1.2-30空压机主机H1231C零部件手册

HZL30 单机单极螺杆主机控制器 适用汉钟LB 系列螺杆压缩机HZL30单极螺杆并联机组主机控制器用户手册(V3.1)主要功能及技术指标主要功能如下：☞压力显示和控制：使用系统低压压力控制整个机组。

☞分线圈启动：通过两个继电器控制，实现分线圈启动，分线圈间隔固定0.5s。

☞冷凝风机控制：使用系统高压压力控制，将冷凝风机控制在设定的压力范围之内。

☞高低压力告警：高压压力过高或低压压力过低告警。

☞油路循环及告警：油冷却控制、油压控制及油温控制。

☞回油阀控制：通过压缩机运行间歇开启电磁阀。

☞液喷射控制：根据排气温度控制，当排气温度过高则开启喷液电磁阀。

☞排气温度过高告警：排气温度超过设定值告警。

☞外部告警功能：外部开关量告警信号输入，四种告警模式可设。

☞并联从机接口：通过外部串口通讯连接从机，可实现三并联机组的联动运行。

☞相序告警：三相电相序错误告警。

☞2路RS485接口：用于远程监控及上位机触摸屏操作。

主要技术指标：压力显示范围：低压：-0.8 - 7.0 bar 高压：0.0 - 30.0 bar压力设定范围：低压：-0.8 - 7.0 bar 高压：0.0 - 30.0 bar压力传感器类型：电流型4～20mA温度显示范围：-50 - 150℃温度设定范围：-45 –145℃温度传感器类型：NTC R25=5kΩ，B（25/50）= 3470K电源电压：DC 24V/ 250mA使用环境：温度-10℃ - 50℃，湿度≤85％，无凝露海拔低于2000米，不适宜在含有酸、碱的场合使用禁止在易燃易爆环境下使用输出负载能力：2A/250VAC执行标准： Q/320585 XYK 01使用前注意：请在使用前详细阅读说明书，将有利于对机组调试和使用取得最佳的节能及良好的运行状态。

任何不良的操作都有可能导致机组损坏及控制器的损坏，请在接线前仔细对照本说明书的接线图及使用方法。

传感器使用一段时间后如发现计量偏差，除了调节修正功能外，同时建议更换传感器。

螺杆式空压机主机部分工作原理一、主机/电机系统：单螺杆空压机又称蜗杆空压机，单螺杆空压机的啮合副由一个6头螺杆和2个11齿的星轮构成。

蜗杆同时与两个星轮啮合即使蜗杆受力平衡，又使排量增加一倍。

我们通常说的螺杆式压缩机一般指双螺杆式压缩机。

单螺杆空气压缩机双螺杆式空气压缩机螺杆式(即双螺杆)制冷压缩机具有一对互相啮合、相反旋向的螺旋形齿的转子。

其齿面凸起的转子称为阳转子，齿面凹下的转子称为阴转子。

随着转子在机体内的旋转运动，使工作容积由于齿的侵入或脱开而不断发生变化，从而周期性地改变转子每对齿槽间的容积，来达到吸气、压缩和排气的目的。

主机是螺杆机的核心部件，任何品牌的螺杆机其主机结构和工作机理都是相近的。

(1)吸气过程转子旋转时，阳转子的一个齿连续地脱离阴转子的一个齿槽，齿间容积逐渐扩大，并和吸气孔口连通，气体经吸气孔口进齿间容积，直到齿间容积达到最大值时，与吸气孔口断开，由齿与内壳体共同作用封闭齿间容积，吸气过程结束。

值得注意的是，此时阳转子和阴转子的齿间容积彼此并不连通。

2)压缩过程转子继续旋转，在阴、阳转子齿间容积连通之前，阳转子齿间容积中的气体，受阴转子齿的侵入先行压缩；经某一转角后，阴、阳转子齿间容积连通，形成“V”字形的齿间容积对(基元容积)，随两转子齿的互相挤入，基元容积被逐渐推移，容积也逐渐缩小，实现气体的压缩过程。

压缩过程直到基元容积与排气孔口相连通时为止。

(3)排气过程由于转子旋转时基元容积不断缩小，将压缩后气体送到排气管，此过程一直延续到该容积最小时为止。

随着转子的连续旋转，上述吸气、压缩、排气过程循环进行，各基元容积依次陆续工作，构成了螺杆式制冷压缩机的工作循环。

从以上过程的分析可知，两转子转向互相迎合的一侧，即凸齿与凹齿彼此迎合嵌入的一侧，气体受压缩并形成较高压力，称为高压力区；相反，螺杆转向彼此相背离的一侧，即凸齿与凹齿彼此脱开的一侧，齿间容积在扩大形成较低压力，称为低压力区。

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YCAC系列风冷冷水机组PARTS MANUAL约克广州空调冷冻设备有限公司机组的爆炸图及主要零部件清单YCAC 06/10 PACKYCAC 06 PACK系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 板式换热器 CB52-14H(ALFA) 1 026G00073A0062 Y 型水过滤器 DN25(1" 50 目 ) 1 026G00080-007 随机附件3 NTC2M 温度传感器（改进外套） 3 035G00037-0194 TEV TDEX3 068H4151 DANFOSS 1 022G00002-0115 压缩机 COPELAND ZR40K3-PFJ 1 015G00001-0356 风扇 FB045-6EA.4C.2P 1 026G00072-0017 安全阀 G1/2" 6BAR 4615C60 1 022G00011-0018 自动补水阀 G1/2" 3110C12 1 022G00012-0019 自动放气阀 G3/8" 2161C38 2 022G00013-00110 微型球阀 G3/8" 1 022G00014-001 随机附件11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件12 H20PS 压力开关 2.8MPA 1 024G00013-006 高压侧13 H20PS 压力开关 0.05MPA 1 024G00013-007 低压侧14 水压差控制器 SFS 1-105 1 024G00015-00115 干燥过滤器 C-084-S 1 026G00029-01116 水泵 UPS25-80 ( 格兰富单相 ) 1 026G00071-00617 YCAC06PACK 水箱总成 1 362G55597-00218 高迪亚电路板 3PH-210 B型 1 025G00055-00919 高迪亚手操器 3PH-200 B型 1 025G00056-002YCAC 10 PACK系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP B25/22 1 026G00073A0012 Y 型水过滤器 DN25(1" 50 目 ) 1 026G00080-007 随机附件3 NTC2M 温度传感器（改进外套） 3 035G00037-0194 TEV TDEX4 068H4152 DANFOSS 1 022G00002-0125 谷轮压缩机 ZR47K3-PFJ-522 1 015G00001-0426 风扇 FB056-8EA.4F.2P 1 026G00072-0027 安全阀 G1/2" 6BAR 4615C60 1 022G00011-0018 自动补水阀 G1/2" 3110C12 1 022G00012-0019 自动放气阀 G3/8" 2161C38 2 022G00013-00110 微型球阀 G3/8" 1 022G00014-001 随机附件11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件12 H20PS 压力开关 2.8MPA 1 024G00013-006 高压侧13 H20PS 压力开关 0.05MPA 1 024G00013-007 低压侧14 水压差控制器 SFS 1-105 1 024G00015-00115 干燥过滤器 C-084-S 1 026G00029-01116 TOP-S30/10( 单相 ) 1 026G00071-00717 YCAC10B/10/12PACK 水箱总成 1 362G55597-00318 高迪亚电路板 3PH-210 B型 1 025G00055-00919 高迪亚手操器 3PH-200 B型 1 025G00056-002YCAC15--23YCAC 15系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP B25/22 1 026G00073A0012 Y 型水过滤器 DN25(1" 50 目 ) 1 026G00080-007 随机附件3 NTC2M 温度传感器（改进外套） 3 035G00037-0194 NTC3M 温度传感器（改进外套） 1 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H23A62QDBEA 1 015G00001-0186 风扇 FB045-6EA.4C.2P 2 026G00072-0017 安全阀 G1/2" 6BAR 4615C60 1 022G00011-001 PACK机组用8 自动补水阀 G1/2" 3110C12 1 022G00012-001 PACK机组用9 自动放气阀 G3/8" 2161C38 2 022G00013-001 PACK机组用10 微型球阀 G3/8" 1 022G00014-001 PACK机组用，作为附件11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件12 H20PS 压力开关 2.8MPA 1 024G00013-006 高压侧13 H20PS 压力开关 0.05MPA 1 024G00013-007 低压侧14 水压差控制器 SFS 1-105 1 024G00015-00115 四通阀 VH40100) 1 025G00039-020 热泵机组用16 平衡贮液器 1.7L 1 026G00067A001 热泵机组用17 汽液分离器 5-8 匹 M10 1 026G00069A002 热泵机组用18 水泵 CH4-30 ( 格兰富 ) 三相 1 026G00071-012 格兰富水泵（PACK机组用）19 水泵 TOP-S30/10 ( 三相 ) 1 026G00071-001 WILO立式水泵（PACK机组用）20 YCAC15 水箱总成 1 362G55597-004 带PACK 的WILO 水泵机组用 21 YCAC15 PL/HPL 水箱总成 1 362G55597-009 带PACK 的格兰富水泵机组用 22 高迪亚电路板 3PH-212 B 型 1 025G00055-008 23 高迪亚手操器 3PH-200 B 型 1 025G00056-002YCAC 23系列NO. DESCRITION Qty/Set PART NUMBERREMARK1 热交换器 SWEP B25/341 026G00073A0022 Y 型水过滤器 DN25(1" 50 目 1 026G00080-007 随机附件3 NTC2M 温度传感器（改进外套） 3 035G00037-0194 NTC3M 温度传感器（改进外套） 1 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H2BG094DBEE 1 015G00001-0196 风扇 FB045-6EA.4C.2P 2 026G00072-0017 安全阀 G1/2" 6BAR 4615C60 1 022G00011-001 PACK 机组用 8 自动补水阀 G1/2" 3110C12 1 022G00012-001 PACK 机组用 9 自动放气阀 G3/8" 2161C38 2 022G00013-001 PACK 机组用10 微型球阀 G3/8" 1 022G00014-001 PACK 机组用，作为附件 11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件 12 H20PS 压力开关 2.8MPA 1 024G00013-006 高压侧 13 H20PS 压力开关 0.05MPA 1 024G00013-007 低压侧 14 水压差控制器 SFS 1-105 1 024G00015-00115 四通阀 VH60100(RANCO JAPAN) 1 025G00039-022 热泵机组用 16 平衡贮液器 3L 1 026G00067A002 热泵机组用 17 汽液分离器 5-8 匹 M10 1 026G00069A002 热泵机组用18 水泵 CH4-30 ( 格兰富 ) 三相1 026G00071-012格兰富水泵（PACK 机组用） 19 水泵TOP-S50/10 （三相） 1 026G00071-002WILO 立式水泵（PACK 机组用）20 YCAC23 水箱总成 1 362G55597-005 PACK 机组用 21 高迪亚电路板 3PH-212 B 型 1 025G00055-008 22 高迪亚手操器 3PH-200 B 型 1 025G00056-002YCAC30--90YCAC 30系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP B25/22 2 026G00073A0012 Y 型水过滤器 DN25(1" 50 目 1 026G00080-007 随机附件3 NTC2M 温度传感器（改进外套）4 035G00037-0194 NTC3M 温度传感器（改进外套） 2 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H23A62QDBEA 2 015G00001-0186 风扇 FB056-8EA.4F.2P 2 026G00072-0027 安全阀 G1/2" 6BAR 4615C60 1 022G00011-001 PACK机组用8 自动补水阀 G1/2" 3110C12 1 022G00012-001 PACK机组用9 自动放气阀 G3/8" 2161C38 2 022G00013-001 PACK机组用10 微型球阀 G3/8" 1 022G00014-001 PACK机组用，作为附件11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件12 H20PS 压力开关 2.8MPA 2 024G00013-006 高压侧13 H20PS 压力开关 0.05MPA 2 024G00013-007 低压侧14 水压差控制器 SFS 1-105 1 024G00015-00115 四通阀 VH40100 2 025G00039-020 热泵机组用16 平衡贮液器 1.1L 2 026G00067A005 热泵机组用17 汽液分离器 5-8 匹 M10 2 026G00069A002 热泵机组用18 水泵 MHI 403( 三相 ) 1 026G00071-023 WILO 卧式水泵（PACK机组用）19 水泵 CH4-40 ( 格兰富 )三相 1 026G00071-004 格兰富水泵（PACK机组用）026G00071-002 WILO立式水泵（PACK机组用）20 水泵TOP-S50/10 （三相） 1PACK机组用362G55597-00621 YCAC30 水箱总成 122 高迪亚电路板 3PH-212 B型 1 025G00055-00823 高迪亚手操器 3PH-200 B型 1 025G00056-002YCAC 45系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP B25/342 026G00073A0022 Y 型水过滤器 DN40(1-1/2"50 目 1 026G00080-008 随机附件3 NTC2M 温度传感器（改进外套）4 035G00037-0194 NTC3M 温度传感器（改进外套） 2 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H2BG094DBEE 2 015G00001-0196 风扇 FB063-8EA.4I.2P 2 026G00072-0037 安全阀 G1/2" 6BAR 4615C60 1 022G00011-001 PACK机组用8 自动补水阀 G1/2" 3110C12 1 022G00012-001 PACK机组用9 自动放气阀 G3/8" 2161C38 2 022G00013-001 PACK机组用10 微型球阀 G3/8" 1 022G00014-001 PACK机组用，作为附件11 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件12 H20PS 压力开关 2.8MPA 2 024G00013-006 高压侧13 H20PS 压力开关 0.05MPA 2 024G00013-007 低压侧14 水压差控制器 SFS 1-105 1 024G00015-00115 四通阀 VH60100(RANCO JAPAN) 2 025G00039-022 热泵机组用16 平衡贮液器 2.4L 2 026G00067A004 热泵机组用17 汽液分离器 5-8 匹 M10 2 026G00069A002 热泵机组用18 水泵 MHI 405( 三相 ) 1 026G00071-026 WILO 卧式水泵（PACK机组用）19 水泵 CH4-50( 格兰富 )三相 1 026G00071-013 格兰富水泵（PACK机组用）20 水泵TOP-S50/10 （三相） 1026G00071-002 WILO立式水泵（PACK机组用）362G55597-007PACK机组用21 YCAC45 水箱总成 122 高迪亚电路板 3PH-212 B型 1 025G00055-00823 高迪亚手操器 3PH-200 B型 1 025G00056-002YCAC 60系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP B25-502 026G00073A0032 Y 型水过滤器 DN40(1-1/2"50 目 1 026G00080-008 随机附件3 NTC2M 温度传感器（改进外套）4 035G00037-0194 NTC3M 温度传感器（改进外套） 2 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H2BG124DBEE 2 015G00001-0026 风扇 FB063-6EA.4I.2P 2 026G00072-0047 TEV TDEX12.5 68H4165 DANFOSS2/4022G00002-006 单冷2个，热泵4个8 干燥过滤器 C-084-S 2/4026G00029-011 单冷2个，热泵4个9 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件10 H20PS 压力开关 2.8MPA 2 024G00013-006 高压侧11 H20PS 压力开关 0.05MPA 2 024G00013-007 低压侧12 水压差控制器 SFS 1-105 1 024G00015-00113 四通阀 VH60100(RANCO JAPAN) 2 025G00039-022 热泵机组用14 平衡贮液器 5.2L 2 026G00066A001 热泵机组用15 汽液分离器 10-15 匹 2026G00069A001 热泵机组用16 高迪亚电路板 3PH-212 B型 1 025G00055-008 不是联控主机17 高迪亚手操器 3PH-200 B型 1 025G00056-002 不是联控主机18 模块控制板Mcb-8（双机热泵） 1 024G00019-007 联控主机YCAC 75系列NUMBER REMARK NO. DESCRITION Qty/Set PART1 热交换器 SWEP V25/502 026G00073A0042 Y 型水过滤器 DN50(2"50 目 ) ) 1 026G00080-009 随机附件3 NTC2M 温度传感器（改进外套）4 035G00037-0194 NTC3M 温度传感器（改进外套） 2 035G00037-017 热泵机组用，翅片感温探头5 压缩机 H25G144DBEE 2 015G00001-0036 风扇 FB063-6EA.4I.2P 2 026G00072-0047 TEV TDEX12.5 68H4165 DANFOSS 2/4022G00002-006 单冷2个，热泵4个8 干燥过滤器 C-084-S 2/4026G00029-011 单冷2个，热泵4个9 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件10 H20PS 压力开关 2.8MPA 2 024G00013-006 高压侧11 H20PS 压力开关 0.05MPA 2 024G00013-007 低压侧12 水压差控制器 SFS 1-105 1 024G00015-00113 四通阀 VH60100(RANCO JAPAN) 2 025G00039-022 热泵机组用14 平衡贮液器 8.6L 2 026G00066A002 热泵机组用026G00069A001 热泵机组用15 汽液分离器 10-15 匹 216 高迪亚电路板 3PH-212 B型 1 025G00055-008 不是联控主机17 高迪亚手操器 3PH-200 B型 1 025G00056-002 不是联控主机18 模块控制板Mcb-8（双机热泵） 1 024G00019-007 联控主机YCAC 90系列NO. DESCRITION Qty/Set PARTNUMBER REMARK1 热交换器 SWEP B45/302 026G00073A0052 Y 型水过滤器 DN50(2"50 目 ) ) 1 026G00080-009 随机附件3 NTC2M 温度传感器（改进外套）4 035G00037-0194 NTC3M 温度传感器（改进外套） 2 035G00037-017 热泵机组用，翅片感温探头5 DANFOSS SM185 压缩机 2 015G00001-076 用于涡旋压缩机机组6 风扇 FC071-6EA.6K.1 2 026G00072-0057 TEV TDEBX20 68H8016 DANFOSS 2/4022G00002-002 单冷2个，热泵4个8 干燥过滤器 C-084-S 2/4026G00029-011 单冷2个，热泵4个9 靶式流量开关 LKB-01BB 1 024G00009-002 随机附件10 H20PS 压力开关 2.8MPA 2 024G00013-006 高压侧11 H20PS 压力开关 0.05MPA 2 024G00013-007 低压侧12 水压差控制器 SFS 1-105 1 024G00015-00113 四通阀 V12-3220T4-1IL 2 025G00039-003 热泵机组用14 平衡贮液器 8.6L 2 026G00066A002 热泵机组用026G00069A010 热泵机组用15 YCAC90H 10L 汽液分离器 216 高迪亚电路板 3PH-212 B型 1 025G00055-008 不是联控主机17 高迪亚手操器 3PH-200 B型 1 025G00056-002 不是联控主机18 模块控制板Mcb-8（双机热泵） 1 024G00019-007 联控主机19 压缩机 H2NG184DPE 2 015G00001-011 用于活塞压缩机机组YCAC 60-90水系统NUMBER REMARK NO. DESCRITION Qty/Set PART1 安全阀 G1/2" 6BAR 4615C60 1 022G00011-0012 自动补水阀 G1/2" 3110C12 1 022G00012-0013 自动放气阀 G3/8" 2161C38 2 022G00013-0014 水泵 CR16-30/2 格兰富三相 1 026G00071-005。

1.PRO-DIALOG Plus 的设定13.1用户界面板特点本地面板可对所有运行参数进行显示和修改。

本地面板包括两部分：●主面板（左侧区域）可访问PRO-DIALOG Plus 全部数据和运行参数。

●快捷面板（右侧区域）可迅速访问PRO-DIALOG Plus 主要的运行参数。

主面板从主面板可以访问机组所有数据和实现所有控制功能。

包括：第1区：一个两位数码显示表明所选的项号。

第2区：一个四位数码显示表明所选项的内容。

第3区：由LED 指示灯和按钮组成，用于机组开停，菜单选择，菜单项选择和改变数值。

主面板按钮名称描述菜单选择主菜单，每个菜单项由一个图标表示，当菜单激活时图标对应LED 灯亮向上键在菜单项之间滚动（在两位数码显示区），如果修改模式激活，该键将增加任意参数的数值。

向下键在菜单项之间滚动（在两位数码显示区），如果修改模式激活，该键将减少任意参数的数值。

确认键可激活修改模式，确认修改或扩展显示某项的描述性文字。

开/停键在本地模式可开停机组或更改运行模式。

主界面快捷界面菜单区双回路水冷机组界面主面板菜单项LED灯名称描述信息显示机组的一般运行参数温度显示机组运行温度压力显示机组运行压力设定值显示并修改机组设定点输入显示机组数字和模拟输入量状态输出/测试显示并能测试机组输出量状态配置显示并更改机组配置信息报警显示激活的报警报警历史显示报警历史运行记录显示机组和压缩机的启动次数和运行时间快捷面板（右侧区域）包括一幅机组运行示意图，在图上包含有按钮和LED指示灯，可以迅速访问机组的主要运行参数。

快捷面板指示灯绿色LED指示灯机组准许启动或处于运行状态红色LED指示灯点亮：回路A或机组因报警停机闪烁：回路A或机组在运行时发生报警红色LED指示灯点亮：回路B或机组因报警停机闪烁：回路B或机组在运行时发生报警红色LED指示灯水流量开关断开或用户互锁保护开关断开绿色LED指示灯蒸发器水泵运行黄色LED指示灯从顶部到底部分别是压缩机A1、A2或B1、B2的启/停状态。

©Ingersoll-Rand Company Printed in U.S.A.Form SCD-749August1998 PARTS LISTT30MODEL2340TWO STAGEINDUSTRIALAIR COMPRESSOR4 PRESSOR FRAME ASSEMBLY.NOTE:ITEMS30,31,32&33PROVIDED IF LOW OIL LEVEL SWITCH IS SUPPLIED.FIGURE2.HIGH PRESSURE VALVE PLATE ASSEMBLY.FIGURE3.LOW PRESSURE VALVE PLATE ASSEMBLY.FIGURE4.MODEL2340BARE COMPRESSOR.FIGURE5.INTERCOOLER ASSEMBLY&TUBING.(CLOCKWISE ROTATING UNIT SHOWN BELOW.)11R E F .N O .P A R T N U M B E R (Q T Y .)D E S C R I P T I O N Q T Y .2340D 22340N 22340D 3H 2340D 32340N 32340L 57-1324987683249649932498768322518373249649932498933A S S E M B L Y ,R E C E I V E R 17-2320271203202712032027120320271203202712032027120V A L V E ,M A N U A L D R A I N 17-3322235963222359632223596322235963222359632223596V A L V E ,B A L L —S E R V I C E V A L V E 17-4971628129716281297162812971628129716281297333165V A L V E ,C H E C K 17-5313856933138569331385693321747993138569331385693V A L V E ,S A F E T Y /R E L I E F —R E C E I V E R 17-6321742863217428632174286321742863217428632174286V A L V E ,S A F E T Y /R E L I E F —D I S C H A R G E 17-7320138723201387232013872320138723201387232499816G A U G E ,P R E S S U R E —300P S I G17-832037566**32037566**32036592**32036592**32036592**32295529**M O T O R ,E L E C T R I C —230/460-3-60O D P17-932110660**32110660**32281768**32281768**32281768**32184350**P U L L E Y ,M O T O R17-1032190019**32190019**32190076**32190076**32190076**32496903**S T A R T E R (I F S U P P L I E D )—N E M A 4230-3-6017-1195099503**95099503**95099503**95099503**95099503**95099503**B E L T ,D R I V E17-123700590737005907370059073700590737005907++S W I T C H ,P R E S S U R E —N E M A 117-13R E F .R E F .R E F .R E F .R E F .R E F .B E L T G U A R D —S H E E T M E T A L T Y P E (S E E F I G .10,P G .16)17-13R E F .R E F .R E F .R E F .R E F .R E F .B E L T G U A R D —W I R E T Y P E (S E E F I G .9,P G .14)17-14R E F .R E F .R E F .R E F .R E F .R E F .A F T E R C O O L E R ,A I R C O O L E D (S E E F I G .10,P G .16)+++17-15R E F .R E F .R E F .R E F .R E F .R E F .V A L V E ,A U T O M A T I C D R A I N (I F S U P P L I E D .S E E F I G .11,P G .18)17-16323122663231227432312266323122663231227432498180A S S E M B L Y ,T U B E -C O M P R E S S O R T O R E C E I V E R1**=P A R T N U M B E R V A R I E S .S U P P L Y M O D E L N U M B E R ,S E R I A L N U M B E R A N D C O M P L E T E M O T O R N A M E P L A T E D A T A W H E N O R D E R I N G .R E F .=R E F E R E N C E P A G E N U M B E R (S )G I V E N I N D E S C R I P T I O N C O L U M N .A C A C =A I R C O O L E D A F T E R C O O L E R++=U S E 32498891F O R S I N G L E P H A S E M O T O R ;U S E 32147738F O R T H R E E -P H A S E M O T O R+++=A C A C C A N N O T B E M O U N T E D O N W I R E B E L T G U A R D .13R E F .N O .P A R T N U M B E R (Q T Y .)D E S C R I P T I O N Q T Y .2-2340D 22-2340D 38-13225189432251894A S S E MB L Y ,R EC E I V E R18-23202712032027120V A L V E ,M A N U A L D R A I N18-33222359632223596V A L V E ,B A L L —S E R V I C E V A L V E18-49716281297162812V A L V E ,C H E C K18-53138569331385693V A L V E ,S A F E T Y /R E L I E F —R E C E I V E R (200P S I G )18-63217428632174286V A L V E ,S A F E T Y /R E L I E F —D I S C H A R G E (325P S I G )28-73249981632499816G A U G E ,P R E S S U R E —300P S I G28-832037566**32036592**M O T O R ,E L E C T R I C —230/460-3-60O D P28-932110660**32281768**P U L L E Y ,M O T O R28-1032237133**32237141**A L T E R N A T O R (I F S U P P L I E D )—230-3-6018-1195099503**95099503**B E L T ,D R I V E28-123700590737005907S W I T C H ,P R E S S U R E —N E M A 1(175P S I G )28-13R E F .R E F .B E L T G U A R D —S H E E T M E T A L T Y P E (S E E F I G .10,P G .16)28-13R E F .R E F .B E L T G U A R D —W I R E T Y P E (S E E F I G .9,P G .14)28-14R E F .R E F .A F T E R C O O L E R ,A I R C O O L E D (S E E F I G .10,P G .16)+++28-15R E F .R E F .V A L V E ,A U T O M A T I C D R A I N (I F S U P P L I E D .S E E F I G .11,P G .18)18-163231228232312282A S S E MB L Y ,T U B E —C O M P R E S S O R T O R E C E I V E R2**=P A R T N U M B E R V A R I E S .S U P P L Y M O D E L N U M B E R ,S E R I A L N U M B E R A N D C O M P L E T E M O T O R N A M E P L A T E D A T A W H E N O R D E R I N G .A C A C =A I R C O O L E D A F T E R C O O L E RR E F .=R E F E R E N C E P A G E N U M B E R (S )G I V E N I N D E S C R I P T I O N C O L U M N .++=U S E 32498891F O R S I N G L E P H A S E M O T O R ;U S E 32147738F O R T H R E E -P H A S E M O T O R+++=A I R C O O L E D A F T E R C O O L E R C A N N O T B E M O U N T E D O N W I R E B E L T G U A R D .14F IG U R E 9.T Y P I C A L W I R E B E L T G U A R D .R E F .N O .P A R T N U M B E R (Q T Y .)D E S C R I P T I O N2340X 2H 2340X 22340X 3H 2340X 32340D 22340D 3H 2340D 32340L 52340N 22340N 32-2340D 22-2340D 39-132310872(1)32310872(1)32499162(1)32310872(1)32310872(2)B AC K ,B E L T G U A RD —W I RE T Y P E B E L T G U A R D9-232310880(1)32310880(1)32499170(1)32310880(1)32310880(2)C O V E R ,B E L T G U A RD —W I RE T Y P E B E L T G U A R D9-332496093(4)32496093(4)32496093(4)32496093(4)32496093(4)C L I P ,P L A S T I C —W I R E T Y P E B E L T G U A R D9-432295321(1)32295321(1)32295321(1)32295321(1)32295321(1)B R AC E ,B E L T G U A RD —W I RE T Y P E B E L T G U A R D9-532164634(5)32164634(5)97331458(4)32164634(5)32164634(5)C A P S C R E W9-695294278(5)95294278(5)95294278(1)95294278(5)95294278(5)W A S H E R9-739128558(5)39128558(5)39128558(1)39128558(5)39128558(5)N U T ,W H I Z -L O C K9-8——32164634(1)——C A P S C R E W15(T h i s p a g e i n t e n t i o n a l l y l e f t b l a n k )16F IG U R E 10.B E L T G U A R D &A I R C O O L E D A F T E R C O O L E R .17B E L T G U A R D &A I RC O O L ED A F TE R C O O L E RR E F .N O .P A R T N U M B E R (Q T Y .)D E S C R I P T I O N2340X 2H 2340X 22340X 3H 2340X 32340D 22340D 3H 2340D 32340N 22340N 32-2340D 22-2340D 310-132281040(1)32281040(1)32281040(1)32281040(2)B A C K ,B E L T G U A R D —S H E E T M E T A L B E L T G U A R D10-232000705(4)32000705(4)32000705(4)32000705(8)S C R E W ,T A P P I N G —1/4X 3/4"10-332281073(1)32281073(1)32281073(1)32281073(2)C O V E R ,A C A C 10-432187056(14)32187056(14)32187056(14)32187056(28)S C R E W ,S E L F -D R I L L I N G 10-532498149(1)32498149(1)32498149(1)32498149(2)C O I L ,A C A C 10-632295321(2)32295321(2)32295321(2)32295321(4)B R A C E ,B E L T G U A R D —S H E E T M E T A L B E L T G U A R D 10-7——95083226(1)95083226(2)C O N N E C T O R —5/8X 1/2"10-895031795(1)95031795(2)95031795(1)95031795(2)E L B O W ,T U B E —5/8X 1/2"10-9—97162812(1)97162812(1)97162812(1)V A L V E ,C H E C K —3/4X 1/2"10-1032498206(1)32498206(1)32498206(1)32498206(2)T U B E ,C O M P R E S S O R T O A F T E R C O O L E R 10-11—32498214(1)32498222(1)32498230(2)T U B E ,A F T E R C O O L E R T O R E C E I V E R 10-1232174286(1)32174286(1)32174286(1)32174286(2)V A L V E ,S A F E T Y /R E L I E F N I —95006540(1)——T E E ,P I P E —1/2"N I —95033593(1)95033593(1)95033593(2)P L U G ,P I P E —1/4"N I ———32186421(2)B U S H I N G ,R E D U C I N G —1X 3/4"N I ———95006565(1)T E E ,P I P E —1"N I ———95408787(1)N I P P L E ,L O N G —1X 3-1/2"N I ———32131724(2)C O U P L I N G ,P I P E —1"18T h e a u t o m a t i c d r a i n v a l v e r e m o v e s c o n d e n s e d w a t e r a n d o i l f r o m c o m p r e s s e d a i r s y s t e m s w i t h o u t r e s t r i c t i n g a i r f l o w ,c r e a t i n g p r e s s u r e d r o p s o r o p e n i n g t h e s y s t e m t o t h e a t m o s p h e r e .I t s u n i q u e d e s i g n m a i n t a i n s s y s t e m s p r e s s u r e a n d v o l u m e d u r i n g o p e r a t i o n ,a n d i n c r e a s e s p r o d u c t i v i t y .*T h e h i g h c a p a c i t y r e s e r v o i r g i v e s t h e a u t o m a t i c d r a i n v a l v e t w i c e a s m u c h c o n d e n s a t e s t o r a g e c a p a c i t y d u r i n g t h e p u m p i n g c y c l e .T h i s l a r g e r r e s e r v o i r i s a v a i l a b l e a s a n u p g r a d e .A l a r g e r r e s e r v o i r i s r e c o m m e n d e d f o r u s e o n h e a v i l y -l o a d e d s i m p l e x c o m p r e s s o r s w i t h l o n g p u m p i n g c y c l e s a n d /o r o p e r a t i n g i n e x t r e m e l y h u m i d e n v i r o n m e n t s .I f t h e p u m p i n g c y c l e e x c e e d s o n e h o u r ,t h e n a n e l e c t r i c t i m e r k i t s h o u l d b e u s e d.F IG U R E 11.A U T O M A T I C D R A I N V A L V E R E P L A C E M E N T P A R T S .A U T O M A T I C D R A I N V A L V E T I M E R K I T SA n a u t o m a t i c d r a i n v a l v e t i m e r k i t r e s o l v e s a p p l i c a t i o n p r o b l e m s i n w h i c h a n e x i s t i n g a u t o m a t i c d r a i n v a l v e c y c l e s t o o i n f r e q u e n t l y .A t i m e r g e n e r a t e s t h e p n e u m a t i c s i g n a l s f o r a c t u a t i n g t h e a u t o m a t i c d r a i n v a l v e .W i t h a t i m e r ,t h e a u t o m a t i c d r a i n v a l v e o p e r a t e s i n d e p e n d e n t l y o f t h e c o m p r e s s o r u n l o a d c y c l e s .19M A I N T E N A N C E P A K SM a i n t e n a n c e p a k s c o n t a i n a l l t h e p a r t s n e c e s s a r y f o r o n e c o m p l e t e r o u t i n e m a i n t e n a n c e s e r v i c e o f y o u r c o m p r e s s o r .A l l -S e a s o n T 30S e l e c t l u b r i c a n t ,a i r f i l t e r e l e m e n t s ,g a s k e t s ,d r i v e b e l t s ,a n d i n s t r u c t i o n s a r e s t a n d a r d w i t h a l l m a i n t e n a n c e p a k s .V I B R A T I O N I S O L A T O R P A D SV i b r a t i o n i s o l a t o r p a d s a r e d e s i g n e d t o a b s o r b 40%-60%o f t h e s o u n d a n d v i b r a t i o n o f y o u r c o m p r e s s o r .S P -N R :S t e e l p l a t e b o n d e d b e t w e e n a N R p a d a n d a n o n -s k i d o i l -r e s i s t a n t r i b b e d n e o p r e n e t o p p a d .N R C :T w o r i b b e d n e o p r e n e p a d s b o n d e d t o ½”c o r k p a d .C R A N K C A S E H E A T E R K I T SC r a n k c a s e h e a t e r s a re r e c o m m e n d e d w h e n a m b i e n t t e m p e r a t u r e s a r e c o n s i s t e n t l y b e l o w 32°F (0°C ).A n e a s y -t o -i n s t a l l e x t e r n a l c r a n k c a s e h e a t e r k i t i s i n t e n d e df o r a f t e r m a r k e t u s e .T w o k i t s m a y b e r e q u i r e d f o r s o m e a p p l i c a t i o n s .C O M P R E S S O R L U B R I C A N TA l l S e a s o n T 30S e l e c t ®i s a n a l l -t e m p e r a t u re d i e s t e r s y n t h e t i c l u b r i c a n t t h a t i sf o r m u l a t e d f o r e x c e p t i o n a l l u b r i c a t i o n a t l o w ,n o r m a l a n d h igh o p e r a ti n g t e m p e r a t u r e s .S T E P S A V E R K I T SS t e p S a v e r K i t s p r o v i d e a l l o f t h e p a r t s r e q u i r e d t o p e r f o r m c o m m o n r e p a i r o r s c h e d u l e d m a i n t e n a n c e t a s k s ,s u c h a s p i s t o n r i n g r e p l a c e m e n t o r v a l v e r e p l a c e m e n t .S T A R T -U P K I T SE a c h s t a r t -u p k i t c o n t a i n s t h e n e c e s s a r y q u a n t i t i e s o f A l l S e a s o n T 30S e l e c t l u b r i c a n t a n d a i r f i l t e r e l e m e n t (s )t o s t a r t -u p a n d m a i n t a i n y o u r c o m p r e s s o r f o r t h e f i r s t y e a r .S t a r t -U p k i t s f o r g a s o l i n e e n g i n e d r i v e n m o d e l s a l s o i n c l u d e a r e p l a c e m e n t e n g i n e a i r f i l t e r ,e n g i n e o i l f i l t e r ,a n d e n g i n e l u b r i c a n t .S e e t h e e n g i n e m a n u f a c t u r e r ’s i n s t r u c t i o n s f o r m o r e d e t a i l e d e n g i n e c a r e i n f o r m a t i o n .P A R T N U M B E RD E S C R I P T I O N32305880K I T ,S T A R T -U P —234020LOOK WHAT INGERSOLL-RAND CAN DO FOR YOU!Efficient Field ServiceWe maintain a highly trained staff of technicians toservice your equipment for preventivemaintenance,or to assist you should emergenciesever occur.Complete Repair ServiceOur trained technicians will repair or overhaul yourequipment to factory specifications,using onlygenuine I-R parts.Special Engineering ServiceWe can help you identify and solve your problemsby evaluating your needs and recommending theproper equipment to give you maximum efficiency.Spare PartsBy stocking genuine I-R spare parts,we can helpyou avoid costly delays or substituting inferioring genuine I-R parts on you I-Requipment will help to keep even older equipmentrunning in good-as-new condition.Complete Stock of EquipmentWe carry a complete line of I-R equipment andaccessories designed to meet any compressed airapplication.We are backed by I-R’s promptfactory shipment to ensure you on-time delivery.A SUBSTITUTE IS NOT A REPLACEMENT!Ensure you get peak performance and longevity out of your Ingersoll-Rand product by insisting on genuine Ingersoll-Rand replacement parts and maintenance kits.Not only are the replacement parts made to precise dimensions and OEM-specified metallurgy,but each part is backed by the Ingersoll-Rand warranty.Your local Air Center,Distributor,or direct Ingersoll-Rand salesperson will work with you to ensure you get the parts you need to do the job right.Equip your machines with only the best—Ingersoll-Rand genuine parts.NOTE:THE USE OF REPAIR PARTS OTHER THAN THOSE INCLUDED WITHIN THE INGERSOLL-RAND COMPANY APPROVED PARTS LIST MAY CREATE UNSAFE CONDITIONS OR MECHANICAL FAILURES OVER WHICH INGERSOLL-RAND COMPANY HAS NO CONTROL.INGERSOLL-RAND COMPANY SHALL BEAR NO RESPONSIBILITY FOR EQUIPMENT ON WHICH NON-APPROVED REPAIR PARTS ARE INSTALLED.The manufacturer reserves the right to make changes or add improvements without notice and without incurring any obligation to make such changes to products previously sold.。

型号H1031MODEL T32系列空气压缩机T32S E R I E S A I R C O M P R E S S O R零部件手册P A R T S L I S T南京恒达压缩机有限公司NANJING HENGDA COMPRESSOR CO.,LTD.LM008-03图1 过滤器图2 自动排水阀图1序号图号名称数量备注1-1 H30804000 消声器 11-2 H30804001 滤芯 1图2序号图号名称数量备注2-1 H33401216 自动排水阀 12-2 H33401218 缸体 12-3 35503450 “O”型圈34.5*3.55 12-4 H33401219 活塞 12-5 H33401220 活塞垫 12-6 H33401217 阀体 12-7 GB5783-86 螺栓M6*45 4图 3 压缩机曲轴箱部件图3图 4 机头部件图4图5图9 3”气阀部件图8 1.625”气阀部件图10 5.5”气阀部件图8图10图11 中冷却器部件图11图12 后冷却器部件序号图号名称数量备注12-1 H33401607 四通接头 112-2 H33401611 三通接头 112-3 H33401614 中冷翅片管II 112-4 H33401613 中冷翅片管I 112-5 H33401612 堵头NPT3/8" 112-6 H33401003 弯头NPT3/8" 212-7 H33401203 排气管 112-8 GB5781-86 螺栓M6*40 212-9 H33401009 管夹II 212-10 H33401008 管夹I 112-11 H33401300 后冷排气管 112-12 H30801203 接头NPT3/8" 5图13 H1031单机组外形示意图。

OIL-LESS COMPRESSOR 1-2-3 CYLINDERSInstruction Manual23INDEXGeneral operation data4Rated electrical features of compressor motors5Introduction8Signs and warnings8Oil-free compressor and compressed air drying systems8Unpacking9Compressor operation9Model selection and distribution system11Recommendations for plant room12Routine Maintenance13Special maintenance14Important warnings15Transport and storage15Waste disposal16Pictures174GENERAL OPERATION DATAThe manufacturer is available to provide spare parts, documentation, instructions and anything else that may be useful.The device is under warranty for 3 years from the date of sale, provided that it is returned to the manufacturer with the warranty card showing lapse if the devices and/or systems are tampered and work of any kind is carried out by unqualified persons who have not been authorized by the manufacturer.5COMPRESSORS WITH 1-2-3 CYLINDERS ON HORIZONTAL TANKS have replaced the same compressors previously on vertical tanks.Sound pressure level detected according to ISO 3746-1979 (E).Parameters: d = 1.5 - background noise <38 dB(A) - instrument Bruel & Kjaer type 2232.RATED ELECTRICAL FEATURES OF COMPRESSOR MOTORS678The following information describes the equipment and systems for end users and service technicians. It covers operation, routine maintenance and hazards. It also describes precautions and preventative maintenance that must be considered to ensure reliable operation.It is not always is possible to express with a sign all the hazards and relevant instructions; users are therefore required to read the warnings and comply with them as required.Failing to observe a danger sign or warning can cause personal injury or damage the machine. Do not remove the guards, do not alter the machines or their operation and, most importantly, do notperform welds or other work of any kind, especially on the tank.Despite our best efforts, danger warnings may not be exhaustive; if you find that this is the case, please arrange for any danger sources that we may have overlooked to be indicated and kindly notify us.SIGNS AND WARNINGSINTRODUCTIONSIGNS AND WARNINGSOIL-FREE COMPRESSOR AND AIR DRYING SYSTEMSWhen clean, hygienic, sterile or medical air is required, you must use a compressor that has completely oil-free operation rather than an oil lubricated compressor with a filtration system.The emulsion of water and oil, produced by a normal oil lubricated compressor, will notably affect the efficiency of the dentists rotary instruments; in addition, given that the air is also used to dry preparations before cementation, traces of this air is used in a sterile field, as dry air is required for the effective operation of a sterilizing filter. The use of oil lubricated compressors combined with filtering systems to remove condensate and emulsified oil is risky, more complicated, requires more maintenance and will possibly cost more than an oil-free and dry compressor over its life cycle.!PERICOLO - CAUTION !3219• To unpack the appliance, follow the instructions shown the outside of the packaging• Dispose of the packaging in compliance with current, local regulations• Inspect the appliance and ensure it has not been damaged during transportation• Do not connect damaged equipment to mains power • D o not use extension cords or multiple sockets to connect power to the appliance. Plug the appliance power cord directly into the power outlet socket.• Ensure that the power supply is sufficient to power the appliance.UNPACKINGCOMPRESSOR OPERATIONAir enters the cylinder through a filter (A), which improves its quality by removing airborne dust, as well as protecting the piston and cylinder. The piston (B) travels inside the cylinder (C) without oil lubrication. The piston ring material (which is the same material used to coat the piston) is compatible with the material used in the cylinder liner to ensure low friction, therefore, will not be subject to appreciable wear. Air temperature increases as it is compressed in the cylinder. The compressed air must be cooled to reach dew point in order to condense the water vapour present in the air. This is achieved by routing the air through an air-to-air heat exchanger (D ) where at an ambient temperature of approximately 20 oC, the T will remain at approximately 5 oC. The cooled air then enters the drying column (E) where it firstly passes through the cyclone (F) to remove the initial droplets of condensation which are collected in the base housing of the column (G). The air then rises through the filter disc (R) before passing through the silica gel (I) mixed with a highly absorbent whilst the second filter is polyester (L/S). It is possible to replace the (L/S) polyester filter with optional filters – 1. Balston sterilising filter with 99.9999% efficiency with 0.01 micron particles. Or 2. Antibacterial Hepa H14 filter.10As the dried and hygienically filtered air finally exits the drying column, it fills the small tank (G) through valve (N) before passing into the compressor tank (M) where it is ready to be used. The tank is coated with a certified food grade resin to ensure the quality of the air is preserved. At the end of each charge cycle, the dry air stored in the small tank flows in the opposite direction down through the drying column to regenerate the silica gel. The release of this stored volume of air pushes the accumulated condensation through the base of the drying column and into the collection bottle (P). This entire process occurs automatically.11The selection of the oil free, dry air compressor model shall be in accordance with the type of rotary instruments used by the dentist, ensuring the overall demands of compressed air in the surgery, clinic or hospital are met. Each cylinder of the compressor produces an air flow of approximately 60 l/min at a pressure of 5 Bar, whilst the continuous consumption of the dentists instruments is generally 50 – 60 l/min at a pressure of 2 – 3 Bar. Therefore one cylinder per user is usually sufficient. However, the capacity of the compressor should exceed the overall consumption to allow the compressor to cycle for sufficient time to allow the regeneration of the drying column as well as allowing the compressor to cool. Pressure losses along the distribution pipe work are generally due to the lack of a closed loop (ring main) layout, or excessively small sections of pipe. It is important not to overlook these characteristics. A closed loop system keeps pressure to the dentist’s tools more constant than other system layouts. Using insulated copper pipe ensure the air remains clean and prevents the formation of condensation along the distribution pipe work system. With regard to noise emissions, compressors are available with optional noise reduction hoods or cabinets. Hoods reduce noise by approximately 10 dB(A), whilst the cabinet reduces noise by approximately 20 dB(A). Only noise reduction hoods and cabinets supplied by the manufacturer should be used as they are designed not only to reduce noise, but to also offer protection from unlikely events such as explosion and/or fire, whilst also considering proper ventilation. Tank pressure for the single cylinder compressor is factory set at: Min. 5.5 Bar and Max.7.5 Bar. The two and three cylinder compressors are set at: Min. 6.0 Bar and Max. 8.0 Bar. Altering the operating pressure of the compressor can affect the life of the compressor. The higher the maximum pressure, the greater the load and wear on the compressor.Sound pressure level detected according to ISO 3746-1979 (E).Parameters: d = 1.5 - background noise <38 dB(A) - instrumentBruel & Kjaer type 2232.MODEL SELECTION AND DISTRIBUTION PIPE WORK SYSTEM12RECOMMENDATIONS FOR THE PLANT ROOM AND INSTALLATION• The compressor and suction unit should be installed in a room that cannot be accessed by patients, unauthorized persons and also surgery personnel who have not been specifically trained.• The plant room should be temperature controlled to maintain temperatures between a minimum of +5 °C and a maximum T +35 °C.• Power supply must be in accordance with local regulations and sufficient for the loads as stated on machine nameplates. Three phase machines require a neutral connection. Earth connections are mandatory for both single and three phase machines.• Power Lines, electrical control panels and machines must be protected against direct and indirect electrical contacts, power surge and short circuit, in accordance with EC 64-8 regulations for first class equipment (corresponding I. E. C. available on request).• Power mains should be protected against excessive current absorption.• Electrical switchboards and machines shall be protected from accidental splashing.• Installation of a floor waste connected to the sewer for any possible liquid spillage is recommended.• Keep the plant room free of all material not related to the machines, in particular flammable material. Ensure that there is no possibility of formation of corrosive, flammable or explosive mixes.• Machine installation must be performed by skilled and specifically trained persons using suitable tools. The installation technician must refer to the machine manual, test the machine and provide users with instructions regarding operation and routine maintenance.• Before starting the machines make sure that the distribution pipe work is clean internally as heavy debris can damage the equipment.• Installation of a visual and/or acoustic alarm remotely where it can be monitored by clinic staff is recommended.• After the installation, the technician shall perform the regulatory and functional tests and check direction of motor rotation. Mains voltage and electrical absorption shall also be tested.• The installation technician should arrange for periodic inspection of the equipment, not only a means for avoiding shutdowns in the surgery, but also as a means of preventing injury and accidents.• Updated manuals are available from our website: www.cattani.it . We recommend you refer to these especially for the latest safety updates.8713Electrical shock hazard: even 230 Vdeath.• High temperature.• Generic danger sign.• Obligatory direction of flow or rotation.ROUTINE MAINTENANCEBefore a ttempting a ny m aintenance o n t he c ompressor, i solatethe power to the machine by unplugging it from the electricalsupply socket and ensure nobody and restore the powerwithout informing the person in charge of the maintenance.If the compressor is installed in an environment wherebyit is subject to large amounts of dust and other debris, thecooling fans of the compressor pump (7), the electric motor(6) and the air-to-air heat exchanger (4) should be cleanedfrequently by blowing out with clean compressed air. Thecompressor air intake filters will also need to be replacedmore frequently in such an environment. Every 12 months,the efficiency and effectiveness of the cooling fans shouldbe checked as the compressor cannot withstand extendedperiods of time with inadequate ventilation. Periodically openthe tap (8) located under the compressor tank and check ifany moisture is present. If so, contact a service technicianfor further advice. Keep in mind that the effectiveness of theair drying system is reduced with temperatures in excess of35 oC. If no air is being consumed, the compressor shouldnot activate. If this happens, check the system and anyinstruments connected to the system for air leaks. Thecharging time is approximately 45 – 55 seconds, whilst thedown time (to regenerate the drying column and allow forcooling) should be approximately 1/3 of the charging time.Careful monitoring of the system prolongs the life of themachine as small problems can be realised and rectifiedbefore they become large or catastrophic problems. If themachine starts to make abnormal sounds or vibrations, itcan mean something is loose or worn. In this case, contacta service technician. The operator may decide to increase orreduce the frequency of maintenance operations based onthe work load and the environment in which the compressoris installed.* Except for the single-cylinder compressor which operatesbetween 5.5 to 7.5 bar.L/S14The frequency of this maintenance is related to the work load of the compressor. For surgeries working an average of 8 hours a day, 5 days a week, maintenance checks every 6-12 months is sufficient provided that the compressor is also monitored and maintained by a trained member of the staff (see Routine Maintenance). The service technician must only use genuine Cattani spare parts, must not alter the operation nor modify the machine or in particular, the safety devices. Most importantly, any weld or alteration to the compressor tank is strictly forbidden. Before attempting any maintenance on the compressor, isolate the power to the machine by unplugging it from the electrical supply socket and ensure nobody and restore the power without informing the person in charge of the maintenance. If the isolation point is not able to be monitored visually, then an appropriate lockout device shall be installed. Release enough pressure to start a cycle. Ensure that with each charge the compressor reaches the maximum pressure value, that the charge time is within the range of 45 – 55 seconds and the down time (to regenerate the drying column and allow for cooling) is approximately 1/3 of the charging time. Check the current absorption throughout the charge cycle and ensure it does not exceed the full load current value stated on the nameplate. At the end of each charge cycle, the volume of air held in the small tank on the drying column escapes through the solenoid (13) at the base of the drying column (to regenerate the silica gel) and carries absorbed fluid into the collection bottle. This process also unloads the pressure in the cylinders. If this does not occur, check the solenoid and clean or replace as necessary. Check for any air leaks on the compressor, the pipe work and in the chair connections. Check the air flow of each cylinder inlet throughout the charge cycle. The air drawn into the cylinder should be greater than 6,000 N l/h. Replace any burnt out lamps within the control panel and replace any relay or contactors that arc excessively or have badly worn contacts. D o not modify any of the electrical or mechanical safety protection. Changes in operating sound may be a sign or excessive wear. To avoid possiblemalfunction or component breakages, investigate the origin of any abnormal sounds. Check the temperature of the plant room. Temperatures in excess of +35 °C will reduce the effectiveness of the drying column and will shorten the life of the compressor. Open the tap (8) located under the compressor tank and check if any moisture is present. If so, possible causes are related to aforementioned checks: effectiveness of the air-to-air heat exchanger cooling fan, plant room temperature, cycle charge time and down time and drying column drain solenoid operation. Replacement of Balston or HEPA H14 filters: Balston and HEPA H14 replacement filter cartridges are provided with fitting instructions that should be followed. In an environment with relatively clean air, it is sufficient to replace filters every 12 months. The Balston (L/S) filter can be sterilised in an autoclave (at 135 °C ) for a maximum of 20 cycles to prolong its life. To service this filter, firstly electrically isolate the compressor, close the compressed air outlet tap and drain the tank by opening the drain valve (8) located under the tank. Using appropriate personal protective equipment such as gloves and eye protection, remove the filter from the top of the drying column and place in an autoclave (steriliser). Once the sterilising cycle is complete, replace the filter by the reverse sequence. The HEPA H14 filter cannot be sterilised. To replace the filter, follow the process above, however, replace the filter with a new cartridge instead of sterilising.SPECIAL MAINTENANCE15• The manufacturer is available to provide spareparts, documentation, instructions and anythingelse that may be useful.• Your local authorized dealers, agents andtechnicians can provide exploded views, wiringdiagrams, instructions and updates on care andmaintenance.• The device is under warranty for 3 years fromthe date of sale, provided that it is returned to themanufacturer with the warranty card showing dateof sale, seller and name of user/customer.• The warranty and manufacturer’s liability shalllapse if the devices and/or systems are tamperedwith and work of any kind is carried out byunqualified persons who have not been authorizedby the manufacturer.• For any use other than the one explained in thismanual please consult the manufacturer.• Compressors can be disposed of as waste metal.• Updated manuals are available from our website:www.cattani.it . We recommend you refer to theseespecially for the latest safety updates.• D uring transport and storage, the packedequipment can withstand temperatures in the - 10and + 60 °C range.• The packages cannot be exposed to water andsplashing and cannot withstand humidity valuesgreater than 70 %.• The packages may be stacked only up to threerows having the same weight.• The compressor is equipped with handles for safehandling.• All the compressors are packaged on a palletto enable transport with forklifts or pallet trucks.Except for the smaller models, all the othercompressors should be moved using suitableequipment. In any case, for safe transport (manualor with forklift) use only of the handles. The tandemmodels with horizontal 300 litre tank can betransported with a pallet truck or fork lift truck,using the guides welded under the tanks. The othertandem models, which do not have guides under thetanks, can be transported using suitable forklifts orhoisting equipment and lifting straps secured to thehandles.IMPORTANT WARNINGSTRANSPORT AND STORAGE16• Pursuant to art. 13 Legislative D ecree no.151 25 July, "Implementation of directive 2011/65 EU ROHS and 2003/108/CE, concerning reduction of the use of dangerous substances in electrical and electronic appliances, and waste disposal".The crossed out bin symbol on the appliance indicates that at the end of its useful life, the appliance must be disposed of separately from other waste. Separate disposal of this appliance at the end of its life is organized and managed by the manufacturer. Users wanting to dispose of this appliance must therefore contact the manufacturers and follow the system adopted by them to enable separate disposal of the appliance at the end of its life.Adequate separate disposal for subsequent recycling of the appliance, processing and environmentally compatible disposal contributes to the prevention of negative effects on the environment and on human health and promotes reuse and/or recycling of the materials with which the appliance is made. Improper disposal of the product by the user shall result in the administrative sanctions set forth bycurrent regulations. WASTE DISPOSAL17 COMPRESSOR CABINETS 1-2-3 CYLINDERSSame for all three models, suitable forboth outdoor and indoor installations,made of galvanized steel, painted withpolyester powder; antifreeze feature onrequest. It can be exposed to direct sunheat, rain and frost.18BLOK-JET SILENT 2Composed of 1 Turbo-Smart “B” and Idrociclone ISO 18 and 1 Three-cylinder compressor complete with air dryer.Recommended for 3/4 surgeriesVoltage: 230V 50HzDimensions: 757x607x1936 mm For larger clinics Cattani s.p.a. supplies compressed air production systems to meet any demand. Our “Large systems catalogue” illustrates ten projects ranging from 15 to 23 chairs completed by Cattani.Ø 20Ø 20Ø 14Ø 14Ø 14AØ 20Ø 14DIRAMAZIONE CON PARTENZA SOPRA LA TUBAZIONE PRINCIPALEBRANCH-STARTING POIMT ON TOP OF MAIN DUCTN. 1 COMPRESSORE CATTANI A UNA TESTATA DA TRE CILINDRI N. 1 CATTANI THREE-CYLINDER 1 HEAD COMPRESSORTUBAZIONE PER L'ARIA COMPRESSA CHIUSA AD ANELLOCLOSED COMPRESSED AIR PIPING CIRCUITARUBINETTO DI INTERCETTAZIONE SHUT-OFF VALVEØ 14mmØ 20mm19CLOSED CIRCUIT LAYOUTWWW.CATTANI.ITViaNatta6/A43122Parma–ItalyT+390521607604F+***************************cod: ed. 04-2018WE HAVE BEEN SPECIALISING WITH AIR TECHNOLOGY FOR 50 YEARS:SPECIALIZATION HAS GIVEN EXCELLENT RESULTS.HOW IS IT WE LEAD IN OUR FIELD, WHEN WE COST LESS THAN THE ALTERNATIVES? THIS IS HOW:Constant research: this enables us to apply the latest technology to all of our products and solutions.We enhance performance: electronic and information technology enable us to enhance the performance and reliability of our products.We reduce costs: less maintenance and lower energy costs mean that we are always the most economical on a cost-benefit analysis.We reduce environmental impact: we save 50% on raw materials, so that you can save between 30% and 50% on electrical consumption.Company with Quality System certified = ISO 9001 = and = ISO 13485 =。

◎欧阳光明（2021.03.07）使用开山螺杆空压机注意事项1、新机调试必须由我公司指定或认可的调试人员进行。

2、第一次开机或电源线有变动时必须注意电机旋转方向是否正确，以防机头失油烧损。

3、空压机放置位置地面必须平坦，且地面不可为软性土壤。

4、主管路配管时，管路必须有1º~2º向下的倾斜度。

5、配管时，严禁焊接火花掉进空压机，以免烧坏空压机内某些部件。

6、配电时，选择正确电源线径，并且确认电压的正确性。

在供电的线路上，必须安装空气开关、熔断丝等安全装置。

7、必须使用我厂指定推荐的螺杆空气压缩机专用油，严禁混用不同牌号的润滑油。

8、补充润滑油时，应确认系统内已无压力时，方可打开加油口盖。

9、在机组运转时，不要松动、拆掉任何管路附件、接头和器件。

机组里充满高压高温的液体，能引起严重的人身伤害事故。

10、安全阀安装在油细分离器座上，一旦系统中气体压力超过设定压力，气体将通过此阀得以释放，此时务必检查超压原因。

11、在空压机上做任何机械维修之前，必须做好下列几项准备工作：切断电源开关，确保空压机处于断电状态；确保机组内的压力已降至大气压力。

12、压缩机停止使用时，若将空压机存放于环境温度低于0℃的场所，必须将油冷却器、后冷却器中的水放干净，以防冷却器冻裂。

目录第一章开山牌螺杆空压机产品规范 (1)第二章螺杆空压机通则 (2)1、喷油螺杆空压机简介 (2)2、喷油螺杆空压机机体构造 (2)3、喷油螺杆空压机工作原理 (2)第三章空压机的安装 (4)1、安装………………………………………………………42、配管、基础及冷却系统注意事项 (5)3、电器一般规范及安全规范 (6)第四章系统流程及各另部件功能 (7)1、系统流程图 (7)2、系统流程 (7)1）空气流程 (7)2）润滑油流程 (9)3）冷却系统 (11)3、安全保护系统及报警装置 (12)4、控制系统及电器线路 (13)第五章操作…………………………………………………..…….. (17)1、试车、开机与停机 (17)2、每次开机前的检查 (17)3、运转中注意事项 (18)4、长期停机的处理方式 (18)第六章保养与检查 (19)1、润滑油的规范及使用保养 (19)2、仪表盘 (20)3、压力系统的调整 (20)4、油细分离器更换步骤 (21)第七章日常保养及故障排除 (22)1、日常保养 (22)2、故障排除表 (23)3、开山牌螺杆空压机运转记录表 (27)第一章☆型号后带“G”字母的表示齿轮直联传动，其余为皮带传动。

高压空气压缩机使用说明书Model: H0421 H0621H0121 H1031H0321南京恒达压缩机有限公司NANJING HENGDA COMPRESSOR CO., LTD.SM003-03敬告!●切勿直接呼入由此压缩机产生的压缩空气或气体。

●压缩机应在通风良好的区域内使用。

切勿在雨中、潮湿区域或靠近爆炸环境下来使用压缩机。

●检查电动机铭牌，确定电动机是否适合当地的供电条件（电压- 相位- 频率）在进行任何维护或修理工作之前，一定要断开电源线。

●切勿使压缩机在可能有爆炸或易燃蒸汽的任何区域内运行。

在压缩机或储气罐的附近，严禁烟火，不得使用明火。

●擅自改变储气罐的结构，会导致其强度减弱，从而造成其破裂或爆炸，并造成严重的人员伤亡。

压力超过设计极限会导致储气罐破裂或爆炸，并造成严重的人员伤亡。

不正确使用气体工具和附件，会导致爆炸，并造成严重的人员伤亡。

储气罐安装安全阀，以防止过压。

切勿对安全阀进行拆卸、调节。

定期拉动安全阀的拉环，以确保其自由动作，如果阀门卡涩或不能自由动作，则必须予以更换。

●每天或每次使用前应排放掉储气罐内的冷凝水。

切勿试图对压力开关进行调节、拆卸或加旁路，或者对任何压力控制的有关装置进行改变或修改。

●旋转的压缩机会带动污物、砂子、金属屑等，并造成严重的人身伤害。

切勿将空气喷嘴或空气喷射器指向身体的任何部分或指向其他人员。

●在进行任何维护或修理工作之前，一定要确保压缩机、储气罐和空气附件内的压力均已释放掉。

当风扇防护罩已拆下、已受损或破裂时，切勿操作压缩机。

●压缩机运转时会发烫。

如果触及，会造成严重烫伤。

当压缩机运转或压缩机停机不久时，切勿触及压缩机、电机/发动机或其管道。

目录第一章概述应用第二章安装位置和基础进气管路机组安装起动器线路保险丝排气管路第三章调整自动启动和停止控制压力开关调整恒速控制第四章操作操作检查压缩机润滑润滑油更换润滑油使用建议电动机润滑和维护空气进气滤清器/ 消音器中间冷却器中间冷却器压力后冷却器安全阀启动卸载系统呼吸器管第五章故障检查说明第六章维修保养日常检查和维护概述气阀清洗皮带安装和调整力矩值长期停机的保护措施第七章选配件设备和附件单向阀自动冷凝排放阀定时自动冷凝水排放系统储气罐第八章H1031系列空压机控制原理第九章控制箱操作说明图1-1 H1031型三级三缸高压空气压缩机图1-2 H0621 H0421 型两级双缸高压空气压缩机第一级气缸盖进气滤清器/ 消音器冷凝管排水阀安全阀第二级气缸盖第一级压力表第二级压力表第三级气缸盖图1-3 H0121型两级双缸高压空气压缩机图1-4 压缩机机组示意图第一章概述应用恒达公司H0121.H0421和H0621型压缩机是专门用于空气压力要求在2.0MPa到3.5MPa 的应用场合。