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DESIGN MANUAL FOR ROADS AND BRIDGES
VOLUME 3HIGHWAY STRUCTURES:
INSPECTION AND
MAINTENANCE
SECTION 2MAINTENANCE
PART 2
BD 87/05
MAINTENANCE PAINTING OF
STEELWORK
SUMMARY
This Document sets the Standard requirements for and
gives advice on the Maintenance Painting of Steelwork.
In addition, guidance is given on the appointment and
duties of painting inspection firms. This Standard
supersedes BD 87/03.
INSTRUCTIONS FOR USE
1.Remove existing contents sheet for Volume 3 and
insert new contents sheet for Volume 3 dated
May 2005.
2.Remove BD 87/03 from Volume 3, Section 2,
Part 2 and insert BD 87/05.
3.Please archive this sheet as appropriate.
Note:A quarterly index with a full set of Volume
Contents Pages is available separately from The
Stationery Office Ltd. BD 87/05
Maintenance Painting of
SteelworkSummary:This Document sets the Standard requirements for and gives advice on the
Maintenance Painting of Steelwork. In addition, guidance is given on the
appointment and duties of painting inspection firms. This Standard
supersedes BD 87/03.DESIGN MANUAL FOR ROADS AND BRIDGESTHE HIGHWAYS AGENCY
SCOTTISH EXECUTIVEWELSH ASSEMBLY GOVERNMENT
LLYWODRAETH CYNULLIAD CYMRU
THE DEPARTMENT FOR REGIONAL DEVELOPMENT
NORTHERN IRELANDVolume 3 Section 2Part 2 BD 87/05
May 2005REGISTRATION OF AMENDMENTS
AmendPage NoSignature & Date ofAmendPage NoSignature & Date of
Noincorporation ofNoincorporation of
amendmentsamendmentsRegistration of AmendmentsVolume 3 Section 2Part 2 BD 87/05
May 2005REGISTRATION OF AMENDMENTS
AmendPage NoSignature & Date ofAmendPage NoSignature & Date of
Noincorporation ofNoincorporation of
amendmentsamendmentsRegistration of Amendments
VOLUME 3HIGHWAY STRUCTURES:
INSPECTION AND
MAINTENANCE
SECTION 2MAINTENANCE
PART 2
BD 87/05
MAINTENANCE PAINTING OF
STEELWORK
Contents
Chapter
1.Introduction
2.Basic Considerations
3.Painting Inspection Firms
4.References
5.Enquiries
Annex AForm HA/P4
Purchaser’s Conditions of Order for Paint
Annex BDuties of Painting Inspectors
Annex CForm HA/P5
Maintenance Painting Scheme Summary
SheetDESIGN MANUAL FOR ROADS AND BRIDGES
May 2005Volume 3 Section 2Part 2 BD 87/05
May 20051/1Chapter 1
Introduction
1.INTRODUCTION
Mandatory Sections
1.1Sections of this document which form part
of the Standards of the Overseeing Organisations
are highlighted by being contained in boxes. These
are the sections with which the Design
Organisations must comply, or must have agreed a
suitable departure from standard with the relevant
Overseeing Organisation. The remainder of the
document contains advice and enlargement which
is commended to Design Organisations for their
consideration.
General
1.2This Standard supersedes BD 87/03.
1.3The maintenance painting of steelwork will
normally be carried out under contracts
incorporating the Overseeing Organisation’s
Specification for Highway Works, Manual of
Contract Documents for Highway Works Volume 1
Series 5000 (MCHW 1.5000). In such products
conforming to equivalent standards and
specification of other Members States (MS) of the
European Economic Area (EEA) and tests
undertaken in other member states will be
acceptable in accordance with the terms of Clauses
104 and 105 (MCHW 1.100). Any contract not
containing these Clauses must contain suitable
clauses of mutual recognition having the same
effect, regarding which advice should be sought.
Scope
1.4This Standard provides details of the procedures
for putting in hand a maintenance painting project for
steel in bridges and other highway structures.
1.5In addition to providing information on
procedures, this Standard contains guidance on the
minimum criteria for selection of painting inspection
firms.Use in Northern Ireland
1.6For use of this Standard in Northern Ireland,
the Maintaining Agent must be considered to be
the appropriate Division of Roads Service.
Implementation
1.7This Standard must be used forthwith for all
schemes currently being prepared provided that, in
the opinion of the Overseeing Organisation, this
would not result in significant additional expense
or delay progress. Maintaining Agents must
confirm its application to particular schemes with
the Overseeing Organisation.
Establishing Need for Maintenance Painting
1.8Generally, the need and timing for routine
maintenance painting must be established during
structural inspection in accordance with the
Overseeing Organisation’s requirements as
described in the Standards listed in Reference 1
(see Chapter 4 for references). However, if
between structural inspections, instances of
deterioration requiring urgent attention have been
observed, then the remedying of these failures
must not be delayed.
Health & Safety, and Environmental Restrictions
1.9Certain methods of surface preparation, the