Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-041/18Vacuum gate valvewith pneumatic actuatorThis manual is valid for the valve ordering number(s):12144- . A14/24/34/44 12146- . A14/24/34/44 12148- . A14/24/34/44The fabrication number is indicated on each product as per the label below (or similar):Explanation of symbols:Read declaration carefully before you start any other action!Keep body parts and objects away from the valve opening!Attention!Hot surfaces; do not touch!Product is in conformity with EC guidelines, if applicable!Loaded springs and/or air cushions are potential hazards!Disconnect electrical power and compressed air lines. Do not touch parts under voltage!Wear gloves!Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-042/18Imprint:VAT Vakuumventile AG, CH-9469 Haag, Switzerland ManufacturerWebsite Phone+41 81 771 61 61Fax+41 81 771 48 30EmailCH@Publisher VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandEditor VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandPrint VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandCopyright © VAT Vakuumventile AG 2008No part of these Instructions may be reproduced in any way (photocopies, microfilms or anyother reproduction processes) nor may it be manipulated with electronic systems, duplicated ordistributed without written permission from VAT. Offenders are liable to pay damages.The original VAT firmware and updated state of the art versions of the VAT firmware areintended for use with VAT products. The VAT firmware contains a limited, time unlimited userlicense. The VAT firmware may not be used for purposes other than those intended nor is itpermitted to make copies of the VAT firmware. In particular, it is strictly forbidden to givecopies of the VAT firmware to other people.The use of trade names, brand names, trademarks, etc. in these Instructions does not entitlethird parties to consider these names to be unprotected and to use them freely. This is inaccordance with the meaning of the laws and acts covering brand names and trademarks.Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-043/18Contents:1Use of product (4)1.1Technical data (4)2Installation (4)2.1Unpacking (4)2.2Installation into the system (5)2.2.1Tightening torque for flange screws (5)2.2.2Admissible forces (5)2.3Connections (6)2.3.1Compressed air connection (6)2.3.2Electrical connection (7)3Operation (8)3.1Normal operation (8)3.2Operation under increased temperature (8)3.3Behavior in case of compressed air pressure drop (8)3.4Behavior in case of power failure (8)3.5Emergency operation at power failure (8)4Trouble shooting (9)5Maintenance & repairs (9)5.1Cleaning or replacement of gate seal and/or bonnet seal (10)5.2Cleaning or replacement of locking balls (12)5.3Cleaning or replacing of shaft feedthrough seals (13)6Drawing (16)7Spare parts (17)8Warranty (18)Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-044/181 Use of productUse product for clean and dry indoor vacuum applications under the conditions indicated in chapter «Technical data» only! Other applications are only allowed with the written permission of VAT.1.1 Technical dataPressure range DN 160 – 200 : 1 x 10-7 mbar to 1.6 bar (abs)DN 250 : 1 x 10-7 mbar to 1.2 bar (abs)Differential pressure on the gate DN 160 – 200 :≤ 1.6 bar in either directionDN 250 : ≤ 1.2 bar in either directionDifferential pressure at opening ≤ 30 mbarAdmissible temperature: Valve body ≤ 120°CActuator≤ 80°CPositionindicator≤ 80°CSolenoid≤ 50°CPosition indicator: Contact rating 5 A / 250 V AC, 3 A / 50 V DCSolenoid see tag on solenoidFurther data according to VAT catalogue «Vacuum Valves 2004».2 Installation2.1 UnpackingBefore unpacking the valve, make sure that the packaging is in impeccable condition and the valve has not suffered damage.Note!The plastic packing material and/or protective covers may only be removed immediately before the valve is mounted into the system. Unprotected sealing surfaces must be treated with care and kept clean.Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-045/182.2 Installation into the systemThe valve seat side is indicated by the symbol "∇" on the connection flange.2.2.1 Tightening torque for flange screwsThe screws of the flanges have to be tightened uniformly in crosswise order. The tightening torques indicated in the following table have to be observed.DN Tightening torque «Nm» lbf . ftmm inch ISO JIS ASA-LP ISO JIS ASA-LP 160 6 8 - 10 10 - 12 10 - 12 6 - 7.5 7.5 - 9 7.5 - 9 200 8 8 - 10 16 - 18 40 - 60 6 - 7.5 12 - 13 30 - 44 250108 - 1016 - 18-6 - 7.512 - 13-Higher tightening torques may deform the valve body. This can lead to improper function of the valve or to a leaky valve gate.2.2.2 Admissible forcesForces from evacuating the system and from the weight of other components can lead to deformation of the valve body and to malfunction of the valve. The stress has to be relieved by suitable means, e.g. bellows sections. The following forces are admissible:DN (nom. I.D.) Axial tensile or compressive force «FA» Bending moment «M» Maximum admissibletorsional moment of body«TM» mm inch Nlbf Nm lbf. ft Nmlbf . ft160 6 3000 674 150 110 10’000 7’370 200 8 3000 674 150 110 12’000 8’850 250 10 3500 787 200 148 12’000 8’850If a combination of forces («FA», «M» and «TM» ) occurs, the values mentioned above are invalid.Please contact VAT for more information.Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-046/182.3 Connections2.3.1 Compressed air connectionConnect compressed air only if- valve has been installed into the vacuum system- moving parts cannot be touchedWith solenoid: Connect compressed air to connection IN (internal thread R 1/8“, 1/8“ NPT for USA) Without solenoid: Connect compressed air to connection OPEN and CLOSE (internal thread M5) Solenoid delivered separately(not attached to valve):Compressed air connection atpneumatic cylinder: internal thread M5Compressed air connected to <A>:valve opensCompressed air connected to <B>:valve closesCompressed air pressure (min. - max. overpressure): 4 - 7 bar / 55 - 100 psigUse only clean, dry or slightly oiled air!Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-047/182.3.2 Electrical connectionDo not touch any electrically charged parts!Connect electrical power only if- valve has been installed into the vacuum system- moving parts cannot be touchedVerify that mains voltage matches voltage stated on the solenoid! Sockets for position indicator and solenoid are supplied with the valve.Wire solenoid and position indicator according to the following diagrams:Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-048/183 Operation3.1 Normal operationValve is opened and closed by means of compressed air.3.2 Operation under increased temperatureSee «1.1 Technical data»The maximum temperatures indicated in the technical data are only valid as long as the valve is in one of the end positions. Cycling the valve at these temperatures may reduce the cycle life of the mechanism.3.3 Behavior in case of compressed air pressure dropValve closed: valve remains closedValve open: valve position is undefined3.4 Behavior in case of power failureStandard solenoid: valve closesSolenoid for impulse actuation (option): valve position does not change, but a started movement will be completed 3.5 Emergency operation at power failureIn case of a power failure, the valve can be actuated manually if compressed air is available.Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-049/184 Trouble shootingFailure Check Action Valve does not close/open Power available? Connect correct voltageCompressed air available? Connect correct air pressure Solenoid defective? Replace solenoidLeak at gate Valve seat and gate seal clean?Clean valve seat and gate seal, or replace gate sealCompressed air available? Connect correct air pressure Leak at bodyFlanges leaktight? Tighten flange screws correctly Screws at upper part of body tightened? Tighten bonnet screws correctlyReplace bonnet sealIf you need any further information, please contact one of our service centers. You can find the addresses on our website: http://www.vat.ch5 Maintenance & repairsUnder clean operating conditions, the valve does not require any maintenance during the specified cycle life. Contamination from the process may influence the function and requires more frequent maintenance.Before carrying out any maintenance or repairs, please contact VAT. It has to be individually decided whether the maintenance/repair can be performed by the customer or has to be carried out by VAT. The fabrication number on the valve has always to be specified.All supplies (e. g. compressed air, electrical power) must be disconnected for removal/installation of the valve from/into the system and for maintenance work. Even with disconnected supply, loaded springs and/or air cushions in cylinders can be potential hazards.Keep fingers and objects away from the valve opening!Products returned to VAT must be free of harmful substances such as e.g. toxical, caustic or microbiological ones. If products are radioactively contaminated, fill in the VAT form «Contamination and Radiation Report» and send it with the product. The form is available at VAT. The maximum values indicated in the form must not be exceeded.Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0410/185.1 Cleaning or replacement of gate seal and/or bonnet sealThe figures in brackets refer to the drawing on page 16The lower part of the body (flange part) need not be removed from the system for cleaning/replacing the gate seal and/or bonnet seal!a) Separation of upper part of body (11) / actuator assembly from lower part of body (10):1. Vent vacuum chambers on either side of valve2. Open valve by means of compressed air3. Switch off compressed air and power supply4. Disconnect compressed air and power lines from valve5. Loosen and swing out both screws (12)Attention:Make sure to maintain upper part of body (11) / actuator assembly in its positionwhile swinging out the screws!6. Withdraw upper part of body (11) / actuator assembly carefully from lower part of body (10) and put it on a cleanplace (seat side symbol «∇» on top)b) Cleaning or replacement of gate seal and bonnet seal:7. Apply compressed air (air pressure approx. 1 bar) and move mechanismslowly out of upper part of body (11)Attention:Provide sufficient free space in order to preventthe mechanism from touching any objects!← free space8. Disconnect compressed air from valve9. Clean (A) or replace (B) gate seal (1):(A) 1. Leave gate seal in groove and clean it by using a lint-free clothand alcohol2. Slightly lubricate seal with VAT vacuum grease[see «Spare parts»](B) 1. Pull gate seal out of groove by means of a scribing toolAttention: Be careful not to damage the bottom of the groove!2. Clean seal groove by using a lint-free cloth and alcohol3. Put new gate seal on seal groove and press it into groove uniformlyand crosswiseremoval of gate seal installation of gate sealSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0411/1810. Clean (A) or replace (B) bonnet seal (2):(A) 1. Leave bonnet seal in groove and clean it by using a lint-free cloth and alcohol2. Slightly lubricate seal with VAT vacuum grease [see «Spare parts»] (B) 1. Pull bonnet seal out of groove by means of a scribing toolAttention: Be careful not to damage the bottom of the groove! 2. Clean seal groove by using a lint-free cloth and alcohol3. Put new bonnet seal on seal groove and press it into groove on one short side4. Distribute seal uniformly over long sides to opposite short side and press it fully into groove11. Clean sealing surface of upper part of body (11) by using a lint-free cloth and alcohol12. Clean sealing surface of valve seat on lower part of body (10) by using a lint-free cloth and alcohol c)Mounting of upper part of body (11) / actuator assembly on lower part of body (10):13. Make sure to have gate (16) on seat side «∇»:Symbol «∇» on upper part of body (11)Note: Mechanism with actuator shaft (13) is stifflyrotatable by 360°!gate (16) (without bore holes) gate seal (1) seat side symbol 14. Align mechanism with opening of upper part of body (11)correctwrong15. Apply compressed air (air pressure approx. 1 bar) and move mechanism slowly into upper part of body (11)Attention:Make sure to keep the space between body opening and mechanism free of any objects or body parts!16. Disconnect compressed air from valve17. Set upper part of body (11) / actuator assembly carefully on lower part of body (10)Attention: The tips of the triangles «∇» of both body parts must face each other!∇ on both body parts18. Swing back both screws (12) and tighten them alternatelyTightening torque: DN 160 - 200: 14 Nm / 10.5 lbf . ft DN 250: 20 Nm / 15.0 lbf . ft 19. Connect electrical power and compressed air 20. Perform function and leak testSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0412/185.2 Cleaning or replacement of locking ballsThe figures in brackets refer to the drawing on page 16The lower part of the body (flange part) need not be removed from the system for cleaning/replacing the locking balls! When the locking balls are cleaned/replaced, we recommend to clean the gate seal and bonnet seal as well(see relevant chapter).a) Separation of upper part of body (11) / actuator assembly from lower part of body (10):1. Carry out steps 1 - 6 of chapter «Cleaning or replacement of gate seal and/or bonnet seal»,however with seat side «∇» down!b) Cleaning or replacement of locking balls:2. Apply compressed air (air pressure approx. 1 bar) and move mechanismslowly out of upper part of body (11)Attention:Provide sufficient free space in order to prevent themechanism from touching any objects!← free space3. Disconnect compressed air from valve4. Remove lock nut (14) with disk (15)5. Withdraw mechanism from actuator shaft (13) and put it on a clean place6. Remove screws (19)7. Lift off counter plate (17) carefully and put it on a clean place8. Remove all visible balls (3) from ball guidance (18)9. Lift off ball guidance (18) carefully and put it on a clean placeAttention: Balls can get caught in the lower ball sockets of the ball guidance (18)!10. Remove all balls (3) from ball tracks in gate (16)11. C lean (A) or replace (B) balls (3):(A) 1. Clean ball tracks in gate (16) and counter plate (17) by using a lint-free cloth,and check their condition with regard to wear2. Clean balls and ball sockets in ball guidance (18) by using a lint-free cloth and alcohol3. Lubricate balls with VAT vacuum grease [see «Spare parts»]4. Insert balls into ball tracks in gate (16)(B) 1. Clean ball tracks in gate (16) and counter plate (17) by using a lint-free cloth and alcohol ,and check their condition with regard to wear2. Clean ball sockets in ball guidance (18) by using a lint-free cloth and alcohol3. Insert new, lubricated balls [see «Spare parts»] into ball tracks in gate (16)(A + B) 1. Put ball guidance (18) carefully on gate (16) so that balls (3) get into ball socketsAttention: Regard correct position!2. Insert remaining balls into ball sockets in ball guidance (18)Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0413/1812. Put counter plate (17) on ball guidance13. Insert and tighten screws (19)Attention:The internal screws first, then the outside screws. Tightening torque: 9 Nm!14. Move mechanism on actuator shaft (13) to its stopAttention:Spanner width of ball guidance (18) and shaft (13) must match!Mechanism must not rotate against the shaft!15. Mount lock nut (14) with disk (15)16. Clean sealing surface of upper part of body (11) by using a lint-free cloth and alcohol17. Clean sealing surface of valve seat on lower part of body (10) by using a lint-free cloth and alcoholc) Mounting of upper part of body (11) / actuator assembly on lower part of body (10):18. Carry out steps 13 - 20 of chapter «Cleaning or replacement of gate seal and/or bonnet seal»Valve is ready for operation5.3 Cleaning or replacing of shaft feedthrough sealsThe figures in brackets refer to the drawing on page 16The lower part of the body (flange part) need not be removed from the system for cleaning/replacing the shaft feedthrough seals! When the shaft feedthrough seals are cleaned/replaced, we recommend to clean the gate seal and bonnet seal as well (see relevant chapter).a) Separation of upper part of body (11) / actuator assembly from lower part of body (10):1. Carry out steps 1 - 6 of chapter «Cleaning or replacement of gate seal and/or bonnet seal»,however with seat side «∇» down!b) Cleaning or replacement of shaft feedthrough seals:2. Apply compressed air (air pressure approx. 1 bar) and move mechanismslowly out of upper part of body (11)Attention:Provide sufficient free space in order to prevent themechanism from touching any objects!← free space3. Disconnect compressed air from valve4. Remove lock nut (14) with disk (15)5. Withdraw mechanism from actuator shaft (13) and put it on a clean place6. Apply compressed air (air pressure approx. 1 bar) and move actuator shaft (13) slowly into upper part of body (11)7. Disconnect compressed air from valve8. Put upper part of body (11) / actuator assembly in upright position (actuator on top)9. Take a note in which position the actuator is mounted with regard to the seat side [see symbol «∇» on upper part ofbody (11)], so that the actuator can be mounted in the same position after completion of the maintenance workSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0414/1810. Remove 4 screws (20)11. Withdraw actuator from upper part of body (11) and put it on a clean place 12. Remove both seals (21) and spacer (22) carefully from upper part of body (11)Attention: Be careful not to damage the sealing surface!13. Clean feedthrough opening in upper part of body (11) and spacer (22) by using a lint-free cloth and alcohol 14. Clean (A) or replace (B) seals of shaft feedthrough (21); see drawing below(A)1. Clean seals by using a lint-free cloth and alcohol2. Lubricate first seal extensively with VAT vacuum grease [see «Spare parts»] and insert it in feedthroughopening in upper part of body (11) 3. Insert spacer (22)4. Lubricate second seal extensively with VAT vacuum grease [see «Spare parts»] and insert it infeedthrough opening in upper part of body (11)(B)1. Lubricate first seal extensively with VAT vacuum grease [see «Spare parts»] and insert it in feedthroughopening in upper part of body (11) 2. Insert spacer (22)3. Lubricate second seal extensively with VAT vacuum grease [see «Spare parts»] and insert it infeedthrough opening in upper part of body (11)(A + B) 1.Lubricate space between both seals extensively with VAT vacuum grease [see «Spare parts»]1121222111 upper part of body21 first and second shaft feedthrough seal22 spacer =space between both seals → area to be lubricated15. Clean actuator shaft (13):1. Apply compressed air and move out actuator shaft slowly in its full length(air pressure approx. 1 bar) 2. Clean actuator shaft by using a lint-free cloth and alcohol3. Lubricate running surface of actuator shaft slightly with VAT vacuum grease [see «Spare parts»]4. Move back actuator shaft slowly with compressed air (air pressure approx. 1 bar)5. Remove excessive grease from shaft6. Disconnect compressed air from actuator16. Put actuator on upper part of body (11)Attention: Actuator must be mounted in the same position as it was before disassembly! 17. Mount and tighten 4 screws (20)Tightening torque: DN 160: 6 Nm / 4.5 lbf . ft DN 200 - 250: 14 Nm / 10.5 lbf . ftSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0415/1818. Apply compressed air (air pressure approx. 1 bar) and move actuator shaft slowly out of upper part of body (11) 19. Disconnect compressed air from actuator 20. Remove excessive grease from shaft21.Lubricate end piece of shaft without thread slightly with VAT vacuum grease [see «Spare parts»]area to be lubricated22. Move mechanism on actuator shaft (13) to its stopAttention: Spanner width of ball guidance (18) and shaft (13) must match! Mechanism must not rotate against the shaft! 23. Mount lock nut (14) with disk (15)24. Clean sealing surface of upper part of body (11) by using a lint-free cloth and alcohol25. Clean sealing surface of valve seat on lower part of body (10) by using a lint-free cloth and alcohol c)Mounting of upper part of body (11) / actuator assembly on lower part of body (10):26. Carry out steps 13 - 20 of chapter «Cleaning or replacement of gate seal and/or bonnet seal»Valve is ready for operationSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0416/186 DrawingItem Designation Item Designation Item Designation1 gate seal 13 actuator shaft 19 countersunk-head screws2 bonnet seal 14 lock nut 20 cylinder head screws3 lockingballs 15 disk 21 feedthroughseals10 lower part of body 16 gate 22 spacer11 upper part of body 17 counter plate12 swing screws 18 ball guidanceSeries 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0417/187 Spare partsPlease specify the fabrication number of the valve (see yellow label on valve) when ordering spare parts. This isto ensure that the appropriate spare parts are supplied.The item numbers refer to the drawing belowItemDesignation Ordering No. DN 160 200 250Seal kit 1) 216860 216859 2168571 Gate seal N-5100-258 N-5100-266 N-5100-3782 Bonnet seal N-5100-255 N-5100-264 N-5100-3763 Spare parts kit «balls lubricated» 216865 216864 216862 4 Position indicator 78855-R1 78855-R1 78855-R15 Standard solenoid with coil 2) 94800-R1 94800-R1 94800-R16 Solenoid for impulse actuation with coils 2) 94801-R1 94801-R1 94801-R1VAT vacuum grease (10g) N-6951-011 N-6951-011 N-6951-0111)Seal kit includes:gate seal, bonnet seal, shaft feedthrough sealsIn most cases it is sufficient to replace the gate seal and bonnet seal only. 2)Specify voltage!VAT Vakuumventile AG would be pleased to carry out the maintenance work for you. Please contact the VAT representative responsible for your country. You will find the addresses on our website .Please specify the fabrication number of the valve whenever you place an order for spare parts. Thefabrication number is indicated on a yellow label attached to the actuator of the valve (see product identification label on page 1).Attention: Use lubricatedspare parts only!Series 121, DN 160 - 250 (I.D. 6" - 10")VAT Vakuumventile AG, CH-9469 Haag, SwitzerlandTel +41 81 771 61 61 Fax +41 81 771 48 30 CH@ 218567EF2010-10-0418/188 WarrantyEach product sold by VAT Vakuumventile AG (VAT) is warranted to be free from the manufacturing defects that adversely affect the normal functioning thereof during the warranty period stated in VAT's «Terms of Sale» immediately following delivery thereof by VAT, provided that the same is properly operated under conditions of normal use and that regular, periodic maintenance and service is performed or replacements made, in accordance with the instructions provided by VAT. The foregoing warranty shall not apply to any product or component that has been repaired or altered by anyone other than an authorized VAT representative or that has been subject to improper installation or abuse, misuse, negligence or accident. VAT shall not be liable for any damage, loss, or expense, whether consequential, special, incidental, direct or otherwise, caused by, arising out of or connected with the manufacture, delivery (including any delay in or failure to deliver), packaging, storage or use of any product sold or delivered by VAT shall fail to conform to the foregoing warranty or to the description thereof contained herein, the purchaser thereof, as its exclusive remedy, shall upon prompt notice to VAT of any such defect or failure and upon the return of the product, part or component in question to VAT at its factory, with transportation charges prepaid, and upon VAT's inspection confirming the existence of any defect inconsistent with said warranty or any such failure, be entitled to have such defect or failure cured at VAT's factory and at no charge therefor, by replacement or repair of said product, as VAT may elect. VAT MAKES NO WARRANTY OR REPRESENTATION OF ANY KIND, EXPRESS OR IMPLIED, (INCLUDING NO WARRANTY OR MERCHANTABILITY), EXCEPT FOR THE FOREGOING WARRANTY AND THE WARRANTY THAT EACH PRODUCT SHALL CONFORM TO THE DESCRIPTION THEREOF CONTAINED HEREIN, and no warranty shall be implied by law.Furthermore, the «Terms of sale» at the back of the price list are applicable.。
CARD Reader TVUSB 2.0CVBS/YUV/SCART(SD/MMC/MS)SPI FlashGameDVD Loader8203RICHDMI5.1CH AudioVFD/IRSPHE8203RFigure 2-2 計算特性阻抗SPHE8203RFigure 2-4 HDMI differential trace layoutSPHE8203RFigure 2-6 USB 2.0 differential trace layoutSPHE8203RR3Figure 2-8 建議系統的 Reset Circuit SPHE8203RFigure 2-10 A+5V Power(2) M+5V Power提供給 motor driver 的 power，由於為主要耗電元件，因此穩壓電容非常的重要，務必在進driver 前配置大型電解電容。
並注意此 power 分支不宜和其他 5VFigure 2-11 M+5V PowerClose to 8203RFigure 2-13 PHURF layoutFigure 2-14 高頻信號參考訊號走線計有 Vref1、Vref2等兩種參考訊號，Vref1需接Bulk and bypass 電容以保證訊號穩定性而針對VREF2，目前SPHE8203R是以一新架構來產生出所需VREF2訊號，所以在線路上請依照藍色框線內的設定值設置，其中，圖2-15中的470 ohm電阻需盡量靠近SPHE8203R擺放。
Figure 2-15 參考訊號Figure 2-16 Audio OP PowerFigure 2-18 Crystal layoutSPHE8203RFigure 2-19 Load control signals 2.13 PCB LayoutFigure 2-20 Power trace layoutFigure 2-21 Power trace with I/O connector(3) 要注意所有信號線不可有跨plane (power and ground plane) 的情形發生。
User GuideIMPORTANT SAFETY INSTRUCTIONS:●Please read User Guide before using this product.●Please keep User Guide for future reference.●Please read the cautions to prevent possible danger and loss ofproperty.FEATURES:High resolution: 3840×2160;Wide voltage: DC 12-24V;High brightness: 400cd/㎡;High contrast: 1500:1;Visual menu icon;Quad view display.CAUTIONS:1. Please do not place the display screen towards the ground.2. Please avoid heavy impact or drop onto the ground.3. Please do NOT use chemical solutions to clean this product. Pleasewipe with a clean soft cloth to maintain the brightness of the surface.4.Please do not block any vent hole.5. Please follow the instructions and trouble-shootings to adjust theproduct. Other improper adjustment may result in damage. Any furtheradjustment must be performed or conducted by a qualified technician.6.Please unplug the power and remove the battery if long-term no-use,or thunder weather.Contents1. PRODUCT DESCRIPTION (3)2. BATTERY INSTALLATION (4)3. MENU SETTING (5)4. ACCESSORIES (7)5. PARAMETERS (8)6. TROUBLE SHOOTING (9)1. PRODUCT DESCRIPTION1．MENU Dial：Menu key：Press the dial to display menu on the screen whenscreen is lit.Options key：Left or right sliding the dial in the menu screen toselect the desired menu option.Confirm key：Press the dial to confirm the selected option.2．EXIT：To return or exit the menu function.3．F1、F2 User-definable buttons：Long press F1 or F2 key for 3-5 seconds to pop-up shortcut menu directly. As shown in Figure(default menu button in white font).F1：Display Mode F2：Display Rotate4. / INPUTPower：Long press for 3 or 5 seconds to power ON/OFF.Switch：Short press to switch among of DP，HDMI 1，HDMI 2，HDMI 3，HDMI 4 and 3G-SDI.5．Battery jar.6．Battery release button7．3G-SDI input/output interface.8．HDMI input interface.HDMI 1: HDMI2.0, support 4K 60HzHDMI 2~4: HDMI1.4, support 4K 30Hz9．DP input interface.10．Speaker.11．DC 12V power input.2. BATTERY INSTALLATION①Place battery to the slot, and then slide it down to finishmounting.②Press the battery release button, and then slide battery up totake it out.3. MENU SETTINGBefore setting the functions, please make sure the device is connected correctly.3-1. F1~F2 User-definable function buttons:Long press any F1-F2 key for 3-5 seconds to pop-up shortcut menu directly. As shown in Figure (default menu button in white font).Select option via sliding to the left or right.Press to confirm option as default, then press EXIT to exit.Functions of F1-F2 buttons can also be customized: Center Marker, Safety Marker, Aspect Marker, Aspect , Underscan, Check Filed, Freeze, Pixel to Pixel, Color Space, Peaking, False Color, Display Mode , Display Rotate and Display Mirror.F1-F2：2 user-definable function buttonsDefault function:F1：Display Mode F2：Display Rotate3-2. DialSliding the dial to activate the volume bar when not under the menu displaySlide the dial to adjust the value of option directly.Press “EXIT” to exit if accidentally enter the menu.After enter the Volume menu, press the dial to select among of Volume, Brightness, Contrast, Saturation, Hue, Sharpness, Backlight, Menu and Exit.3-3. MENU OperationWhen power on, press dial on the device, the menu of function setting will display on the screen.Sliding the dial to select the menu option;Then press the dial to confirm;Press“INPUT/EXIT”button to exit menu.4. ACCESSORIESStandard:1. 12V DC adapter 1 piece2. Folding sun shade cover 1 piece3. HDMI 2.0 A/C cable 1 piece4. VESA battery plate 1 piece5. Shoe mount 1 piece6. Manual 1 copy Optional:1. V-mount or Anton bauer mount 1 piece2. V-mount or Anton bauer mount power cable 1piece3. Li-ion Battery (F970) 1 piece5. PARAMETERS6. TROUBLE SHOOTING1. Only black-and-white display:Check whether the color saturation is properly setup or not.2. Power on but no pictures:Check whether the cables of DP, HDMI, and 3G-SDI are correctly connected or not. Please use the standard power adapter coming with the product package. Improper power input may cause damage.3. Wrong or abnormal colors:Check whether the cables are correctly and properly connected or not. Broken or loose pins of the cables may cause a bad connection.4. When on the picture shows size error:Press “MENU → FUNCTION → Underscan” to zoom in/out pictures automatically when receiving HDMI signals5. Other problems:Please press dial button and choos e “MENU→SYSTEM→ Reset →ON”6. According to the ISP, the machine can not function properly:ISP for program upgrades, non-professionals do not use. Please reboot your device if press accidentally!Note: due to constant effort to improve products and product features, specifications may change without notice.。
