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DESIGN MANUAL FOR ROADS AND BRIDGES

VOLUME 3HIGHWAY STRUCTURES:

INSPECTION AND

MAINTENANCE

SECTION 2MAINTENANCE

PART 2

BD 87/05

MAINTENANCE PAINTING OF

STEELWORK

SUMMARY

This Document sets the Standard requirements for and

gives advice on the Maintenance Painting of Steelwork.

In addition, guidance is given on the appointment and

duties of painting inspection firms. This Standard

supersedes BD 87/03.

INSTRUCTIONS FOR USE

1.Remove existing contents sheet for Volume 3 and

insert new contents sheet for Volume 3 dated

May 2005.

2.Remove BD 87/03 from Volume 3, Section 2,

Part 2 and insert BD 87/05.

3.Please archive this sheet as appropriate.

Note:A quarterly index with a full set of Volume

Contents Pages is available separately from The

Stationery Office Ltd. BD 87/05

Maintenance Painting of

SteelworkSummary:This Document sets the Standard requirements for and gives advice on the

Maintenance Painting of Steelwork. In addition, guidance is given on the

appointment and duties of painting inspection firms. This Standard

supersedes BD 87/03.DESIGN MANUAL FOR ROADS AND BRIDGESTHE HIGHWAYS AGENCY

SCOTTISH EXECUTIVEWELSH ASSEMBLY GOVERNMENT

LLYWODRAETH CYNULLIAD CYMRU

THE DEPARTMENT FOR REGIONAL DEVELOPMENT

NORTHERN IRELANDVolume 3 Section 2Part 2 BD 87/05

May 2005REGISTRATION OF AMENDMENTS

AmendPage NoSignature & Date ofAmendPage NoSignature & Date of

Noincorporation ofNoincorporation of

amendmentsamendmentsRegistration of AmendmentsVolume 3 Section 2Part 2 BD 87/05

May 2005REGISTRATION OF AMENDMENTS

AmendPage NoSignature & Date ofAmendPage NoSignature & Date of

Noincorporation ofNoincorporation of

amendmentsamendmentsRegistration of Amendments

VOLUME 3HIGHWAY STRUCTURES:

INSPECTION AND

MAINTENANCE

SECTION 2MAINTENANCE

PART 2

BD 87/05

MAINTENANCE PAINTING OF

STEELWORK

Contents

Chapter

1.Introduction

2.Basic Considerations

3.Painting Inspection Firms

4.References

5.Enquiries

Annex AForm HA/P4

Purchaser’s Conditions of Order for Paint

Annex BDuties of Painting Inspectors

Annex CForm HA/P5

Maintenance Painting Scheme Summary

SheetDESIGN MANUAL FOR ROADS AND BRIDGES

May 2005Volume 3 Section 2Part 2 BD 87/05

May 20051/1Chapter 1

Introduction

1.INTRODUCTION

Mandatory Sections

1.1Sections of this document which form part

of the Standards of the Overseeing Organisations

are highlighted by being contained in boxes. These

are the sections with which the Design

Organisations must comply, or must have agreed a

suitable departure from standard with the relevant

Overseeing Organisation. The remainder of the

document contains advice and enlargement which

is commended to Design Organisations for their

consideration.

General

1.2This Standard supersedes BD 87/03.

1.3The maintenance painting of steelwork will

normally be carried out under contracts

incorporating the Overseeing Organisation’s

Specification for Highway Works, Manual of

Contract Documents for Highway Works Volume 1

Series 5000 (MCHW 1.5000). In such products

conforming to equivalent standards and

specification of other Members States (MS) of the

European Economic Area (EEA) and tests

undertaken in other member states will be

acceptable in accordance with the terms of Clauses

104 and 105 (MCHW 1.100). Any contract not

containing these Clauses must contain suitable

clauses of mutual recognition having the same

effect, regarding which advice should be sought.

Scope

1.4This Standard provides details of the procedures

for putting in hand a maintenance painting project for

steel in bridges and other highway structures.

1.5In addition to providing information on

procedures, this Standard contains guidance on the

minimum criteria for selection of painting inspection

firms.Use in Northern Ireland

1.6For use of this Standard in Northern Ireland,

the Maintaining Agent must be considered to be

the appropriate Division of Roads Service.

Implementation

1.7This Standard must be used forthwith for all

schemes currently being prepared provided that, in

the opinion of the Overseeing Organisation, this

would not result in significant additional expense

or delay progress. Maintaining Agents must

confirm its application to particular schemes with

the Overseeing Organisation.

Establishing Need for Maintenance Painting

1.8Generally, the need and timing for routine

maintenance painting must be established during

structural inspection in accordance with the

Overseeing Organisation’s requirements as

described in the Standards listed in Reference 1

(see Chapter 4 for references). However, if

between structural inspections, instances of

deterioration requiring urgent attention have been

observed, then the remedying of these failures

must not be delayed.

Health & Safety, and Environmental Restrictions

1.9Certain methods of surface preparation, the