负责控制计划的策划，质量部负责编制与维护The APQP project team shall be responsible for planning of the control plan and the quality department shall be responsible for preparation and maintenance of it.5、程序5. Procedure5.1 当顾客和公司有需求和要求时，项目小组在不同阶段制订出相应的控制计划（即：样件控制计划、试生产控制计划、生产控制计划），项目组按工艺文件将其发行至相关部门，由其执行。

控制计划管理程序Modification History Record修改历史纪录Edition 版次Modification Description修改描述Issue Date发行日期Author/Signature作者/签名控制计划管理程序1. Purpose/目的In order to reduce the variation of process and product to a minimum, proper control methods are designed, selected and implemented for the quality system to effectively guarantee the products and produce qualified products.为了最大限度地减少过程和产品的变差，通过为质量体系设计、选择和实施适用的控制方法以提供有效的产品实现保障，以使产品满足要求。

2、Scope/适用范围Applicable to the formulation, implementation and revision of the control plan of polymer/aluminum case battery.适用于聚合物/铝壳电池生产的控制计划的编制、实施和修订。

3、Responsibility/职责3.1 Central Research Institute takes charge of formulating the control plan.3.1 中研院负责编制控制计划。

3.2 The project principal takes charge of organizing cross function teams to confirm and evaluate controlplan.3.2项目负责人负责召集多方论证小组对控制计划进行确认和评审。

ABC用品有限公司质量管理体系程序文件编制: 日期:审核: 日期:批准: 日期:发放范围：公司各部门2013年10月01日生效1 目的Objective对生产计划及进度进行控制，确保生产按计划顺利执行，确保能够按照顾客的要求及时发运、交付产品。

The objective of this procedure is to control the production plan and progress, to ensure the successful implementation of production plan, and to ensure the timely shipment and deliv ery of products per the customer's requirements.2 适用范围Applicable Scope适用于本公司所有产品的生产安排。

This is applicable to the production planning of all AICQ products.3 职责Responsibilities3.1 生产计划员负责编制公司生产计划，部门经理负责审核。

The production planner is responsible to formulate the company production plan. The department manager is responsible for audit.3.2 生产计划员按项目计划编制新产品试生产计划，批生产计划。

The production planner is responsible to formulate the trial production and batch production plan for the new product per the project plan.3.3 生产计划员按制造部工艺验证、工装验证计划编制新产品、新工艺的工艺和工装验证生产计划。

Sample 样件Trial Run试生产Production生产7.Turning OutsideDiameter车外圆Turning tool 车刀4Outside diameter 外径Rev 转速2500rad/min Φ14.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Inspection report (PIR A01-Close off / Rework隔离 / 返工Chamfer 倒角F进刀量=0.03mm/r 1.4±0.015Projector 投影仪(490127)3pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工5Outside diameter 外径Φ12.6±0.03Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工1Outside diameter 外径Φ16.18 0/-0.04Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 3只/开机和换刀3pcs/3H AQL1.0 C=01.Inspection report (PIR A01-002)2.SPC control1.检验报告(报告编号：A01-002)2.SPC控制Close off / Rework隔离 / 返工25Angle 角度45.6°±5°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8.Cutting Groove 割槽Cutting tool 切断刀2Outside diameter 外径Rev 转速2500rad/minФ 14+0.05Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework /Sort隔离 / 返工/全检38Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11Width宽度 2.2 +0.2/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工8Length 长度11.8±0.2Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工41Angle 角度3°±1°Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工26Radius圆弧R0.1 +0.1(2X)Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9.Cutting off 切断Cutting tool 切断刀17Length 长度Rev 转速2500rad/minF进刀量=0.03mm/r23.4±0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工10.Drilling hole 钻孔Drilling tool 钻头22Inside diameter 外径Rev 转速2500rad/minΦ6+0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工36Concentricity 同轴度Φ0.02Concentricity Gage同轴度仪(19753-A-10P)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工40Roughness 粗糙度F进刀量=0.03mm/r Ra6.3Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工14Length 长度9±0.25Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工33Angle 角度118°±3°Contracer轮廓仪(DD-0009)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工31Chamfer 倒角0.2 +0.2/0.1*45Projector 投影仪(490127)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工11.Drilling hole 钻孔Drilling tool 钻头Hole diameter 孔径Rev 转速2500rad/minF进刀量=0.03mm/rΦ10Process technice size过程工艺尺寸Reset-up重新调整12.Boring Hole镗孔Boring tool 镗刀23Inside diameter 外径Rev 转速3000rad/minF进刀量=0.02mm/rΦ8.8±0.1Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工30Chamfer 倒角0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13highness 高度 2.5+0.2Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工12highness 高度 1.2±0.025Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工35parallel平行度0.02Dial indicator千分表3pcs/ Machine start up orChange tool 3pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工24Inside diameter 外径Φ13 +0.04Ping gauge 塞规(UGZ-***-0001/UGZ-***-0001)3pcs/ Machine start up orChange tool3pcs/3H AQL1.0 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework / Scrap隔离 / 返工 / 报废Turning tool 车刀6Outside diameter 外径Rev 转速2500rad/minΦ14.6+0.1Micrometer 千分尺(0~25mm)451384833pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工39Roughness 粗糙度F进刀量=0.03mm/r Ra1.6Roughness Tester 粗糙度仪DTS03A3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工28Chamfer 倒角0.2±0.05*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工9highness 高度 3.8+0.1Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工29Chamfer 倒角0.2±0.1*45°Projector 投影仪(490127)3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工7highness 高度19.6+0.05/0Height Tester0~30mm(01194)高度规3pcs/ Machine start up orChange tool 1pcs/3H AQL1.5 C=0Inspection report (PIR A01-002)检验报告(报告编号：A01-002)Close off / Rework隔离 / 返工13.Turning Outside Diameter车外圆。

Control Plan Management ProcedureTS16949控制计划管理程序1.0 目的Purpose:指导产品的生产过程在一个受控制环境下进行，及发生不良时应采取相应处理方案。

Ensure production to be carried out under a controlled environment，and to establish action plans to deal with occurrence of defects.2.0 范围Scope:本程序适用于产品生产过程控制。

This procedure is applicable to product’s production process control。

3.0 定义Definition:3.1 CP ---控制计划 Control Plan3.2 DCC --- 文件控制中心 Document Control Center4.0 职责Responsibilities:4.1工程部负责核查客户提供的资料和信息Engineering department is responsible to verify information and data supplied by customers4.2所有相关部门等审核,批准控制计划All the concerned departments shall audit and approve the control plan4.3 IPQC监控控制计划执行情况IPQC shall monitor the execution status of the control plan5.0 程序Procedure:5.1 工程部负责核查客户提供的资料,并要求客户提供需要的辅助资料 .Engineering department is responsible audit customer supplied information, and request customer to supply necessary supplementary information .5.2 收集所有的资料后,工程部在这些资料的基础上制定最初的控制计划, 并和个人化、质检部、封装部PMC等部门开会协商,讨论满足客户需求的质量行动及涉及的财务问题。

控制计划（中英⽂标准模板）Techniquece47±10-300mm(0.02)深度尺Depth Gages⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs⾸末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspection every hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压⼒Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa⽬视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ142.5(+0.2,-0.3)0-150mm(0.02)游标卡尺A-3◇47±10-300mm(0.02)深度尺Depth Gages⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs⾸末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压⼒Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa⽬视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ214±0.50-300mm(0.02)游标卡尺Calipers6×φ8.7±0.250-150mm(0.02)游标卡尺Calipers A-4◇HDJ-H0001检具Gage⾸末检1件、巡检5件、⾃检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrsφ205±0.750-300mm(0.02)游标卡尺Calipers 深度Depth检验记录Inspection record50整形ShapingJY32-315/315T油压机Hydraulic Press 直径Diameter ⾸末检1件、巡检3件、⾃检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs ⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 检验记录Inspection recordHD134-H014/整形模Shaping Die⾼度Height检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,CheckHD146-H011/切边冲孔模Trimming and Punching die位置度Location degreeJA21-160/160T冲床Presses深度Depth直径Diameter 检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die40冲压拉深成形Punch冲压切边冲孔Trimming and PunchingJB21-160B-SM/160T冲床直径Diameter⾸末检1件、巡检3件、⾃检3件first and endinspection⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection60⾸末检1件、巡检3件、⾃检3件first and end inspection 1pcs,inspection3pcs,self-inspection 3pcs⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and end inspection 1,inspection every 4hrs,self-inspection every hrsTechnique ce10(+2，0)0-300mm(0.02)⾼度尺Height Gages85°±0.5°0-360°(2′)万能⾓度尺Universal angle rulerA-5◇⾸末检、巡检0-10mm(0.01)百分表/⾃检 0-1mm塞尺First and endinspection 0-10mm(0.01) Dialindicator/Self-inspection 0-1mmFeeler⾸末检1件、巡检5件(X-R图)、⾃检5件first and endinspection1pcs,inspection 5pcs(X-R末检1次、巡检每2⼩时、⾃检每1⼩时first and end inspection1,inspection every2hrs,self-inspection everyhrsφ4(+2，-1)0-150mm(0.02)游标卡尺Calipers1±0.250-300mm(0.02)⾼度尺Height Gages90⽆油污No dirt⽬测Visual全检Fullinspection每批per lot检验记录Inspectionrecord标识、隔离、退货Identification , Separate ,Reject 喷塑⽓压Spraypressure0.4-0.5MPa喷塑电压Spray voltage50-60KV烘烤温度Bakingtemperature180-200℃烘烤时间Baking time30-40min⽆漏喷No leakage jet⽬测equipment ,reporting100喷塑SprayXNG-36-1B/粉末喷涂⽣产线Powder coatingproduction lines⽬测Visual1产线外观Appearance全检Fullinspectionper lot70冲压翻边成形FlangingJB21-160B-SM/160T冲床Presses件、⾃检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs时、⾃检每1⼩时first and endinspection1,inspection every4hrs,self-inspectionevery hrs80冲压压字Pressure logoJA21-160/160T冲床Presses孔径diameter I.D.⾸末检1件、巡检3件、⾃检3件first and endinspection1pcs,inspection3pcs,self-Separate ,Checkthe die⾓度AngleHD124-H008/翻边模Flanging die平⾯度Flatness⾼度Height标识、隔离、检查模具Identification , Separate ,Checkthe die HD150-H006/压字模Pressure logodie(E32629-3)HD150-H005/压字模Pressure logodie(E32629-1)⾼度Height检验记录Inspectionrecord⾸末检1次、巡检每4⼩时、⾃检每1⼩时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord外观Appearance外协镀锌Outsourcing galvanized检验记录Inspectionrecord每班Every shift检验记录Inspectionrecord台⾯，上⾯压5kg物体)/0.15mm feeler ( cover flat on the marble countertops, pressure 5kg objects above )盐雾试验≥1000⼩时/Salt spray test≥1000hrs盐雾腐蚀试验机/Salt spray corrosiontest machine3每季度Each quarter盐雾试验报告Salt spray testreport110丝印完整Full screen⽬测Visual全检Fullinspection每批per lot检验记录Inspectionrecord标识、隔离、退货Identification ,Separate ,Reject A-3◇47±10-300mm(0.02)深度尺Depth Gages10A-4◇HDJ-H0001检具Gage10A-5◇0.15mm塞尺(端盖平放在⼤理⽯台⾯，上⾯压5kg物体)/0.15mm feeler (cover flat on themarble countertops, pressure 5kg objectsPackaging Specifications点数Counting2箱2 box标识、隔离、返⼯Identification , Separate ,Rework清晰Clear⽬测Visual包装规范Packaging Specifications⽬测Visual物资发货单Material Invoice点数Counting标识、隔离、返⼯Identification , Separate ,Rework 平⾯度Flatness防腐蚀性能Corrosion100喷塑SprayXNG-36-1B/粉末喷涂⽣产线Powder coating production lines全检Fullinspection每批per lot外协丝印Outsourcing Screen外观Appearance检验记录InspectionrecordSampling inspection and packaging 标识、隔离、处理Identification ,Separate ,Dealwith位置度Location degree平⾯度Flatness数量Quantity每批per lot检验记录Inspectionrecord标识Label标识、隔离、返⼯Identification ,Separate ,Rework包装Package数量Quantity130⼊库&出货Warehousing & shipping全检Fullinspection每批per lot物资发货单Material Invoice。

1.0 P URPOSE 目的1.1 For long/mid term : identify needed resource and resource utilization for internal and external长/中期:识别内外部所需要的资源以及资源的利用率。

1.2 For short term: perform committed delivery time to customers while meet inventory control target.短期:履行承诺给客户的交货时间，同时满足库存控制的目标。

2.0 S COPE 范围2.1 This procedure includes production planning, capacity evaluation, material planning andinventory control.此计划流程包括生产计划,产能评估,物料计划和库存控制。

2.2 This procedure includes long/mid-term planning and short term planning process.此计划流程包括中长期计划流程和短期计划流程。

3.0 D EFINITIONS定义3.1 Long/mid term planning: planning time fence covers 3 months ~ 6 months中长期计划：计划时间段为3个月到6个月。

3.2 Short term planning: planning time fence covers one week ~ one month短期计划：计划时间段为一周到1个月。

4.0 R EFERENCE DOCUMENTS参考文件4.1 PD-C1-01 Contract Review Procedure 合同评审程序4.2 PD-S2-02 Purchasing management Procedure 采购管理程序4.3 PD-C4-02 Material And Goods Management Procedure物料管理程序5.0 R ECORDS 记录5.1 FN-LG-07 Make Order Form 生产工单5.2 FN-LG-01 Finished goods Shipment Form 销货单5.3 FN-LG-04 Outplant Make Order 委外工单6.0 R ESPONSIBILITY职责6.1 Customer is responsible for providing forecast to logistics, logistics transfer customerpurchasing order to company sales order, contract review.客户负责提供销售预测给物流，物流转换客户采购订单为公司的销售订单，合同评审。

控制计划管理实施规范程序-中英文版1.0 Purpose目的This procedure instruction describes the application of the control plan本程序文件描述的控制计划的应用。

The Control plan has the following purpose:控制计划有以下的目的：Description of the system to check the parts and processes 检验产品和过程的系统描述Support for the manufacture of quality products corresponding to the customer requirements.支持符合客户要求的产品质量的生产Written summary of the system used for the process and product control为用于过程和产品控制编制系统摘要2.0 Scope范围This procedure applies to all departments and all the automotive related products.本程序适用于所有的职能部门及所有汽车产品。

3.0 Definitions定义3.1 CP-Control Plan 控制计划4.0 Responsibility权责4.1 APQP小组负责试生产控制计划及初始量产控制计划的制定4.2 质量部负责主导协调量产后的量产控制计划的修订。

5.0 Procedure程序5.1 The control plan is compulsory for the pre series and series stage and also has to include the processsteps from incoming to out coming控制计划在预批量和批量阶段是必须的，而且要包括从进货到出货的全部阶段。

容量Size 频率Freq.入库move to storage材料规格、数量Material Specificationquantity送货单Bills of dilivery1每批per lot到货计划Material planA-1◇C≤0.15、Si≤0.05、Mn≤0.60、S≤0.035、P≤0.035化学成分分析Chemical elementanalysis1每批per lotA-2◇抗拉强度Tensile strength ≥305Mpa、屈服强度Yield strength≥175Mpa、断后伸长率Elongation≥29力学性能分析Mechanical propertiesanalysis1每批per lot2.5±0.20-25mm(0.001)外径千分尺outside micrometer3每批per lot1250(+10，0)2600(+40，0)0-3m(1)卷尺Tape measure3每批per lot存放Storage275±10-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visual设备间隙Shears gap0.2(+0.05，0)目测设备间隙参数设定Visual equipment gapparameter settings1每班Every shift调整设备、上报Adjustment equipment ,reporting φ265±0.50-300mm(0.02)游标卡尺Calipers无毛刺No Burr目视Visualφ141.5(+1.0,0)0-150mm(0.02)游标卡尺Calipers50.5(+1.5，-1.0)0-300mm(0.02)高度尺Height Gages高度Height 首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord标识、隔离、检查模具Identification ,Separate ,Checkthe die供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)标识、隔离、调整设备Identification ,Separate,Adjustment device 生产设备Machine.DeviceJig.ToolsFor Mfg.特性Characteristics零件名称/描述Part Name/Description 端盖HP HUB CAP,GREASE NON-VENTEDJY32-315/315T油压机Hydraulic Press直径Diameter40冲压拉深成形Punch供方/工厂批准/日期Supplier/Plant Approval/Date过程名称/操作描述Process Name/OperationDescriptionHD130-H002/拉深模Drawing Die条料宽度尺寸Material widthdimension其它批准/日期（如需要）Other Approval/Date (If Req'd)检验记录Inspectionrecord用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change LevelE32629-1、E32629-3零件/过程编号Part/ Process Number评价/测量技术EvaluationMeasurementTechnique样本Sample控制方法ControlMethod特殊特性分类SpecialChar.Class方法Methods标识、隔离、退货Identification ,Separate ,Reject产品标识和防护控制程序 HD/PF02-SP09Product identification and protection control program反应计划Reaction Plan 编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance10原材料入厂检验Receiving Raw material and Inspection力学性能Mechanicalproperties原材料检验报告Raw materialsinspectionreport原材料长/宽尺寸Length/widthdimensions原材料检验记录Raw materialinspectionrecords化学成分chemical element原材料厚度尺寸thicknessdimension20剪板机下料Shears CuttingQC12Y-12*2500/液压剪板机Hydraulic shears外观Appearance首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs30冲压落料Punch首末检1件、巡检3件、自检3件first and endinspection1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and endinspection1,inspection every4hrs,self-inspectionevery hrs检验记录Inspectionrecord标识、隔离、检查模具Identification ,Separate ,Checkthe die外观AppearanceJA21-160/160T冲床PressesHD110-H009/落料模Blanking die直径Diameter容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ142.5(+0.2,-0.3)0-150mm(0.02)游标卡尺Calipers 50.5(+1.5，-2.0)0-300mm(0.02)高度尺Height GagesA-3◇47±10-300mm(0.02)深度尺Depth Gages首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs首末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrs标识、隔离、检查模具Identification ,Separate ,Checkthe die B-1压力Pressure◇上缸Cylinder 15(+1,0)Mpa下缸Undercylinder9(+1,0)Mpa目视Visual1每班Every shift调整设备、上报Adjustment equipment ,reportingφ214±0.50-300mm(0.02)游标卡尺Calipers6×φ8.7±0.250-150mm(0.02)游标卡尺Calipers A-4◇HDJ-H0001检具Gage首末检1件、巡检5件、自检5件first and end inspection 1pcs,inspection 5pcs,self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and end inspection 1,inspection every 2hrs,self-inspectionevery hrsφ205±0.750-300mm(0.02)游标卡尺Calipers 深度Depth检验记录Inspection record50整形ShapingJY32-315/315T油压机Hydraulic Press 直径Diameter 首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs 首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs 检验记录Inspection recordHD134-H014/整形模Shaping Die高度Height检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die孔径diameter I.D.HD146-H011/切边冲孔模Trimming and Punching die位置度Location degreeJA21-160/160T冲床Presses深度Depth直径Diameter 检验记录Inspection record标识、隔离、检查模具Identification ,Separate ,Checkthe die40冲压拉深成形Punch冲压切边冲孔Trimming and PunchingJB21-160B-SM/160T冲床直径Diameter首末检1件、巡检3件、自检3件first and endinspection首末检1次、巡检每4小时、自检每1小时first and end inspection60首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection3pcs,self-inspection 3pcs首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/Tolerance10(+2，0)0-300mm(0.02)高度尺Height Gages85°±0.5°0-360°(2′)万能角度尺Universal angle rulerA-5◇首末检、巡检0-10mm(0.01)百分表/自检 0-1mm塞尺First and endinspection 0-10mm(0.01) Dialindicator/Self-inspection 0-1mmFeeler首末检1件、巡检5件(X-R图)、自检5件first and end inspection 1pcs,inspectio n 5pcs(X-R chart),self-inspection 5pcs末检1次、巡检每2小时、自检每1小时first and endinspection1,inspection every2hrs,self-inspection everyhrsφ4(+2，-1)0-150mm(0.02)游标卡尺Calipers 1±0.250-300mm(0.02)高度尺Height Gages90无油污No dirt 目测Visual全检Full inspection每批per lot检验记录Inspection record 标识、隔离、退货Identification ,Separate ,Reject喷塑气压Spray pressure0.4-0.5MPa喷塑电压Spray voltage 50-60KV烘烤温度Bakingtemperature 180-200℃烘烤时间Baking time30-40min 无漏喷No leakage jet目测Visual调整设备、上报Adjustment equipment ,reporting100喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coating production lines目测Visual1产线外观Appearance全检Full inspectionper lot70冲压翻边成形FlangingJB21-160B-SM/160T冲床Presses件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs80冲压压字Pressure logoJA21-160/160T冲床Presses孔径diameter I.D.首末检1件、巡检3件、自检3件first and end inspection 1pcs,inspection 3pcs,self-inspection 3pcs标识、隔离、检查模具Identification ,Separate ,Checkthe die角度AngleHD124-H008/翻边模Flanging die平面度Flatness高度Height 标识、隔离、检查模具Identification ,Separate ,Checkthe dieHD150-H006/压字模Pressure logo die(E32629-3)HD150-H005/压字模Pressure logo die(E32629-1)高度Height检验记录Inspection record首末检1次、巡检每4小时、自检每1小时first and end inspection 1,inspection every 4hrs,self-inspectionevery hrs检验记录Inspection record外观Appearance外协镀锌Outsourcing galvanized检验记录Inspection record每班Every shift检验记录Inspection record容量Size频率Freq.供方/工厂Supplier/Plant:山东慧达汽车部件有限公司Shandong HuiDa Automotive Parts Co., Ltd.其它批准/日期（如需要）Other Approval/Date(If Req'd)生产设备Machine.Device Jig.Tools For Mfg.特性Characteristics 零件名称/描述Part Name/Description端盖HP HUB CAP,GREASE NON-VENTED供方/工厂批准/日期Supplier/Plant Approval/Date 过程名称/操作描述Process Name/OperationDescription其它批准/日期（如需要）Other Approval/Date (If Req'd)用户工程批准/日期（如需要）User Engineering Approval/Date (If Req'd)用户质量批准/日期（如需要）User Quality Approval/Date (If Req'd)聂建钦，彭亮，李庆平，刘客，张守东，张栋，苗秀宝、王树龙供方代号Supplier Code零件号/最新更改水平Part Number/Latest Change Level E32629-1、E32629-3零件/过程编号Part/Process Number评价/测量技术Evaluation Measurement Technique样本Sample控制方法Control Method特殊特性分类SpecialChar.Class方法Methods反应计划Reaction Plan编号NO.产品Product过程Process产品/过程/规范/公差Product/ProcessSpecification/ToleranceA-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg物体)/0.15mm feeler ( cover flat on the marble countertops, pressure5kg objects above )盐雾试验≥1000小时/Salt spray test≥1000hrs盐雾腐蚀试验机/Salt spray corrosiontest machine3每季度Each quarter 盐雾试验报告Salt spray testreport 110丝印完整Full screen目测Visual全检Full inspection每批per lot检验记录Inspection record标识、隔离、退货Identification ,Separate ,RejectA-3◇47±10-300mm(0.02)深度尺Depth Gages10A-4◇HDJ-H0001检具Gage 10A-5◇0.15mm塞尺(端盖平放在大理石台面，上面压5kg 物体)/0.15mm feeler (cover flat on the marble countertops,pressure 5kg objectsabove )10包装规范Packaging Specifications点数Counting 2箱2 box标识、隔离、返工Identification ,Separate ,Rework清晰Clear 目测Visual 包装规范Packaging Specifications 目测Visual 物资发货单Material Invoice点数Counting标识、隔离、返工Identification ,Separate ,Rework平面度Flatness防腐蚀性能Corrosion100喷塑SprayXNG-36-1B/粉末喷涂生产线Powder coating production lines全检Full inspection每批per lot外协丝印Outsourcing Screen外观Appearance 检验记录Inspection record深度Depth120抽检并包装Sampling inspection and packaging标识、隔离、处理Identification ,Separate ,Dealwith位置度Location degree平面度Flatness数量Quantity 每批per lot检验记录Inspection record标识Label标识、隔离、返工Identification ,Separate ,Rework包装Package 数量Quantity130入库&出货Warehousing & shipping全检Full inspection每批per lot 物资发货单Material Invoice。

1 目的Objective为了不断提高公司产品的市场占有率和竞争力，采取通过与竞争对手进行比较的方式，制订本公司的业务计划，并对业务计划在公司有效实施和沟通进行控制。

Through comparison with competitors, the business plan is formulated to enhance market shares and competitiveness of AICQ products, while to control their effective execution and communication within the company.2 适用范围Applicable Scope涉及公司财务、市场、产品设计和开发、过程设计和开发、质量、生产、人事和环保领域。

This is applicable to the finance, markets, products R & D, process R & D, quality, production, human resources and environmental protection.3 职责Responsibility3.1 总经理办公室负责组织相关部门制订各项业务计划并进行汇总，同时监控业务计划的实施。

GM Office is responsible for organizing relevant departments to formulate various business plans, as well as supervising the implementation of business plans.3.2 各个部门负责编制本部门的业务目标，并实施业务计划。

Every department establish the business objectives of oneself, and implement the business plan .3.3 总经理负责业务计划的批准。

Revision HistoryApproved DCN on File in Document Control1.0 PURPOSE 目的Rev. No. : A00 Page 1 of 131.1 To define a procedure for the generation, revision, handling, approval, retention, storage of in ternaldocume nts as well as con trol of exter nal docume nts.为内部文件的生成，修改，处理，批准，保留，保存以及对外部文件的控制定义程序。

2.0 SCOPE 范围'2.1 This procedure is applicable to quality man ageme nt system （QMS） docume ntati on such assystem manu al, procedures & work in structi ons.本程序适用于质量管理体系（QMS）的系统文件，如体系手册，程序文件及作业指导书。

2.2 This procedure also covers the DCN & ECN generation and approval signatory for QMS docume ntation and product docume ntati ons.本程序还包括质量管理体系文件和产品文件的文件变更通知（DCN）&工程变更通知（ECN）的生成和审批签署。

2.3 This procedure also covers con trol and han dli ng of customer docume nts and other regulatoryrequireme nts.本程序还包括客户文件和其他法规要求的控制和处理。