Graco PD44点胶机

graco胶水稳压阀工作原理Graco胶水稳压阀是一种常用于工业生产中的装备，它的工作原理十分重要。

本文将详细介绍Graco胶水稳压阀的工作原理及其应用。

一、Graco胶水稳压阀的基本原理Graco胶水稳压阀是一种用于控制胶水流量和压力的装置。

其基本原理是通过调节阀门的开度来控制胶水的流动速度，从而实现对胶水压力的稳定。

二、Graco胶水稳压阀的结构Graco胶水稳压阀通常由阀体、阀芯、弹簧和调节装置等组成。

其中，阀体是胶水流经的管道，阀芯是控制胶水流动的关键部件，弹簧用于提供调节胶水压力所需的力量，调节装置用于调整阀门的开度。

三、Graco胶水稳压阀的工作过程1. 胶水进入阀体：当胶水进入阀体时，阀芯处于关闭状态，阻止胶水流动。

2. 调节阀门开度：通过调节装置，改变阀门的开度，使胶水可以流过阀芯。

3. 胶水流动：随着阀门开度的增加，胶水开始流动，流经阀体并进入下游管道。

4. 压力调节：当胶水流动时，胶水的流速和压力会受到阀门开度的影响。

通过调节装置，可以改变阀门的开度，进而调节胶水的流速和压力，使其达到稳定状态。

5. 维持稳定：一旦胶水的流速和压力达到稳定状态，Graco胶水稳压阀会通过弹簧对阀芯施加恢复力，使阀芯保持在特定的位置，从而保持胶水的稳定流动。

四、Graco胶水稳压阀的应用Graco胶水稳压阀广泛应用于各个工业领域。

它可以用于胶水的精确计量和控制，确保胶水在生产过程中的稳定供应。

同时，Graco 胶水稳压阀还可以用于控制胶水的喷涂压力，保证喷涂质量的一致性。

此外，Graco胶水稳压阀还可以用于胶水的输送和储存，确保胶水在输送过程中的稳定性和安全性。

总结：Graco胶水稳压阀通过调节阀门开度来控制胶水的流动速度和压力，从而实现对胶水的稳定控制。

它的结构简单，工作过程清晰明了。

在工业生产中，Graco胶水稳压阀起着至关重要的作用，可以保证胶水的稳定供应和质量控制。

Read all warnings and instructions in this manual.1510427896311All written and visual data contained in this document reflects the latest product information available at the time of publication. Graco reserves the right to make changes at any time without notice.This manual contains English. MM 306875Graco Headquarters: MinneapolisInternational Offices: Belgium, China, Japan, KoreaGRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-144104/1965 Rev. 02/2007Graco Standard WarrantyGraco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE .Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO . These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.FOR GRACO CANADA CUSTOMERSThe Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.Graco InformationTO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590。

点胶机用途跟应用领域点胶机是一种广泛应用于工业生产领域的设备，用于精确控制流体材料的点胶过程。

点胶机能够实现高精度和高效率的涂胶，给产品生产过程带来了很大的便捷和改进。

下面将详细介绍点胶机的用途和应用领域。

第一节：点胶机的用途1.精确点胶：点胶机能够通过精确的控制系统，将胶水均匀地涂覆在需要的位置上，从而实现精确点胶的目的。

这对于一些需要高精度胶水涂覆的产品来说，比如电子元器件、小型电路板等，具有很大的应用价值。

2.连续点胶：点胶机能够实现连续不断地点胶，从而提高生产效率。

相比于手工点胶，点胶机能够快速、准确地完成胶水涂覆，避免了因人为操作而导致的不稳定性和低效率。

3.自动化生产：点胶机可以与其他机器人或自动生产线集成，实现全自动化生产。

通过与其他设备的配合，点胶机可以在生产过程中完成胶水的涂覆，并且可以根据不同的需求进行自动调整和控制，提高生产效率和产品质量。

4.多功能点胶：点胶机不仅可以完成单一点胶任务，还可以通过更换不同的胶枪、胶水、胶嘴等配件，实现不同的涂胶效果和应用，如线条点胶、涂覆点胶、塑料点胶等。

第二节：点胶机的应用领域1.电子行业：电子产品在制造过程中需要进行点胶，如手机、平板电脑、电子配件等。

点胶机能够精确涂覆胶水在电路板上，保护电子元器件和线路，提高产品的防水、防尘性能。

2.汽车行业：汽车生产中有大量的点胶需求，如车灯、车身组件、电子控制器等。

点胶机可以快速、准确地完成胶水涂覆，提高产品的密封性、防水性和耐用性。

3.医疗行业：医疗器械制造过程中也有类似的点胶需求，如输液器、医用电子器械等。

点胶机能够精确控制胶水涂覆的位置和量，确保产品的密封性和质量。

4.光学行业：在光学镜头、光学仪器等制造过程中，需要精确的涂胶来保护元件和提高产品的光学性能。

点胶机能够高效、准确地完成这些任务。

5.电子显示器制造：电视、显示器的生产过程中常常需要进行背光、面板和背板的固定、密封等操作，点胶机则能够实现这些工作，提高产品的质量和生产效率。

JGA CONVENTIONAL SPRAY GUN (SUCTION/PRESSURE)IMPORTANT: Before using this equip-ment, read all safety precautions and instructions. Keep for future use.DESCRIPTIONThe standard JGA-504 spray gun is a general purpose, heavy duty, high production spray gun suitable for use with most types of ma-terials. The fluid passageway is plated brass and aluminum. The fluid tip and needle are300 series stainless steel.Halogenated hydrocarbon solvents - for example; 1, 1, 1 - trichloroeth-ane and methylene chloride - can chemically react with the aluminum in this gun and cause an explo-sion hazard. Read the label or data sheet for the material you intend to spray. Do not use spray materials containing these solvents with this spray gun.Important: This gun may be used with most common coating and finishing materials. It is designed for use with mildly corrosive and nonabrasive materials. If used with other high corrosive or abrasive materials, it must be expected that frequent and thorough cleaning will be required and the necessity for replacement of parts will be increased.INSTALLATION 1.Attach the air supply line to the air inlet (26). An air transformer installed as close as possible to the gun will provide filtered and regulated air.NoteWhen larger diameter air hoses are used, it is advisable to use an 8' or 10' "whip end" or a smaller diameter hose at the gun for greater flexibility or movement.2.Attach the suction feed cup or fluid hose to the material inlet.NoteProtective coating and rust inhibi-tors have been used to keep the gun in good condition prior to shipment. Be-fore using the gun, flush it with solvents so that these materials will be removed from fluid passages.OPERATIONMix, prepare and strain the material to be sprayed according to the paint manufac-turer's instructions.Strain material through a 60 or 90 mesh screen.1. Fill the suction or pressure feed cupwith the material. Do not overfill. Make sure that the cup lid vent hole is clear, if using a suction cup.2.Turn on the gun air at the source of sup-ply. Adjust the atomization air pressure to 35 psi.3.Turn on the supply air to the pressure cup if used.4. Open the spreader adjustment valve(10) (Fan) by turning the valve stem counter-clockwise.5. Open the fluid needle adjusting screw (17) by turning counter-clockwise.6.Spray a test area.If the finish is too sandy and dry, the material flow may be too low for the atomization air pressure being used.If the finish sags, there is too much mate-rial flowing for the atomization air pressure being used.Both of the above can be corrected by increasing or decreasing the atomization air pressure or the material flow. Pattern width can be altered by turning the spreader adjustment valve (10), either clockwise to decrease the width or counter-clockwise to increase the width.See Spray Gun Guide SB-2-001 (latest revi-sion) for details concerning set up of spray guns.PREVENTIVE MAINTENANCETo clean air cap and fluid tip, brush exte-rior with a stiff bristle brush. If necessary to clean cap holes, use a broom straw or toothpick. Never use a wire or hard instru-ment. This may scratch or burr holes causing a distorted spray pattern.To clean fluid passages, remove excess material at source, then flush with a suit-able solvent using a device such as the SolventSaver™ (see Accessories). Wipe gun exterior with a solvent dampened cloth. Never completely immerse in solvent as this is detrimental to the lubricants and packings.NoteWhen replacing the fluid tip or fluid needle, replace both at the same time. Using worn parts can cause fluid leakage. See Charts 1 and 2. Also, replace the needle packing at this time. Lightly lubricate the threads of the fluid tip before reassembling. Torque to 15-20 ft. lbs.Do not overtighten the fluid tip.To prevent damage to the fluid tip (5) or fluid needle (11), be sure to either 1) pull the trigger and hold while tightening or loosening the fluid tip or 2) remove fluid needle adjusting screw (17) to relieve spring pressure against needle collar.ENSERVICE MANUAL IMPORTANT! DO NOT DESTROYIt is the Customer's responsibility to have all operators and service personnel read and understand this manual.Contact your local DeVilbiss representative for additional copies of this manual.READ ALL INSTRUCTIONS BEFORE OPERATING THIS DEVILBISS PRODUCT.Repair Kit KK-5058-2HAZARD CAUSESAFEGUARDSFire Solvent and coatings can be highly flammable Adequate exhaust must be provided to keep air free of or combustible especially when sprayed. accumulations of flammable vapors. Smoking must never be allowed in the spray area.Fire extinguishing equipment must be present in the spray area.Solvent During use and while cleaning and flushing, Wear eye protection.Spray solvents can be forcefully expelled from fluid and air passages. Some solvents can cause eye injury.Inhaling Toxic Certain materials may be harmful if inhaled, or Follow the requirements of the Safety Data Sheet Substancesif there is contact with the skin.supplied by your coating material manufacturer.Adequate exhaust must be provided to keep the air free ofaccumulations of toxic materials.Use a mask or respirator whenever there is a chanced of inhaling sprayed materials. The mask must be compatible with thematerial being sprayed and its concentration. Equipment must be as prescribed by an industrial hygienist or safety expert, and be NIOSH approved.Explosion Hazard - Halogenated hydrocarbon solvents - for Guns with stainless steel internal passageways may be used Incompatible example; methylene chloride and 1, 1, 1 -with these solvents. However, aluminum is widely used in other Materials Trichloroethane are not chemically compatible spray application equipment - such as material pumps, regula- with the aluminum that might be used in many tors, valves, this gun and cups. Check all equipment items before system components. The chemical reaction use and make sure they can also be used safely with thesecaused by these solvents reacting with solvents. Read the label or data sheet for the material you intend aluminum can become violent and lead to to spray. If in doubt as to whether or not a coating or cleaning an equipment explosion.material is compatible, contact your material supplier.General Safety Improper operation or maintenance of Operators should be given adequate training in the safe use and equipment. maintenance of the equipment (in accordance with the require- ments of NFPA-33, Chapter 15). Users must comply with all local and national codes of practice and insurance company require- ments governing ventilation, fire precautions, operation, main- tenance and housekeeping. These are OSHA Sections 1910.94and 1910.107 and NFPA-33.Cumulative Trauma Use of hand tools may cause cumulative Pain, tingling, or numbness in the shoulder, forearm, wrist, Disorders (“CTD’s”) trauma disorders (“CTD’s”). hands or fingers, especially during the night, may be earlysymptoms of a CTD. Do not ignore them. Should you experience CTD’s, or musculo- CTD's when using hand tools, tend to affect any such symptoms, see a physician immediately. Other early skeletal disorders, the upper extremities. Factors which may symptoms may include vague discomfort in the hand, loss of involve damage to increase therisk of developing a CTD include: manual dexterity, and nonspecific pain in the arm. Ignoring early the hands, wrist,symptoms and continued repetitive use of the arm, wrist and elbows, shoulders, 1. High frequency of the activity.hand can lead to serious disability. Risk is reduced by avoiding neck and back. Carpal 2. Excessive force, such as gripping, pinching, or lessening factors 1-7.tunnel syndrome and or pressing with the hands and fingers.tendinitis (such as 3. Extreme or awkward finger, wrist, or armtennis elbow or positions.rotator cuff 4. Excessive duration of the activity.syndrome) are 5. Tool vibration.examples of CTD’s. 6. Repeated pressure on a body part. 7. Working in cold temperatures.CTD’s can also be caused by such activitiesas sewing, golf, tennis bowling, to name a few.The following hazards may occur during the normal use of this equipment.Please read the following chart before using this equipment.SAFETY PRECAUTIONSThis manual contains information that is improtant for you to know and understand. This information relates to USER SAFETY and PREVENTING EQUIPMENT PROBLEMS. To help you recognize this information, we use the following symbols. Please pay particular attention to these sections.NoteInformation that you should pay special attention to.Important safety information - A hazard that may cause serious injury or loss of life.Important information that tells how to prevent damage to equipment, or how to avoid a situation that may cause minor inury.PROP 65 WARNINGWARNING: This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.CA PROP65ENSPRAY GUN LUBRICATIONDaily, apply a drop of spray gun lube at trigger bearing stud (28) and the stem of air valve (20) where it enters air valve assembly. The shank of fluid needle (11) where it enters packing nut (9) should also be oiled. Fluid needle packing (8) should be lubricated periodically. Make sure baffle (6) and retaining ring (3) threads are clean and free of foreign matter. Before assembling retaining ring to baffle, clean the threads thoroughly, then add two drops of spray gun lube to threads. Fluid needle spring (14) and air valve spring (19) should be coated with a very light grease, making sure that any excess grease will not clog the air passages. For best results, lubricate the points indicated, daily.A. Trigger PointsB. PackingC. Adjusting KnobsD. Baffle ThreadsE. Air Valve CartridgePARTS REPLACEMENTFLUID INLET GASKET (32) REPLACEMENT INSTUCTIONS1. Remove fluid inlet adapter (34) withappropriate wrench.2. Clean thread sealant from gun bodyinlet threads and seal area.3. Place gasket (32) squarely onto thefluid inlet adapter and push it downuntil it is flat against the shoulder.4. Use medium strength thread sealant(i.e. Devcon 2242 blue, or equal) onthreads before installing fluid inletadapter.5. Torque fluid inlet adapter to 20-25 ft.lbs. and tighten locknut.PARTS REPLACEMENTFigure 1 Air Cap4. Assemble seal to baffle with angledside up as shown in diagram. NOTE:The seal should be a tight fit on thebaffle. If it is a loose fit on the baffle,assure that it is assembled with theangled side up.5. Install baffle on gun.6. Install fluid tip (5) and tighten to15-20 ft-lbs.JGA-4035 Packing Replacement Instruc-tions1. Remove adjusting knob and needlespring from gun.2. Partially withdraw needle from gunbody.3. Loosen packing nut and remove.4. Remove old packing.5. Assemble packing nut to needle.6. Assemble packing in order shownto needle.7. Insert needle all the way into gunbody seating in tip.8. Install needle spring and adjustingknob.9. Thread packing nut into gun body.10. Tighten packing nut in equal incre-ments - no more than1/6 turn at a time.11. After each adjustment, pull needleopen and observe needle closure.12. If needle snaps shut, continueadjusting nut until there is evidenceof needle bind or slow closing.13. Back off packing nut 1/12 turn tothe point where needle snaps shut.Packing nut must remain tightenough to prevent loosening byhand.14. Pull needle several times to verifyneedle snaps shut and check pack-ing nut for looseness.Packing(3 pieces)PackingNutNeedleGun BodyGTI-33 Baffle Seal Replacement1. Remove Fluid Tip (5).2. Remove Baffle (6).3. Remove Seal (7) from baffle.NOTEThe seal is designed to be a tightfit on the baffle. The seal shouldbe able to be removed usingyour fingers. If you are unableto remove the seal using yourfingers, insert a small screw-driver between the outer lip andthe back of the baffle and prythe seal off.ACD BE Chart 1No. onAir CapOrderNo.Air Caps, Fluid Tips, Fluid Needles and ApplicationsAir CapWith Ring(Ref. No. 4)Type ofFluidDeliveryFluidNeedle(Ref. No. 11)Fluid TipsUsed(Ref. No. 5)FluidNeedle(Ref. No. 11)Fluid TipsUsed(Ref. No. 5)Suction Feed Pressure Feed 80MB-4039-80SUCTION GTI-413AV-213-16ORAV-213-189000AV-440-9000SUCTIONORPRESSUREGTI-413GTI-449-12AV-213-16ORAV-213-18765AV-440-765PRESSURE GTI-449-12AV-213-12 777AV-440-777PRESSURE GTI-449-12AV-213-14AV-213-10ORAV-213-12 DeVilbissN o XXAir Cap No.Fluid Tips AvailableTip Size Fluid Tip(Ref. No. 5)Type of FluidDeliveryin.mm0.039 1.0 AV-213-10 Pressure Feed0.047 1.2 AV-213-12 Pressure Feed0.055 1.4 AV-213-14 Pressure Feed0.063 1.6 AV-213-16 Suction Feed0.070 1.8 AV-213-18 Suction FeedChart 2ENInd. Ref. Replacement Parts No. Part No. Description Req.1 --- Air Cap 12 JGA-156-K10 Spring Clip (Kit of 10) 13 GTI-3 Air Cap Retaining Ring 14 See Chart 1 Air Cap & Retaining Ring 15 See Charts 1 & 2 Fluid Tip 16 GTI-425 Baffle Assembly 1•7 GTI-33-K5 Baffle Seal (Kit of 5) 1•8 JGA-4035-K5 Packing (Kit of 5) 19 34411-122-K10 Packing Nut 110 GTI-405 Spreader Valve Assembly 111 See Chart 1 Fluid Needle 1•12 JGS-72-K10 Gasket Kit (PTFE) 2(Kit of 10)13 --- Body Bushing 1•14 --- Fluid Needle Spring 1•15 --- Spring Pad 1 16 MBD-19-K10 Spring and Pad 1(Kit of 10)17 GTI-414 Needle Adjusting Screw 118 KK-5059 Bushing, Spring, Pad and 1Knob Kit•19 --- Air Valve Spring 1•20 --- Air Valve 1 21 --- Air Valve Body 1Ind. Ref. Replacement Parts No. Part No. Description Req.•22 --- U Cup Seal 1•23 --- Washer 1•24 --- Snap Ring 125 JGS-449-1 Air Valve Assembly 126 P-MB-51 Air Inlet Nipple 11/4" NPS(M)27 --- Trigger Stud Screw 128 --- Trigger Stud 129 JGS-478 Stud and Screw Kit 130 --- Trigger 131 JGS-477-1 Trigger, Stud & Screw Kit 1•32 --- Fluid Inlet Gasket (PTFE) 133 --- Locknut 134 --- Fluid Inlet Adapter 135 JGA-4042 Fluid Inlet, Gasket, Nut Kit 1 •36 --- Retaining Clip 1 •37 --- Seal 1 •38 --- Pin 139 GTI-428-K5 Clip, Seal & Pin Kit (5 each) 140 --- Plug 1• KK-5058-2 Gun Repair Kit includes a quantity of necessary parts. Suffixes -K5, -K10 designate kits of multiple parts.Example: JGA-4035-K5 is a kit of 5 packings.ENTROUBLESHOOTING CONDITIONCAUSECORRECTIONHeavy top or Horn holes plugged.Clean. Ream with nonmetallic point. bottom pattern Obstruction on top or bottom of fluid tip. Clean.Cap and/or tip seat dirty.Clean.Heavy right or Left or right side horn holes plugged. Clean. Ream with nonmetallic point. left side pattern Dirt on left or right side of fluid tip.Clean.Remedies for the top-heavy, bottom-heavy, right-heavy and left-heavy patterns:1) Determine if the obstruction is on the air cap or the fluid tip. Do this by making a test spray pattern. Then, rotate the cap one-half turn and spray another pattern. If the defect is inverted, obstruction is on the air cap. Clean the air cap as previously instructed.2) If the defect is not inverted, it is on the fluid tip. Check for a fine burr on the edge of the fluid tip. Remove with #600 wet or dry sand paper.3) Check for dried paint just inside the opening. Remove paint by washing with solvent. Heavy center pattern Fluid pressure too high for atomization Balance air and fluid pressure. air (pressure feed). Increase spray pattern width with spreaderadjustment valve.Material flow exceeds air cap's capacity. Thin or lower fluid flow.Spreader adjustment valve set too low. Adjust. Atomizing pressure too low. Increase pressure.Material too thick.Thin to proper consistency.Split spray pattern Atomization air pressure too high.Reduce at transformer or gun.Fluid pressure too low (pressure feed only). Increase fluid pressure (increases gunhandling speed).Spreader adjusting valve set too high. Adjust.Jerky or fluttering spray *Loose or damaged fluid tip/seat. Tighten or replace. Material level too low. Refill.Container tipped too far. Hold more upright. Obstruction in fluid passage.Backflush with solvent. Loose or broken fluid tube or fluid inlet nipple. Tighten or replace.Dry or loose fluid needle packing nut.Lubricate or tighten. Unable to get round spray Spreader adjustment screw not seating properly. Clean or replace. Air cap retaining ring loose.Tighten.Will not spray No air pressure at gun.Check air supply and air lines.Internal mix or pressure feed air cap and tip Change to proper suction feed air cap and tip. used with suction feed.Fluid pressure too low with internal mix cap and Increase fluid pressure at tank.pressure tank.Fluid needle adjusting screw not open enough. Open fluid needle adjusting screw.Fluid too heavy for suction feed.Thin material or change to pressure feed. Starved spray pattern Inadequate material flow. Back fluid adjusting screw out to first threador increase fluid pressure at tank.Low atomization air pressure (suction feed) Increase air pressure and rebalance gun. Excessive overspray Too much atomization air pressure. Reduce pressure.Gun too far from work surface.Adjust to proper distance.Improper stroking (arcing, gun motion too fast). Move at moderate pace, parallel to work surface. Excessive fog Too much, or too fast-drying thinner. Remix properly. Too much atomization air pressure. Reduce pressure. Dry Spray Air pressure too high.Reduce air pressure.Gun tip too far from work surface. Adjust to proper distance. Gun motion too fast. Slow down.Gun out of adjustment. Adjust.Fluid leaking from Packing nut loose. Tighten, do not bind needle. packing nutPacking worn or dry. Replace or lubricate. Paint bubbles in cup. Fluid tip not tight.Tighten tip to 15-20 ft. lbs.*Most common problem.ENCONDITION CAUSE CORRECTION Fluid leaking or dripping Packing nut too tight.Adjust.from front of gun Dry packing.Lubricate.Fluid tip or needle worn or damaged. Replace tip and needle. Foreign matter in tip.Clean. Fluid needle spring broken. Replace.Wrong size needle or tip.Replace.Runs and sags Too much material flow. Adjust gun or reduce fluid pressure. Material too thin.Mix properly or apply light coats.Gun tilted on an angle, or gun motion Hold gun at right angle to work and adapt to too slow. proper gun technique.Thin, sandy coarse finish Gun too far from surface. Check distance. Normally approx. 6-8". drying before it flows out Too much air pressure.Reduce air pressure and check spray pattern. Improper thinner being used. Follow paint manufacturer'smixing instructions. Thick, dimpled finish Gun too close to surface.Check distance. Normally approx. 6-8". "orange peel". Too much material coarsely atomized. Air pressure too low.Increase air pressure or reduce fluid pressure. Improper thinner being used. Follow paint manufacturer'smixing instructions. Material not properly mixed. Follow paint manufacturer'smixing instructions.Surface rough, oily, dirty.Properly clean and prepare.Troubleshooting (continued)ENWR-103 WrenchContains all neces-sary tip, hose and nut sizes used on or with gun.ACCESSORIES Automotive Quick Connects For HVLPGuns (Air) High Flow Type.HC-4720 Coupler 1/4" NPT(F)HC-1166 Stem 1/4" NPT(M)HC-4419 Stem 1/4" NPT(F)HC-4719Coupler 1/4" NPT(M) /NPS(M)HARG-510 Air RegulatorUse to maintain nearly constant outlet pressure de-spite changes in inlet pressure and downstream flow.HAV-500 OR HAV-501Adjusting Valve(HAV-501 SHOWN)H AV-500 does not h a v e p r e s s u r e gauge. Use to con-trol air usage at gun.40-128 Twin Cartridge, Paint Spray RespiratorNIOSH-Certified (TC-84A-1623 forrespiratory protec-tion in atmospheres not immediatelydangerous to life.Spray Gun LubeSSL-10 (2 oz. bottle)Compatible withall paint materi-als; contains no silicone or petro-leum distillates to contaminate paint. SDS Sheet avail-able upon request.192212 Professional Spray Gun Cleaning KitContains six precision tools designed to effectively clean all DeVilbiss, Binks, Finishline and other brandspray guns.192218 Scrubs ® Hand CleanerTowelsP r e m o i s t e n e d waterless hand cleaner towels for painters, body men and mechanics.JGA-156-K10Spring ClipJoins any single piece DeVilbiss air cap with latest ver-sion retaining ring. H elps prevent part loss and provides easier assembly.TGC-545 (Alum.)2 Qt. Drip Free Suction Cup Cup has a unique, two position valve which permits se-lection of either a drip-free or con-ventional open vent mode.GTI-415 Air AdjustingValve Installs into gun to enable user to con-trol and reduce air usage at the gun. Replaces JGA-132 plug.HAF-507 Whirlwind™In-Line Air FilterRemoves water, oil,and debris from theair line.ENENWARRANTY POLICYThis product is covered by Carlisle Fluid Technologies’ materials and workmanship limited warranty.The use of any parts or accessories, from a source other than Carlisle Fluid Technologies,will void all warranties. Failure to reasonably follow any maintenance guidance providedmay invalidate any warranty.For specific warranty information please contact Carlisle Fluid Technologies.For technical assistance or to locate an authorized distributor,contact one of our international sales and customer support locations.Region Industrial/Automotive Automotive RefinishingAmericas Tel: 1-800-992-4657Tel: 1-800-445-3988 Fax: 1-888-246-5732Fax: 1-800-445-6643Europe, Africa, Middle East, India Tel: +44 (0)1202 571 111 Fax: +44 (0)1202 573 488China Tel: +8621-3373 0108 Fax: +8621-3373 0308Japan Tel: +81 45 785 6421 Fax: +81 45 785 6517Australia Tel: +61 (0) 2 8525 7555 Fax: +61 (0) 2 8525 7575Carlisle Fluid Technologies is a global leader in innovative finishing technologies. Carlisle Fluid Technologies reserves the right to modify equipment specifications without prior notice.DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®are registered trademarks of Carlisle Fluid Technologies, Inc.©2018 Carlisle Fluid Technologies, Inc.All rights reserved.For the latest information about our products, visit 。

点胶机一、点胶机的定义1、点胶机：点胶机又称涂胶机，灌胶机，打胶机等，是专门对流体进行控制，并将液体点滴、涂覆、灌封于产品表面或产品内部的自动化机器。

点胶机主要用于产品工艺中的胶水、油,漆以及其他液体精确点,灌.注、涂、点滴到每个产品精确位置,可以用动实现打点,画线,圆型或弧型.2、点胶机适用的液体：各种溶济、粘接剂、油,漆.化学材料,固体胶等,包括硅胶、EMI 导电胶、UV 胶、AB 胶、快干胶、环氧胶、密封胶、热胶、润滑脂、银胶、红胶、锡膏、散热膏、防焊膏、透明漆、螺丝固定剂,木工胶、厌氧胶、亚克力胶、防磨胶、水晶胶、灌注胶、喇叭胶、瞬间胶、橡胶,油漆、搪瓷漆、亮漆、油墨、颜料等3、点胶机应用领域：点胶机适用于工业生产的各个领域：手机按键、印花、开关、连接器、电脑、数码产品、数码相机、MP3 、MP4 、电子玩具、喇叭、蜂鸣器、电子元器件、集成电路、电路板、LCD 液晶屏、继电器、扬声器、晶振元件、LED 灯、机壳粘接、光学镜头、机械部件密封二、目前市场点胶机的品牌：美国：EFD、Asymtek、CAMALOT、LCC 等德国：scheugenpflug 等亚洲：YAMAHA、武藏MUSASHI 、韩国阿尔帕、日本仲氏NLC、IEI、LILE、等目前单液点胶机已经做得很成熟，世界品牌主要是EFD 和I&J,MUSASHI, 武藏等。

国内单液点胶机目前在通用性上做得可以，在普通的控制器和自动化设备这块技术比较成熟，然而在高精度要求还是有很大差距。

双组份的点胶机目前国外的机器挺多，技术也相对成熟，只是价位太高。

国内双液点胶技术已经走向成熟，目前已经有专业双液设备存在,而且质量稳定,很适合国内用户使用三、点胶机分类第一类：单液点胶机（也称单组份点胶机、点胶机）控制器式点胶机：包括自动点胶机、定量点胶机、半自动点胶机、数显点胶机、精密点胶机、等2、桌面型点胶机：包括台式点胶机、台式三轴点胶机、台式四轴点胶机、或者桌面式自动点胶机、3轴流水线点胶机、多头点胶机、多出胶口点胶机、划圆点胶机、转圈点胶机、喇叭点胶机、手机按键点胶机、机柜点胶机等3、压力桶式点胶机：压力桶+点胶阀+控制器，大出胶量点胶机第二类：双液点胶机（也称双组份点胶机、AB 胶点胶机、AB 胶灌胶机、双液灌胶机）1、台式双液点胶机2、落地式双液点胶机3、PU 胶双液灌注机4、画圆自动点胶机5、多头双液点胶机四、如何选购点胶机在购买点胶机之前，首先需要弄清三件事情：1、使用的胶水基本特性：a) 是什么胶水？单组份还是双组份（AB 胶）a) 如果是双组份，AB 胶的体积比是多少b) 胶水的粘度和密度？c) 胶水大约多久时间开始固化？完全固化时间？d) 胶水如何包装2、点胶工艺需要达到的要求a) 点胶精度要求如何？每个产品用胶量多少？b) 胶水是用来灌封？黏贴？绝缘？防潮？点滴？3. 点胶方式与速度?A) 要求如何实现点胶操作？桌面落地流水线B) 要加工产品大小? 加工时要放多少产品进行加工?C) Z 轴重量？要求点胶头数？点胶速度？D）点胶应用行业与产品？五、点胶机选择原则：1．胶水：普通胶水用单组份点胶机，AB 胶使用双液点胶机，PU 胶使用PU 胶点胶机，UV 胶使用特定针筒点胶。

点胶机的调试方法点胶机是一种常见的自动化设备，广泛应用于电子、汽车、医疗器械等行业。

正确的调试方法可以确保点胶机的正常运行，提高生产效率。

下面将介绍点胶机的调试方法。

1. 确认设备安装。

在进行点胶机调试之前，首先要确认设备已经正确安装。

检查设备的稳定性和固定性，确保设备不会在运行过程中出现晃动或移动的情况。

同时，检查设备的电源和气源是否已经接通，确保设备可以正常供电和供气。

2. 调试点胶参数。

点胶机的点胶参数包括点胶压力、点胶速度、点胶时间等。

在调试点胶参数时，首先要根据实际需要设置点胶压力，确保点胶量符合要求。

然后，根据工件的要求设置点胶速度和点胶时间，确保点胶的均匀性和稳定性。

3. 调试运动轨迹。

点胶机的运动轨迹包括X、Y、Z轴的移动轨迹。

在调试运动轨迹时，首先要通过手动操作或者自动程序让设备进行移动，观察各个轴的移动情况，确保移动轨迹符合要求。

同时，还要注意检查各个轴的运动平稳性和精度，确保设备可以准确地定位和移动。

4. 调试胶水供给系统。

点胶机的胶水供给系统包括胶桶、胶管、胶枪等部件。

在调试胶水供给系统时，首先要确认胶水已经正确添加到胶桶中，并且胶水的粘度和温度符合要求。

然后，通过手动操作或者自动程序让设备进行点胶，观察胶水的供给情况，确保胶水可以顺畅地供给到胶枪，不会出现堵塞或者漏胶的情况。

5. 调试视觉定位系统。

一些高端的点胶机配备了视觉定位系统，可以实现对工件的精确定位和点胶。

在调试视觉定位系统时，首先要确认视觉系统已经正确安装和校准。

然后，通过手动操作或者自动程序让设备进行视觉定位，观察定位精度和稳定性，确保视觉系统可以准确地识别工件并实现精确定位。

6. 调试自动化控制系统。

点胶机的自动化控制系统包括PLC控制、触摸屏操作、程序设置等。

在调试自动化控制系统时，首先要确认控制系统已经正确连接和设置。

然后，通过手动操作或者自动程序进行各种操作，观察控制系统的响应和稳定性，确保设备可以正常运行并实现自动化生产。

博锐点胶机调试教程摘要：1.博锐点胶机简介2.调试前的准备工作3.调试步骤a.开启点胶机b.设置胶水种类c.调整胶枪位置d.设置胶量e.调整胶枪温度f.设置出胶速度g.校准点胶位置4.常见问题及解决方法5.总结正文：博锐点胶机是一款广泛应用于各种行业的高精度点胶设备，为了保证其稳定性和点胶效果，我们需要定期对点胶机进行调试。

下面将详细介绍博锐点胶机的调试教程。

首先，在调试前，请确保点胶机已经安装完毕，并且干净整洁。

同时，需要准备好相关的工具和材料，包括胶水、清洗液、胶枪、刮刀等。

接下来，我们开始进行调试步骤。

1.开启点胶机：接通电源，打开点胶机开关，确保点胶机正常启动。

2.设置胶水种类：根据实际需求，选择合适的胶水种类。

不同种类的胶水可能需要不同的温度和压力设置，因此这一步非常重要。

3.调整胶枪位置：将胶枪放置在合适的位置，确保胶枪与工作台之间的距离适当，以便于进行点胶操作。

4.设置胶量：通过调整胶枪的出胶孔大小，控制胶水的出胶量。

通常情况下，需要根据实际应用场景来试验最佳的胶量。

5.调整胶枪温度：根据所选胶水的性质，设置合适的胶枪温度。

过高的温度可能导致胶水变质，过低的温度则会影响点胶效果。

6.设置出胶速度：根据实际需求，调整胶枪的出胶速度。

过快的出胶速度可能导致胶水无法均匀涂抹，过慢的出胶速度则会影响生产效率。

7.校准点胶位置：使用刮刀等工具，将胶水涂抹在工作台上，然后开启点胶机，观察胶水是否能够准确地涂抹在指定位置。

如果出现偏差，需要调整点胶机的位置或角度。

在调试过程中，可能会遇到一些常见问题，如胶水无法正常涂抹、涂抹不均匀等。

针对这些问题，可以尝试调整胶量、胶枪温度、出胶速度等参数，或者检查点胶机是否安装正确，胶枪与工作台之间的距离是否合适等。

总之，博锐点胶机的调试过程需要按照一定的步骤进行，同时根据实际情况进行调整。

只有确保点胶机的稳定性和准确性，才能保证生产过程中的质量和效率。

点胶机真空回吸原理一、点胶机的基本原理点胶机是一种用于自动化点胶的设备，广泛应用于电子、光电、医疗、汽车等行业。

其基本原理是通过控制系统控制胶水的流量和时间，将胶水点在需要粘接的物体上。

点胶机主要由控制系统、驱动系统、点胶系统和供胶系统组成。

二、真空回吸原理的作用在点胶过程中，为了保证点胶精度和胶水的稳定性，真空回吸原理被广泛应用。

真空回吸原理是通过在点胶结束后，利用负压将胶针内的胶水回吸，避免胶水滴落或产生气泡，从而提高点胶质量。

三、真空回吸原理的工作步骤1. 开始点胶：点胶机通过控制系统控制驱动系统，使胶针接触到需要点胶的物体表面。

2. 供胶：控制系统启动供胶系统，胶水通过供胶系统被输送到胶针内。

3. 停止供胶：当需要停止点胶时，控制系统停止供胶系统的工作，胶水不再流动。

4. 启动真空回吸：在停止供胶后，控制系统启动真空回吸系统。

真空泵通过负压产生吸力，将胶针内的胶水回吸。

5. 完成回吸：真空泵将胶针内的胶水回吸到胶针内部，避免胶水滴落或产生气泡。

6. 胶针抬起：真空回吸完成后，驱动系统将胶针从物体表面抬起。

7. 结束点胶：点胶过程结束，开始下一次点胶。

四、真空回吸原理的应用真空回吸原理广泛应用于各种需要高精度点胶的行业。

具体应用包括：1. 电子行业：在电子产品的组装过程中，点胶机通过真空回吸原理，确保电子元件的精确定位和胶水的稳定性。

2. 光电行业：在光电产品的制造过程中，点胶机利用真空回吸原理，保证胶水的均匀涂布和光学元件的精确粘接。

3. 医疗行业：在医疗器械的生产过程中，点胶机通过真空回吸原理，确保胶水的无菌性和医疗器械的可靠性。

4. 汽车行业：在汽车制造过程中，点胶机利用真空回吸原理，确保胶水的精确点胶和汽车零部件的可靠粘接。

总结：点胶机真空回吸原理通过负压将胶针内的胶水回吸，避免胶水滴落或产生气泡，提高点胶质量。

真空回吸原理广泛应用于电子、光电、医疗、汽车等行业，确保胶水的稳定性和点胶精度。

详情说明性能简介1、全中文操作界面，易学易用。

2、具有画点、直线、连续线、弧、圆、椭圆、跑道、距形、螺旋线、涂布、不规则三维样条曲线连续补间和组合多段线等图形元素。

丰富的手工教导功能。

3、手持盒支持电脑CAD绘图转成PLT格式文件导入，实现直接导入文件的路径数据，省去繁锁的手工教导，方便准确。

对于广告行业的图形LOGO和文字涂胶非常方便。

4、具有区域阵列复制，平移运算，批量编辑，单步运行，I/O 输入输出等功能。

5、系统具有自动执行功能、自动复位、产量设定、加工时间计时器等功能，还有四种不同拉丝工艺选择，满足不同应用需求。

6、动作参数编辑完毕，通过串口将动作参数传送到控制器内中，即可脱机，独立运行，不但安装便利，操作设定更是简单。

也可将动作参数保存到手持盒的SD卡中，方便调用；并能进行设备间的图形拷贝及保存。

7、手持盒配备128M的SD卡，可存储数千个加工文件，每个文件可支持8000条指令，使用时调出来即可。

8、硬件上具备4个枪通道控制、4路通用输出、8路输入、12路高速脉冲输出、液晶面板（LCD屏）接口和薄膜键盘接口；控制点胶时间精度1ms。

9、每条动作指令都有独立的开枪时间和关枪时间，退枪高度和指令间的延时间隔时间，灵活的批量修改功能可以提高编辑效率。

10、每条动作指令都有独立的提前关枪功能，可以解决停止点堆胶、拉丝等工艺难题。

11、胶量大小粗细、涂胶速度、点胶时间、停胶时间皆可参数设定、出胶量稳定,不漏滴胶；12、可选两头微调胶筒夹具，双头同时作业，成倍提高工作效率；13、依制程需要,可加装工作台定位PIN、胶枪或底板加热控温装置14、合对象:手机壳、MP3、MP4、导航仪、音响喇叭、笔记本外壳、平板电脑外壳等金属件与塑胶件粘结。

光碟机、印表机、墨水夹、PC板、LCD、LED、DVD、数位相机、开关、连接器、继电器、散热器、半导体等电子业、或与SMT 设备连线快速点/涂胶、时钟、玩具业、医疗器材等需液体点胶产品.15、适用流体点胶,例如:PUR聚氨酯、3M2665、UV胶、AB 胶、EPOXY(黑胶)、白胶、EMI导电胶、SILICON、环氧树脂、瞬间胶、银胶、红胶、锡膏、散热膏、防焊膏、透明漆、螺丝固定剂等.点胶相关常识介绍A.点胶设备的功用所有液态物可经由气压机械动力做精准的涂佈,我们提供从单液简易手持款或桌上型点胶机到具备视觉侦错系统的自动点胶机械,此外也有如AB胶双液混合的点胶设备,一系统完整的零件备品:注射针筒,针筒,针以及针头都充分供应。

portec点胶机概括点胶机又称涂胶机、滴胶机、打胶机、灌胶机等，专门对流体进行控制。

并将流体点滴、涂覆于产品表面或产品内部的自动化机器，可实现三维、四维路径点胶，精确定位，精准控胶，不拉丝，不漏胶，不滴胶。

点胶机主要用于产品工艺中的胶水、油漆以及其他液体精确点、注、涂、点滴到每个产品精确位置，可以用来实现。

应用行业电子行业：手机按键点胶，手机电池封装，笔记本电池封装，电脑扬声器/受话器，线圈点胶，PCB板邦定封胶，IC封胶，喇叭外圈点胶，PDA封胶，LCD封胶，IC封装，IC粘接，机壳粘接，光学器件加工，电路元件与基板粘接，印制线路板涂胶照明行业：led荧光粉点胶LED驱动电源导热灌封，硬灯条、软灯条灌封，球泡灯、照明灯等密封，LED路灯粘接密封洗墙灯、投光灯、草坪灯等户外灯饰灌封，led灯座灌封，LED射灯罩与灯杯的粘接密封。

汽车行业：车灯封装，电动车控制器封装，过滤器（机油滤，柴油滤，空滤），车体和车顶加固板涂胶，制动蹄片、离合器和传动带灌封，车窗密封，塑料挡板、散热器水箱涂胶，汽车传感器涂胶灌装，汽车电子及车载电气、仪器仪表的灌封保护，机械密封等汽车机械零件涂布。

工业电气：电容，变压器，继电器，按钮等的粘接灌封，电机线圈涂胶，电器柜门封边涂胶。

太阳能光伏：光伏逆变器导热灌封，太阳能电池盒灌封，太阳能组件灌封。

建筑工程：隔热铝型材、钢材、铝蜂窝板、建筑板材、防火门、防盗门的涂覆。

五金/家电/小商品/及其他。

适用流体：各种溶剂、粘接剂、油漆、化学材料、固体胶等，包括硅胶、EMI导电胶、UV胶、AB胶、快干胶、环氧胶、聚氨酯胶，密封胶、热胶、润滑脂、银胶、红胶、锡膏、散热膏、防焊膏、透明漆、螺丝固定剂、木工胶、厌氧胶、亚克力胶、防磨胶、水晶胶、灌注胶、喇叭胶、瞬间胶、橡胶，油漆、搪瓷漆、亮漆、油墨、颜料等等。