MPCS操作手册V0

The mSquad System is a quickly-deployable set of mobile multi-gas meters that communicate wirelessly to a Squad leader up to 0.8 km (0.5 miles) distant. The system is ideal for Hazmat Response, firefighters, temporary venue protection, etc. An mSquad consists of one Head monitor (MP400H) and up to 7 Soldier monitors (MP400S) that communicate with each other. Each 4- or 5-gas monitor has options for a full range of sensors for toxicgases, oxygen (O 2), combustibles (LEL) and carbon dioxide (CO 2). The MP400S can also have a PID for volatile organic compounds (VOCS). In addition to high gas concentration alarms, all Squad units receive any Man-Down alarms to notify them remotely of a worker in distress. All the Squad monitors are Class I Division I certified to op-erate in hazardous zones. The entire mSquad is mobile, running on batteries for up to 12 hours. The MP400S and MP400H have rugged construction and easy-to-learn 2-button operation.Features, Functions and Benefits•Remote, wireless real-time readings and alarms including Man-down•Up to 8 remote 4- or 5-gas monitors•Up to 0.8 km (0.5 miles) distance to Squad Head •All mSquad units alarm if any one unit has an alarm condition•Mobile system operation•12-hour continuous operation on single Li-ion battery charge.•USB Micro cable for battery charging and direct PC communication•Wide selection of sensor typesMobile Wireless Multi-Gas Team Warning SystemVer 1.04MP400SMP400SMP400HMP400SMP400SMP400SMP400SMP400SAdvanced Test Equipment Corp. 800-404-ATEC (2832)Santa Clara • Houston • Shanghai • • HQ Office: (408) 320-1266•1-866-mPower7SpecificationsMP400S and MP400H SpecificationsSize 5.7 x 3.3 x 1.7 in (140 x 84 x 42 mm) w/o Antenna Weight15.5 oz (435 g)SensorsInterchangeable and field-replceable: PID forVOCs (MP400S only), EC for Toxic & O 2, Pellistor for LEL, and NDIR for LEL, Vol% & CO 2 Response time (t90) • 15 s (LEL/CO/H 2S/O 2) MP400S • 20 s (LEL/CO/H 2S/O 2) MP400H • Others vary up to 120 sSampling MP400S - Internal pump; MP400H - Diffusion Battery 8-36 hr (depending on sensors and pump installed) Direct Readout• Real-time reading of gas concentration• PID measurement gas and correction factor, • Battery status• STEL, TWA, peak and minimum values • Man-Down alarm on/offDisplay 128 x 128 graphical LCD, 1.77 x 1.73 in (45 x 44 mm), with LED backlight and a uto “flip” screen Range 0.8 km (1/2 mile) between MP400H and MP400S Frequency ISM band (902-928 MHz) FCC Part 15 approved Calibration Zero and span calibration. Single or multiple sen-sor simultaneous calibration settingsMonitors Up to 8 per mSquad (1 MP400H plus 7 MP400S) Alarms• Audible (95 dB @ 30 cm)• Visual (flashing bright red LEDs) • Vibration• On-screen indication of alarm conditions • Man-Down alarm and manual Panic alarmWireless Alarm Notification Alarm on any monitor sent to all others in mSquad for 5 seconds, then remains on at MP400H Datalogging Continuous datalogging (6 months for 4 sensors at 1-minute intervals, 24 hours/day and 7 days/week) Direct PC Comm and Charging USB cable for charging, data download, instrument setup and firmware upgrades on PC or 100-240V AC charger, or CaliCase. Temperature -4° to 122°F (-20° to 50°C)Humidity 0% to 95% Relative humidity (non-condensing) IP Rating IP-65 MP400S (pump); IP-67 MP400H (diffusion) SafetyCertificationsClass I, Div 1, Group ABCD T4, -20°C ≤ T amb ≤ +50°CIECEx Ex ia IIC T4 GaII 1G Ex ia IIC T4 Ga European Conformity EMC/RFI EMC directive: 2014/30/EUWarranty• 2 Years on instruments• 2 Years on sensors for pellister LEL, and O 2, CO, H 2S, SO 2, HCN, NO, NO 2, and PH 3 EC sensors • 1 Year on other sensorsSensor OptionsSensorRange ResolutionPID0-200 ppm 0-2000 ppm 0.01 ppm 0.1 ppm Oxygen (O 2) Lead WoolLead-Free0-30%Vol 0-30%Vol 0.1%Vol 0.1%Vol Combustibles (LEL%) 0-100%LEL 1%LEL Hydrocarbons (Vol%) 0-100%Vol0.1%Vol Dual-Range LEL%/Vol% 0-100%Vol1%LELCO 2 (Carbon Dioxide) 0-50000 ppm 100 ppmCO (Carbon Monoxide) 0-1000 ppm 1 ppm H 2S (Hydrogen Sulfide)0-100 ppm 0-1000 ppm0.1 ppm 1 ppm CO + H 2S CO H 2S 0-500 ppm0-200 ppm 1 ppm 0.1 ppm SO 2 + H 2S SO 2 H 2S 0-20 ppm 0-100 ppm0.1 ppm 0.1 ppm NH 3 (Ammonia) 0-100 ppm 0-500 ppm 1 ppm 1 ppm Cl 2 (Chlorine)0-50 ppm 0.1 ppm ClO 2 ( Chlorine Dioxide) 0-1 ppm 0.01 ppm H 2 (Hydrogen)0-1000 ppm 1 ppm HCl (Hydrogen Chloride) 0-15 ppm 0.1 ppm HF (Hydrogen Fluoride) 0-20 ppm 0.1 ppm HCN (Hydrogen Cyanide) 0-100 ppm0.1 ppm NO (Nitric Oxide) 0-250 ppm 1 ppm NO 2 (Nitrogen Dioxide) 0-20 ppm 0.1 ppm PH 3 (Phosphine) 0-20 ppm 0-1000 ppm 0.01 ppm 1 ppm SO 2 (Sulfur Dioxide) 0-20 ppm 0-100 ppm 0.1 ppm 0.1 ppm C 2H 4O (Acetaldehyde) 0-20 ppm 0.1 ppm ETO (Ethylene Oxide)0-100 ppm0.1 ppm CH 3SH (Methyl Mercaptan) 0-10 ppm 0.1 ppm THT (Tetrahydrothiophene) 0-40 ppm0.1 ppm* Due to ongoing research and product improvement, specifications are subject to change without notice *Typical Battery Run TimesSensor Configuration Monitor PumpTime NDIRLEL/VOL/O 2/CO/H 2SMP400H MP400S MP400S NoneOff On36 hr 36 hr 24 hr NDIRLEL/VOL/PID/O 2/CO+H 2S MP400H MP400S MP400S NoneOff On 20 hr 20 hr 15 hr PellistorLEL/O 2/CO/H 2S MP400H MP400S MP400S None Off On 12 hr 12 hr 10 hr PellistorLEL/PID/O 2/CO+H 2SMP400H MP400S MP400S None Off On10 hr 10 hr 8 hr。

绝对超值------- 三菱、OMRON 、西门子PLC编程手册、PLC编程软件请与我联系：020******** 三菱、OMRON 、西门子公司PLC编程资料、PLC编程软件随着现代工业设备自动化，越来越多的工厂设备将采用PLC、变频器、人机介面等自动化器件来控制，因此设备自动化程度越来越高。

对设备的维护人员的技术要求越来越严格。

作为一名合格的技术员，需要掌握的技能也越来越多，越来越全面性，以此来满足自动化的开展及要求，因此设备相关的资料及软件，对我们技术员来说是必需具备的，为了满足大家的要求。

经过多年的积累，整理出三种最常用的三菱、OMRON 、及西门子公司的相关资料及软件，特价向大家提供，详细软件资料清单见下面。

〔注：有些资料属公司内部参考资料，市面不销售，现向大家提供，绝对超值，请大家放心购置〕A盘：包含：西门子公司LOGO控制器编程软件，LOGO使用手册。

新版S7-200PLC中文版编程软件，S7-200的中文系统手册。

OP、TP系列中文版编程软件及编程手册，WINCC中文版编程手册，Protool 中文手册，西门子STEP5教程中文版〔NEW〕，PG702编程器操作手册，所有西门子公司自动化设备相关的中文资料，S7-200与S7-300的应用论文集，S7-200的应用实例〔中文注释〕，S7-400.S7-300编程手册中文版等。

特价：80元/每张。

共650M，详细清单见A盘说明B盘：包含：三菱FX、A、Q系列GX-DeveloperV7.08中文版PLC编程软件，使用手册。

三菱FX20GM位置控制器编程软件，三菱PLC程序调试离线仿真软件，三菱、日本、台湾等公司的人机介面设计软件，FX2N系列中文编程手册，三菱变频器使用手册，三菱FX系列PLC密码解读器，包含松下、富士、和泉、台达、LG、AB公司PLC编程软件与资料。

特价：60元/张。

共650M，详细清单见B盘说明C盘：包含：OMRON-SSS中文版PLC编程软件，及最新OMRON全系列PLC中文版编程软件CX-P V2.1、Cx-simulator离线仿真软件，人机介面NT系列设计软件，SysWin34OMRON最新开发的智能控制器的编程仿真软件，最新CS1-CJ1-CJ1M系列PLC中文版操作手册，编程手册，CX-P中文版软件手册等相关资料，包含松下、富士、和泉、台达、LG、AB公司PLC 编程软件与资料。

上海汽车涂装车间油漆循环系统(SAIC PCS)控制盘操作及维护说明兴信喷涂机电设备（北京）有限公司2008年6月目录一、概述 (3)二、系统操作说明 (3)1、控制盘面板图 (3)2、控制柜的上电 (3)3、系统运转准备 (4)4、报警信号的处理 (4)5、紧急停止 (4)6、灯测试 (4)7、触摸屏画面（PCS） (5)三、常见故障及解决方法 (16)一、概述油漆循环系统主要是保证油漆在管路中循环，并提供一定压力和温度的涂料给喷枪，以满足喷涂的工艺要求。

本系统共有25套模组，分别是CSP1～CSP4，CKP1,CKP2,BC1～BC8，MP1，MP2,MB1～3,CC1,CC2,WBFS1,WBFS2,FBFS1,FBFS2,SBWS1,SBWS2。

每套模组的加料及转料控制都由现场的电控箱完成，系统同时检测模组的液位、压力、温度、流量。

本系统还包括液压单元，液压单元主要给涂料循环泵提供液压油动力驱动泵工作。

三台液压泵二用一备，两台冷却泵一用一备。

二、系统操作说明1、控制盘面板图面板图见实际柜体布置2、控制柜的上电在确认现场设备正常的情况下，合上电源控制盘面板上的主电源开关，相应的电源指示灯亮，电压表显示的电压正常，则系统上电过程完成。

注意：应保证盘内所有的开关都在闭合的状态。

3、系统运转准备控制盘上电后系统并不能直接运行，只有启动“运行准备”按钮后，“运转准备”指示灯亮，控制系统得电系统才能运行。

4、报警信号的处理急停、火警信号控制盘面板均有指示灯报警，其他报警信号触摸屏上有相应的状态指示及报警提示。

当有某报警信号时系统发出声光报警，按下“报警解除”按钮，声音报警解除但光报警依然存在，下次出现报警信号时声音报警又出现以便提醒相关人员处理，直到所有报警信号恢复正常并按下“复位”按钮后方可解除光报警，系统恢复正常。

注意：如果有急停或火警信号时，系统会自动切断控制输出电源并发出声光报警，提示工作人员采取紧急措施。

时光产品顾客操作阐明书IMS伺服控制器操作使用一．IMS系列伺服控制器旳程序1．程序旳编制2．程序旳写入3．QMCL程序旳运行选择4．QMCL程序旳运行5．QMCL程序运行旳终止二．IMS系列伺服控制器旳运行1．程序运行前旳注意事项2．程序运行时旳注意事项3．程序运行后旳注意事项三．QMCL程序实例1．速度控制2．位置控制3．加 / 减速度控制4．转矩控制5．模拟量给定频率旳速度控制6．具有正反转控制、加减速度控制旳速度控制7．输出灯定期闪烁控制8．结束语一．IMS系列伺服控制器旳程序●有关QMCLQMCL: 由“Quick Motion Control Language”旳首字母构成。

是我司开发旳专用于IMS系列伺服控制器旳电机运动控制语言。

●电机旳运行IMS系列伺服控制器必须运行「QMCL」程序，才能控制被控电机旳运转。

1．程序旳编制「QMCL」由「语言代码」和为直接进行电机控制旳「中间代码」构成旳。

所谓语言代码，例如 HZP（设定指令频率），是在用QMCL编译器软件编程时使用旳语言。

程序旳内容可一目了然。

所谓中间代码，上例中旳设定指令频率 HZP用E1来表达，，是对IMS系列伺服控制器直接写入程序时使用旳代码。

以上有关QMCL详细旳阐明和编制措施请详见[QMCL语言阐明书]。

请注意在400V级 11kW以上（包括11kW）旳IMS伺服控制器旳QMCL程序旳起始，务必加入如下几条程序，否则会发生欠压报警。

POKE $F0FD $40 ;欠压报警无效TIC1=1250L00 JNE L00 TIC1 ;延时3秒左右POKE $F0FD 0 ;欠压报警有效2．程序旳写入通过QMCL编译软件旳编译就可以将语言代码转化成中间代码（自动生成后缀为.q旳文献）。

中间代码可以通过键盘显示屏直接键入控制器内，也可以通过通信口用PC机将编译时自动生成后缀为.q旳文献下传到控制器内旳RAM区（QMCL编译软件包具有下传功能）。

Industrial Controls SIMOCODE proSIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project)Readme12/2022Instructions on Installation and UseLegal informationWarning notice systemThis manual contains notices you have to observe in order to ensure your personal safety, as well as to preventdamage to property. The notices referring to your personal safety are highlighted in the manual by a safety alertsymbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.DANGERindicates that death or severe personal injuryWARNING indicates that death or severe personal injury may result if proper precautions are not taken.CAUTION indicates that minor personal injury can result if proper precautions are not taken.NOTICEindicates that property damage can result if proper precautions are not taken.If more than one degree of danger is present, the warning notice representing the highest degree of danger willbe used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating toproperty damage.Qualified PersonnelThe product/system described in this documentation may be operated only bypersonnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions.Qualified personnel are those who, based on their training and experience, are capable of identifying risks andavoiding potential hazards when working with these products/systems.Proper use of Siemens productsNote the following:WARNINGSiemens products may only be used for the applications described in the catalog and in the relevant technicaldocumentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambientconditions must be complied with. The information in the relevant documentation must be observed.TrademarksAll names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publicationmay be trademarks whose use by third parties for their own purposes could violate the rights of the owner.Disclaimer of LiabilityWe have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, theinformation in this publication is reviewed regularly and any necessary corrections are included in subsequenteditions.Siemens AGSmart InfrastructureElectrical ProductsPostfach 10 09 5393009 RegensburgGERMANY Ⓟ 12/2022 Subject to change Copyright © Siemens AG 2022.All rights reservedInstructions on Installation and UseThe information and notes contained here are more up-to-date and therefore valid comparedwith information in other documents.Please find an overview of all versions, manuals, readmes, readme_oss, Sample projectand additional information under the following link (https:///cs/document/109760422) and check whether an updated version of this readme is available.Please read the instructions carefully as they contain important information on installationand use of the software.SIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project)Readme, 12/20223Instructions on Installation and UseSIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project) 4Readme, 12/2022Table of contentsInstructions on Installation and Use (3)1Security information (7)2Information on data protection (9)3Release Notes (11)4Information (13)5Scope of delivery (15)6Sample project configurations (17)7Information on SIMOCODE pro PCS 7 Library (19)8Software requirements (21)9Installation (23)10SIEMENS – Technical Support & Support Request (25)11Change-log (27)SIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project)Readme, 12/20225Table of contentsSIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project) 6Readme, 12/2022Security information1Siemens provides products and solutions with industrial security functions that support thesecure operation of plants, systems, machines and networks.In order to protect plants, systems, machines and networks against cyber threats, it isnecessary to implement – and continuously maintain – a holistic, state-of-the-art industrialsecurity concept. Siemens’ products and solutions constitute one element of such a concept.Customers are responsible for preventing unauthorized access to their plants, systems,machines and networks. Such systems, machines and components should only be connectedto an enterprise network or the internet if and to the extent such a connection is necessaryand only when appropriate security measures (e.g. firewalls and/or network segmentation)are in place.For additional information on industrial security measures that may be implemented, pleasevisithttps:///industrialsecurity.Siemens’ products and solutions undergo continuous development to make them moresecure. Siemens strongly recommends that product updates are applied as soon as they areavailable and that the latest product versions are used. Use of product versions that are nolonger supported, and failure to apply the latest updates may increase customer’s exposureto cyber threats.To stay informed about product updates, subscribe to the Siemens Industrial Security RSSFeed underhttps:///cert.SIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project)Readme, 12/20227Security informationSIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project) 8Readme, 12/2022Information on data protection2Siemens observes standard data protection principles, in particular the principle of privacy bydesign.For this product this means:This product does not process or store any personal data, only technical function data (e.g.time stamps). If you link this data with other data (e.g. shift schedules) or store personaldata on the same storage medium (e.g. hard disk), and thus establish a link to a person orpersons, then you are responsible for ensuring compliance with the relevant data protectionregulations.SIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project)Readme, 12/20229Information on data protectionSIMOCODE pro PCS 7 Library V9.1 SP2 (Sample project) 10Readme, 12/2022Release Notes3 This project contains sample configurations of SIMOCODE pro V and SIMOCODE pro V PN withcorresponding Function Blocks and Faceplates.Release NotesInformation4After installation, sample project "Simocode_Prj" is made available at the following path<Drive>: \SIEMENS\STEP7\ExamplesTo access the project from SIMATIC manager,Go to toolbar, File > Open > Sample projects tab > Select "Simocode_Prj" > Click OK buttonInformationScope of delivery5 Sample project for SIMOCODE pro PCS 7 Library V9.1SP2 for SIMATIC PCS 7 V9.1 SP2.Scope of deliverySample project configurations6The Sample project contains following configurations:Standard PLC Redundant PLCSIMOCODE pro V PROFIBUS On DP master system with CiR Object Behind Y-LinkBehind IE/PB PN IO Link Behind IE/PB Link HA with CiR ObjectSIMOCODE pro V PROFINET On PROFINET IO system On PROFINET IO system with System Redun‐dancy (S2)Behind Y-SwitchThe below GSD files are used for SIMOCODE pro V configurations:•SIMOCODE pro V PROFIBUS GSD file : SI1380FD.GSE V1.5 and•SIMOCODE pro V PROFINET GSDML file: GSDML-V2.3-SIEMENS-SIMOCODEproVPN-20201104.xmlAt the CFC charts, for SIMOCODE pro V (PROFIBUS) Reverse Dahlander templates have been used which contains the instances of SIMOCODE pro Library blocks (MMRevDhl, MMOprtn, MMMeas, MMStat and MMLog) and APL channel block (FbSwtMMS).For SIMOCODE pro V PN (PROFINET) Direct Starter templates have been used which contain the instances of SIMOCODE pro Library blocks (MMOprtn, MMMeas, MMStat and MMLog) along with APL Drive Block (MotL) and APL channel block (FbSwtMMS).Logical addresses are assigned to templates as per hardware configuration.The CFC has been compiled with Module Driver Generation with which driver block MMDiag is instantiated as per instance of SIMOCODE pro devices configured at Step-7 hardware configuration.The compiled Operator Station contains the following block icons:•On Standard system - Two motor blocks (MMRevDhl) and operation icons for SIMOCODE pro PROFIBUS device and one motor block (MotL) and operation icon for SIMOCODE proPROFINET device.•On Redundant system - Two motor blocks (MMRevDhl) and operation icons for SIMOCODE pro PROFIBUS device and two motor blocks (MotL) and operation icons for SIMOCODE pro PROFINET device.NoteAll block icons have their corresponding faceplates.To generate SIMOCODE pro device operation block icon for PROFIBUS and PROFINET variants additionally then "create block icon" under MMOprtn block properties needs to be enabled. By default, this checkbox is disabled.In the Sample project, the SIMOCODE pro device operation block icon is enabled under MMOprtn blockSample project configurationsInformation on SIMOCODE pro PCS 7 Library 7 Information for the library is available in the internet (https:///cs/document/109760422)Information on SIMOCODE pro PCS 7 LibrarySoftware requirements8SIMATIC PCS 7 V9.1 SP2Please ensure that the recommended software updates for PCS 7 V9.1 SP2 are installed.(https:///cs/document/109812242)Software requirementsInstallation 9Install Sample Project from "SampleProject_for_SMC_pro_PCS7_Library_V9.1_SP2.exe".After installation, sample project "Simocode_Prj" is made available at the following path<Drive>: \SIEMENS\STEP7\ExamplesTo access the project from SIMATIC manager,Go to toolbar, File > Open > Sample projects tab > Select "Simocode_Prj" > Click OK buttonIf the previous version's sample project is already installed on the system, it will replace theolder sample project.NoteUninstallationUninstallation of Sample project can be done using usual Microsoft Windows way.Remove the Sample project, using "Start > Control Panel > Add or remove programs".Alternatively, you can remove the sample project using the Setup program.InstallationSIEMENS – Technical Support & Support Request10Technical Supporthttps://Support Requesthttps:///support-requestSearch for "SIMOCODE pro PCS 7 Library".SIEMENS – Technical Support & Support RequestChange-log11Document Version Sections updatedV1.0-Change-log。

Statox 505 Sensor HeadOperations ManualStatox 505 Sensor HeadOperations Manual1SAFETY INSTRUCTIONS 32STATOX 505 CONSTRUCTION 43INSTALLATION AND CONNECTION 5 3.1Warning 5 3.2Installation 5 3.3Electrical connection 63.3.1Statox 505 cable connection 73.3.2Connection diagram with Statox 501 Control Module in the 2-wire mode 83.3.3Connection diagram with Statox 501 Control Module in the 3-wire mode 103.3.4Connection diagram with Statox 502/503 Control Module in the 2-wire mode 123.3.5Connection diagram with Statox 502/503 Control Module in the 3-wire mode 134START –UP AND SERVICE 14 4.1Start - up and measuring mode 15 4.2Setting the realtime clock 16 4.3Setting the “service mode“ ou tput signal 17 4.4Calibrating the sensor 18 4.5Prooftest 20 4.6Info menu 21 4.7Test menu 225SENSOR REPLACEMENT 236MAINTENANCE 247SPARE PARTS AND ACCESSORIES 248STATUS- AND ERROR MESSAGES 25 8.1Status messages 25 8.2Error messages 26 9TECHNICAL DATA 27 9.1General transmitter data 27 9.2Sensor specific data 28 10CE-DECLARATION OF CONFORMITY 2921 Safety InstructionsThe Statox 505 sensor head is certified as explosion-proof safety equipment for group II category 2.The intended use is the measurement of toxic gas and oxygen concentration. Due to its intrinsically safe design it is safe to install and operate this product in zone 1 and zone 2.All relevant sensor parameters will be set automatically as soon as the sensor is connected.The following safety guidelines must be observed in particular:∙When installing and connecting the transmitter, the safety relevant electrical parameters and the protection class of the sensor head must comply with local standards (e.g. IEC 60079-14).∙If installed in a hazardous area, the power supply of the sensor heads must be intrinsically safe.Recommended products see connection diagrams in chapter 3.3 and in chapter 7 (accessories).∙The sensor head may only be operated within the specified environmental conditions.∙Damaged or not tightly closed housings may cause malfunction or loss of accuracy.All of the above warnings must be observed. Incorrect installation or connection will void the explosion proof rating and thus be dangerous to life and assets.34 2 Statox 505 constructionThe housing cover is attached with 4 bayonet screws. To open it, just turn these screws 90° counter - clockwise. The cover is secured to the housing with a steel strap.1 Mounting plate with 4 holes φ 10 mm2 Push buttons3 Display4 LED5 Programming interface (not for customer use)6 Cable terminal X17 Ground terminal8 Clamp for cable shield 9 cable gland M16x1,510 Sensor cover including filter support 11Securing strap for sensor cover167113 Installation and connection3.1 WarningIf the sensor head is installed in hazardous areas, the power supply must be intrinsically safe. Observe the safety - relevant specifications of sensor head, cable and barrier respectively intrinsically safe repeater.Caution:Do not install the sensor unless the sensor head has been connected to the power supply.The following specifications must be observed:U o, I o, C o, L o :certified repeater specificationsU i, I i, C i, L i : sensor head specifications (→ technical data)C L = cable capacity in pF/mL L = cable inductivity in nH/ml = cable length in mThe allowable cable length is defined in most cases by the cable capacity:l max = C o / C L (C i is negligible).Recommended cable type: see chapter 3.3.3.2 InstallationInstall the sensor head sensor downwards. Use stainless steel screws or insulate screws from mounting plate to avoid corrosion. In case of potential static voltage, ground the sensor head.The sensor head can be mounted to a wall with2 or 4 screws without opening the housing:Alternatively it can be mounted to a horizontalor vertical pipe. Statox 505 pipe mounting kitsare listed in chapter 7 accessories.5Statox 505 drilling plan and dimensions3.3 Electrical connection∙Use cable with 2 or 3 x ≥ 0,75 mm² with close - mashed shield, outer diameter ca. 6 mm(e.g. type Oelflex 415 CP3 X 0,75).∙Advantage of 3 - wire operation:In the two wire mode, the output signal for service and system failure is the same (2 mA).In the 3 - wire mode you can differentiate between “service” (non - critical = 2 mA) and “failure”(critical = 0 mA).∙If connecting the Statox 505 sensor head to a Statox 501 control module, follow the connecting diagrams in the chapters 3.3.2 and 3.3.3.If connecting the Statox 505 sensor head to a Statox 502/503 control module, follow the connecting diagrams in the chapters 3.3.4 and 3.3.5.If connecting the Statox 505 sensor head directly to a PCS, observe the following connecting diagram.In case of 2-wire-mode use only terminals 1 and 2.Statox 505 PCS63.3.1 Statox 505 cable connection∙Use cable with 2 or 3 x ≥ 0,75 mm² with close – mashed shield, outer diameter ca. 6 mm(e.g. type Oelflex 415 CP3 X 0,75).∙Do not install the sensor unless the sensor head is connected to the power supply.∙Run 20 cm (8 in) of cable through the cable gland.∙Strip the cable down to the shield. (A)∙Shorten the shield to 10 mm (0,4 in) and bend it backward. Make sure it does not touch the housing. (B)∙Connect the wires as shown in the schematics. The terminal is plugged in. Remove it for easy installation.∙Draw the cable back until the shield matches the clamp∙Fasten the cable gland.∙Secure the shield with the clamp. Good contact provides best protection from electromagnetic interference.∙Plug the terminal in.∙When the sensor head is connected to the power supply, the LED starts flashing for a short time and the display shows the software index.∙Now install the sensor (see chapter 4).A B C123Ø 5 - 7 mmX173.3.2 Connection diagram with Statox 501 Control Module in the 2-wire modeBefore connecting the sensor head, select the appropriate program. Refer to the Statox 501 operations manual and the program overview.3.3.2.1 2-wire mode installation in non hazardous areas83.3.2.2 2-wire mode installation in hazardous areasCaution: Incorrect connection of the intrinsically safe repeater might destroy it. Please take care for correct polarity and avoid short circuits.Repeater forms a current source: the terminal numbers on the drawing below refer to repeater type 9160/13-11-11s from manufacturer R.Stahl Schaltgeräte GmbH (or Siemens type 7NG4124-0AA00).It requires an extra power supply and forms a current source at clamps 1 and 2.A1 A2 SF 4-20mA A1 A2 Horn SFRepeater forms a current sink: the terminal numbers on the drawing below refer to repeater type9160/13-10-11s from manufacturer R.Stahl Schaltgeräte GmbH. It requires an extra power supply and forms a current sink at clamps 1 and 2.A1 A2 SF 4-20mA A1 A2 Horn SF93.3.3 Connection diagram with Statox 501 Control Module in the 3-wire modeBefore connecting the sensor head select the appropriate program. Refer to the Statox 501 operations manual and the program overview.3.3.3.1 3-wire mode installation in non – hazardous areasA1 A2 SF 4-20mA A1 A2 Horn SF103.3.3.2 3-wire mode installation in hazardous areasCaution: Incorrect connection of the intrinsically safe repeater might destroy it. Please take care for correct polarity and avoid short circuits.Repeater forms a current source: the terminal numbers on the drawing below refer to repeater type 9160/13-11-11s from manufacturer R.Stahl Schaltgeräte GmbH (or Siemens type 7NG4124-0AA00). It requires an extra power supply and forms a current source at clamps 1 and 2.Repeater forms a current sink: the terminal numbers on the drawing below refer to repeater type 9160/13-10-11s from manufacturer R.Stahl Schaltgeräte GmbH. It requires an extra power supply and forms a current sink at clamps 1 and 2.operations manual and the program overview.3.3.4.1 2-wire mode installation in non-hazardous areas3.3.4.2 2-wire mode installation in hazardous areasCaution : Incorrect connection of the intrinsically safe repeater might destroy it. Please take care for correct polarity and avoid short circuits. The terminal numbers on the drawing refer to repeater type 9160/13-11-11s from manufacturer R.Stahl Schaltgeräte GmbH (or Siemens type 7NG4124-0AA00). It requires an extra power supply and forms a current source at clamps 1 and 2. Plant = hazardous area Non hazardous area Power supply X1 Power supply X1 RepeaterStatox 502/503 Statox 502/503operations manual and the program overview.3.3.5.1 3-wire mode installation in non-hazardous areas3.3.5.2 3-wire mode installation in hazardous areasCaution : Incorrect connection of the intrinsically safe repeater might destroy it. Please take care for correct polarity and avoid short circuits.The terminal numbers on the drawing refer to repeater type 9160/13-11-11s from manufacturer R.Stahl Schaltgeräte GmbH (or Siemens type 7NG4124-0AA00). It requires an extra power supply and forms a current source at clamps 1 and 2. Plant = hazardous area Non hazardous area Power supply X1 Power supply Repeater X1 Statox 502/503 Statox 502/5034 Start –up and serviceSensor head keyboard:Press UP and DOWN at the same time to enter the menu.Increase / decrease the displayed parameter.Press and hold button for fast forward.RESET: One level up in the menu.ENTERTimeout: The sensor head returns automatically into the measuring mode if no key is pressed for more than 5 minutes.4.1 Start - up and measuring mode∙As soon as the sensor head is connected to the power supply, it starts a self test and shows the software index.∙Now install the sensor and filter. Please observe the handling instructions in chapter 5 !∙Remove the yellow protection cap from the sensor cover!∙As soon as the sensor is connected, the sensor head displays the parameter version, the gas to be detected, the measuring range and the best before date of the sensor. As soon as zero has stabilized, the instrument goes into the measuring mode. The green LED starts flashing.As long as the sensor head is not ready, the output signal is in the system fail mode, i. e. 2 mA when operated in the 2 wire mode, 0 mA when operated in the 3 wire mode.∙When the sensor head has completed the start – up sequence, you can start setting the real time clock (see chapter 4.2) and the service mode output signal (see chapter 4.3).4.2 Setting the realtime clock∙The clock is set ex works to CET. Please set it to your local time to make sure you get correct protocols of calibration and alarms.∙The clock has a back-up battery to save the time setting when power is disconnected.∙The segments flashing can be set with the up / down buttons.∙You can leave the time set menu by pushing the reset button.4.3 Setting the “service mode“ output signal∙The following table shows the potential modes and outputs.Notice: During the sensor replacement in the REPLACE menu, the sensor head remains in the service mode - even if no sensor is connected!∙If the sensor head is operated as a safety relevant device according to EN 50402 (Functional Safety) the output in the service mode must be 2 mA !4.4 Calibrating the sensor∙ Sensor head and sensor must have the same temperature!∙ You need a Statox 505 calibration adapter (art.no. 570505), a gas tubing 4x1 mm (art.no. 556710) and span gas (acceptable gas concentrations see chapter 9.2). If the environment is not clean, you need synthetic air for zeroing.∙ In case the calibration fails for whatever reason, the sensor head will continue to operate with the existing parameters, but the display will alternate showing the measured value and ZERO ADJ or CALIB until a calibration procedure has been completed.∙ O 2-sensors do not require a zero adjustment, as their output in pure nitrogen is nearly 0 nA. The span calibration can be done with clean ambient air or synthetic air.Procedure∙ Affix the adapter on the sensor cover until it catches (clockwise rotation). ∙ Connect the calibration adapter to the span gas cylinder.∙ Enter the service menu and select code 11 to enter the calibration routine. Set Zero.∙ Push ENTER button. As soon as the display shows GAS ON, open the valve. The gas flow should be ca. 20 l/h (300 ml/min). If you want to avoid span gas to be released into the environment, you can connect an active carbon filter art.no. 806488 to the exhaust of the gas adapter. Make sure there is no pressure building up in the adapter!∙ The display will show GAS.IS.ON until the reading is stable. Then it will show CONCENT? Now press ENTER . The display will now show the concentration of the recently used span gas. If you have used a gas with different concentration, adjust with the up / down buttons and confirm with ENTER .∙ When the display shows DONE , press ENTER to display the present concentration. Now close the regulator and remove the calibration adapter (clockwise rotation).∙ To return to the measuring mode, press ENTER again. The green LED starts flashing. If you fail to press ENTER , the sensor head will return to the measuring mode automatically after a timeout of 5 minutes. Calibration adapter4.5 Prooftest∙ A prooftest provides a verification of the transmitter performance under field conditions. It must be performed in regular intervals, if the transmitter is used as a safety relevant device. As long as the menu “Prooftest” is active, the output signal is set to 2 or 4 mA. In case the entire alarm chain must be tested, this must be done in the measuring mode.∙You need the Statox 505 calibration adapter art.no. 570505, a gas tubing 4x1 mm , art.no. 556710 and span gas with a concentration within the measuring range, preferably close to the alarm threshold.∙Affix the adapter on the sensor cover until it catches (clockwise rotation).∙Connect the gas adapter to the span gas cylinder.∙Enter the service menu and choose code 99 to enter the proof test routine.∙As soon as the display shows PROOF, open the valve and press ENTER. The gas flow should be ca.20 l/h (300 ml/min). If you want to avoid span gas to be released into the environment, you canconnect an active carbon filter art.no. 806488 to the exhaust of the gas adapter. Make sure there is no pressure building up in the adapter!∙The display will show the present concentration. Wait until the signal is stable before reading.∙Close the gas regulator and remove the calibration adapter (clockwise rotation).∙Return to the measuring mode by pushing the RESET button, stepping upward in the menu until you reach the measuring mode.∙If a new calibration is necessary proceed according chapter 4.4.∙Special timeout: If you do not push a button for 30 minutes, the transmitter returns automatically to the measuring mode.∙ A 2- or 3-time LED flashing during the proof test signalizes a periodical hardware test.∙This menu provides information about alarm history and sensor parameters.∙The exposure recording starts as soon as the end of the measuring range is exceeded.You can access the most recent 3 alarm events (start, end of range and end). The alarm events are not listed chronologically. For oxygen sensors only: the exposure recording starts as soon as the measured value drops below the detectable limit (see chapter 9.2).∙The total exposure information (DOSIS) is not updated permanently. Exposure by calibration is neglected. The maximum exposure reading depends on the measuring range. It is either 9,99 or 99,9 or 999 ppm * min.∙The total exposure recording is inactive for oxygen sensors.∙The calibration factor is a parameter used by the microprocessor. It cannot be used to obtain information about the sensor signal.∙In order to check the signal loop, the sensor head can generate 4, 12 and 20 mA.Caution: this might trigger an external alarm!∙The display can be tested by displaying a sequence of fonts and patterns.∙The sensor head can also display temperature.5 Sensor replacementPlease observe the precautions to avoid electrostatic voltage, when handling electronic devices. To avoid the sensor from being removed, while exchanging data with the sensor head, enter the service menu before you remove it. In the menu REPLACE the sensor can be replaced without generating a system failure alarm (see chapter 4.3). During the sensor replacement the sensor head will remain in the service mode.Handling instructions:still remaining in the service mode. After pushing theENTER button, or after a timeout of 30 min the sensor6 Maintenance∙Clean the Statox 505 with a humid wipe. Do not use detergents, solvents or steam jet.∙Inspect the housing and the O-rings for damage and pollution so that gas can securely access the sensor.∙If the sensor head is used in extremely harsh environment, an extra spray shield can be installed.Calibrate the sensor with the spray shield installed. Contact Compur Monitors for technical support!∙If the Statox 505 sensor head is used as a safety relevant device in terms of functional safety standard (EN 50402, IEC 61508), a regular proof test is mandatory (see chapter 4.5).7 Spare parts and accessoriesSpare sensors and technical data see chapter 9.2 !8 Status- and Error messages 8.1 Status messages8.2 Error messagesIf there is no display at all, check fuse and polarity. Fuse replacement by authorised personnel only.Critical errors set the output signal to 2 mA in the 2 – wire mode or to 0 mA in the 3 – wire mode. Non critical errors normally occur during maintenance or calibration. They have no impact on the system status.9 Technical data9.1 General transmitter dataProduct name: Statox 505 TransmitterType: 5375Manufacturer: COMPUR Monitors GmbH & Co. KG, D-81539 München Measuring principle: electrochemicalOperating temperature: -30°C to +60°C / -22° F to 140° FStorage temperature: -30°C to +60°C / -22° F to 140° FHumidity: 0 to 99% r.h. (non condensing)Pressure: 900 to 1100 hPaAccuracy at calibration point: +/- 10%Power supply: 12 -28 VDC, max. 22mAConnection: 2- or 3-WireOutput signal: 4 - 20 mA, max. load 700 Ohm∙In service mode: 2 or 4 mA adjustable∙In system fail mode: 0 mA in 3 - wire mode, 2 mA in 2 - wire mode∙Overrange: 22 mADisplay: 8-digits, 14 segmentsDimensions (HxWxD): 225 x 180 x 90 mm / 8,9 x 7,1 x 3,5 in (incl. mounting plate) Weight: 1040 g / 36,7 ounce (incl. mounting plate)Housing material: ABS chromium plated / stainless steelProtection class EN 60529: IP 65Operation position: Sensor downwardsEMC: EN 50270ATEX: Ex ib IIC T4 (EN 60079-0 and EN 60079-11)Application: II 2 GEC type examination certificate: BVS 09 ATEX E 104Parameters: U i: max. 28 VDCI i:max. 93 mA , P i = 650 mWInternal capacity C i: neglectibleInternal inductance L i: neglectibleFunctional safety: SIL 2M ore detailed information with regards to functional safety seeStatox 505 functional safety document art.no. 570555.9.2 Sensor specific data10 CE-Declaration of conformitySpecifications are subject to change without notice, and are provided only for comparison of products. The conditions under which our products are used, are beyond our control. Therefore, the user must fully test our products and / or information to determine suitability for any intended use, application, condition or situation. All information is given without warranty or guarantee. Compur Monitors disclaims any liability, negligence or otherwise, incurred in connection with the use of the products and information. Any statement or recommendation not contained herein is unauthorized and shall not bind Compur Monitors. Nothing herein shall be construed as a recommendation to use any product in conflict with patents covering any material or device or its use. No licence is implied or in fact granted under the claims of any patent. Instruments are manufactured by Compur Monitors GmbH & Co. KG, Munich.The General Conditions of Supply and Service of Compur Monitors GmbH & Co. KG, Munich, are applicable.Compur Monitors GmbH & Co. KGWeißenseestraße 101D-81539 MünchenTel.: ++49/89/ 6 20 38 268Fax : ++49/89/ 6 20 38 184E-Mail:****************5375 000 998 07 09 / 02.19 570553。

Package‘mplusParallel.automation’September20,2023Title Parallel Processing Automation for'Mplus'Type PackageVersion0.0.1.1Description Offers automation tools to parallelize'Mplus'operations when using'R'for data genera-tion.It facilitates streamlined integration between'Mplus'and'R',allowing users to run and man-age multiple'Mplus'models simultaneously and efficiently in'R'.License GPL-3Encoding UTF-8RoxygenNote7.2.3Imports dplyr,furrr,future,parallelDepends MplusAutomationSuggests knitr,mvtnorm,rmarkdownNeedsCompilation noAuthor Jake Plantz[aut,cre]Maintainer Jake Plantz<*********************>Repository CRANDate/Publication2023-09-2013:10:05UTCR topics documented:Base_AutomationFunc_single (2)mplusParallel_automation (2)removeParFolders (5)Index71Base_AutomationFunc_singlePrint base automation functions for single or multi conditionsDescriptionThis function is used to print the mplus_automation code used in the mplusParallel_automation function.This is done as convenience to ease custom function generation.UsageBase_AutomationFunc_single()ValueInvisible NULL.The function is called for its side effect of deleting folders.See AlsomplusParallel_automation for the function that creates these folders.mplusParallel_automationParallel automation of running Mplus models using R.DescriptionThis function provides a parallelized automation for Mplus when using R as the data generation method.When data_gen is specified,include any arguments from the function that need to be set in the global enviornment.UsagemplusParallel_automation(k,k.start=1,data_gen=NA,seed=123,ncores="default",run=TRUE,useCores=TRUE,cores_per_analysis="default",Par_plan="cluster",rec=FALSE,results=NULL,multi_con=FALSE,con_index=c(),specific_sums=NULL,specific_params=NULL,item=NULL,params_ext=c("unstandardized"),modV1s=NULL,ops=NULL,modV2s=NULL,custom_auto=NULL,retry=TRUE,max_retry=5,folder="")Argumentsk Number of replications desired.k.start Defaults to1.Specifies the replication to start eful if the simulation stopped on a specific replication and resuming without loss of work.data_gen Can take either a single dataframe in the’folder’or a data generation function.When it is a data generation function any arguments for data generation shouldbe specified in this function.seed Seed defaults to123but can be any integer.This ensures every replication’s data is generated using a different seed but is reproducible.ncores Defaults to the number of cores on the machine-1.run Logical.Defaults to T.When T the Mplus models will be run.When F models will not be run and the outputfiles will be read in only.useCores Logical.When TRUE,the mplusfiles will be adjusted to use the number of cores on the machine.This can speed up simulation run times.cores_per_analysisApplies when useCores is TRUE.Default is ncores/2.If you experience issuesor crashes due to memory or core use,set this lower.In testing the default willuse most of a computer’s CPU power but no break the simulation.Par_plan Plan for parallel processing.Defaults to’cluster’.Can take any argument from the’future’packagerec Logical.Indicates if thefiles are in subdirectories.results Indicates which results to collect.Supports summaries,parameters,and modindi-cies or any named list argument output by mplus automation.When using sum-maries,parameters,or modindicies mnore specific output is available.multi_con Logical.Indicates whether multiple conditions are run in a singular instance.Default is F.con_index A character vector.Specifies the indices for conditions to be tracked.specific_sums Extracts specific output when results is’summaries’.specific_paramsExtracts specific parameters when results is’parameters’.item Extracts specific items when results is’parameters’.params_ext When results is’parameters’,specifies parameter type for extraction.Can take any type but defaults to’unstandardized’.If you do not desire unstandardizedparameters read in an outputfile to determine the name of the parameters ofinterest and use this as the named argument.modV1s Used for specific output when results is’mod_indicies’.ops Operator for modV1s,e.g.,’BY’for factor loadings.modV2s Second variable for modV1s.custom_auto User-defined function for running and reading in models.Only functions that return single dataframes each run are currently supported.retry Logical.Defaults to TRUE.Retries with a new seed if chi is not returned by the model.max_retry Defaults to5.Specifies how many times a new seed should be attempted.folder User-defined path to the root folder of where your Mplusfiles are located. ValueFunction returns a dataframe of all the desired parameters for each replication.Examples##Not run:#Loading the packagelibrary(mplusParallel.automation)#Data Generationn_people<-500n_items<-12data<-matrix(sample(1:5,n_people*n_items,replace=TRUE),ncol=n_items)#Writing an example input fileinp_content<-"TITLE:TESTDATA:FILE IS exdat.csv;VARIABLE:Names AREi1i2i3i4i5i6i7i8i9i10i11i12;USEVARIABLES ARE i1-i12;ANALYSIS:TYPE=GENERAL;PROCESSORS=6;OUTPUT:STANDARDIZED;MODINDICES(ALL);MODEL:trait1BYi1(a1)i2(a2)i3(a3)i4(a4)i5(a5)i6(a6);trait2BYi7(a7)i8(a8)i9(a9)i10(a10)i11(a11)i12(a12);i1-i12(e);trait1@1trait2@1"writeLines(inp_content,"example_model_simple.inp")#Running the functionres<-mplusParallel_automation(k=5,data_gen=data_gen,results= parameters ,specific_params=c( trait1.by , trait2.by ),folder= user_defined_path ) #Clean upremoveParFolders()##End(Not run)removeParFolders Remove Parallel Processing Folders from mplusParallel_automationDescriptionThis function is used to delete all parallel processing folders(with names containing the word"session")that were created by the mplusParallel_automation function.UsageremoveParFolders(folder="")Argumentsfolder The user-defined folder to search for parallel processing folders.Should be thesame as the one used for mplusParallel_automation.ValueInvisible NULL.The function is called for its side effect of deleting folders.See AlsomplusParallel_automation for the function that creates these folders. Examples#Assuming you have parallel processing folders in your current RStudio #document s directoryremoveParFolders(folder= user_defined_path )IndexBase_AutomationFunc_single,2 mplusParallel_automation,2,2,6 removeParFolders,57。

SIEMENSSIMATIC过程控制系统PCS 7使用入门手册前言，目录1 简介2 建立一个项目3 使用CFC编辑器4 使用输入/输出助手5 使用SFC编辑器6 编译，下载及测试7 使用操作员站版本 12/2000A5E00058928-04安全指南本手册包括应该遵守的注意事项，以保证你自己的生命安全以及保护产品和所连接的设备。

这些注意事项在本手册中是用符号进行突出强调，并根据危险等级注明如下：危险（Danger）表示假设若不采取适当的预防措施的话，将造成死亡，严重的人身伤害。

警告（Warning）表示假若不采取适当的预防措施的话，将可能造成死亡，严重的人身伤害。

告诫（Caution）表示假若不采取适当的预防措施的话，可能造成财产损失。

注意(Notice)表示假若不采取适当的预防措施的话，可能产生不合需要的结果和状态。

合格人员只有合格人员才允许安装和操作这一设备。

合格人员规定为根据既定安全惯例和标准进行试运行，接地和为电路、设备与系统加装标签的人员。

正确使用注意如下：警告本仪器及其元件只能用于产品目录或技术说明书中阐述的应用，并且只能与西门子批准或推荐的其它生产厂购买的装置或元件相连接。

本产品只有在正确运输、存贮、组装和安装的情况下，按推荐的方式运行和维护，才能正确安全地发挥其功能。

商标SIMATIC®，SIMATIC HMI®和SIMATIC NET®是SIEMENS AG的注册商标。

本系列文件中使用的其它名称也是注册商标：第三方厂商出于他们自己的目的引用任何注册商标都将侵犯商标所有者的合法权益。

SIEMENS AG 2000版权所有未经明确的书面许可不得复制，传播或使用本资料或其中的内容。

违者要对造成的损失承担责任，保留所有权包括专利授权与实用模型，或者设计登记所产生的权利。

Siemens AGBereich Automatisierungs-und AutriebstechnikGeschaeftsgebiet Industrie-AutomatisierungssystemePostfach 4848 D-90327 Nurnberg拒负责任的声明我们已核对本手册的内容与所叙述的硬件和软件相符，因为差错难以避免，所以我们不能保证完全的一致，然而，本手册中的数据定期审查，并在下一版的文件中作必要的修改，欢迎提出改进建议。

Cascade is a Registered Trademark of Cascade Corporationcascade ாcorporationManual Number 6019803 R-3Boxcar Door AssistPageINTRODUCTIONSpecial Definitions1OPERATOR'S GUIDESafety Rules1Boxcar Door Assist2Industrial Lift Trucks3General Setup for Opening Doors4Picking Up, Securing Unit4Opening, Closing Doors5Open Docks5Close Quarters6Disengaging and Stowing7Troubleshooting7Safe Operation and Maintenance8OSHA Regulations8INSTALLATIONTruck Requirements9Electrical Installation10INSPECTION & MAINTENANCEDaily11100-Hour Maintenance11500-Hour Maintenance111000-Hour Maintenance11SERVICEWinch Drive Assembly, Cable Replacement12Sheaves, Cable Guards, Guide Block12Electrical13PARTSProduct Identification16Base Unit16Multi-Clamp Tower Assembly18Narrow Doorway Boom/Sheave Assembly19Recommended Spare Parts back coverPublications back coverContact Cascade back coveri6019803 Rev. 36019803 Rev. 31This Section contains operating instructions for the Cascade Boxcar Door Assist. It will help you avoid common errors which can often cause damage to the equipment or personnel injury.This information is intended to simplify operator under-standing about effective and safe Boxcar Door Assist use and operation. Read this information thoroughly before operating the unit. Be sure you know andunderstand all operating procedures and safety precau-tions. If you have any questions, or don’t understand a procedure, ask your supervisor.Emphasize Safety! Most accidents are caused by operator carelessness or misjudgement. You must watch for poorly maintained equipment and hazardous situations and correct them.This User Manual is for the Cascade Boxcar Door Assist and contains an Operator's Guide, Installation Instructions,Inspection & Maintenance, Service and Parts. All specifica-tions are shown in U.S. and (Metric) units where applicable.Special DefinitionsThe statements shown appear throughout this Manual where special emphasis is required. Read all WARNINGS and CAUTIONS before proceeding with any work.Statements labeled IMPORTANT and NOTE are provided as additional information of special significance or to make the job easier.CAUTION – A statement preceded by CAUTION is information that should be acted upon to prevent machine damage.IMPORTANT – A statement preceded by IMPORTANT is information that possesses special significance .NOTE – A statement preceded by NOTE is information that is handy to know and may make the job easier.Wireless Front View - Fully Optioned Base Unit26019803 Rev. 3DA0057.illCAUTION: Electrical interlocks prevent unsafe operation with unit tilted, raised too high, or overloaded. (Faults reset automatically in 2-10 sec.)Max.6019803 Rev. 33No ridersNo reaching through mastNo standing under load46019803 Rev. 3PERATOR'S GUIDEOPick up or clamp unit and attach safety chainsAdjust forks to slot width1Position roll clamp pads on towers ABOVE fork slotsORRC1217.illDA0018.illDA0019.ill2General setup for opening boxcar doorsPicking up, securing unitDA0002.illWARNING – Remain in truck or stay clear of No Stand Zone when opening or closing boxcar door.Assure cable is rigged parallel to door and floor – do not pull with cable at an angle. Cable under tension is hazardous and may result in equipment damage or bodily injury.DA0042.illNO STAND ZONE -defined by door size,movement rangeWireless Remote ControlHook, CableBoxcar Door Assist UnitCL1958.illPosition bale clamp pads on towers, pads EVEN with bottom of unitDA0023.illConnect power cable to truck or Internal Battery3ORShort Arm on RH side6019803 Rev. 3566019803 Rev. 36019803 Rev. 3786019803 Rev. 3(Specific Regulations from OSHA 1910.178 and 1917.17)(a) General Requirement(4)Modifications and additions which affect capacity and safe operationshall not be performed by the customer or user without manufactur-ers prior written approval. Capacity, operation and maintenance instruction plates, tags or decals shall be changed accordingly.(5)If the truck is equipped with front-end attachments other thanfactory installed attachments, the user shall request that the truck be marked to identify the attachments and show theappropriate weight of the truck and attachment combination at maximum elevation with load laterally centered.(6)The user shall see that all nameplates and markings are in placeand maintained in a legible condition.(e) Safety Guards(2)If the type of load presents a hazard, the user shall equip forktrucks with a vertical load backrest extension in accordance with:(a)(2) All new powered industrial trucks acquired and used by an employer after February 15, 1972 shall meet the design and construction requirements for powered industrial trucksestablished in the “American National Standard for Powered Industrial Trucks, Part II, ANSI B56.1”, except for vehicles intended primarily for earth moving or over-the-road hauling.(l) Operator TrainingOnly trained and authorized operators shall be permitted to operate a powered industrial truck. Methods shall be devised to train operators in the safe operation of powered industrial trucks.(m) Truck Operations(1)Trucks shall not be driven up to anyone standing in front of abench or other fixed object.(2)No person shall be allowed to stand or pass under the elevatedportion of any truck, whether loaded or empty.(3)Unauthorized personnel shall not be permitted to ride onpowered industrial trucks. A safe place to ride shall be provided where riding of trucks is authorized.(4)The employer shall prohibit arms or legs from being placed betweenthe uprights of the mast or outside the running lines of the truck.(5i)When a powered industrial truck is left unattended, loadengaging means shall be fully lowered, controls shall beneutralized, power shall be shut off and brakes set. Wheels shall be blocked if the truck is parked on an incline.(5ii)A powered industrial truck is unattended when the operator is 25feet or more away from the vehicle which remains in his view, or whenever the operator leaves the vehicle and it is not in his view.(5iii)When the operator of an industrial truck is dismounted andwithin 25 feet of the truck still in his view, the load engaging means shall be fully lowered, controls neutralized and the brakes set to prevent movement.(6) A safe distance shall be maintained from the edge of ramps orplatforms while on any elevated dock or platform or freight car.Trucks shall not be used for opening or closing freight doors.(10) A load backrest extension shall be used whenever necessary tominimize the possibility of the load or part of it from falling rearward.(n) Traveling(4)The driver shall be required to slow down and sound the horn atcross isles and other locations where vision is obstructed. If the load being carried obstructs forward view, the driver shall be required to travel with the load trailing.(7i)When ascending or descending grades in excess of 10 percent,loaded trucks shall be driven with the load upgrade.(7iii)On all grades the load and load engaging means shall be tilted back ifapplicable, and raised only as far as necessary to clear the road surface.(o) Loading(1)Only stable or safely arranged loads shall be handled. Caution shall beexercised when handling off-center loads which cannot be centered.(2)Only loads within the rated capacity of the truck shall be handled.(3)The long or high (including multiple-tiered) loads which may affectcapacity shall be adjusted.(4)Trucks equipped with attachments shall be operated as partiallyloaded trucks when not handling a load.(5) A load engaging means shall be placed under the load as far aspossible; the mast shall be carefully tilted backward to stabilize the load.(6)Extreme care shall be used when tilting the load forward or backward,particularly when high tiering. Tilting forward with load engaging means elevated shall be prohibited except to pick upa load. An elevated load shall not be tilted forward except when the load is in a deposit position over a rack or stack. When stacking or tiering, only enough backward tilt to stabilize the load shall be used.(p) Operation of the Truck(1)If at any time a powered industrial truck is found to be in need ofrepair, defective, or in any way unsafe, the truck shall be taken out of service until it has been restored to safe operating condition.(q) Maintenance of Industrial Trucks(1)Any power-operated industrial truck not in safe operatingcondition shall be removed from service. All repairs shall be made by authorized personnel.(5)All parts of any such industrial truck requiring replacement shall bereplaced only by parts equivalent as to safety with those used in the original design.(6)Industrial trucks shall not be altered so that the relative positionsof the various parts are different from what they were when originally received from the manufacturer, nor shall they be altered either by the addition of extra parts not provided by the manufacturer or by the elimination of any parts. Additional counter-weighting of fork trucks shall not be done unless approved by the truck manufacturer.(7)Industrial trucks shall be examined before being placed in serviceand shall not be placed in service if the examination shows anycondition adversely affecting the safety of the vehicle. Such examina-tions shall be made at least daily. When industrial trucks are used on a round-the-clock basis, they shall be examined after each shift.Defects when found shall be immediately reported and corrected.Railroad Facilities (Ref. 1917.17)(h)Before being opened fully, doors shall be opened slightly to ensure thatthe load has not shifted during transit. Special precautions shall be taken if the doors being opened are visibly damaged.(i)If powered industrial trucks are used to open railcar doors, the trucks orthe railcar doors shall be equipped with door opening attachments.Employees shall stand clear of the railcar doors while they are being opened and closed.(j)Only railcar door openers or powered industrial trucks equipped withdoor opening attachments shall be used to open jammed doors.6019803 Rev. 39Truck RequirementsAn IC lift truck with forks or clamp attachment is required topick up the electrically powered Boxcar Door Assist Unit.Paper Roll ClampForks or Clamp Attachment•Forks (2 x 5 x 48 in. L maximum)•Paper Roll Clamp Electrical PowerTruck-Powered Unit – Requires 12V @ 200A or 24V @ 100A DC power from the truck battery or electrical system. Use the No. 2-gauge twin cable andconnectors supplied with the unit (see Page 10 for electrical cable installation).Self-Powered Unit – Contains an internal 12V battery and charger to supply all required power.No truck power connection is required.106019803 Rev. 3Truck-Powered Unit (Steps 1, 2, 4, 5) – Use the No. 2-gauge twin cable, fusebox and connectors supplied with the unit and install as shown. Connect winch power cable to truck and test unit.Self-Powered Unit (Steps 3, 4, 5) – Charge battery using 12V charger supplied. Connect winch power cable to internal battery••secure cable.•Mount fuesbox solidly to truck if possible, or secure with cable ties to prevent movement.Determine location on truck cowl for power connectorcable to truck, or to unit internal battery6019803 Rev. 311DailyCheck items shown each day. Report problems to your supervisor.100-HourComplete the following inspection and maintenance on the Boxcar Door Assist Unit:•Check safety chains, hooks and chain anchors for damage. Replace damaged or missing parts.•Check for loose or missing fasteners. Tighten or replace if necessary.•Check cable sheaves and cable guards for freedom and proper operation. Replace damaged or worn parts.•Check electrical power cable, battery (if equipped)and connectors for damage. Replace damaged or worn parts •Check winch cable/hook by pulling out to full length and assuring there are no frayed or broken strands or kinks in the cable. Replace cable if it does not meet the above inspection criteria.500-Hour•Replace winch cable.1000-Hour•Replace cable sheevesRemote•Connect battery charger to power cable and charge battery for 8 hours.126019803 Rev. 31.0Winch Drive AssemblyThere are no field-servicable items on the winch drive assembly except for the cable/wire rope.1.11side-to-side.2sheaves to the IMPORTANT:3into the slot. 4IMPORTANT: DA0066.ill2.0Blockdescribed below:1new parts as shown.23430 ft.-lbs. (40 Nm).6019803 Rev. 3133.0Electrical3.1Main Power Fuse1Locate Boxcar Door Assist fusebox, which is near truck battery on truck-powered unit or near battery hold-down on self-powered unit.2Remove the cover and replace the fuse as shown.Assure that the stud terminals are reassembled as shown.CAUTION: Assure that the replacement fuse is the correct ampere rating for the winch:12V system – 200 Amp (Part No. 6017353)3.2Power Cable HarnessesCAUTION:Boxcar Door Assist Unit1contactor. CAUTION:damage.2capscrews.3other cables and wires as shown. correct polarity Truckharness on the truck.Power Cable Capscrews,WashersContactor Cover146019803 Rev. 33.3Winch Contactor, Motor Power CablesCAUTION: Before working on the contactor and winch cables, disconnect the power cable.1Remove the cover from the contactor.CAUTION: Covers contain electrical components and wiring – handle carefully to avoid damage.2Disconnect the main power cable harness from the + and – terminals on the winch contactor. Forreassembly, the main power cable is installed on top of the other cables and exits along the RH side(driver’s view) of the contactor (see illustration below).3Disconnect the remaining cables and wire harnesses from the contactor. Remove the contactor from the frame. For reassembly, tighten the contactor cap-screws to 5 ft.-lbs. (8 Nm).4For reassembly, reverse the above procedures with the following exceptions:•Install a new winch contactor.CAUTION: Assure all cables and wires arereconnected properly and with correct polarity .Serious damage may result with the cablesmisconnected. Refer to illustrations and schemat-ics for correct hookup.DA0072.illWINCH POWER CABLE SCHEMATICcontactor are swapped: F1 is connected to F2, and F2 is connected to F1.Electrical power from truck or internal battery.Winch Motor Power CablesCurrent Sensor IMPORTANT: Arrow must point toward negative connection to motor.3.4Circuit Board Controller,Wiring HarnessesCIRCUIT BOARD WIRING HARNESS SCHEMATICCurrent Winch Cover166019803 Rev. 36014809 Rev. 317REF QTY PART NO.DESCRIPTION6024568Base Unit – 12V 6024569Base Unit – 24V 116015241Winch – 12V 6022171Winch – 24V216025812Cable Assembly ▲316020248Knob ▲446001Square Nut, .37554629516Capscrew, .375 x 1.00616024660Spring Tensioner 716019902Platform Weldment 88768538Capscrew, M10 x 3094209043Washer, M10104767614Capscrew, M10 x 201123550Capscrew, .25 x .3751216020238Winch Cover136206321Capscrew, M6 x 16146202346Washer, M61516020229Bumper, Rubber 166202348Washer, M12176768556Capscrew, M12 x 451866020689Bushing 1916020233Brake Pad 204787383Washer, M102112787381Nut, M102226016660Sheave ◆234683162Shim ◆2426020106Pin ◆252682999Eye Pin ◆262787398Washer, M8◆272767961Capscrew, M8 x 16◆2816021248Fairlead Weldment ◆2926021751Safety Chain Assembly 3026021355Safety Chain Assembly3116019453Power Wire Assembly, Base Unit3216019450Power Wire Assembly/Fuseblock, Truck 338206322Washer, M103416021112Controller Assembly 3516021110Cover ■3616024410Circuit Board ■3716025862Wire Harness3816024807Emergency Release Pushbutton 3916026851Current Sensor 4016036925Winch Contactor ▲4126389Lockwasher, .254216021752Guard4316028481Cable Wedge Anchor ●4416026661Remote Transmitter▲Included with Winch.◆Included in Center Sheave Assembly 6021908.■Included with Controller Assembly 6021112.● Included with Cable Assembly 6025812. Reference:SK-7152.15A186014809 Rev. 3TowerREF QTY PART NO.DESCRIPTION6021945Tower Assembly 116020171Tower Weldment 26215419Washer, M2036679082Capscrew, M20 x 35426020627Whip Spring 54787398Washer, M862686119Lockwasher, M872767414Nut, M882765352Capscrew, M8 x 30926020249Rubber Pad1024783608Capscrew, M10 x 161126020224Bar6014809 Rev. 319cBoxcar Door AssistUNITS SERVICED PART NUMBERDESCRIPTION1-56-1920-506016660Sheave w/Bearing 2246021668Cable Guide Block 1246021811Cable/Hook Assembly 1246028481Cable Wedge Anchor 1246026661Wireless Remote1116019450Truck Power Harness/Fuseblock 1116017353200A Fuse (12V)123ECR2032Wireless Remote Battery123Users – Cascade product literature, service literature, parts and videos are available through authorized lift truckdealers. To find the dealer nearest you, contact:Lift Truck Dealers – To order parts, service literature or videos:Boxcar Door AssistPART NO.DESCRIPTION6019803User Manual (Operation, Installation, Service, Parts)679929Tool Catalog673964Literature Index Order Form 6024073Promotional CDContacting CascadeCascade Parts Sales 2501 Sheridan Ave.Springfield, OH 45505Tel: 888-CASCADE (227-2233)FAX: 888-329-0234Recommended Spare Parts© Cascade Corporation 200511-2005Part Number 6019803 R-3North America/South America Cascade CorporationU.S. Headquarters 2201 NE 201stFairview, OR 97024-9718Tel: 800-CASCADE (227-2233)503-669-6300Fax: 888-329-8207EuropeCascade N.V.European Headquarters P,O, Box 30091300 El Almere Damsluisweg 561332 ED Almere The Netherlands Tel: 31-36-5492911Fax: 31-36-5492964。