罗斯蒙特雷达液位计操作说明
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罗斯蒙特PRO型雷达液位计操作维护规程西部管道新疆输油分公司2010年5月签字职务日期编制人:审核人:批准人:目录1范围错误!未定义书签。
2规范性引用文件错误!未定义书签。
3术语和定义错误!未定义书签。
4操作维护内容错误!未定义书签。
5风险提示错误!未定义书签。
6应急处置错误!未定义书签。
7附件错误!未定义书签。
范围本规程适应于西部管道所有罗斯蒙特PRO型雷达液位计。
规范性引用文件本规程根据技术规格书和设备技术资料,对罗斯蒙特PRO系列雷达液位计的安装环境、设备技术指标、操作和维护进行了说明。
术语和定义操作维护内容概述罗斯蒙特PRO系列雷达液位变送器是一种功能强大的雷达液位变送器,适用于过程中间储罐、物料储罐和其他类型储罐的非接触液位测量。
该变送器的设计可实现轻松安装和免维护运行。
它可以通过特殊设计的Radar Master(雷达主机)软件包进行组态、维护和测量数据显示功能,或采用HART技术,通过手持通讯器或微机对测量数据进行组态和监控。
对于独立系统或作为微机或控制系统的补充部分,可根据特殊的硬件组态采用一个或两个模拟输出对液位数据进行监控。
罗斯蒙特PRO雷达液位变送器可配备易于使用的罗斯蒙特2210显示板。
2210显示板所提供的功能与Radar Master(雷达主机)软件包的功能基本相同。
四个功能强大的软键可向您提供组态程序访问、维护功能和液位监控。
测量原理PRO系列雷达液位计通过从储罐顶部天线发射的雷达信号对储罐内产品的液位进行测量;变送器向产品表面发送频率连续变化的微波信号,在雷达信号被产品表面反射后,回波被天线接收。
由于信号频率不断变化,与此时发射的信号相比,回波的频率稍微有所不同,从而产生与产品表面距离成比例的低频信号。
变送器使用快速傅立叶变换(FFT)技术从而得到储罐内所有回波的频谱,从该频谱可求出表面液位,从而实现对储罐液位的的快速、可靠和精确测量。
基于频率连续变化的雷达扫描调频连续波图该种测量方法被称为FMCW(调频连续波)并应用于所有高性能雷达变送器。
Reference Manual00809-0100-4029, Rev AA July 2005Rosemount 2110Compact Vibrating Fork Liquid Level SwitchReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 2110 Compact Vibrating ForkLiquid Level SwitchRead this manual before working with the product. For personal and system safety, and for optimum product performance, make sure you thoroughly understand the contents before installing, using, or maintaining this product.The United States has two toll-free assistance numbers and one International number. Customer Central1-800-999-9307 (7:00 a.m. to 7:00 P.M. CST)International1-(952) 906-8888National Response Center1-800-654-7768 (24 hours a day)Equipment service needsThe products described in this document are NOT designed for nuclear-qualified applications. Using non-nuclear qualified products in applications that require nuclear-qualified hardware or products may cause inaccurate readings.For information on Emerson Process Management nuclear-qualified products, contact your local Emerson Process Management Sales Representative.Rosemount pursues a policy of continuous development and product improvement. The specification in this document may therefore be changed without notice. To the best of our knowledge, the information contained in this document is accurate and Rosemount cannot be held responsible for any errors, omissions or other misinformation contained herein. No part of this document may be photocopied or reproduced without the prior written consent of Rosemount.Reference Manual00809-0100-4029, Rev AA Rosemount 2110July 2005Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 Table of ContentsSECTION 1IntroductionSwitch Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Short Fork Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Rosemount 2110 Application and Mounting Examples. . . . . . . . . . . . . . . . . . . . . . . . . . .1-2 Overfill Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Pump Protection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3High and Low Level Alarm. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Leak Detection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Pump Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Hygienic Applications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3 Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Handling the 2110. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4 Rosemount Identification. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-6 Installation Considerations and Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7 Switchpoint. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8 Service Support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9 SECTION 2InstallationSafety Messages. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1 Correct Fork Alignment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Pipe Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Vessel Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2 Cover Orientation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3 Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 Mode Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4 LED Indication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6 Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7 Reference Manual00809-0100-4029, Rev AA July 2005Rosemount 2110TOC-2SECTION 3Troubleshooting Magnetic Test Point. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Troubleshooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Spare Parts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2APPENDIX AReference DataPhysical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-1Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2Functional Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-2Electrical. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-5Ordering Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-6Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7APPENDIX BProduct CertificationsL.V. Directive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Electro Magnetic Compatibility (EMC) Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Overfill Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Approved Manufacturing Locations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-1Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110S ECTION 1I NTRODUCTIONSwitch Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-2Rosemount 2110 Application and Mounting Examples . . . . . . . . . . . . . page 1-2Application Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4Handling the 2110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-4Installation Considerations and Recommendations . . . . . . . . . . . . . . . . page 1-7Rosemount Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-6Service Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 1-9Procedures and instructions in this manual may require special precautions to ensure the issues is indicated by a caution symbol (Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 21101-2The Rosemount 2110 is a liquid point level switch based on the vibrating short forktechnology. It is a compact switch with a rugged stainless steel body and forks for use in a wide range of liquid applications. Economical 3/4-in. or 1-in. threaded mounting in pipes or tanks or hygienic mounting for food industry use. Direct load switching suits all supplies or PNP output for direct interface to PLCs. For use in safe area only.Short Fork TechnologyThe natural frequency (~1300Hz) of the fork is chosen to avoid interference from plant vibration which may cause false switching. This also gives short fork length for minimal intrusion into vessel and pipe. Using Short Fork Technology, the Rosemount 2110 isdesigned for use in virtually all liquid applications. Extensive research has maximized the operational effectiveness of the fork design making it suitable for almost all liquids, including coating liquids (avoid bridging of forks), aerated liquids, and slurries.Rosemount 2110 Application and Mounting ExamplesFor most liquids including coating and aerated liquids and slurries, the function is virtually unaffected by flow, turbulence, bubbles, foam, vibration, solid particles, build-up or properties of the liquid.For use in safe area and process temperatures up to 302°F (150°C).Mount in any position in the tank or pipe. Mounting is by 3/4-in. or 1-in. threaded or hygienic fitting.2110c l e a r _r e v .t i fReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 21101-3Overfill ProtectionSpillage caused by overfilling can be hazardous to people and theenvironment, resulting in lost product, and clean up costs. The 2110 is alimit level switch used to signal overfill at any time.Pump ProtectionShort forks mean minimum intrusion wetside and allow simple low costinstallation at any angle into your pipes or vessels. With the fork projectingonly 2-in. (50 mm) (dependant on connection type), the 2110 can beinstalled in even small diameter pipes. By selecting the option of direct loadswitching electronics, the 2110 is ideal for reliable pump control and can beused to protect against pumps running dry.High and Low Level AlarmMaximum and minimum level detection in tanks containing many differenttypes of liquids are an ideal application for the 2110. The robust 2110operates continuously at temperatures up to 302°F (150°C) and operatingpressure up to 1450 psig (100 barg) making it perfect for use as a high orlow level alarm. It is common practice to fit an independent high level alarmswitch to provide extra back up to the level switch in case of failure.Leak DetectionFlanges, gaskets, seals, corrosive liquids – they all have the potential toleak at the most inconvenient times. Many users site tanks and vesselsabove trays or in containments to prevent any liquids from escaping. Alevel switch can quickly and accurately detect any leakage and therebyeliminating cost.Pump ControlMany processes have batching and header tanks, and there is usually theneed to control a pump to maintain levels between set points. These tanksare often manufactured from thin wall materials and cannot support theweight of heavy instrumentation.Hygienic ApplicationsWith the option of highly polished forks providing a surface finish (Ra)better than 0.8 µm, the 2110 meets the principle design criteria of the moststringent hygienic requirements used in food and beverage, andpharmaceutical applications. Manufactured in stainless steel the 2110 isrobust enough to easily withstand steam cleaning (CIP) routines attemperatures up to 302°F (150°C).Reference Manual00809-0100-4029, Rev AA July 2005Rosemount 21101-4Application Considerations •Ensure liquid is inside the temperature and pressure ranges (see specifications).•Check that the liquid is inside recommended viscosity range 0.2 to 10,000 cP .•Examples of products with too high of viscosity is chocolate syrup, ketchup, peanut butter and bitumen. The switch will still detect these products but the drain time can be very long.•Check that the liquid density is above 37.5 lb/ft 3 (600 kg/m 3).•Examples of products with too low of density is acetone, pentane and hexane. •Check for risk of build-up on the forks.•Avoid situations where drying and coating products may create excessive build-up.•Ensure no risk of bridging the forks.•Examples of products that can create bridging of forks are dense paper slurries and bitumen.•Check if solid content in liquid•Problems may occur if product coats and dries causing caking•As a guideline maximum solid particle diameter in the liquid is 0.2-in. (5 mm)•Extra consideration is needed when dealing with particles bigger than 0.2-in. (5 mm), consult factoryHandling the 2110Figure 1-1. Do not hold the 2110 by forks.2110/2110_19a a , 2110_19a a .e p s1-5Figure 1-2. Do not alter the 2110 in any way.2110/2110_27a a .e p s1-6Rosemount IdentificationFigure 1-3. Load Switching Models: ac/dcFigure 1-4. PNP solid state output Models: dc low voltage: 21...264V AC (50/60Hz) /DC 2110/2110_57a a , 2110_58a a .e p s1-7Installation Considerations and RecommendationsBefore you install the Rosemount 2110 Level Switch, consider specific installation recommendations and mounting requirements.•Install in any orientation in tank containing liquid.•Always install in the normally “on” state•For high level recommendation is Dry = on (see “Function” on page 2-6).•For low level recommendation is Wet = on (see “Function” on page 2-6).•Always ensure the system is tested by using the local magnetic test point during commissioning (see “Magnetic Test Point” on page 3-1).•Ensure sufficient room for mounting and electrical connection (see “Dimensional Drawing” on page A-5).•Ensure that the forks do not come into contact with the tank wall or any internal fittings or obstructions.•Ensure the forks does not come into contact with the tank wall of any internal fitting.•Avoid installing the 2110 where it will be exposed to liquid entering the tank at the fill point.•Avoid heavy splashing on fork •Avoid product buildup•Ensure no risk of bridging the forks.•Ensure there is sufficient distance between build-up on the tank wall and the fork.•Ensure installation does not create tank crevices around the forks where liquid may connect (important in high viscosity and high density liquids).•Extra consideration is needed if the plant vibration is close to the 1300 Hz operating frequency of the 2110.•Ensure sufficient clearance for the fork so highly viscous liquids quickly flow off the forks.•Extra consideration is needed if the plant vibration is close to the 1300 Hz operating frequency of the 2110.Figure 1-5. Example of OK and not OK build-up on tank wall.2110/2110_25a a , 2110_26a a .e p s1-8Switchpoint2120/f i g 12.e p sSwitchpoint (H 20) (SP)Switching hysteresis (HY)In the top diagram a lowerdensity media will give switchpoint closer to the connection. A higher density media will give switchpointcloser to fork tip.Service SupportTo expedite the return process outside of the United States, contact the nearest Rosemount representative.Within the United States, call the Rosemount National Response Center using the1-800-654-RSMT (7768) toll-free number. This center, available 24 hours a day, will assist you with any needed information or materials.The center will ask for product model and serial numbers, and will provide a Return Material Authorization (RMA) number. The center will also ask for the process material to which the product was last exposed.Rosemount National Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substance can avoid injury if they are informed of and understand the hazard. If the product being returned was exposed to a hazardous substance as defined by OSHA, a copy of the required Material Safety Data Sheet (MSDS) for each hazardous substance identified must be included with the returned goods.WarrantyEmerson Process Management will replace a faulty or failed 2110 with a new unit provided that the fault or failure is reported either directly or via an accredited representative, within 1 year from the date of supply, and the product has been installed and used in accordance with Emerson Process Management instruction manual 00809-0100-4029. Emerson Process Management reserves the right to examine such product and to refuse replacement at its discretion if the above conditions are not met.1-91-10S ECTION 2I NSTALLATIONSafety Messages . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-1Correct Fork Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-2Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 2-4Safety MessagesProcedures and instructions in this manual may require special precautions to ensure the issues is indicated by a caution symbol (). The external hot surface symbol (Mechanical InstallationFigure 2-1. SealingFigure 2-2. Tighten the SwitchGasketBSPP (G1)NPT, BSPT (R)Seal (supplied in 02100-1020-0001)Tri-ClampPTFE (Teflon)2110/2110_28a a , 2110_29a a .e p s2-2Correct Fork AlignmentEnsure correct fork alignment.Pipe InstallationVessel Installation2110/14a a .e p sAlignment groove2110/24a a , 2110_16a a .e p s2110/2110_34a a .t i f2-3Cover Orientation2110/2110_36a a .e p sElectrical Installation Mode SelectionMode Selection by customer wiring.2-4Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 LED Indication2-5Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 21102-6FunctionPLC (positive output)PNP dcLoad switching ac/dcLEDU <100uAU <100uAReference Manual00809-0100-4029, Rev AA July 2005Rosemount 21102-7WiringThe 2110 is IP66 and IP67 when correctly assembled with the supplied connector and suitable cable.NOTEUse only connector supplied.1.Insert cable into plug housing and connect to terminals.2.Ensure both seals are in place to maintain the weatherproof rating.3.Fit plug to body.Maximum 0.31 (8)Minimum 0.24 (6)5.9 (1.5)2110/2110_15a a .e p s2110/ 2110_15a b .e p s Screw SealPlug Seal2110/ 2110_28a c .e p sReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 21102-84.Tighten the screw.5.Plug fitted.RELAY CONNECTION WARNING (FOR DIRECT LOAD SWITCHING)The Rosemount 2110 requires a minimum current of 3mA, which continues to flow when the 2110 is ‘off’. If selecting a relay to wire in series with the 2110, the user must ensure that the drop-out voltage of the relay is greater than the voltage which will be generated across the relay coil when 3mA flows through it.NOTE (FOR DIRECT LOAD SWITCHING)DPST = ‘Double Pole, Single Throw’ (on/off) switch - must be fitted for safe disconnection of the power supply. Fit the switch as near to the 2110 as possible. Keep the switch free of obstructions. Label the switch to indicate that it is the supply disconnection device for the 2110.2110/ 2110_28a b .e p sPlug Fitted2110/2110_17a a .e p sReference Manual00809-0100-4029, Rev AA July 2005Rosemount 2110S ECTION 3T ROUBLESHOOTINGMagnetic Test Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-1Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page 3-2Magnetic Test PointA magnetic test point is marked on the side of the housing allowing a functional test of the 2110. By touching a magnet on the target the 2110 output will change state for as long as the magnet is present.InspectionVisually examine the 2120 for damage. If it is damaged, do not use. Check connector and seals are correctly fitted, also that the connector fixing screw and gland are tight.Ensure the LED flash rate is 1 Hz or continually on. If anything else is demonstrated see “LED Indication” on page 2-5.2110/2110_47a a .e p sNormal Condition Test ConditionNo MagnetMagnetReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 21103-2MaintenanceNOTEIf using a brush to clean, ensure it is of a soft type.TroubleshootingIf there is a malfunction, see Table 3-1 for information on possible causes.Table 3-1. Troubleshooting chart.Spare PartsSee “Accessories” on page A-7.Symptom/Indication Action/SolutionDoes not switch•No LED; no power•Check the power supply; (checkload on direct load switching electronics model)•LED 3 flashes per second •Internal failure; contact supplier •LED 1 flash every 2 seconds •Uncalibrated; return to supplier •LED 1 flash every 4 seconds•Load fault; load current too high, load short circuit; check installation •Fork damaged•Replace•Thick encrustation on forks•Clean the fork with care • 5 second delay on changing mode/delay•Wait 5 secondsIncorrect switching•Dry = On, Wet = On set correctly•Check wiring in the connector. See “Mode Selection” on page 2-4Faulty switching•Excessive electrical noise•Suppress the cause of the interference2110_07a a , 2110_20a a , 2110_12a aReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 A PPENDIX A R EFERENCE D ATAPhysical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-1 Performance Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-2 Dimensional Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-5 Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page A-7 Physical SpecificationsProductRosemount 2110 Compact Liquid Level SwitchMeasuring principleVibrating ForkApplicationsMost liquids including coating liquids, aerated liquids, and slurriesMechanicalProcess material316L Stainless Steel (1.4404)For Tri-Clamp connection hand polished to better than 0.8 μm. Gasket material for 1 in. BSPP (G1) is Non-asbestos BS7531 Grade X carbon fiber with rubber binder.Housing materialsBody: 304 SST with polyester labelLED window: Flame retardant Polyamide (Pa12) UL94 V2Plug: Polyamide glass reinforcedPlug seals: Nitrile butadiene rubber 122-in. (50 mm)ConnectionsSee “Process Connection Size / Type” on page A-6.Mounting•3/4-in. BSPT (R) or NPT•1-in. BSPT (R) or BSPP (G) thread, or•Hygienic 2-in. (51 mm) Tri-clamp fittingDimensional DrawingsSee “Dimensional Drawing” on page A-5Ingress of Protection RatingIP66/67 to EN60529Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110A-2Performance SpecificationsHysteresis (water)±0.039-in. (± 1mm) nom.Switching point (water)0.5-in. (13mm) from tip (vertical) / from edge (horizontal) of fork (this will vary with different liquid densities)Functional SpecificationsMaximum Operating PressureFinal rating depends on tank connectionThreaded Connection See Figure A-1.Hygienic Connection 435 psig (30 barg)Figure A-1. Process PressureTemperature See Figure A-2.Figure A-2. Temperature(-40)(50)(150)Process Temperature °F (°C)P r o c e s s P r e s s u r e p s i g (b a r g )2120/2120_18a b .e p s (0)(60)(-40)(150)Process Temperature °F (°C)A m b i e n t T e m p e r a t u r e °F (°C )2120/2120_18a c .e p s(0)Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 Liquid DensityMinimum 37.5 lb/ft3 (600 kg/m3)Liquid Viscosity Range0.2 to 10,000 cP (centiPoise)Solids Content and CoatingMaximum recommended diameter of solid particles in the liquid is 0.2-in. (5 mm).For coating product, avoid bridging of forks.Switching delay1 sec dry to wet/wet to dryCIP (Clean In Place) CleaningWithstands steam cleaning routines up to 302°F (150°C)ElectricalSwitching modeUser selectable (Dry =on or Wet =on) by selecting plug wiringCable connectionVia 4-way plug provided - DIN43650. Max. conductor size - 15AWG. Orientation 4-position(90/180/270/360 deg).Conductor sizeMaximum 0.06 inch2 (1.5 mm2)Cable glandPG9 provided - cable diameter 0.24 to 0.31-in. (6 to 8 mm)ProtectionReverse polarity insensitive. Missing load / short circuit protectionGroundingThe 2110 should always be grounded either through the terminals or using the external ground connection provided.A-3Reference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110A-4Operating Voltage21 to 264V ac (50-60Hz)/dc Maximum switched load 500mAMaximum peak load 5A for 40 ms max.Minimum switched load 20mA continuousVoltage drop6.5V @ 24V dc / 5.0V @ 240V ac Current draw (load off)<3.0mA continuousOperating Voltage18-60V dc Maximum switched load 500mAMaximum peak load 5A for 40 ms max.Voltage drop <3VSupply Current3mA nominal Output current (load off)<0.5mALoad0V/N+V/N PEReference Manual00809-0100-4029, Rev AAJuly 2005Rosemount 2110 Dimensional DrawingTable A-1. Dimensions are in inches (millimeters)Connections A B C D3/4-in. BSPT (R) 2.72 (69) 1.97 (50)7.40 (188)N/A 3/4-in. NPT 2.72 (69) 1.97 (50)7.40 (188)N/A1-in. BSPT (R) 2.72 (69) 1.97 (50)7.40 (188)N/A1-in. BSPP (G) 3.07 (78) 2.36 (60)7.91 (201)N/A 2-in. (51 mm) Tri-Clamp 2.72 (69) 1.97 (50)7.40 (188) 2.52 (64)1-in. Semi-extended 4.57 (116) 3.86 (98)9.41 (239)N/AA-5Reference Manual00809-0100-4029, Rev AA July 2005Rosemount 2110A-6Ordering Information2110Compact Vibrating Fork Liquid Level Switch 0Direct load switching with plug connection (2 wire) 21 to 264 V ac 50/60 Hz, 21 to 264 V dc 1PNP/PLC low voltage switching with plug connection 18 to 60 V dc 0A3/4-in. BSPT (R) thread 1A1-in. BSPT (R) thread 0D3/4-in. NPT thread 2R 2-in. (51mm) Tri-clamp 1B1-in. BSPP (G) thread 1L1-in. BSPP (G) Semi-extended 4.6-in. (116 mm)NANo Hazardous Locations Certifications (safe area use only)Overfill U1DIBt/WHG Overfill protection Calibration Data Certificate Q4Certificate of functional test Tag Plates STTag plate SST engraved plate (maximum 16 digits)WT Tag plate laminated paper (maximum 40 digits)。
罗斯蒙特雷达液位计操作说明一、引言罗斯蒙特雷达液位计是一种先进的液位测量设备,采用射频技术实现液位的准确测量。
本文档将详细介绍罗斯蒙特雷达液位计的操作步骤,以帮助用户正确使用该设备。
二、设备概述罗斯蒙特雷达液位计由以下几个主要部分组成:1. 接收天线:接收器部分接收返回信号,并将其转换为电信号。
2. 天线系统:通过发射和接收射频波,实现液位测量。
3. 显示屏:显示当前液位值和操作界面。
4. 控制面板:用于设置液位计的相关参数。
三、操作步骤1. 安装设备a. 在所需测量的容器或槽槽位上安装液位计。
确保安装位置与液位计要求一致,并检查安装是否稳固。
b. 连接电源线,确保电源接地可靠。
c. 连接所有必要的信号线,如4-20 mA电流回路和数字通信线路。
2. 启动设备a. 按下开关按钮,启动液位计。
b. 液位计会进行自检,检查设备各部分是否工作正常。
c. 自检完成后,显示屏将显示当前液位值。
3. 设置参数a. 进入菜单界面,通过控制面板上的按钮选择“参数设置”选项。
b. 在参数设置界面,可以设置液位计的诸如量程、单位、输出方式等参数。
c. 根据实际需要,调整相应参数,并保存设置。
4. 进行液位测量a. 确保液位计与液位要测量的容器或槽位之间无障碍物。
b. 液位计会自动发射射频波,然后通过接收天线接收返回的信号。
c. 显示屏将显示实时的液位值,用户可以随时监测液位变化。
5. 维护与保养a. 定期检查液位计的安装状态,确保稳固无松动。
b. 定期清洁液位计,如擦拭显示屏和控制面板。
c. 若发现设备异常或液位计值偏差较大,及时联系售后服务人员进行维修。
四、注意事项1. 请勿在高温、高压或腐蚀性环境下使用液位计。
2. 请勿随意更改液位计的参数设置,以免影响测量准确性。
3. 使用液位计时,请避免与其它电磁干扰源距离过近。
4. 请勿在水深超出液位计量程范围的情况下使用液位计。
5. 若无法解决设备故障,请及时联系售后服务人员寻求帮助。
罗斯蒙特雷达液位计一、基本组态:(测量不准时可检查基本组态。
当测量值与实际值偏差时调整罐咼。
)连接475,选择OnIine —setup选择BaSiC SetUP1. 设置罐体形状。
选择GeOmetry严 UnkIiOwn (未东[])VertiCaI CyI (垂直圆筒〉TANK type V l HoriZClntal CyI (水平圆筒)〔罐的类型〉选择Tank type设置罐体形状SPheriCal (球形)CUbiCaI (立方形〉UnknoWn 广VertiCaI CylTANK type Horiz On tal Cy^(罐的类型)SPheriCaI CUbiCal (未知)(垂直圆筒)(水平圆(球形)(立方形)根据实际情况选择合适的形状确认后返回上一菜单,选择2 Tank bottom type设置罐底类型, 通常为Flat(未知)(平的)(圆的)(锥形的)(斜面)根据实际情况选择合适的形状。
确认后返回上一菜单,选择Tank height设置罐高,即空高,雷达法兰下表面至罐底距离。
在本例中空高为2.35米。
UnknoWn 广FlatTANK BoTToM^ Done(罐底类型)Co neFlat in cli ned -:HP∣Hfl⅛ PHUIi2. 设置工作环境。
确认后返回基本设置菜单,选择EnVironment ,设置工作环境根据实际情况选择工作环境,通常来说全部选择OFF如果污水池有浮渣、泡沫造成波动很大,可设置Foam为ON"扁Λ≡I 曹LUpf W IR Wl険爲"叽确认后,选择ProCeSS Condition 进入一3. 选择量程。
确认后返回基本设置菜单,选择Analog OUt进入, 设置4~20mA寸应的量程RaPid Chan gesTUrbUle ntTANK ENVlRoNMENT Foam(罐的工作环境)Solid(快速变化的)(剧烈起伏的)(有泡沫的)(波动大时选择)個体的)Al⅞r∏∣肆第一项Primary VariabIe 选择Level ,即输出液位。
罗斯蒙特雷达液位计操作说明一、简介罗斯蒙特雷达液位计是一种高精度的测量液位的仪器,具有可靠的测量准确度、超长的距离测量范围、安装快速方便等特点。
它通过发射和接收雷达信号来测量液位,可测量多种液体、干粉、固体等介质,因其使用便捷、精密度高,在工业中得到广泛应用。
二、技术参数1、测量范围:0-60米;2、精度:±2mm;3、响应时间:小于2秒;4、最大功率输出:20dBm;5、电压范围:18-30 VDC;6、电源消费:小于3W;7、工作温度范围:-40~ 60 ℃;8、连接方式:螺纹连接及管径:G2、G3;9、防护等级:IP65。
三、安装1、准备工作:(1)熟悉罗斯蒙特雷达液位计的技术特点及使用范围;(2)准备有关的管路附件,经过简单安装;(3)查看安装现场是否有避雷等安全设施;(4)检查安装地点是否具备一定的防雨和防尘功能。
2、安装步骤:(1)使用密封件密封机体;(2)根据现场实际状况排布软管及连接件,将机体安装在安装现场的任意位置;(3)将先导管装入机体,使其与机体完全密封,然后将其连接到软管;(4)拧紧螺母,使螺母完全紧固在机体上;(5)将电源、信号线等接头线接到控制器上;(6)将控制器安装在材料容器上,检查安装是否正确。
3、检查(1)请确保连接接口、孔板及先导管由专业技术人员操作;(2)检查联接体、接插件和管路紧固是否牢固,电源及信号线的接头是否稳固;(3)仔细检查机体上的各个接口是否完好,接头两端是否有充分的密封;(4)确保机体与上下管路之间没有空气泄漏。
四、操作1、开机操作:(1)查看电源是否符合标准,传感器电源为DC 18-30V,在确认电源正常之后,连接好电源线及控制器,接通电源;(2)将控制器设置为“开机”状态,传感器处于正常工作状态;(3)如果在安装完成后传感器仍然未能正常接收信号,可以手动调整雷达的频率;(4)将传感器的调节组件设置为正常操作状态,检查量程和电平等功能是否正常;2、使用注意事项:(1)安装完毕之后,应进行试验和调整,以保证设备正常运行;(2)罗斯蒙特雷达液位计不宜直接放置于高温、强磁场、易受撞击处;(3)液位仪的使用中应避免粉尘、水及液体等腐蚀性物质进入传感器;(4)在接通电源前要根据实际需要确认电源电压,以免损坏设备;(5)调整时,应避免触摸装置内机械及电子元件;(6)安装之前一定要确认配管断面面积没有大于机体进出口口径。
display for simple diagnosis. Linearization function (up to 32 points) for conversion of the measured value into any unit of length, volume or flow rate. silver tiger baccarat strategy pdf Two-wire or four wire instrument for continuous non-contact level and flow measurement.pastes, sludges and powdery to coarse bulk materials. The measurement is unaffected by dielectric constant, density or humidity and also unaffected by build-up due to the self-cleaning effect of the sensors.easy planning and assembly, fast and safe commissioning, a long service life and reduced maintenance costs.Typical applications include abrasive and aggressive media, even in rough ambient conditions. Measuring Principle Ultrasonic with Time-of-Flight Prosonic is based on the Time-of-Flight principle. A sensor emits ultrasonic pulses, the surface of the media reflects the signal and the sensor detects it again.The Time-of-Flight of the reflected ultrasonic signal is directly proportional to the distance traveled. With the known tank geometry the level can be calculated. Non-contact, maintenance-free measurement Measurement unaffected by media properties, like dc value or densityCalibration without filling or discharging Self-cleaning effect due to vibrating sensor diaphragm。