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Atlas Copco Stationary Air Compressors*2930122002*No. 2930 1220 02Replaces No. 2930 1220 01Registration code: APC ZE/ZA45-500 / 39 / 9932000-04ZE45-55-75-85-90-110-132-160-185ZA160-3.5ZA45-55-75-85-90-110-132-185Web-site: Parts list•Copyright 2000, Atlas Copco Airpower n.v., Antwerp, Belgium.Any unauthorized use or copying of the contents or any part thereof is prohibited. This applies in particular to trademarks, model denominations, part numbers and drawings.•Use only authorized parts. Any damage or malfunction caused by the use of unauthorized parts is not covered by Warranty or Product Liability.2Parts listContentsInhoudInnehåll Inhaltsverzeichnis Table des matières IndiceIndice InnholdsfortegnelseÍndice Indholdsfortegnelse SisällysluetteloGear casing and drive gearTandwielkast en aandrijvingVäxelhus och drivningGetriebegehäuse und AntriebsradCarter d'engrenages et entraînementCárter de engranajes y accionamientoScatola ingranaggi e ingranaggio conduttoreGearkasse og drivhjulCarter de engrenagens e accioanamentoGirkasse og drivhjulVaihteen kotelo ja hihnapyörä-ZE45, ZE55, ZE75, ZE90-3.5. . . . . . . . . . . . . . . . . 1 -ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . . . . 2 -ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185. . . . 3 -ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5, ZA1854Air inletLuchtinlaatLuftintagLufteinlaßAdmission d'airEntrada de airePresa d'ariaLuftindsugAdmissão de arLuftinnløpTuloilma-Non-silenced version without full load/no load regulator -ZE45, ZE55, ZE75, ZE90-3.5,ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . . 5 -ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185, ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5,ZA185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 -Non-silenced version with full load/no load regulator -ZE45, ZE55, ZE75, ZE90-3.5,ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . . 7 -ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185, ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5,ZA185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 -Pack without full load/no load regulator-ZE45, ZE55, ZE75, ZE90-3.5,ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . . 9-ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185, ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5,ZA185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 -Pack with full load/no load regulator-ZE45, ZE55, ZE75, ZE90-3.5,ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . 11 -ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185, ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5,ZA185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Drive arrangement EAandrijfuitvoering EDrivarrangemang EAntriebsanordnung EEntraînement, disp. EAccionamiento, disp. EAzionamento, disposizione (E)Arrangement EAccionamento, disposição EDrivarrangement ERakenne E. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Drive arrangement 1Aandrijfuitvoering 1Drivarrangemang 1Antriebsanordnung 1Entraînement, disp. 1Accionamiento, disp. 1Azionamento, disposizione (1)Arrangement 1Accionamento, disposição 1Drivarrangement 1Rakenne 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Air outletLuchtuitlaatLuftutloppLuftauslaßSortie d'airSalida de aireMandata dell'ariaLuftafgangSaida de arLuftutløpPaineilmaputki-without aftercooler-ZE45, ZE55, ZE75, ZE90-3.5,ZA45, ZA55, ZA75, ZA90-3.5. . . . . . . . . . . . . 152930 1220 022930 1220 023Parts list-ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185,ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5,ZA185. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16-Pack with aftercooler -ZE45, ZE55, ZE75, ZE90-3.5. . . . . . . . . . . . .17-ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE18518Coolers Koelers Kylare K ühlerRefroidisseurs Refrigeradores Refrigeratorei K ølereRefrigeradores Kj ølereJ äähdyttimetZE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Oil system Oliesysteem Oljesystem ÖlsystemSyst ème d'huile Sistema de aceite Sistema dell'olio Oliesystem Sistema de óleo OljesystemV oiteluj ärjestelm ä-Non-silenced version -ZE45, ZE55, ZE75, ZE90-3.5. . . . . . . . . . . . .20-ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE18521-Pack version -ZE45, ZE55, ZE75, ZE90-3.5,. . . . . . . . . . . . .22-ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE18523-ZA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Frame and cubicle Frame en startkast Ram och sk åpRahmen und Kasten Ch âssis et armoire Bastidor y cub ículoTelaio e armadio elettrico Ramme og Kabinett Base e Kabine Ramme og arm ário Runko ja kaappi-Non-silenced version . . . . . . . . . . . . . . . . . . . . . . .25Bodywork Carrosserie Karosseri Karosserie Capotage Carrocer ía Cappottatura Karosseri Carroceria Kabinett Kotelo -Pack version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26-Baffling without aftercooler ZE . . . . . . . . . . . . . . . 27-Baffling with aftercooler ZE. . . . . . . . . . . . . . . . . . 28-Baffling ZA. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29Control module Stuurmodule Kontrollmodul SteuermodulModule de commande M ódulo de mando Modulo di controllo KontrollmodulM ódulo de comando KontrolmodulOhjainlaite . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Start cubicle Startkast Startsk åp Anla ßschrankArmoire de d émarrage Cub ículo de arranqueArmadio apparecch. di avviamento StarterskabCub ículo-Arranque StartskapK äynnistinkotelo -Star/delta -50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31-60Hz - CSA/UL . . . . . . . . . . . . . . . . . . . . . . . . 32-Without starter -50Hz . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33-60Hz - CSA/UL . . . . . . . . . . . . . . . . . . . . . . . . 34Service kits Service kits Service kits Service Kits Service kits Service kitsKit per la manutenzione Service kitsConjuntos de repara ção ServicesettHuoltotarvikesarjat. . . . . . . . . . . . . . . . . . . . . . . . . . . .354Parts list60573_0112930 1220 022930 1220 025Parts listGear casing and drive gear - ZE45, ZE55, ZE75, ZE90-3.51Ref.Part number Qty Name Remarks10101616 6100 001Gear casing 10151616 6101 001Drive shaft 10201616 6102 001Retainer 10250502 1090 611Ball bearing 10301616 6103 001Bearing housing 10350661 1012 004Sealing washer 10400147 1332 034Bolt 10500663 2108 231O-ring 10550147 1323 032Bolt 10600295 3114 001Locknut 10650337 8300 001Parallel key 10700663 2107 881O-ring 10750147 1477 032Bolt10850335 2169 001Int.circlip 10900508 1100 501Roller bearing 10950335 1147 001Ext.circlip 11001616 5439 001Distance ring 11051616 5436 001Oil pump 11101616 6294 001Key11151616 5533 001Eccentric ring 11200101 1951 361Pin 11250663 2106 161O-ring11351616 6107 001Pump cover 11400147 1325 033Bolt11501615 4945 011Rubber buffer 11551020 5072 001Rubber buffer 11600333 3237 004Lock washer 11650147 1400 034Bolt11700333 3244 002Lock washer 11750147 1482 032Bolt11801616 5537 001Level indicator 0663 2104 37•4O-ring11901616 5803 811Service stage 1616 5824 00•1Diaphragm 11950663 2103 221O-ring 12000147 1402 032Bolt 12050147 1962 344Bolt 12070301 2358 006Washer 12100663 2107 891O-ring 12150686 3716 092Plug12200661 1000 312Seal washer 12251621 0002 001Pipe 12270686 3716 011Plug12280653 1062 001Flat gasket 12300663 2108 061O-ring 12350301 2335 002Washer 12400147 1326 032Bolt 12450663 2107 901O-ring 12500301 2358 002Washer 12550147 1413 032Bolt 12600686 3716 091Plug12650661 1000 311Seal washer 12680603 5120 001Hexagon nipple 12701619 6153 061Ball valve 12750686 3716 071Plug12800661 1000 301Seal washer 12850686 4230 071Plug12909125 6303 001Seal washer 13100147 1323 032Bolt 13150663 2107 811O-ring 13201621 0104 001Pipe 13250147 1323 032Bolt 13300663 2107 811O-ring 13501621 0003 001Nipple 13551614 8747 001Oil filter 13650686 3716 301Plug13700653 1100 001Flat gasketRef.Part number Qty Name Remarks13800147 1481 036Bolt 14100101 1951 421Pin 14301621 0353 001Plug14350661 1000 291Seal washer 14401202 5180 001Spring 14451621 0138 001Valve 14500335 2120 001Circlip 14601621 0139 001Pipe 14650580 0013 322Coupling 14700653 1062 002Flat gasket 15000605 8700 681Bushing 15100653 1100 001Flat gasket 15600663 2107 811O-ring 15700211 1335 032Cap screw 17001619 6032 041Nipple 1)17100686 3716 012Plug17150653 1062 002Flat gasket 1616 6104 001Seal arr.20101616 6105 00•1Seal ring 20201616 6106 00•1Seal ring 1621 0158 811Housing 30101621 0158 00•1Housing30151202 6255 01•1Filter element 30200663 2107 84•1O-ring 30251621 1697 00•1Cover 30300211 1247 03•2Cap screw 40101Gear wheel 1614 6812 15ZE45-2/50Hz 1614 6812 11ZE45-2/60Hz 1614 6812 05ZE45-3.5/50Hz 1614 6812 21ZE45-3.5/60Hz 1614 6812 23ZE55-2/50Hz 1614 6812 17ZE55-2/60Hz 1614 6812 10ZE55-3.5/50Hz 1614 6812 07ZE55-3.5/60Hz 1614 6812 25ZE75-2/50Hz 1614 6812 24ZE75-2/60Hz 1614 6812 22ZE75-3.5/50Hz 1614 6812 15ZE75-3.5/60Hz 1614 6812 26ZE90-3.5/50Hz 1614 6812 22ZE90-3.5/60Hz 40150211 1325 008Cap screw 40201Gear wheel 1616 6139 02ZE45-2/50Hz 1616 6139 05ZE45-2/60Hz 1616 6139 12ZE45-3.5/50Hz 1616 6139 27ZE45-3.5/60Hz 1616 6139 20ZE55-2/50Hz 1616 6139 24ZE55-2/60Hz 1616 6139 06ZE55-3.5/50Hz 1616 6139 10ZE55-3.5/60Hz 1616 6139 26ZE75-2/50Hz 1616 6139 19ZE75-2/60Hz 1616 6139 22ZE75-3.5/50Hz 1616 6139 02ZE75-3.5/60Hz 1616 6139 17ZE90-3.5/50Hz 1616 6139 22ZE90-3.5/60Hz1)Vibration monitoring "Shock Pulse Measurement" /Trillingskontrole "SPM" / Vibrationskontroll "St ötpuls-m ätning" / Schwingungs überwachung "SPM" / Sur-veillance des vibrations "SPM" / Monitorizaci ón de vibraciones "SPM" / Controlo di vibrazione "SPM" /Vibrationsoverv ågning "SPM" / Controlo de vibra ções SPM / Vibrasjonsoverv åking "SPM" / SPM-t ärin änvalvonta6Parts list60574_0122930 1220 022930 1220 027Parts listRef.Part number Qty Name Remarks 10101616 6100 001Gear casing 10151616 6101 001Drive shaft 10201616 6102 001Retainer 10250502 1090 611Ball bearing 10301616 6103 001Bearing housing 10350661 1012 004Sealing washer 10400147 1332 034Bolt 10500663 2108 231O-ring 10550147 1323 032Bolt 10600295 3114 001Locknut 10650337 8300 001Parallel key 10700663 2107 881O-ring 10750147 1477 032Bolt10850335 2169 001Int.circlip 10900508 1100 501Roller bearing 10950335 1147 001Ext.circlip 11001616 5439 001Distance ring 11051616 5436 001Oil pump 11101616 6294 001Key11151616 5533 001Eccentric ring 11200101 1951 361Pin 11250663 2106 161O-ring11351616 6107 001Pump cover 11400147 1325 033Bolt11501615 4945 011Rubber buffer 11551020 5072 001Rubber buffer 11600333 3237 004Lock washer 11650147 1400 034Bolt11700333 3244 002Lock washer 11750147 1482 032Bolt11801616 5537 001Level indicator 0663 2104 37•4O-ring11901616 5803 811Service stage 1616 5824 00•1Diaphragm 11950663 2103 221O-ring 12000147 1402 032Bolt 12050147 1962 344Bolt 12070301 2358 006Washer 12100663 2107 891O-ring 12150686 3716 092Plug12200661 1000 312Seal washer 12251621 0303 001Pipe 12270663 2108 061O-ring 12280147 1326 032Bolt 12300663 2107 901O-ring 12350147 1413 032Bolt 12401621 0311 001Pipe 12450663 2107 901O-ring 12500147 1413 032Bolt 12600686 3716 091Plug12650661 1000 311Seal washer 12680603 5120 001Hexagon nipple 12701619 6153 061Ball valve 12750686 3716 071Plug12800661 1000 301Seal washer 12850686 4230 071Plug12909125 6303 001Seal washer 13100147 1323 032Bolt 13150663 2107 811O-ring 13201621 0104 001Pipe 13250147 1323 032BoltRef.Part number Qty Name Remarks13300663 2107 811O-ring 13501621 0003 001Nipple 13551614 8747 001Oil filter 13650686 3716 301Plug13700653 1100 001Flat gasket 13800147 1481 036Bolt 14100101 1951 421Pin 14301621 0353 001Plug14350661 1000 291Seal washer 14401202 5180 001Spring 14451621 0138 001Valve 14500335 2120 001Circlip 14601621 0139 001Pipe 14650580 0013 322Coupling 14700653 1062 002Flat gasket 15000605 8700 681Bushing 15100653 1100 001Flat gasket 15600663 2107 811O-ring 15700211 1335 032Cap screw 15801619 6032 041Nipple 1)15900686 3716 012Plug15950653 1062 002Flat gasket 1616 6104 001Seal arr.20101616 6105 00•1Seal ring 20201616 6106 00•1Seal ring 1621 0158 811Housing 30101621 0158 00•1Housing30151202 6255 01•1Filter element 30200663 2107 84•1O-ring 30251621 1697 00•1Cover 30300211 1247 03•2Cap screw 40101Gear wheel 1614 6812 11ZA45-2/60Hz 1614 6812 05ZA45-3.5/50Hz 1614 6812 21ZA45-3.5/60Hz 1614 6812 23ZA55-2/50Hz 1614 6812 10ZA55-3.5/50Hz 1614 6812 25ZA75-2/50Hz 1614 6812 22ZA75-3.5/50Hz 1614 6812 15ZA75-3.5/60Hz 1614 6812 26ZA90-3.5/50Hz 40150211 1325 008Cap screw 40201Gear wheel 1616 6139 05ZA45-2/60Hz 1616 6139 12ZA45-3.5/50Hz 1616 6139 27ZA45-3.5/60Hz 1616 6139 20ZA55-2/50Hz 1616 6139 06ZA55-3.5/50Hz 1616 6139 26ZA75-2/50Hz 1616 6139 22ZA75-3.5/50Hz 1616 6139 02ZA75-3.5/60Hz 1616 6139 17ZA90-3.5/50Hz1)Vibration monitoring "Shock Pulse Measurement" /Trillingskontrole "SPM" / Vibrationskontroll "St ötpuls-m ätning" / Schwingungs überwachung "SPM" / Sur-veillance des vibrations "SPM" / Monitorizaci ón de vibraciones "SPM" / Controlo di vibrazione "SPM" /Vibrationsoverv ågning "SPM" / Controlo de vibra ções SPM / Vibrasjonsoverv åking "SPM" / SPM-t ärin änvalvontaGear casing and drive gear - ZA45, ZA55, ZA75, ZA90-3.528Parts list60575_01Gear casing and drive gear - ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE18532930 1220 022930 1220 029Parts listRef.Part number Qty Name Remarks 10051616 6100 001Gear casing 10100663 2103 221O-ring10151621 0283 001Reducing ring 10170686 3716 301Plug10180661 1000 261Seal washer 10200101 1951 422Pin 10250147 1962 316Bolt 10300663 2107 897O-ring 10351616 6108 001Drive shaft 10401616 6102 001Retainer 10450502 1090 611Ball bearing 10501616 6103 001Bearing housing 10550661 1012 004Sealing washer 10600147 1332 034Bolt 10700663 2108 231O-ring 10750147 1323 032Bolt 10800295 3114 001Locknut 10850337 8300 001Parallel key 10900663 2107 881O-ring 10950147 1477 032Bolt11000335 2169 001Int.circlip 11050508 1100 501Roller bearing 11100335 1147 001Ext.circlip 11151616 5439 001Distance ring 11201616 5436 001Oil pump 11251616 6294 001Key11301616 5533 001Eccentric ring 11350101 1951 361Pin 11400663 2106 161O-ring11501616 6107 001Pump cover 11550147 1325 033Bolt11601020 5072 001Rubber buffer 11651619 5318 011Rubber buffer 11670300 0274 961Plain washer 11700333 3237 004Lock washer 11750147 1400 034Bolt11800333 3244 002Lock washer 11850147 1482 032Bolt11901616 5537 001Level indicator 0663 2104 37•4O-ring11951616 5904 811Service stage 1616 5924 00•1Diaphragm 12000663 2103 241O-ring 12070147 1962 323Bolt 12090147 1411 034Bolt 12110300 0274 117Washer 12150663 2107 891O-ring 12200686 3716 092Plug12250661 1000 312Seal washer 12300663 2108 081O-ring 12350147 1413 032Bolt 12400686 3716 011Plug12430653 1062 001Flat gasket 12451621 0275 001Pipe 12500663 2108 061O-ring 12600147 1326 032Bolt 12650686 3716 091Plug12680603 5120 001Hexagon nipple 12700661 1000 311Seal washer 12751619 6153 061Ball valve 12800686 3716 071Plug12850661 1000 301Seal washer 13001621 0276 001Pipe 13050147 1325 034Bolt 13150663 2107 812O-ring 13201621 0003 001Nipple 13251614 8747 001Oil filter 13400686 3716 301Plug13450653 1100 001Flat gasket 13500147 1481 036BoltRef.Part number Qty Name Remarks13751621 0353 001Plug13800661 1000 291Seal washer 13851202 5180 001Spring 13901621 0138 001Valve 13950335 2120 001Circlip 14000605 8700 681Bushing 14050653 1100 001Flat gasket 14400663 2107 811O-ring 14450211 1335 032Cap screw 14851621 6294 001Pipe 14900580 0013 322Coupling 14950653 1062 002Flat gasket 15600686 4230 071Plug 15620686 3716 071Plug15630661 1000 301Seal washer 15650686 3716 012Plug15670653 1062 002Flat gasket 15709125 6303 001Seal washer 15801619 6032 041Nipple 1)1616 6104 001Seal arr.20101616 6105 00•1Seal ring 20201616 6106 00•1Seal ring 1621 0158 811Housing 30101621 0158 00•1Housing30151202 6255 01•1Filter element 30200663 2107 84•1O-ring 30251621 1697 00•1Cover 30300211 1247 03•2Cap screw 40101Gear wheel 1616 6111 04ZE85-2/50Hz 1616 6111 02ZE85-2/60Hz 1616 6111 07ZE90-2/50Hz 1616 6111 05ZE90-2/60Hz 1616 6111 10ZE110-2/50Hz 1616 6111 08ZE110-2/60Hz 1616 6111 03ZE110-3.5/50Hz 1616 6111 01ZE110-3.5/60Hz 1616 6111 12ZE132-2/50Hz 1616 6111 06ZE132-3.5/50Hz 1616 6111 09ZE160-3.5/50Hz 1616 6111 05ZE160-3.5/60Hz 1616 6111 11ZE185-3.5/50Hz 1616 6111 08ZE185-3.5/60Hz 40150211 1363 008Cap screw 40201Gear wheel 1616 6112 09ZE85-2/50Hz 1616 6112 11ZE85-2/60Hz 1616 6112 06ZE90-2/50Hz 1616 6112 08ZE90-2/60Hz 1616 6112 03ZE110-2/50Hz 1616 6112 05ZE110-2/60Hz 1616 6112 10ZE110-3.5/50Hz 1616 6112 12ZE110-3.5/60Hz 1616 6112 01ZE132-2/50Hz 1616 6112 07ZE132-3.5/50Hz 1616 6112 04ZE160-3.5/50Hz 1616 6112 08ZE160-3.5/60Hz 1616 6112 02ZE185-3.5/50Hz 1616 6112 05ZE185-3.5/60Hz1)Vibration monitoring "Shock Pulse Measurement" /Trillingskontrole "SPM" / Vibrationskontroll "St ötpuls-m ätning" / Schwingungs überwachung "SPM" / Sur-veillance des vibrations "SPM" / Monitorizaci ón de vibraciones "SPM" / Controlo di vibrazione "SPM" /Vibrationsoverv ågning "SPM" / Controlo de vibra çõesSPM / Vibrasjonsoverv åking "SPM" / SPM-t ärin änvalvonta10Parts list60576_0142930 1220 02Ref.Part number Qty Name Remarks 10051616 6100 001Gear casing10100663 2103 221O-ring10151621 0283 001Reducing ring 10170686 3716 301Plug10180661 1000 261Seal washer10200101 1951 422Pin10250147 1962 316Bolt10300663 2107 897O-ring10351616 6108 001Drive shaft10401616 6102 001Retainer10450502 1090 611Ball bearing10501616 6103 001Bearing housing 10550661 1012 004Sealing washer 10600147 1332 034Bolt10700663 2108 231O-ring10750147 1323 032Bolt10800295 3114 001Locknut10850337 8300 001Parallel key10900663 2107 881O-ring10950147 1477 032Bolt11000335 2169 001Int.circlip11050508 1100 501Roller bearing 11100335 1147 001Ext.circlip11151616 5439 001Distance ring 11201616 5436 001Oil pump11251616 6294 001Key11301616 5533 001Eccentric ring 11350101 1951 361Pin11400663 2106 161O-ring11501616 6107 001Pump cover11550147 1325 033Bolt11601020 5072 001Rubber buffer 11651619 5318 011Rubber buffer 11670300 0274 961Plain washer 11700333 3237 004Lock washer 11750147 1400 034Bolt11800333 3244 002Lock washer 11850147 1482 032Bolt11901616 5537 001Level indicator0663 2104 37•4O-ring11951616 5904 811Service stage1616 5924 00•1Diaphragm12000663 2103 241O-ring12070147 1962 323Bolt12090147 1411 034Bolt12110300 0274 117Washer12150663 2107 891O-ring12200686 3716 092Plug12250661 1000 312Seal washer12301621 0313 001Pipe12350663 2108 061O-ring12400147 1326 032Bolt12430663 2108 081O-ring12450147 1413 032Bolt12501621 0312 001Pipe12550663 2108 061O-ring12600147 1413 032Bolt12650686 3716 091Plug12700661 1000 311Seal washer12730603 5120 001Hexagon nipple 12751619 6153 061Ball valve12800686 3716 071Plug12850661 1000 301Seal washer Ref.Part number Qty Name Remarks 13001621 0276 001Pipe13050147 1325 034Bolt13150663 2107 812O-ring13201621 0003 001Nipple13251614 8747 001Oil filter13400686 3716 301Plug13450653 1100 001Flat gasket13500147 1481 036Bolt13751621 0353 001Plug13800661 1000 291Seal washer13851202 5180 001Spring13901621 0138 001Valve13950335 2120 001Circlip14000605 8700 681Bushing14050653 1100 001Flat gasket14400663 2107 811O-ring14450211 1335 032Cap screw14851621 6294 001Pipe14900580 0013 322Coupling14950653 1062 002Flat gasket15600686 4230 071Plug15620686 3716 071Plug15630661 1000 301Seal washer15650686 3716 011Plug15670653 1062 001Flat gasket15709125 6303 001Seal washer15801619 6032 041Nipple1)1616 6104 001Seal arr.20101616 6105 00•1Seal ring20201616 6106 00•1Seal ring1621 0158 811Housing30101621 0158 00•1Housing30151202 6255 01•1Filter element30200663 2107 84•1O-ring30251621 1697 00•1Cover30300211 1247 03•2Cap screw40101Gear wheel1616 6111 071ZA90-2/50Hz1616 6111 051ZA90-2/60Hz1616 6111 031ZA110-3.5/50Hz1616 6111 011ZA110-3.5/60Hz1616 6111 091ZA160-3.5/50Hz1616 6111 111ZA185-3.5/50Hz1616 6111 081ZA185-3.5/60Hz 40150211 1363 008Cap screw40201Gear wheel1616 6112 061ZA90-2/50Hz1616 6112 081ZA90-2/60Hz1616 6112 101ZA110-3.5/50Hz1616 6112 121ZA110-3.5/60Hz1616 6112 041ZA160-3.5/50Hz1616 6112 021ZA185-3.5/50Hz1616 6112 051ZA185-3.5/60Hz1)Vibration monitoring "Shock Pulse Measurement" /Trillingskontrole "SPM" / Vibrationskontroll "Stötpuls-mätning" / Schwingungsüberwachung "SPM" / Sur-veillance des vibrations "SPM" / Monitorización devibraciones "SPM" / Controlo di vibrazione "SPM" /Vibrationsovervågning "SPM" / Controlo de vibrações SPM / Vibrasjonsovervåking "SPM" / SPM-tärinänval-vontaGear casing and drive gear - ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5, ZA185460585_02Ref.Part number Qty Name Remarks11000301 2378 002Washer 11050266 2114 002Nut 11201621 0100 021Flange 11250663 2102 901O ring 11300147 1363 033Bolt 11400686 3716 011Plug11450653 1062 001Flat gasket 1619 2736 001Air filter 2000•1Housing 20102900 0219 00•1Cyclone20151619 2799 00•1Filter element 20251619 3195 00•1Cover 20301619 3192 00•2Clamp 20351619 3194 00•1Cover5Ref.Part number Qty Name Remarks 10101621 0015 001Support 10150301 2358 002Washer 10200147 1402 032Bolt 10302252 4233 001Clamp 10330301 2335 004Washer 10350147 1325 034Bolt10500347 6118 001Hose clip 10552250 8002 001Hump hose 10600347 6118 001Hose clip 10751621 0016 001Pipe 10801202 9621 031Gasket 10850147 1477 032Bolt 10900301 2378 002Washer 10950147 1962 362BoltAir inlet - Non-silenced version without full load/no load regulatorZE45, ZE55, ZE75, ZE90-3.5, ZA45, ZA55, ZA75, ZA90-3.560586_02Ref.Part number Qty Name Remarks10101621 0080 001Bracket 10200301 2358 002Washer 10300147 1402 032Bolt 10701621 0055 001Clamp 10800301 2335 004Washer 10900147 1325 034Bolt11101614 7038 001Rubber sleeve 11200347 6123 002Hose clip 11401621 0096 001Pipe 11501621 3639 001Gasket 11600147 1962 362Bolt 11700147 1482 032Bolt 11800266 2114 002NutAir inlet - Non-silenced version without full load/no load regulator ZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185,ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5, ZA1856Ref.Part number Qty Name Remarks11900301 2378 004Washer 12001621 0103 021Flange 12100663 2107 121O-ring 12200147 1363 033Bolt 12300686 3716 011Plug12350653 1062 001Flat gasket 1621 0056 001Air filter 2000•1Housing 20101621 0264 00•1Cyclone20201621 0265 00•1Filter element 20301621 0266 00•1Cover 20401621 0267 00•2Clamp 20501621 0268 00•1Cover 20601619 3930 00•1Nut60587_027Ref.Part number Qty Name Remarks 10850663 2108 091O-ring11001621 0071 021Valve housing 11051621 3757 011Valve11101621 3758 001Shaft11120300 0276 001Plain washer 11131621 3759 001Locknut11151621 0074 001Bearing housing 11201621 0075 001Ring11301621 0077 001Valve cover11350686 4201 031Plug11400661 1000 241Seal washer11500147 1364 038Bolt11701621 0078 001Diaphragm11751621 0079 001Piston11802102 0802 001Spring11850500 4510 102Bearing11902250 6512 001Valve11950335 1122 001Ext.circlip12002250 6513 001Valve seat.12050560 0200 211Elbow12061621 0299 001Elbow12070607 5157 032Reducing socket 12101621 3766 002Muffler12200261 1099 112Nut12251621 0135 002Pivot pin12300500 4510 222Bearing12351621 0081 002Washer12501621 0166 001Bolt12600623 2106 031Back nut12701613 5722 001Valve base12751613 5723 001Gasket12770147 1330 032Bolt12790301 2335 002Washer12901202 9621 031Gasket12951621 0058 001Flange13001202 9621 031Gasket13100147 1492 032Bolt13120246 1956 222Stud Ref.Part number Qty Name Remarks 13140301 2378 004Washer13150266 2114 004Nut13300211 1363 033Cap screw13350663 2102 901O ring13401621 0099 001Pipe13450211 1363 033Cap screw13500663 2102 901O ring14200580 0014 351Pipe coupling 14300661 1000 241Seal washer14401621 3089 001Pipe14500580 0013 321Coupling14600661 1000 251Seal washer14800580 0014 341Pipe coupling 14900661 1000 241Seal washer15001621 0215 001Pipe15100580 0013 321Coupling15200653 1062 001Flat gasket15501621 0148 001Nipple15550686 3716 011Plug15600653 1062 002Flat gasket20101621 0064 001Bracket20200301 2358 002Washer20300147 1402 032Bolt20702252 4233 001Clamp20800301 2335 004Washer20900147 1325 034Bolt21100347 6118 002Hose clip21202250 8002 001Hump hose21401621 0070 001Pipe21500147 1332 033Bolt21600301 2335 003Washer1619 2736 001Air filter3000•1Housing30102900 0219 00•1Cyclone30151619 2799 00•1Filter element 30251619 3195 00•1Cover30301619 3192 00•2Clamp30351619 3194 00•1CoverAir inlet - Non-silenced version with full load/no load regulatorZE45, ZE55, ZE75, ZE90-3.5, ZA45, ZA55, ZA75, ZA90-3.5760588_028Ref.Part number Qty Name Remarks 11101621 3305 021Valve housing 11110686 3115 461Plug11151621 3639 001Gasket11201621 0037 001Piston11252102 0067 001Spring11301619 1847 002Bearing11352250 6393 001Valve11400335 1130 001Ext.circlip11451621 0038 001Valve seat11601621 3760 011Valve11652255 0022 001Shaft11670301 2178 011Washer11682255 0038 001Locknut11702254 7041 001Bearing bloc 11751621 0030 001Ring11800623 2106 031Back nut11821621 0166 001Bolt11901621 3291 001Valve cover11920686 4201 031Plug11930661 1000 241Seal washer11950147 1364 038Bolt12001621 0032 001Diaphragm12200266 2111 002Nut12251621 0034 002Pivot pin12301619 7087 002Sleeve bearing 12351619 7142 002Washer12401621 0039 002Flange12450147 1247 036Bolt12500301 2321 006Washer12600277 1311 002Cap nut12651621 0065 001Gasket12701621 3766 002Muffler12800663 2108 101O-ring12950147 1962 362Bolt13000147 1482 032Bolt13010301 2378 004Washer13021621 0167 001Valve base13040211 1328 002Cap screw13050266 2114 002Nut13070301 2378 004Washer Ref.Part number Qty Name Remarks 13200663 2107 121O-ring13250211 1363 033Cap screw13301621 0102 001Pipe13350663 2107 121O-ring13400211 1363 034Cap screw13600580 0013 321Coupling13700661 1000 251Seal washer14301621 0213 001Pipe14400580 0013 321Coupling14500661 1000 251Seal washer14700580 0013 321Coupling14800661 1000 251Seal washer14901621 0214 001Pipe15000580 0013 321Coupling15100661 1000 251Seal washer15300686 3716 011Plug15400653 1062 001Flat gasket15701621 0148 001Nipple15750686 3716 011Plug15800653 1062 002Flat gasket20101621 0101 001Bracket20200301 2358 002Washer20300147 1402 032Bolt20701621 0055 001Clamp20800301 2335 004Washer20900147 1325 034Bolt21101614 7038 001Rubber sleeve 21200347 6123 002Hose clip21401621 0095 001Pipe21500147 1373 033Bolt21600301 2344 006Washer21700266 2111 003Nut1621 0056 001Air filter3000•1Housing30101621 0264 00•1Cyclone30201621 0265 00•1Filter element 30301621 0266 00•1Cover30401621 0267 00•2Clamp30501621 0268 00•1Cover30601619 3930 00•1NutAir inlet - Non-silenced version with full load/no load regulatorZE85, ZE90-2, ZE110, ZE132, ZE160, ZE185,ZA85, ZA90-2, ZA110, ZA132, ZA160-3.5, ZA1858。
ZR 55, ZR 75, ZR 90, ZT 55, ZT 75, ZT 90阿特拉斯·科普柯ZR 55, ZR 75, ZR 90, ZT 55, ZT 75, ZT 90使用说明书版权公告未经许可,禁止使用或复制本手册中所含的全部或任何一部分内容。
本公告特别适用于本手册所含的商标、型号名称、零件代号和图纸。
此使用说明书符合机械指令 98/37/EC 规定的说明要求,同时适用于 CE 机器和未标记 CE的机器。
2008 - 06No. 2991 1716 02目录1安全措施....................................................................5 1.1安全图标............................................................................5 1.2安装过程中的安全措施................................................................5 1.3操作过程中的安全措施. (6)1.4保养或维修过程中的安全措施 (7)2概述.......................................................................10 2.1简介...............................................................................10 2.2空气流程...........................................................................19 2.3冷凝水排污系统.....................................................................26 2.4润滑油系统.........................................................................29 2.5冷却系统...........................................................................31 2.6能量回收...........................................................................35 2.7低负载补偿器.. (38)2.8电气系统 (39)3Elektronikon 电脑控制器....................................................42 3.1E LEKTRONIKON ® 电脑控制器..............................................................42 3.2控制面板...........................................................................43 3.3功能键 ............................................................................44 3.4滚动键.............................................................................45 3.5紧急停机按钮.......................................................................46 3.6控制程序...........................................................................46 3.7查阅菜单...........................................................................48 3.8主屏幕菜单.........................................................................49 3.9状态数据菜单.......................................................................50 3.10测量数据菜单.......................................................................52 3.11计数器菜单.........................................................................53使用说明书3.12测试菜单...........................................................................54 3.13修改参数菜单.......................................................................54 3.14修改参数...........................................................................55 3.15修改调节设置 ......................................................................56 3.16修改保护设置.......................................................................57 3.17修改保养计划.......................................................................58 3.18设定时钟功能.......................................................................59 3.19修改配置设置.......................................................................63 3.20保养菜单...........................................................................64 3.21存储数据菜单.. (66)3.22可设定的设置值 (67)4安装.......................................................................70 4.1外形尺寸图.........................................................................70 4.2安装建议...........................................................................77 4.3电缆...............................................................................82 4.4电气连接...........................................................................84 4.5冷却水要求. (89)4.6图标 (92)5操作说明...................................................................95 5.1操作简介...........................................................................95 5.2初次开机...........................................................................95 5.3起动前............................................................................106 5.4起动..............................................................................108 5.5操作过程中........................................................................109 5.6停机 (110)5.7停止使用 (113)6保养......................................................................114使用说明书6.1保养警告..........................................................................114 6.2预防性保养计划....................................................................114 6.3维修包............................................................................115 6.4服务协议..........................................................................115 6.5保养计划..........................................................................115 6.6为电动机加润滑脂..................................................................115 6.7油规格. (117)6.8安装后存储 (117)7维护保养步骤..............................................................118 7.1空气过滤器(AF...................................................................118 7.2油和油过滤器更换 (120)7.3安全阀 (121)8故障排除 (122)8.1故障和排除 (122)9主要数据..................................................................124 9.1显示屏上的读数....................................................................124 9.2安全阀设置........................................................................125 9.3断路器和保险丝....................................................................125 9.4参考条件..........................................................................128 9.5限制..............................................................................128 9.6压缩机的性能参数..................................................................129 10压力设备规程..............................................................138 10.1压力设备规程......................................................................138使用说明书1安全措施1.1安全图标解释1.2安装过程中的安全措施一般预防措施1. 操作员必须遵循安全操作准则,并遵守当地所有相关的工作安全要求及规定。
C.C.N :22260244REV.:BDATE :OCTOBER 2003SSR UP5 22E, UP5 30, SSR M37PE50Hz223500050Hz UP5 22E –>50Hz UP5 30–>2245000227500050Hz M37PE 37–>SERIAL No :SERIAL No :SERIAL No :CONTENTSSSR UP5 22E, UP5 30, SSR M37PEPage Description ’T ’ N o Page Description ’T ’ N oPage Description ’T ’ N o 1Enclosure T57803Motor Assembly T57815Air Intake System T57836Airend Assembly T57827Cooling System T57848Cooling SystemT57859Separation System T578810Control Piping –Electro –PneumaticT578711Electrical System –Electro –Pneumatic T578917Control Piping –Intellisys T578618Control Piping –Intellisys w/modulationT586819Electrical System –Intellisys T579026PORO Option –w/ IntellisysT579127Outdoor Module Option T579328Documentation 29Recommended Parts 65Glossary of Non –Illustrated Items 67CCN IndexABBREVIATIONS & SYMBOLS –>####Up to Serial No.####–>From Serial No.####Contact Ingersoll –Randfor Serial No.*Not illustrated †Option NR Not required AR As required SM Sitemaster/Sitepack HA High ambient machine WC Watercooled machine AC Aircooled machine ERS Energy recovery system T.E.F.C.Totally enclosed fancooled motor (IP55)O.D.P.Open drip proof (motor)BR Portuguese (Brazil)CA French (Canada)CN Chinese DE German DK Danish ES Spanish FI Finnish FR FrenchGB English (Europe)GR Greek IT ItalianMX Spanish (Mexico)NL DutchNO NorwegianPT Portuguese (Europe)SE SwedishUSEnglish (USA)GeneralThis manual, which contains an illustrated parts breakdown, has been prepared as an aid inidentifying and ordering parts for the machine. All of the parts, listed in the parts breakdown, are manufactured with the same precision as the original equipment.Ingersoll –Rand Company service facilities and parts are available worldwide. There are Ingersoll –Rand Company Branch Offices and authorised distributors located in the principle cities of the United States. In Canada, our customers are serviced by the Canadian Ingersoll –RandCompany, Limited. There are also Ingersoll –Rand Company subsidiaries and authoriseddistributors located in the principle cities throughout the world.DescriptionThe illustrated parts breakdown identifies the various assemblies,sub –assemblies and detailed parts which make up this machine.A series of illustrations show each part clearly and in it ’s correct location relative to the other parts in the illustration. Each part in an illustration is referenced with a number. The number, description and quantity needed per assembly are listed in numerical order on the following pages.How to use this parts manual 1. Locate the desired illustration.2. Locate the part on theillustration by visual identification and note the reference number.3. Find the reference number on the tabulated page, along with the Part Number and Description.How to order partsIn order that all avoidable errors be eliminated when ordering parts,please specify the following:1. The model number of the unit as shown on the Compressor Data Plate.2. The serial number of the unit as shown on the Compressor Data Plate.3. The part number of this manual.4. The part number, description and quantity needed exactly as listed.5. The motor data code shown on the motor data plate.1ENCLOSURESSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.Description Item ccn Qty.Description 1222667871Corner2222424081Panel assembly rear 3221934451Channel4222424161Panel assembly rear 5222328391Plate, cover 6221934031Corner37kW – 50hp 221984931Corner22/30kW – 40hp 7222277061Angle 8222277141Filter , pad 996742689AR Screw 1022053433AR Plug 11221937834Hinge12222510601Panel assembly top 132********Panel assembly top 14221934371Channel152********Panel assembly left 16222667951Guard, sheave assembly 1792368687AR Screw 182********Base, formed 19222667791Corner20222510451Panel assembly front 21399174894Screw 22967175254Screw 23220585804Plate, cover 24331600304Washer2ENCLOSURESSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.DescriptionItem ccn Qty.Description 25221919361Cabinet, starter, non INTELLISYS 221935281Cabinet, starterController , INTELLISYS 26221935021Cabinet door, non INTELLISYS 221935101Cabinet doorController , INTELLISYS 27221992691Seal, non INTELLISYS 221992771SealController , INTELLISYS 28934920724Seal29934946644Latch *892950911Key30221983374Gasket, hinge 31221936841Channel 32222276311Bracket 33222274171Bracket 34222352952Cord* Not illustrated3MOTOR ASSEMBLY 50HzSSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.Description Item ccn Qty.Description 1221890541Belt, drive22kW 7.5, 8.5,10bar 221890621Belt, drive 22kW 14bar 221890211Belt, drive30kW 7.5, 8.5bar 221890131Belt, drive30kW 10, 14bar 221890391Belt, drive37kW 7.5, 8.5, 10bar 221890471Belt, drive 37kW 14bar 2221083691Pulley22kW 7.5, 8.5,10bar 221083511Pulley22kW 10bar 221800531Pulley30kW 7.5, 8.5bar 221800461Pulley30kW 10bar 221800381Pulley30kW 14bar 221800611Pulley37kW 7.5, 8.5, 10bar 221887831Pulley37kW 14bar 3220772671Bush 22kW 221870741Bush 30kW 221870661Bush 37kW4967031861Screw 22kW 967385131Screw 30, 37kW 5927511301Plate, retaining 6221799071Pulley22kW 7.5bar 221799151Pulley22kW 8.5bar 221799231Pulley22kW 10bar 221799311Pulley22kW 14bar 221799491Pulley30kW 7.5bar 221799561Pulley30kW 8.5bar 221799641Pulley30kW 10bar 221799721Pulley30kW 14bar 221799801Pulley37kW 7.5bar 221799981Pulley37kW 8.5bar 221800041Pulley37kW 10bar 221800121Pulley37kW 14bar4MOTOR ASSEMBLY 50HzSSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.DescriptionItem ccn Qty.Description 7222206771Motor 22kW220V IP55 50Hz Star Delta 222206851Motor 22kW380V IP55 50Hz Star Delta 221946331Motor 22kW400V IP55 50Hz Star Delta 222206931Motor 22kW550V IP55 50Hz Star Delta 222207011Motor 30kW220V IP55 50Hz Star Delta 222207191Motor 30kW380V IP55 50Hz Star Delta 221784041Motor 30kW400V IP55 50Hz Star Delta 222207271Motor 30kW550V IP55 50Hz Star Delta 222207351Motor 37kW220V IP55 50Hz Star Delta 222207431Motor 37kW380V IP55 50Hz Star Delta 221783961Motor 37kW400V IP55 50Hz Star Delta 222207501Motor 37kW550V IP55 50Hz Star Delta8967399334Washer 22kW 967210974Washer 30 / 37kW 9547404511Rod 10967375564Screw 11954338192Pin 12392242091Spacer 132********Support 14967026674Screw 22kW 967425314Screw 30 / 37kW5AIR INTAKE SYSTEMSSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.Description Item ccn Qty.Description 1222349671Filter assembly *1a 222030951Element, air filter 2391105561Clamp 3222330681Hose / elbow 4967044084Screw 5921176961Clamp 6221536471Coupling 7222821491Hose8220972081Indicator , air restriction 9398404181Valve, unloader*9a 392161551Kit, unloader valve 10394965911Gasket 11967414676Washer, Spring 12967026596Screw 139********Plug 14959460591Nipple 15921847872Clamp* Not illustrated6AIREND ASSEMBLYSSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.Description Item ccn Qty.Description 1544037791Airend 2222655401Adaptor 3222655321Tube assembly 4959381631Elbow 5221927281Spring, gas 6967282331Screw 7967014041Washer 8547490981Plate 9967284311Nut 109673851310Screw 119672109710Washer, Spring 12881425831Plate, adaptor132********Gasket 14221897241Bracket 159********Adaptor 16221905571Tube assembly 175********Check valve, orifice 189********T ee19221911001Tube assembly 20959376862Elbow 21221911181Tube assembly 22546397521‘O ’ Ring 23967397011Adaptor7COOLING SYSTEMSSR UP5 22E, UP5 30, SSR M37PEItem ccn Qty.Description Item ccn Qty.Description 1222482311Chute assembly 2222313691Cone 50Hz3222319221Shroud assembly 50Hz 4222313511Blower 22 / 30kW 222426551Blower 37kW5222511691Baffle assembly 6222511281Shroud assembly 7221958611Cover assembly 8222513361Shroud assembly 9222700111Baffle assembly 10222481241Baffle assembly 1192368687ARScrew12222221521Motor 220V 222221601Motor 380V 221792791Motor 400V 222221781Motor 550V132********Support, motor 13a 967121534Screw 14967044164Nut 159********Screw 16222331261Cable 1792789379AR Seal 18222249762Gland, cable8COOLING SYSTEMItem ccn Qty.Description Item ccn Qty.Description 1221769781Cooler37kW – 50hp 221769861Cooler22/30kW – 40hp 2395730011Hose assembly 3222458491Hose assembly 4222461362Hose assembly 5959381632Elbow 6959282301Plug 7959528672Connector 8959623121Connector 9967044162Nut10391554782Elbow 1139124813AR Tube (Nylon)12967028242Screw133********Separator , water 14959896381Adaptor152********Valve, electric drain 16959497492Elbow 17923686874Screw 189********Nut 199********Screw 20222272351Bracket9SEPARATION SYSTEMItem ccn Qty.Description Item ccn Qty.Description1547492472Cartridge, separator 2223549892Nipple(‘O ’ Ring included)3221822651Plug 4959282551Plug 5221866701Valve, drain6221809211T ank, separator(ASME U / LLOYDS)221614001T ank, separator(CE –10/UM/CRN/SQL/UDT)7221872151‘O ’ Ring 8221872231‘O ’ Ring 9221613921Plate, cover 10967210978Washer 11221889818Screw12394469681Valve, minimum pressure 133********Plate, retaining 14967050583Screw 155********Filter , coolant 16547492211Nipple 17221867121Cage 182********Spring19221867201Thermal valve cartridge 20221866881Plug 21394769161Sight –glass 22391519151‘O ’ Ring23220579541Valve, safety – set 15 bar – 50Hz10CONTROL PIPING – ELECTRO –PNEUMATICItem ccn Qty.Description Item ccn Qty.Description 139124813AR Tube (Nylon)2855833671Grommet 354472162AR Conduit 4394041652‘O ’ Ring5394161281Switch, temperature 6959283201Plug7546546521Valve, solenoid (Blowdown)8391564431Connector9547743021Valve, solenoid (Load)10547554261Bracket 11959446253Bushing 12391555772Elbow 133********Connector 14547671731Switch, pressure 15967375642Nut16967431824Screw 173********T ee 182********Adaptor 199********Nut 20967388282Screw 21544724851Elbow 22959523881Coupling 23391140791Locknut 24967427542Screw 25545426671Adaptor 26391554782Elbow 27547749971Bushing 28391556502Elbow 2939124821ARTube (Nylon)11ELECTRICAL SYSTEM – ELECTRO –PNEUMATICItem ccn Qty.Description Item ccn Qty.Description 1812958831Decal 2547720581Gauge 3323421801Indicator (Red)4323421561Indicator (Green)5323421641Indicator (White)6220539041Button, emergency stop 7323421491Switch, Off/On 8323421721Pushbutton, reset9323421311Hourmeter *9a 392370861Gasket *9b 391272952Screw 10928770184Gland, cable 11222249761Connector , bulkhead* Not illustrated12 ELECTRICAL SYSTEM – ELECTRO–PNEUMATIC50HzC37/C37/C16 E/M22kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698837Block, terminal 3220718233Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7220740171Contact, auxilliary 8221329631Contact, auxilliary 9392554921Contact, auxilliary 10220744131ContactorC1611392510612ContactorC3712220718312Fuse500V 1.6A 132********Fuse500V 2A 14393332571Interlock 152********Module, pneumatic timing 16222367721Panel, rear17–1Rail18–1Rail19–1Rail20392555592Relay, control 21222940371Relay Delay (Restart) 22392519881Relay, overload 23392512361Starter, fan 24392529372Stop25392512851Contact, auxilliary 26222186481Timer Off Delay 27220718071Transformer28–1Tray, wire13ELECTRICAL SYSTEM – ELECTRO–PNEUMATIC50HzC60/C60/C30 E/M37kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698837Block, terminal 3220718233Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7220740171Contact, auxilliary 8221329632Contact, auxilliary 9392554921Contact, auxilliary 10392520101ContactorC3011392510042ContactorC6012220718312Fuse500V 1.6A 132********Fuse500V 2A 14393332571Interlock 152********Module, pneumatic timing 16222367721Panel, rear17–1Rail18–1Rail19–1Rail20392555592Relay, control 21222940371Relay Delay (Restart) 22392510871Relay, overload 23392512361Starter, fan 24392529372Stop25392512851Contact, auxilliary 26222186481Timer Off Delay 27220718071Transformer28–1Tray, wire14 ELECTRICAL SYSTEM – ELECTRO–PNEUMATIC50HzC85/C85/C43 E/M22kW – 220V30kW –220VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698837Block, terminal 3220718233Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7220740171Contact, auxilliary 8221329632Contact, auxilliary 9392554921Contact, auxilliary 10392509981ContactorC4311392510202ContactorC8512220718312Fuse500V 1.6A 132********Fuse500V 2A 14393332571Interlock 152********Module, pneumatic timing 16222367721Panel, rear17–1Rail18–1Rail19–1Rail20392555592Relay, control 21222940371Relay Delay (Restart) 22392510871Relay, overload 23392512441Starter, fan 24392529372Stop25392512851Contact, auxilliary 26222186481Timer Off Delay 27220718071Transformer28–1Tray, wire15ELECTRICAL SYSTEM – ELECTRO–PNEUMATIC50HzC43/C43/C23 E/M30kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698837Block, terminal 3220718233Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7220740171Contact, auxilliary 8221329631Contact, auxilliary 9392554921Contact, auxilliary 10392509982ContactorC4311392520361ContactorC2312220718312Fuse600V 1.6A 132********Fuse500V 2A 14393332571Interlock 152********Module, pneumatic timing 16222367721Panel, rear17–1Rail18–1Rail19–1Rail20392555592Relay, control 21222940371Relay Delay (Restart) 22392510791Relay, overload 23392512361Starter, fan 24392529372Stop25392512851Contact, auxilliary 26222186481Timer Off Delay 27220718071Transformer28–1Tray, wire16 ELECTRICAL SYSTEM – ELECTRO–PNEUMATIC50HzC37/C37/C23 E/M22kW – 550V30kW – 550V37kW –550VItem ccn Qty.Description Item ccn Qty.Description1220718491Block, terminal ground 2220718563Block, terminal 32207698837Block, terminal 4223175232Block, terminal 5220718231Block, terminal 6392529111Block, terminal ground 7220718641Bus, grounding 8220740171Contact, auxilliary 9221329631Contact, auxilliary 10392554921Contact, auxilliary 11392510612ContactorC3712392520361ContactorC23132********Fuse600V 1.6A 14220718151Fuse500V 2A 153********Interlock 16222186631Module, pneumatic timing 17222367721Panel, rear18–1Rail19–1Rail20–1Rail21392555592Relay, control 22222940371Relay Delay (Restart) 23392519881Relay, overload 24392512281Starter, fan 25392529372Stop26392512851Contact, auxilliary 27222186481Timer Off Delay 28223115421Transformer29–1Tray, wire17CONTROL PIPING – INTELLISYSItem ccn Qty.Description Item ccn Qty.Description 139124813AR Tube (Nylon)2398538091Transducer 3394041321‘O ’ Ring 4394041651‘O ’ Ring 5544610661Coupling 6394041571‘O ’ Ring7546546521Valve, solenoid (Blowdown)8395606281Thermistor *8a 379523551Kit, thermistor 9547743021Valve, solenoid (Load)10547554261Bracket 11959446253Bushing 12391555773Elbow 133********Connector14547743021Valve, solenoid (Line / Sump)159********Nut 16967431828Screw 17221638691Adaptor 183********Connector 199********Nut 20221078331Bracket 21391553461T ee 22391554782Elbow 23547749971Bushing 24967427542Screw 25391556502Elbow 2639124821ARTube (Nylon)* Not illustrated18CONTROL PIPING – INTELLISYS w/ MODULATIONItem ccn Qty.Description Item ccn Qty.Description 1323421491Switch(non –Intellisys only)*2221637372CableValve, solenoid 3222800931Bracket 4959303011Bushing 5391563931Connector 6391555773Elbow *7222490151Manual 8959460592Nipple9543700691Plate, legend (non –Intellisys only)10391553531Plug 11967431828Screw12923686872Screw 133********T ee 14391563851T ee1539124813AR Tube (Nylon)16391272611Valve, shuttle17391994761Regulator(115–150psig / 7–10barg)391994841Regulator(200psig / 14barg)182********Valve, solenoid modulation option 19547743021Valve, solenoid modulation option* Not illustrated19ELECTRICAL SYSTEM – INTELLISYSItem ccn Qty.DescriptionItem ccn Qty.Description1221287631Controller , INTELLISYS 2394958741Seal 39673756410Nut4221133441Button, emergency stop 5928770188Gland, cable 6222249761Connector , bulkhead7812962611Decal, facia – Intellisys 50Hz812958911Decal, facia – Intellisys 60HZ8221311481Decal, translations 60Hz 9391553532Plug20 ELECTRICAL SYSTEM – INTELLISYS50HzD110/D110/D110 INTELLISYS37kW –220VItem ccn Qty.Description Item ccn Qty.Description12207698830Block, terminal 2220718235Block, terminal 3220740411Block, terminal ground 4392529111Block, terminal ground 5222756063Block, terminal 6220718641Bus, grounding 7222648403Contact, auxilliary 8222648733ContactorD110 w/Aux. contact 9222671086Cover 10220718312Fuse500V 1.6A 11220718153Fuse500V 2A 12222648321Interlock 133925143418Lug*14391916301Plug5 Position*153********Plug4 Position *16391860931Plug6 Position*173********Plug11 Position*183********Plug16 Position 19222367721Panel, rear20–1Rail21–1Rail 22392034431Suppressor 23222670741Relay, overload 24392512441Starter, fan 25392529372Stop 26392512851Contact, auxilliary 27221240771Transformer28–1Tray, wire* Not illustrated21ELECTRICAL SYSTEM – INTELLISYS50HzC37/C37/C23 INTELLISYS 22kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698830Block, terminal 3220718235Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7221329631Contact, auxilliary 8392510612ContactorC379392520361ContactorC2310220718312Fuse500V 1.6A 11220718153Fuse500V 2A 12393332571Interlock 132********Panel, rear*14391861011Plug4 Position*153********Plug5 Position *16391860931Plug6 Position*173********Plug11 Position*183********Plug16 Position19–1Rail20–1Rail21–1Rail 22392034431Suppressor 23392519881Relay, overload 24392512361Starter, fan 25392529372Stop 26392512851Contact, auxilliary 27221240771Transformer28–1Tray, wire* Not illustrated22 ELECTRICAL SYSTEM – INTELLISYS50HzC85/C85/C43 INTELLISYS 22kW – 220V30kW –220VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698830Block, terminal 3220718235Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7221329632Contact, auxilliary 8392509981ContactorC439392510202ContactorC8510220718312Fuse500V 1.6A 11220718153Fuse500V 2A 12393332571Interlock 132********Panel, rear*14391861011Plug4 Position*153********Plug5 Position *16391860931Plug6 Position*173********Plug11 Position*183********Plug16 Position19–1Rail20–1Rail21–1Rail 22392034431Suppressor 23392510871Relay, overload 24392512441Starter, fan 25392529372Stop 26392512851Contact, auxilliary 27221240771Transformer28–1Tray, wire* Not illustrated23ELECTRICAL SYSTEM – INTELLISYS50HzC43/C43/C23 INTELLISYS 30kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698830Block, terminal 3220718235Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7221329631Contact, auxilliary 8392509982ContactorC439392520361ContactorC2310220718312Fuse500V 1.6A 11220718153Fuse500V 2A 12393332571Interlock 132********Panel, rear*14391861011Plug4 Position*153********Plug5 Position *16391860931Plug6 Position*173********Plug11 Position*183********Plug16 Position19–1Rail20–1Rail21–1Rail 22392034431Suppressor 23392510791Relay, overload 24392512361Starter, fan 25392529372Stop 26392512851Contact, auxilliary 27221240771Transformer28–1Tray, wire* Not illustrated24 ELECTRICAL SYSTEM – INTELLISYS50HzC60/C60/C30 INTELLISYS 37kW – 380–415VItem ccn Qty.Description Item ccn Qty.Description1220740583Block, terminal 22207698830Block, terminal 3220718235Block, terminal 4220740411Block, terminal ground 5392529111Block, terminal ground 6220718641Bus, grounding 7221329632Contact, auxilliary 8392520101ContactorC309392510042ContactorC6010220718312Fuse500V 1.6A 11220718153Fuse500V 2A 12393332571Interlock 132********Panel, rear*14391861011Plug4 Position*153********Plug5 Position *16391860931Plug6 Position*173********Plug11 Position*183********Plug16 Position19–1Rail20–1Rail21–1Rail 22392034431Suppressor 23392510871Relay, overload 24392512361Starter, fan 25392529372Stop 26392512851Contact, auxilliary 27221240771Transformer28–1Tray, wire* Not illustrated25ELECTRICAL SYSTEM – INTELLISYS50HzC37/C37/C23 INTELLISYS 22kW – 550V30kW – 550V37kW –550VItem ccn Qty.Description Item ccn Qty.Description1220718491Block, terminal ground 2220718563Block, terminal 32207698830Block, terminal 4223175232Block, terminal 5220718233Block, terminal 6392529111Block, terminal ground 7220718641Bus, grounding 8221329631Contact, auxilliary 9392510612ContactorC3710392520361ContactorC2311223175152Fuse500V 1.6A 12220718153Fuse500V 2A 133********Interlock 14222367721Panel, rear*153********Plug4 Position *16391916301Plug5 Position*173********Plug6 Position*183********Plug11 Position*19391916551Plug16 Position20–1Rail21–1Rail22–1Rail 23392034431Suppressor 24392519881Relay, overload 25392512281Starter, fan 26392529372Stop 27392512851Contact, auxilliary 28223175801Transformer29–1Tray, wire* Not illustrated26PORO OPTION w/ INTELLISYSItem ccn Qty.Description Item ccn Qty.Description 1391940971Option, Module 2352754941Connector , bulkhead 3959342791Nipple4391089492Locknut 5391467331Plug 6391001361Horn27OUTDOOR MODULE OPTIONItem ccn Qty.Description Item ccn Qty.Description1222843501Cover 2222843351Louvre 392368687ARScrew4222843431Box 5222843271Louvre 639117312ARGasket28DOCUMENTATIONItem ccn Qty.Description*1222554261Manual, Operation andMaintenance50Hz*2222602441Manual, Parts catalogue50Hz29RECOMMENDED PARTSccn Qty.Description ccn Description30RECOMMENDED PARTSccn Qty.Description ccn Qty.Description31RECOMMENDED PARTSccn Description ccn DescriptionAP –Asia Pacific Market32PIÈCES RECOMMANDEESccn QuantitéDescription ccn Description33PIÈCES RECOMMANDEESccn QuantitéDescription ccn QuantitéDescription34PIÈCES RECOMMANDEESccn Description ccn DescriptionAP –Marché Asie/Pacifique35AANBEVOLEN ONDERDELENccn Aant.Beschrijving ccn Beschrijving36AANBEVOLEN ONDERDELENccn Aant.Beschrijving ccn Aant.Beschrijving37AANBEVOLEN ONDERDELENccn Beschrijving ccn BeschrijvingAP –Azië Pacific markt38EMPFOHLENE ERSATZTEILEccn Menge Beschreibung ccn Beschreibung39EMPFOHLENE ERSATZTEILEccn Menge Beschreibung ccn Menge Beschreibung40EMPFOHLENE ERSATZTEILEccn Beschreibung ccn BeschreibungAP –Asiatisch–pazifischer Markt41RECOMENDAÇÃO DE PEÇASccn Qtd.Descrição ccn Descrição42RECOMENDAÇÃO DE PEÇASccn Qtd.Descrição ccn Qtd.Descrição43RECOMENDAÇÃO DE PEÇASccn Descrição ccn DescriçãoAP –Mercado da Ásia do Pacifico44PARTI RACCOMANDATEccn Qtà.Descrizione ccn Descrizione45PARTI RACCOMANDATEccn Qtà.Descrizione ccn Qtà.Descrizione46PARTI RACCOMANDATEccn Descrizione ccn DescrizioneAP –Mercato Asia Pacifico47PIEZAS RECOMENDADASccn Cantidad Descripción ccn Descripción。
COLTRI SUB潜水专用设备和空气压缩机高压空气压缩机MCH 6/SH型MCH 6/ET型标准系列MCH 6/EM型中文版指导手册版次号：DOC.标准-06-00在压缩机运输、安装、调试、工作、保养前，都要仔细阅读并完全理解此说明书。
要将此手册放在机器附近，或者用户和负责运输、安装、保养的人员能随手拿到的地方。
此手册能提供关于机器运输、安装和使用方面的说明。
此手册提供了维护保养、部件订购、人员指导和危急情况处理等信息。
但是，要始终牢记此说明并不明完全替代经验。
对在维护保养中的一些复杂工作，此说明书只是对具有一定经验的维修人员有一定的提示作用。
此说明书是压缩机的一部分，直到压缩机完全报废时，此说明书都将放置在距离压缩机很近的地方。
如果不慎丢失，应向厂家或其经销商联系索取。
要确保用户完全理解并弄懂这本手册，并且完全清楚机器上的标识。
遵循此说明，可以避免一些事故的发生。
要始终按照国家安全条例操作。
不要随意损坏或拆除标识和保护部件。
此手册只能包括在本机出厂时的最新参数和情况，在机器另有升级和改进的情况下，恕不另行通知。
除非在极个别情况下，厂家有负责提供新说明的责任但没有提供新产品免费升级的义务。
如果在运输、安装、使用和维护中遇到任何问题，请直接与我公司或经销商联系。
1.质保与技术支持1.1质保1 保修和技术支持保修AEROTECNICA COLTRI 公司自空气压缩机交付之日起在12个月内负责对其空气压缩机的设计和生产缺陷或故障以及器材的任何故障进行保修。
用户必须在从缺陷或故障发现之日起8日内以书面形式通知AEROTECNICA COLTRI 公司，通知应当使用采用挂号信的形式并附有收货单或书信电报，否则保修无效。
保修仅在故障或缺陷是所使用的空气压缩机在本手册给出的说明中的合适的工作条件下并按照给定的维护间隔进行维护的情况下才有效。
特别是在故障是由于空气压缩机非正确使用、大气试剂或运输损坏而造成的情况下不在保修范围内；保修的范围不包括消耗器材和由客户负责全部费用的定期维护所需器材。
COLTRI SUB潜水专用设备和空气压缩机版次号： DOC.标准-06-00在压缩机运输、安装、调试、工作、保养前，都要仔细阅读并完全理解此说明书。
要将此手册放在机器附近，或者用户和负责运输、安装、保养的人员能随手拿到的地方。
此手册能提供关于机器运输、安装和使用方面的说明。
此手册提供了维护保养、部件订购、人员指导和危急情况处理等信息。
但是，要始终牢记此说明并不明完全替代经验。
对在维护保养中的一些复杂工作，此说明书并按照给定的维护间隔进行维护的情况下才有效。
布雷西亚的工厂内进行免费修理或更换。
客户负责运输和全部备件和消耗器材的费用。
但是，按用户所通知的空气压缩机和/或任何故障部件或进行故障和/或缺陷检查的运输物的收货并不表示默认为保修有效。
1.2技术支持但是技术支持应该在电话或者传真的指导下进行。
2 技术参数：MCH注意：只可使用未污染空气。
只能在无尘的周围环境中使用空气压缩机。
要确保在压缩机的使用环境中无危险、爆炸性气体、无腐蚀性物品或无可燃隐患。
注意：如果是汽油或柴油机类型压缩机，只能在开阔环境内使用。
严禁在密闭空间内使用。
要确保进气滤芯远离内燃机的保险丝。
注意：注意：注意：要定期排放压缩机废液。
注意：如果出现下列情况，要拔除电源：✓在正常操作时出现问题✓使用前的清理过程✓在每次使用后注意：注意：注意：为了防止出现意外，应当在机器关机后30分钟后对压缩机维护保养。
注意：高压充气管严禁扭曲，打结，尤其是在充气状态下。
高压充气管上的塑料套管在不使用的情况下，应当完好保存。
否则，潮湿环境可能会腐蚀钢网，降低耐用性。
高压管要定期（每年）或者在出现破损时更换。
如果不遵照此条例可能会伤害到使用人员。
要确保最小弯曲半径不小于0.76厘米为了保证产品的最佳性能，此压缩机的组装原件都是精挑细选，而且都保证能够顺利通过出厂测试。
另外，延长其使用寿命还有赖于严格按照此说明书来维护保养。
压缩机的所有部件，线路和控制系统的设计都充分考虑到了安全因素。
高压空气压缩机使用说明书Model: H1031 H831H1431南京恒达压缩机有限公司NANJING HENGDA COMPRESSOR CO., LTD.SM011-09敬告!●切勿直接呼入由此压缩机产生的压缩空气或气体。
●压缩机应在通风良好的区域内使用。
切勿在雨中、潮湿区域或靠近爆炸环境下来使用压缩机。
●检查电动机铭牌，确定电动机是否适合当地的供电条件（电压- 相位- 频率）在进行任何维护或修理工作之前，一定要断开电源线。
●切勿使压缩机在可能有爆炸或易燃蒸汽的任何区域内运行。
在压缩机或储气罐的附近，严禁烟火，不得使用明火。
●擅自改变储气罐的结构，会导致其强度减弱，从而造成其破裂或爆炸，并造成严重的人员伤亡。
压力超过设计极限会导致储气罐破裂或爆炸，并造成严重的人员伤亡。
不正确使用气体工具和附件，会导致爆炸，并造成严重的人员伤亡。
储气罐安装安全阀，以防止过压。
切勿对安全阀进行拆卸、调节。
定期拉动安全阀的拉环，以确保其自由动作，如果阀门卡涩或不能自由动作，则必须予以更换。
●每天或每次使用前应排放掉储气罐内的冷凝水。
切勿试图对压力开关进行调节、拆卸或加旁路，或者对任何压力控制的有关装置进行改变或修改。
●旋转的压缩机会带动污物、砂子、金属屑等，并造成严重的人身伤害。
切勿将空气喷嘴或空气喷射器指向身体的任何部分或指向其他人员。
●在进行任何维护或修理工作之前，一定要确保压缩机、储气罐和空气附件内的压力均已释放掉。
当风扇防护罩已拆下、已受损或破裂时，切勿操作压缩机。
●压缩机运转时会发烫。
如果触及，会造成严重烫伤。
当压缩机运转或压缩机停机不久时，切勿触及压缩机、电机/发动机或其管道。
目录第一章概述应用第二章安装位置和基础进气管路机组安装起动器线路保险丝排气管路第三章调整自动启动和停止控制压力开关调整恒速控制第四章操作操作检查压缩机润滑润滑油更换润滑油使用建议电动机润滑和维护空气进气滤清器/ 消音器中间冷却器中间冷却器压力后冷却器安全阀启动卸载系统呼吸器管第五章故障检查说明第六章维修保养日常检查和维护概述气阀清洗皮带安装和调整力矩值长期停机的保护措施第七章选配件设备和附件单向阀自动冷凝排放阀定时自动冷凝水排放系统储气罐第八章H1031系列空压机控制原理第九章控制箱操作说明1.一级气缸盖2.二级气缸盖3.三级气缸盖4.一级安全阀5.二级安全阀6.油位开关（选配）7.油尺8.放油塞9.消声器10.排污管11.自动排污阀12.单向阀图1-1 H1031型三级三缸高压空气压缩机1.H1031机组2.龙门架3.防护罩4.面板5.电机拉耳6.电机拉板7.电动机8.电机轮9.三角皮带10.一级压力表11.二级压力表12.消声器13.安全阀14.单向阀NPT1/2”图1-2 H1031压缩机机组示意图1.消声器2.一级气缸盖3.二级气缸盖4.三级气缸盖5.一级安全阀6.二级安全阀7.一级压力表8.二级压力表9.三级压力表10.后冷安全阀11..放空电磁阀SV212.排水电磁阀SV1 13.自动排污阀图1-3 H1831型三级高压空气压缩机1.H1431主机2.电动机3.面板4.一级压力表5.二级压力表6.三级压力表7.单向阀NPT1/2”8.进气消声器图1-4 H1431压缩机机组示意图第一章概述应用恒达公司H1031型压缩机专门用于空气压力要求为2.0MPa到7.0MPa的场合。
一般信息 1概述如何使用本手册本手册包含零件分解图，可用作识别和订购 1.找到需要的分解图。
压缩机备件的工具。
分解图上所列零件的制 2.在该图上找到需要的零件及其索引编号。
造精度都与原设备上的一样。
3.按此索引号在后面表中找到对应零件号及零件名称。
描述如何订购备件零件分解图注明了组成空压机的各个总成，为消除订购备件时可能的错误，请具体描述副总成和各详细零件。
以下信息：1.空压机铭牌上所示的机器型号。
2.空压机铭牌上所示的机器出厂编号。
用一系列图示明确指出每个零件及其与图中 3.本手册的编号。
其它零件的正确的相对位置。
图中每个零件 4.电机型号、出厂编号及零件号。
都有编号。
按总成分的零件编号、名称和所 5.本手册所列的正确详尽的零件号、零件名称需数量按顺序列出。
和所需数量。
上海英格索兰压缩机有限公司有权不加通告便改变及改良产品,没有义务对已销产品补加改良措施。
1 钣金组件24186975 Rev .B9/4/2012序号CCN数量描述序号CCN数量描述1241006122左立柱总成132********右顶板总成 37kW 2241095712左右横梁242277041右顶板总成 30kW 3241095892前后横梁14241096621中间横梁总成4241869831右后立柱总成152********防护面板 37kW 5241006041右前立柱总成242277231防护面板 30kW 6241098111电控箱门总成16241096961中间隔板总成7241006202前中立柱总成17241097611隔板总成8241006792左门总成182********立柱加强板9241097871左侧门总成193991748916螺栓 M6x16 10241007371右后门总成202318056512门锁11241007941右侧门总成21221598422铰链12241096391左顶板总成22967437294内角螺栓 M6X16239674268920螺栓 M6x1624186975 Rev .B9/4/2012序号CCN数量描述序号CCN数量描述1221890391V型皮带 2164mm6468566961主机带轮V37kW 10Bar 2221800611电机带轮 468567041主机带轮V37kW 12Bar 3221870741轴套 V30kW724173866130kW 电机400V 50Hz 221870661轴套 V37kW24173874137kW 电机400V 50Hz 4967385131螺栓 M16x458967210974垫圈 弹簧 M16 5468567871压板9226765221轴 电机枢轴6468566471主机带轮 V30kW 7Bar10967375664螺栓M10x25 468566541主机带轮 V30kW 8Bar11954338192开口销 0.125468566621主机带轮 V30kW 10Bar12392242091尼龙垫圈468566701主机带轮 V30kW 12Bar132********左支架总成468533881主机带轮 V37kW 7Bar14967425314螺栓M16x60468566881主机带轮 V37kW 8Bar152********电机安装底板24186975 Rev .B9/4/2012序号CCN数量描述16967279204螺栓 M12x3017223810244减震垫189********螺栓 M8x2019226764981右支架总成24186975 Rev .B9/4/2012序号CCN数量描述序号CCN数量描述1468570171主机 CF9014241350481直角接头2221927281气弹簧152413505510.75"硬管3241299831进气阀16468561001直角接头49670233710螺栓 M16x4017241098941直接头59672109710垫片182********直角接头6221897241气弹簧支架19238870451小孔接头7222260392垫片20241351051回油管8547490981气弹簧连接板21241350971三通接头9241351961直角接头22967282331内六角螺栓M8x16 102413507110.25" 硬管23967014041平垫圈11546397521O型圈24967284311螺母M8 12241099021回油管25468560921直角接头132********直接头24186975 Rev .B9/4/2012序号CCN数量描述序号CCN数量描述1468531072油分133********压板2223549892内接头14967050583螺栓3231760681加油塞15468530991油滤4959282551螺塞16547492211直接头5221866701球阀17221867121壳体6240963071油分筒体182********弹簧7221872151O型圈19221867201温控阀芯8221872231O型圈20232893741螺塞9240963151油分盖21394769161油窥镜10967210978垫片22391519151O型圈11221889818螺栓23240311481安全阀 12394469681最小压力阀24959446251转换接头24186975 Rev .B9/4/2012序号CCN数量描述序号CCN数量描述1468562331风扇组件 30kW8923981224螺栓468562251风扇组件 37kW9241351471软管2468532631冷却器 30kW 40度10241351391软管468532551冷却器 37kW 40度11241350301软管3468561752直接头12241805881接头4468560921直角接头5241815961排气管总成6241350891排气管接头7967044088螺栓6 进气系统24186975 Rev .B9/4/2012序号CCN数量描述1241885911进气软管2468561752螺栓 M8X25992751092螺母3921847872夹箍4241299831进气阀5241098451空滤7 控制管路24186975 Rev .B9/4/2012序号CCN数量描述1544610662转换接头2238005842压力传感器3391555771快插直角接头4391556501快插接头5243147831转换接头6239930741放气软管 12mm739124813AR尼龙管0.25"24186975 Rev .B7/28/2010序号CCN数量描述1546908981急停按钮2547169315导线密封管3967044084螺栓 M8X204468529841控制器24186975 Rev .B7/28/2010序号CCN数量描述序号CCN数量描述1190019402走线槽14468529841控制器2190019653接线端子152********电控箱总成 37kW 31900199920接线端子243137101电控箱总成 30kW 4190020132熔断器座16468542381电流互感器 200A 5190020212熔芯 2A 50V17468542461电流互感器 20A 6220567411走线槽导轨20468558541接触器 40A(37KW) 7190087623熔芯 2A 500V468558391接触器 32A(30KW) 8190087543熔断器座21468558622接触器 50A(37KW) 9223596322压力传感器468558542接触器 40A(30KW) 10323421231接线拄22243137361电控箱11190019814止动片23243146351电控板总成37kW 12394618682快插接头243137441电控板总成30kW 133********电缆线24243137511电控板24186975 Rev .B7/28/2010序号CCN数量描述25468583611接触器 12A26468584781机械连锁27468584861辅助触点28468658461变压器29546908961急停开关30967044084螺栓 M8X2031967355434螺母 M8CCN数量描述CCN描述46872883开机包23692593进气阀 维护包468530991油滤23692403最小压力阀 维护包926922841超冷 5L23692528温控阀 维护包23692635电磁阀 维护包皮带468728912000小时维护包50Hz468530991油滤22189039皮带468531072油分30KW 7/8/10/12BAR 468568451空滤芯37KW 7/8/10/12BAR 926922841超冷 5L468569511预滤CCN描述CCN描述92692284超冷 5L24135139软管38459582超冷 20L24135147软管92837095超冷 1L24135030软管35300615真空指示器46856845空滤芯19002021熔芯 2A 50V 46853099油滤19008762熔芯 2A 500V 46853107油分46858361接触器 12A 46856951预滤46855854接触器 40A46855862接触器 50A 23692593进气阀 维护包46855839接触器 32A 23692403最小压力阀 维护包46854246电流互感器 20A 23692528温控阀 维护包46854238电流互感器 200A 23692635电磁阀 维护包23692668电磁阀线圈 维护包23692692O型圈 维护包2369276737kW 风扇维护包2369417730kW 风扇维护包。
ATLAS高压空压机操作手册一．电气运行1．电气设备的概述：请参考接线图及元器件布置图，另外马达的电气参数在压缩机接线图上有标出。
2．传感器（检测设备）它们构成了保证系统安全运行的控制系统，它们都安装在不同的实时检测点：A 各级空气温度传感器B水温传感器C空气压力传感器D油压传感器F水流量检测开关G电气操作控制阀（1）检测压缩机各级出口的排气温度，若遇到排气温度过高，会发生报警并关闭压缩机（2）检测压缩机冷却水循环回路出口温度，能调节压缩空气温度，若过高会报警并关闭压缩机（3）控制气压进入储气罐的压力，控制压缩机加载或卸载在异常高压下（4）它用于控制润滑回路终端的油压，若压力过低会关闭压缩机（5）它控制压缩机循环回路出口流量。
在起动或运行中若水不够多，25秒后会自动关闭3．电气柜这里有整个电气系统，包括三相马达驱动、过程控制器、不同内容的界面显示、控制单元（开/关，手动、自动操作选择）、运行起动0/1（自动状态下）。
通过显示终端可看到系统各级运行状况，可以变换操作语言，以及某些参数的更改（温度、压力、时间与其它一些数据），请参考本文献附录最后的框图，那里给出了元件的布置情况，它们包括保证整个系统安全运行的各种器件：A 保护设置B电力C多种控制D人机对话界面E扩展接口（1）电柜门上的电气元器件安装：包括：电源主开关：它能将整个压缩机装置同供电系统完全隔离。
急停按钮：它可以立即停止压缩机工作，直到排除危险才可重新启动传送终端：在压缩机工作时，用它可以进行人机对话，故障处理，调整参数和维护。
另外还包括：显示压缩机状态参数、报警故障显示、微处理器起动、停止、复位、测试。
（2）电柜后部的元器件：它包括压缩机运行的各种特有电气元件，如：各种保险。
回路断路器（磁—热）电源交流接触器，变压器；用于管理整个压缩机起动、开停过程的控制器；用于人—机对话的传送终端，继电器控制设备，接线端子等。
二．预起动时的检查和调整1．较长时间封存后必须进行检查，必须是在停机和切断电源后进行项目：A 检查设备的环境状况B去掉保护和防尘罩C清理掉保护油D重新装上拆下的零件（马达，皮带，安全阀，压力/ 温度表）E检查电机绝缘及轴承F拆下马达轴锁紧螺母G手动检查压缩机旋转时的自由度H手动检查马达旋转时的自由度2．在试运行时，要检测的项目，在系统关闭情况下进行检测与调整项目：A检查存放环境条件B检查安全检测元件的电气连接状况（包括：油压、传感器，空气压力传感器，控制电磁阀，水电阀，水回路电气控制元件，空气温度传感器等）C检查参数，设定（包括油压、空气压力、空气温度）D检查皮带松紧E检查气路、水路的管道连接情况F检查供气隔离阀是否打开G检查水系统供给阀开否H油位检查I检查电气连接，电压频率必须与电机铭牌上的要一致J补水排水保证回路无泄露3．驱动方面检测，必须检测主电路相序A电机马达B起动设备C电气系统的主电路（1）合上断路器（2）检查皮带旋转方向是否与主体结构上的箭头标示一致（皮带轮侧看顺时针旋转正确）（3）如果方向错了，要调换马达相序4．空压机起动A．合上断路器B．星---三角起动阶段,第一段到第二段要10~12秒延迟C．如果压缩机未起动,在确认所有检测项目和参数调整都已正确完后,按消除报警按钮D．如果动行几秒后,压缩机停下来,检查星---三角转换是否正确E．检查油压(1.5~2BAR)F．检查一级,二级气压(压力表)G．用传输终端设置空气温度传感器的设定值,逐渐减少预设值，检测它们的性能直到它们与实际相等，检测之后，恢复原来的状态H．检查排气压力传感器的运行灵敏度，是否良好，是否失去动能？I．检测循环水流量检测开关是否与实际相等J．检测入口流量K．检测水温L．确认水循环回路有无泄露5．停机切断电源，检查项目：A．按“0”停机B．关掉断路开关C．关掉压缩机出气排气阀D．关掉压缩机进气气阀E．如果该水回路有负荷，关闭主机的进出水阀，在冬天，如考虑到结冻，若使用无抗冻剂水，要排掉冷却水三．起动、运行、关闭1．在自动模式下和手动模式下操作的一般规则：无论在哪种模式下压缩机起动和停止都处于非载荷配置下进行，忽略系统内部压力，上载自动完成自动模式下的运行：电气控制回路作如下说明：A压缩机电源B操作人员已选择自动运行C主辅电机星/三角转换起动均需`10~12秒延迟D排气温度,热继电马上计数,如果有一个故障,系统会自动停下来E安全起动延迟：油压要“X”秒，则设定点水流量要“Y”秒到达设定值F安全设施如多次触发，要考虑重新调整状态设定G罐内压力慢慢上升，当压力达到并超过设定高端值时，压缩机会自动卸载。
2.2 机器零件图2.2.1 机器零件图(SAL-1HP/2HP-UG122)注：零件图中的阿拉伯数字详解见2.2.2材料明细表图2-2：机器零件图(SAL-1HP/2HP-UG122)2.2.2 零件材料明细表(SAL-1HP/2HP-UG122)表2-1：零件材料明细表(SAL-1HP/2HP-UG122)序号名称物料编号序号名称物料编号1 避震脚YW03005000000 16 主电源开关YE102003000002 底座- 17 控制箱BH320120400503 立柱下焊块- 18 警报灯YE833051002004 立柱- 19 过滤桶盖迫紧YR100300000005 立柱上焊块- 20 过滤桶盖-6 风机法兰- 21 过滤器YR507080000007 入风管- 22 梅花螺母YW690516000008 膜片阀接管- 23 过滤桶迫紧YR107080001009 破真空膜片阀BY20015000050 24 弹簧扣YW020********高压风机1HP BM30031000150 25 四孔压克力BH3207000005010高压风机2HP BM30042000050 26 四孔视料窗迫紧YR4000040000011 管束YW020******** 27 四孔视料窗铁片YW0900000040012 钢丝胶管YR60157000000 28 过滤桶-13 过滤桶固定架- 29 接管器YW2000150080014 过滤桶底座迫紧- 30 三通-15 过滤桶盖集成-*表示可能损坏的项目；**表示较可能损坏的项目，建议备份。
请在下单采购零配件之前，先确认说明书版本号，以确保零配件物料号与实物一致。
2.2.3 机器零件图(SAL-3.5HP/5HP(-D)-122)注：零件图中的阿拉伯数字详解见2.2.4材料明细表图2-3：机器零件图(SAL-3.5HP/5HP(-D)-UG122)2.2.4 零件材料明细表(SAL-3.5HP/5HP(-D)-UG122)表2-2：零件材料明细表(SAL-3.5HP/5HP(-D)-UG122)序号名称物料编号序号名称物料编号1 避震脚Ф50 YW03005000000 22 过滤桶集成-2 平垫圈8 YW66082200100 23 压克力六孔YR400012000003 螺母M12 YW64012100000 24 视料窗迫紧六孔YR400006000004 底座BL21003500120 25 视料窗铁片六孔YW090006000005 入风管BL26003506520- 26 蝶形螺母5/16″YW690516000006 风机法兰- 27 平垫圈8 YW660822001007 破真空膜片阀1.5″BY20015000050 28 滤清器固定片BL260035025208 破真空膜片阀接管BL26003505720 29 过滤器ADC2 YR501811000009 立柱下焊块- 30 吸风管-10 右立柱BL26003506620 31 管夹YW0700020000011 立柱上焊块- 32 过滤桶盖集成-12 弹簧扣YW020******** 33 警报灯LTE-3051AC220V YE83305100200高压风机3.5HP BM30053500050 34 控制底板-高压风机5HP BM30055000050 35 控制箱盖板-13高压风机5HP双段YM30433700000 36 主电源开关YE1021030000014 集尘桶BL26003507021 37 控制箱体-15 压克力四孔BH32070000050 38 线夹具固定板-16 视料窗迫紧四孔YR40000400000 39 过滤桶固定架-17 视料窗铁片四孔YW09000000400 40 电控箱固定块-18 管束2.5″YW020******** 41 接管器YW2000200070019 钢丝胶管2″YR60205000100 42 三通-20 集尘桶迫紧YR10708000100 43 左立柱BL2600350662021 过滤桶圈BL19003500120*表示可能损坏的项目；**表示较可能损坏的项目，建议备份。
型号09SHMODEL 09SH 09SH系列中压空气压缩机09SH SERIES MIDDLE PRESSURE AIR COMPRESSOR 零部件操作手册PARTS LIST目录图A：09SH卧式单机组外形图、明细表..……………..……………………..2 页图B：09SH立式单机组外形图.……………………………………..………..4 页图C：09SH立式双机组外形图.……….…………………………..………….5 页图D：09SH立式三机组外形图.……….…………………………..………….6 页图E：09SH立式四机组外形图………..…………………………..………….7 页图F：09SH主机外形图、明细表…………………………..……..………..…8 页图1：曲轴箱部件、明细表.….…….…………..……..……………….……...9 页图2：一级气缸活塞连杆部件、明细表.………………….………….............11 页图3：二级气缸活塞连杆部件、明细表.……..……..…….………….............13 页图4：三级气缸活塞连杆部件、明细表.……..……..…….……...…………..15 页图5：中间冷却器部件、明细表……………..……..…….……...…………...17 页表6：09SH机头全套密封垫明细表……..……..……...……………………18 页表7：09SH系列机组常用电器元件表…..……..……...…………………….19 页图7-1：09SH单机组电路图.……..……..……..….…...…………………….20 页图7-2.1: 09SH双机组电器图1-主电路..……..….…...…...………………...21 页图7-2.2 09SH双机组电器图2-二次电路……..….…...…...………………..22 页图7-2.3 09SH双机组电器图3-接线端子图…..….…...…...………………..23 页图7-3.1 09SH三机组电器图1-主电路..……..….…...…...………………....24 页图7-3.2 09SH三机组电器图2-二次电路……..….…...…...………………..25 页图7-3.3 09SH三机组电器图2-二次电路……..….…...…...………………..26 页图7-3.4 09SH三机组电器图4-端子图……..….…...…...…………………27 页图7-4.1 09SH四机组电器图1-主电路……..….…...…...…………………..28 页图7-4.2 09SH四机组电器图2-二次电路…..….…...…...…………………..29 页图7-4.3 09SH四机组电器图2-二次电路…..….…...…...…………………..30 页图7-4.4 09SH四机组电器图4-端子图…..….…...…...……………………31 页图A：09SH卧式单机组外形图图B：09SH立式单机组外形图1、09SH2、电线桥架3、外接线盒图C：09SH立式双机组外形图1、09SH单机组2、电线桥架3、外接线盒4、排污管5、排气管6、中压安全阀序号规格、图号名称数量备注C-6 中压安全阀4.2MPa-ZG1/2" 中压安全阀 1图D：09SH立式三机组外形图图E：09SH立式四机组外形图图F：09SH主机外形图序号规格、图号名称数量备注F-01 图1 曲轴箱部件 1F-02 图2 一级气缸活塞部件 2F-03 图3 二级气缸活塞部件 1F-04 图4 三级气缸活塞部件 1F-05 图5 中间冷却器部件 1F-06 润滑油特级合成压缩机油 4.8升消耗品F-07 加大防水电磁阀8.0Mpa(1/4NPT-220V-不锈钢) 电磁阀 1F-08 抗震压力表Y60-4.0/M14*1.5 II级压力表(径向) 1F-09 安全阀1.0Mpa-G1/2"(钢球) II级安全阀 1F-10 09.SH.00.10 风扇轮 1F-11 40.00.00.02 风扇轮叶片 3F-12 安全阀0.4MPa-G1/2"(四氟) I级安全阀 1F-13 抗震压力表YZ60-1.0/M14*1.5 I级压力表(轴向) 1图1：曲轴箱部件 1套图1:曲轴箱部件明细表 1套图2：一级气缸活塞连杆部件 2套图2：一级气缸活塞连杆部件明细表 2套图3：二级气缸活塞连杆部件 1套图3：二级气缸活塞连杆部件明细表 1套图4：三级气缸活塞连杆部件 1套图4：三级气缸活塞连杆部件明细表 1套图5：中间冷却器序号规格图号名称数量备注5-0 09.SH.06.00 中间冷却器部件 15-1 09.SH.06.A1 翅片管1-2级1套5-1.1 09.SH.06.A1-1 翅片管1446(911+535) 35-1.2 09.SH.06.A1-2 翅片管1197(752+445) 35-2 09.SH.06.A2 翅片管1-2级1套5-2.1 09.SH.06.A2-1 翅片管1248(713+535) 35-2.2 09.SH.06.A2-2 翅片管1026(591+435) 35-3 09.SH.06.A3 中冷翅片管2-3级1套5-3.1 09.SH.06.A3-1 翅片管998(456+542) 65-3.2 09.SH.06.A3-2 翅片管1129(524+605) 65-4 83.05.00.04 中冷左集气条 15-5 09.05.00.18 一级集气器(中) 15-6 09.05.00.17 一级集气器(边) 15-7 09.05.00.19 二级集气器 15-8 83.05.00.03 中冷右集气条 15-9 09.05.00.24 集气器垫片 3表6：09SH机头全套密封垫明细表(是上述密封垫片的汇总)表7：09SH系列机组常用电器元件表图7-1 09SH单机组电器图图7-2.1 09SH双机组电器图1-主电路图7-2.2 09SH双机组电器图2-二次电路图7-2.3 09SH双机组电器图3-接线端子图图7-3.1 09SH三机组电器图1-主电路图7-3.2 09SH三机组电器图2-二次电路图7-3.3 09SH三机组电器图3-二次电路图7-3.4 09SH三机组电器图4-端子图图7-4.1 09SH四机组电器图1-主电路图7-4.2 09SH四机组电器图2-二次电路图7-4.3 09SH四机组电器图3-二次电路图7-4.4 09SH四机组电器图4-端子图。
