品管检查机器7.3-01-07 Rods Qualification Testing Procedure

TITLE: PRODUCT INNOVATION:

Rods Qualification & Testing

Procedure

DOC 7.3-01-07

EFFECTIVE DATE: 05/19/11 PURE FISHING

SUPERCEDES: 10/02/07 Page 1 of 16

Table of Contents

I. Use of this Document

II. Specification Testing

TITLE: PRODUCT INNOVATION:

Rods Qualification & Testing

Procedure DOC 7.3-01-07

EFFECTIVE DATE: 05/19/11 PURE FISHING

SUPERCEDES: 10/02/07 Page 2 of 16

I. Use of this Document

1.0 PURPOSE The purpose of this document is to establish the qualification

process that Pure Fishing will use to insure the quality of Rods

produced for any of the Pure Fishing brands by using any or all of

the following sections:

a. Quality inspection by PF inspector at the factory and receiving

location

b. Individual SKU Specifications and special inspection

instructions provided on share point web (purefishing

sharepoint environment>product development>product

specification>specification dashboard)

c. The qualification tests and procedures included in this

document.

2.0 QUANTITIES The standard quantity of products required for qualification and

development will be 6 pieces. (Including finished rods and rod

blanks.) However for prototype and costing qualification one

sample only is required.

3.0 CLASSIFICATION Initial samples received from a vendor for the purpose of costing

or specification changes are classified as tentative and are

subject to the same qualification and testing (PROD 7.3-01-07) as

current production rods.

4.0 NOTE This document is prepared by Pure Fishing CTC. Any

misunderstanding or questions about this document please

contact Pure Fishing CTC.

Specifications and special inspection procedures for specific rods

will be released by PF or CTC Spec. writer.

Qualification testing and documentation will be done in a rod

laboratory located at PF CTC. This lab and test procedure will be

used to verify or resolve any quality issues relating to PF rods.

Tests can be requested by PF inspectors, engineers, or factory

personnel. Also the qualification testing will be used to evaluate

and document competitors’ rods.

TITLE: PRODUCT INNOVATION:

Rods Qualification & Testing

Procedure DOC 7.3-01-07

EFFECTIVE DATE: 05/19/11 PURE FISHING

SUPERCEDES: 10/02/07 Page 3 of 16

II. Specification Testing

Following are the tests that will be used to evaluate the quality of competitors' products,

develop new products and assist in the inspection process. The tests described in this

procedure are designed to insure that all fishing rods manufactured for Pure Fishing

meet the PF requirements. Various tests are conducted at each phase of the process

including the design, raw material, manufacturing steps and completed product. Due to

the unique design and function of fly rods this procedure was revised to include a

special procedure for fly rods as described on relevant items. The raw material tests are

routine in-process tests and are not described in this procedure.

Test plan:

1. Tests conducted to verify a design, or a supply of current design of rods. The tests

will be conducted on 6 pieces of each model and in the sequence shown in the rods

qualification test form. Qualification testing may also be requested by Pure Fishing

inspectors or suppliers for verification of quality.

2. Tests conducted to verify raw materials for all models. The test frequency is shown

in parenthesis.

a. Resin Content (production run)

b. Average Fiber Weight (production run)

c. Volatile Content (production run)

d. Tip Strength Test (production run)

e. Guide ring security (production run)

f. Cork grade (production run)

g. R/S function (production run)

3. Tests to verify process control for casting and spinning models. Sample size shown

in parenthesis.

a. Bend test (100% inspection)

b. Tip twist strength and adhesion of top (6pcs each batch) 13.1

c. Flex test (6 pieces for each batch) 10.3

d. Tip Hang Down test (6 pieces for each batch) 9.8

e. Tip flex and strength test (6 pieces for each batch) 10.2

f. Guide alignment (100% inspection)

g. Guide security (100% inspection)

h. Handle and R/S glue joint (100% inspection)

i. Ferrule fit (100% inspection)

4. Final inspection tests for casting and spinning models please refer to rod inspection

procedure.

5. The primary test for fly rods is the Fly Rod Pull Test. This test will be used to verify

design, process and as a final inspection test. Process and final inspection tests will be

conducted on 6 rods from each batch.

The Rods Qualification test form (PROD 7.3-01-07) is located on share point web

(purefishing sharepoint environment>product development>product

specification>Qualification Manual)