C0040SM使用说明大纲(机)
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Data SheetFUJITSU PRIMERGY CX400 M4 多節點伺服器專為工作負載設計的模組機架式電源FUJITSU PRIMERGY伺服器能執行任何工作負載與因應瞬息萬變的業務需求。
隨著業務拓展,對於應用的需求也隨之升高。
每項需求均需佔用資源,因此必須尋找能夠優化運算的方式,為使用者提供更佳服務。
PRIMERGY系統具備完整的產品組合,包含適用於遠端分公司的PRIMERGY直立式伺服器、萬用機架式伺服器,以及密度最佳化的多節點伺服器,有助於提升運算能力,配合業務需求。
經得起商業考驗的創新系列產品,以其高效率降低營運的成本與複雜程度,使日常運作更加靈活,並可無縫整合,助您專注在核心業務上。
FUJITSU PRIMERGY CX多節點系統是雲端、超融合式與高效能運算解決方案的理想平台,提供資料中心與分公司大量的運算效能,以執行虛擬化環境、複雜運算、伺服器整併及高可用性情境。
PRIMERGY CX400 M4FUJITSU PRIMERGY CX400 M4提供可擴充的IT架構,以其高度靈活性幫助企業及研究機構快速因應劇烈的挑戰。
CX400 M4為適用於FUJITSU多節點系統的模組機箱,結合類刀鋒伺服器的密度、效率,以及機架式伺服器的簡潔與成本優勢。
2U機箱使企業得以依照業務需求,逐步增加或移除至多4個節點。
此款機箱容許節點與組件共享電源、冷卻與管理資源,具備熱插拔與備援電源供應器、熱插拔與備援風扇模組,並可容納多達24顆儲存磁碟。
PRIMERGY CX伺服器節點提供虛擬桌面(VDI)、架構虛擬化、高效能與技術運算、網路服務、雲端運算,亦可作為超融合架構。
Fujitsu ServerView Suite簡化並自動化伺服器產品的週期管理,使IT運作更有效率。
全新ServerView ISM管理軟體可協助管理資料中心與融合架構內的各式硬體資源,並可整合進其他雲端管理系統,涵蓋伺服器、儲存、網路與設備元件管理。
F-15-657Jun, 2005 Installation, Operation, and Maintenance for theESP-400CPlasma Power SourceThe equipment described in this manual is potentially hazardous. Use caution when installing, operating and maintaining this equipment.Purchaser is solely responsible for the safe operation and use of all products purchased, including compliance with OSHA and other government standards. ESAB Cutting Systems has no liability for personal injury or other damage arising out of the use of any product manufactured or sold b y ESAB. See standard ESAB terms and conditions of sale for a specific statement of ESAB’s responsibilities and limitations on its liability.ESAB Cutting Systems first priority is total customer satisfaction. We constantly look for ways to improve our products, service and documentation. As a result, we make enhancements and/or design changes as required. ESAB makes every possible effort to ensure our documentation is current. We cannot guarantee that each piece of documentation received by our customers reflects the latest design enhancements. Therefore, the information contained in this document is subject to change without notice.This manual is ESAB Part Number F15657This manual is for the convenience and use of the cutting machine purchaser. It is not a contract or other obligation on the part of ESAB Cutting Systems.© ESAB Cutting Systems, 2000Printed in U.S.A.iiiiiiESP-400C Plasma Power Source Table of Contents This page intentionally left blank.ivESP-400CPlasma Power SourceESP-400CPlasma Power SourceESP-400CPlasma Power SourceESP-400CPlasma Power SourceSECTION 1 SAFETY1.8 Safety ReferencesThe following nationally recognized publications on safety in weldingand cutting operations are recommended. These publications havebeen prepared to protect persons from injury or illness and to protectproperty from damage, which could result from unsafe practices.Although some of these publications are not related specifically to thistype of industrial cutting apparatus, the principles of safety applyequally.“Precautions and Safe Practices in Welding and Cutting withOxygen-Fuel Gas Equipment,” Form 2035. ESAB CuttingSystems.“Precautions and Safe Practices for Electric Welding and Cutting,”Form 52-529. ESAB Cutting Systems.“Safety in Welding and Cutting” - ANSI Z 49.1, American WeldingSociety, 2501 NW 7th Street, Miami, Florida, 33125.“Recommended Safe Practices for Shielded Gases for Welding andPlasma Arc Cutting” - AWS C5.10-94, American Welding Society.“Recommended Practices for Plasma Arc Welding” - AWS C5.1,American Welding Society.“Recommended Practices for Arc Cutting” - AWS C5.2, AmericanWelding Society.“Safe Practices” - AWS SP, American Welding Society.“Standard for Fire Protection in Use of Cutting and WeldingProcedures” - NFPA 51B, National Fire Protection Association, 60Batterymarch Street, Boston, Massachusetts, 02110.“Standard for Installation and Operation of Oxygen - Fuel GasSystems for Welding and Cutting” - NFPA 51, National FireProtection Association.“Safety Precautions for Oxygen, Nitrogen, Argon, Helium, CarbonDioxide, Hydrogen, and Acetylene,” Form 3499. ESAB CuttingSystems. Obtainable through your ESAB representative or localdistributor."Design and Installation of Oxygen Piping Systems," Form 5110.ESAB Cutting Systems.“Precautions for Safe Handling of Compressed Gases inCylinders”, CGA Standard P-1, Compressed Gas Association.Literature applicable to safe practices in welding and cutting withgaseous materials is also available from the Compressed GasAssociation, Inc., 500 Fifth Ave., New York, NY 10036.SECTION 1 SAFETY This page intentionally left blank.Weight = 2040 lbs.(925.34 kg.)1 Primary Terminals2 Chassis Ground3 Power Input Cable Access Opening (Rear Panel)2313.6 Parallel InstallationCAUTIONFaultIndicator illuminates when there are abnormalities in the cutting process or when the input line voltage falls outside of the required nominal value by ±10%.Power Reset FaultIndicator illuminates when a serious fault is detected. Input power must be disconnected for at least 5 seconds and then reapplied.Current Dial (Potentiometer)ESP-400C dial shown. ESP-400C has a range of 50 to 600 A. Used only in panel mode.Panel Remote SwitchControls the location of current control.Place in the PANEL position for control using the current potentiometer.Place in REMOTE position for control from an external signal (CNC).Remote ConnectionAmphenol 19 pin plug for connecting power source to CNC.Pilot Arc HIGH/LOW SwitchUsed to select amount of pilot arc current desired. As a general rule, for 100 amperes and below, a setting of LOW is used. This can vary depending on gas, material and torch used. High/Low settings are specified in cutting data included in the torch manual.ESP 400C Plasma Power SourceESP 400C Plasma Power SourceESP 400C Plasma Power SourceESP 400C Plasma Power SourceESP 400C Plasma Power Source 4-74.4.4 Start Current and Up-Slope Timer90%80%70%60%50%40%30%20%10%0%0 1 2 3 4 5 6 7 8 9 10 MAXStart Current Pot SettingP e r c e n t a g e (%) o f C u t t i n g C u r r e n tStarting Curent (%) and Pot SettingRelationshipStart CurrentSet using potentiometer located above and to the left of center of PCB1. Factory default setting is 7.Up-Slope TimerThree position switch located next to the start current potentiometer. Time is from start current (after dwell ends) to full current. Factory default =800 msec.Left position = 250 msec Center position = 800 msec Right Position = 1200 msecSW2SW1ESP 400C Plasma Power SourceESP 400C Plasma Power SourceESP 400C Plasma Power SourceFront Panel Fault IndicatorsESP 400C Plasma Power SourcesSECTION 6 TroubleshootingESP 400C and 600C Plasma Power Sources6-2Fault Indicator (Front Panel)Illuminates when there are abnormalities in the cutting process or when the input voltage falls ±10% outside the normal value. Momentary illumination is normal. If continuously lit, check LEDs 3, 4, 5, 7, and 8 on PCB1 for further diagnosis.LED 3 – (amber) Bus Ripple Fault -Momentarily illuminates at the beginning of each cut. Continuously lit during single-phasing orimbalanced line-to-line voltages of the three phase input line.(Excessive Ripple) Power Source is shut down.LED 4 – (amber) High Bus Fault – Illuminates when input line voltage is too high for properoperation (approx. 20% above nominal line voltage rating). Power source is shut down.LED 5 – (amber) Low Bus Fault – Illuminates when input line voltage is approx. 20% below nominal line voltage rating. PS is shut down. LED 7 – (amber) Arc Voltage Saturation Fault – Illuminates when the cutting arc voltage is too high and cutting current drops below preset level. LED will extinguish after voltage decreases and current rises.LED 8 – (amber) Arc Voltage Cutoff Fault – Illuminates when arc voltage increases over the preset value. PS is shut down.Power Reset Fault Indicator (on front panel) Illuminates when a serious fault is detected. Input power must be disconnected for a least 5 seconds to clear this fault. Check PCB1 Red LEDs 6, 9, 10, 11, 12, and 13 if this fault is illuminated for further diagnosis.LED 6 – (red) Right Overcurrent Fault –Illuminates when the current out of the right side chopper is too high (300 amps). This current is measured by the right-side hall sensor. The power source is shut down.LED 9 – (red) Left Overcurrent Fault –Illuminates when the current from the left side chopper is too high (300 amps). Measured by the left hall sensor. Power source is shut down.LED 10 _ (red) Left IGBT Unsaturated Fault –Illuminates when left IGBT is not fully conducting. PS (PS) is shut down.LED 11 – (red) Right IGBT Unsaturated Fault –Illuminates when right IGBT is not fully conducting. Power Source (PS) is shut down.LED 12 – (red) Left -(neg) 12V Bias Supply Fault– Illuminates when negative 12 V bias supply to the left side IGBT gate drive circuit (located on PWM-drive board PCB2) is missing. PS is shut down.LED 13 – (red) Right –(neg) 12V Bias Supply Fault - Illuminates when negative 12 V bias supply to the right side IGBT gate drive circuit (located on PWM-drive board PCB3) is missing. PS is shut down.。
MPC40电脑操作说明书震雄 MPC40多功能电脑特性:日本原装计算机控制器,符合 JIS 各类检验标准。
640×480彩色超大液晶显示屏,电源适用范围AC110V~AC280V 50/60HZ。
稳定性高,储存资料在停电状态下可达 5 年以上,安全可靠。
并备有中、英、日三种语言字幕可自由选择切换,方便学习操作。
基本性能:1, 特大容量内存,可储存150组模具成型资料,如时间、次数、压力、速度、行程、计量、模具厚度、模号批注、选择条件、原料温度,亦可选择存入软盘及个人PC。
2. 软件资料锁定,防止人员不当修改。
3. 详尽的在线操作提示及多用户管理。
4. 射咀保温可100% 以内加温时间设定或以PID方式控制。
5.8组温度 PID 控制,30℃-500℃范围调整,K型感温线。
6. 冷料启动防止、自动保温设定。
7. 运行中高、低温偏差设定及感温线断线检出。
8. 射咀阻塞、溢料检出。
9. 射胶可达 10段速度、 10 段压力及 10 段保压压力设定。
10.10段速度、10 段压力、10 段背压压力切换设定。
11.3 组吹风顶出设定及 3 组抽芯设定。
12. 锁模、射胶、顶针皆采用高精度电子尺。
13. 资料输入错误防止及提示。
14. 成型数及批量设定配合自动停机。
15. 机铰自动润滑设定模次,缺油警报。
16. 运行动作以图形显示,方便监察注塑机操作。
17. 内部程序 48 个输出点、48 个输入点、100个时间掣、32 个计数器状态检视。
18. 模块资料自由选择复写或清除,亦可选用计算机内部预设模块资料节省设定时间。
19.电子板装配使用最先进的 SMT 技术20.设计上使用两颗高速 32 bits 中央处理器。
MPC40多功能计算机是震雄机型中更功能更为强大的一代产品,与CH-3.8PC计算机相比,在硬件方面全面更新,而软件方面则更进一层楼,具体对比如下:备注:说明书所叙述的所有功能,并不代表机器拥有全部功能。
C 4000–快速启动 –SICK-CDS软件的介绍开始参数配置=Restart, EDM 等等.注:此文档是针对C4000系列标准型扫描仪C40S C40S--XX XXXXCA010/C40E XXCA010/C40E XXCA010/C40E--XXXXCA010而制作而制作,,操作人员需要对SICK 安全光幕有一定了解有一定了解,,PART 1为发射端为发射端::C40S C40S--XXXXCA010XXXXCA010..PART 2为接收端为接收端::C40E C40E--XXXXCA010XXXXCA010 本公司拥有对文档的修改权利本公司拥有对文档的修改权利,,版本更新恕不另行通知,并拥有对并拥有对此文档的最终解释权此文档的最终解释权. 现在我们以常用版本CDS 3.51版本为例来说明软件的功能及其使用方法.Part 1. C40S C40S--XXXXCA010软件设置Step1打开CDS 3.51版本软件,其界面如左图所示2打开软件如左图所示 1.标题栏 2.菜单栏 3.工具栏 4.导航栏 5.日志窗口2 13 453工具栏意义(从上到下)当有些符号为灰色时,表示此功能当前不能使用,不能使用的原因可能是您没有连接到传感器或者是您没有足够的权限使用此功能1.创建项目 2.打开项目 3.保存项目 4.识别传感器 5.连接传感器6.断开与之相连的传感器 7.增加传感器 8.删除传感器9.打开传感器的操作窗口 10.显示诊断报告 11.下载参数配置 12.上载参数配置 13.改变用户组4在相对应的COM 口里,您可以识别到已连接的传感器。
上述符号的意思由上到下: 1. 项目通讯的协议2. 当前的连接状态(未连接) 3. 当前的连接状态(已连接) 4. 传感器符号(如C4000)上述符号的意思由上到下: 1. 显示/隐藏传感器的型号 2. 显示/隐藏循环冗余校验 3. 显示/隐藏用户组 4. 显示/隐藏在线状态5上述符号的意思由上到下: 1. 显示/隐藏信息2. 显示/隐藏警告信息 3. 显示/隐藏错误4. 显示/隐藏调试信息 5. 显示/隐藏时间 6. 保存日志 7. 删除日志12 1. SystemApplication name:可根据您方便记忆的名字将其更改Bean Coding:此选项是用于当多对光幕同时使用在同一个平面上时防止互相干扰而设,您可以设第一对光幕为Code 1,第二对光幕为Code 27-segment display rotated by 180此选项用于当光幕被180调转应用时方便观察光幕状态的选项Enable sender test此选项为对光幕的测试,如果选上,则发射端灰色线需要接24V,若不接,发射端悬空13 3. Show此选项可以查看您所设定的所有参数144. 下载参数至此,基本的参数已经修改完成,可将参数下载到C4000中点击,弹出如左图所示的对话框 我们点击Yes155. 弹出一个对话框此时会叫您登陆为某个用户, 我们登陆为:Authorized client密码为(全大写):SICKSAFE166. 此时又会弹出另外一个对话 框软件提示您需要谨慎核对您所设置的参数及保护区域是否能充分的保护您的危险区域继续点Continue17 7. 此时弹出一个参数配置的窗口请您仔细核对您所配置的参数后点击release18 8. 参数下载完成参数下载完成,,弹出窗口弹出窗口,,点击ContinuePart 2. C40C40E E -XXXXCA010软件设置Step1打开CDS 3.51版本软件,其界面如左图所示2打开软件如左图所示 1.标题栏 2.菜单栏 3.工具栏 4.导航栏 5.日志窗口2 13 453工具栏意义(从上到下)当有些符号为灰色时,表示此功能当前不能使用,不能使用的原因可能是您没有连接到传感器或者是您没有足够的权限使用此功能1.创建项目 2.打开项目 3.保存项目 4.识别传感器 5.连接传感器6.断开与之相连的传感器 7.增加传感器 8.删除传感器9.打开传感器的操作窗口 10.显示诊断报告 11.下载参数配置 12.上载参数配置 13.改变用户组4在相对应的COM 口里,您可以识别到已连接的传感器。
e-mail:**************For latest product manuals:FSB-C-804Air CompressorShop online at ®User’s GuideIt is the policy of OMEGA Engineering, Inc. to comply with all worldwide safety and EMC/EMI regulations that apply. OMEGA is constantly pursuing certification of its products to the European New Approach Directives. OMEGA will add the CE mark to every appropriate device upon certification.The information contained in this document is believed to be correct, but OMEGA accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.WARNING: These products are not designed for use in, and should not be used for, human applications.23SERIES OIL-LESSVACUUM PUMPS &COMPRESSORSO PERATION &M AINTENANCE M ANUALProduct Use Criteria:•Pump only clean,dry air.•Operate at 32ºF -104ºF (0ºC -40ºC).•Protect unit from dirt &moisture.•Do not pump flammable or explosive gases or use in an atmosphere that contains such gases.•Protect all surrounding items from exhaust air.This exhaust air can become very hot.•Corrosive gases and particulate material willdamage unit.Water vapor,oil-based contaminants or other liquids must be filtered out.•Consult your Gast Distributor before using at high altitudes.•Oil-Less rotary-vanes require NO lubrication.•Sealed bearings are grease packed.•Use of petroleum or hydrocarbon products will reduce carbon-vane service life.Thank you for purchasing this Gast product.It is manufactured to the highest standards using quality materials.Please follow all recommended maintenance,operationalGeneral information•Clearances:Model 0323/0523Top:.0015”End:.0015”Model 0823/1023Tops .003”End :.002”•Vane Life:5,000-15,000hours dependingupon application•Model numbers ending in “X”have automatic thermal protectors which protect the motor by shutting the motor off if it overheats.The motor will automatically restart once the motor has cooled.23It is your responsibility to follow proper shutdown procedures to prevent product damage.NEVER ADD OIL TO THIS OIL-LESS PUMP.1.Disconnect plumbing.2.Operate product for at least five minutes without plumbing.3.Run at maximum vacuum for10-15minutes.4.Repeat step2.5.Disconnect power supply.6.Plug open ports to prevent dirt or other contaminants from entering product.Gast will NOT guarantee field-rebuilt product performance.For performance guarantee,the product must be returned to a Gast-authorized facility.Service Kit contents vary.Most contain vanes,gaskets and filter parts.1.Remove filter/muffler parts from front of muffler box.2.Remove the5muffler box bolts.e a small hammer to tap on box to remove.Do not use a screwdriver.4.Remove the6end plate bolts.5.Remove end plate.Check direction of bevel edges of vanes then remove vanes.6.Clean body and rotor slots.7.Check end plate,rotor and body for scoring. Severe scoring or worn bearings will require service at a Gast-authorized facility.DO NOT remove rotor or motor bolts.8.Insert vanes,checking that the bevel edges are in the correct direction.9.Replace end plate.Torque bolts to90-120in.lb.10.Check gasket for damage.11.Reinstall muffler box.Torque bolts to90-120in.lb.Check that all external accessories such as relief valves and gauges are attached and are not damaged before re-operating product.Option21.Remove six end plate bolts.(See exploded view.)e a small hammer to carefully tap on end plate toremove.Do not use a screwdriver to pry off.3.Check that vanes are moving freely in and out ofvane slots.Replace vanes if more than50%of thevane extends past the vane slot.4.Remove vanes and clean both sides with fine emerycloth.Clean end-plate with fine emery cloth.5.Flush vanes with Gast recommended solvent andremove all solvent from vanes.6.Flush body,rotor and end plate with Gastrecommended solvent,then remove all solvent fromeach part.7.Check body,rotor and end plate for scoring.Ifeach part is clean and shows no signs of scoring,re-install parts.If scoring appears,send unit tofactory or replace with new part(s).Check that all external accessories such as reliefvalves and gauges are attached to cover and arenot damaged before re-operating product.4*D e n o t e s p a r t s i n c l u d e d i n t h e S e r v i c e K i t .P a r t s l i s t e d a r e f o r s t o c k m o d e l s .**N o S e r v i c e K i t a v a i l a b l e ,o r d e r p a r t s s e p a r a t e l y .***N o t s h o w n .F o r s p e c i f i c O E M m o d e l s ,p l e a s e c o n s u l t t h e f a c t o r y .W h e n c o r r e s p o n d i n g o r o r d e r i n g p a r t s ,p l e a s e g i v e c o m p l e t e m o d e l a n d s e r i a l n u m b e r s .R E F D E S C R I P T I O N Q T Y 0323-1010323-101Q 0523-*******-101Q 0523-V 1031B O D Y 1A K 503A K 503A K 505A K 505A K 5052*V A N E 4A H 850AA H 850AA H 850A A H 850A A H 850A 3S H R O U D 1A K 502A K 502A K 502A K 502A K 5024E N D P L A T E 1A K 516AA K 501A K 516A A K 501A K 516A 5*G A S K E T 1A K 521A K 5216M U F F L E RB O X 1A K 519A K 5197*O -R I N G 2A K 473A K 4738*F E L T 2A K 524A K 5249E N D C A P 2A K 510A K 51010E N D C A P A S S E MB L Y 2A K 526A K 52611F I L T E R /M U F F L E R 1A K 840AA K 840A 12F O O T S U P P O R T 1A C 136A C 13613E LB O W***2A D 99714M U F F L E R A S S E M B L Y 1V 425L15J A R 2A A 125A16C O V E R 1A V 427A P C17F E L T F I L T E R 4B 344A18S U P P O R T 1B 345A19C O V E R G A S K E T 2B 62A20F I L T E R A S S E M B L Y 1V 400G21C O V E R 1A V 402C P C22F I L T E R A S S E M B L Y 1B 343B23S C R E E N C A P 1A J 57124F E L T S U P P O R T 1B 347S E R V I C E K I T 1K 478AK 478K 478A K 478K 559M u f f l e r A s s e m b l yV a c u u m I n t a k e F i l t e r A s s e m b l y5341142220732410263264F o r 1423M o d e l s o n l y .(S h i p p e d u n a t t a c h e d )M u f f l e r A s s e m b l yV a c u u m I n t a k e F i l t e r A s s e m b l y7Low High Pump Motor Reason and remedy Vacuum Pressure Vacuum Pressure Overheat Overload for problem.Clean or replace.••At pump••Filter dirty.Clean or replace.•At pump••Muffler dirty.Repair or replace.•At pump••Vacuum line collapsed.Inspect and adjust.•••Relief valve set too high.Inspect and adjust.••Relief valve set too low.Inspect and repair.••At pump At pump••Plugged vacuum/pressure line.Clean or replace.••Vanes sticking.Replace.••Vanes worn.Replace.••Shaft seal worn.Inspect and clean.••••Dust or offset powder in pump.Check wiring diagram and line voltage.••••Motor not wired correctly.WARRANTY/DISCLAIMEROMEGA ENGINEERING, INC. warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase. OMEGA’s WARRANTY adds an additional one (1) month grace period to the normal one (1) year product warranty to cover handling and shipping time. This ensures that OMEGA’s customers receive maximum coverage on each product.If the unit malfunctions, it must be returned to the factory for evaluation. OMEGA’s Customer Service Department will issue an Authorized Return (AR) number immediately upon phone or written request.Upon examination by OMEGA, if the unit is found to be defective, it will be repaired or replaced at no charge. OMEGA’s WARRANTY does not apply to defects resulting from any action of the purchaser,including but not limited to mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification. This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion;or current, heat, moisture or vibration; improper specification; misapplication; misuse or other operating conditions outside of OMEGA’s control. Components in which wear is not warranted, include but are not limited to contact points, fuses, and triacs.OMEGA is pleased to offer suggestions on the use of its various products. However, OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA, either verbal or written. OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects. OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF LIABILITY: The remedies of purchaser set forth herein are exclusive, and the total liability of OMEGA with respect to this order, whether based on contract, warranty, negligence, indemnification, strict liability or otherwise, shall not exceed the purchase price of the component upon which liability is based. In no event shall OMEGA be liable for consequential, incidental or special damages.CONDITIONS: Equipment sold by OMEGA is not intended to be used, nor shall it be used: (1) as a “Basic Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity, medical application, used on humans, or misused in any way, OMEGA assumes no responsibility as set forth in our basic WARRANTY /DISCLAIMER language, and, additionally, purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product(s) in such a manner.RETURN REQUESTS/INQUIRIESDirect all warranty and repair requests/inquiries to the OMEGA Customer Service Department. BEFORE RETURNING ANY PRODUCT(S) TO OMEGA, PURCHASER MUST OBTAIN AN AUTHORIZED RETURN (AR) NUMBER FROM OMEGA’S CUSTOMER SERVICE DEPARTMENT (IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked on the outside of the return package and on any correspondence.The purchaser is responsible for shipping charges, freight, insurance and proper packaging to prevent breakage in transit.FOR WARRANTY RETURNS, please have thefollowing information available BEFOREcontacting OMEGA:1.Purchase Order number under which the productwas PURCHASED,2.Model and serial number of the product underwarranty, and3.Repair instructions and/or specific problemsrelative to the product.FOR NON-WARRANTY REPAIRS,consult OMEGA for current repair charges. Have the following information available BEFORE contacting OMEGA:1. Purchase Order number to cover the COST of the repair,2.Model and serial number of the product, and 3.Repair instructions and/or specific problems relative to the product.OMEGA’s policy is to make running changes, not model changes, whenever an improvement is possible. This affords our customers the latest in technology and engineering.OMEGA is a registered trademark of OMEGA ENGINEERING, INC.© Copyright 2012 OMEGA ENGINEERING, INC. All rights reserved. This document may not be copied, photocopied,reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole or in part, without theprior written consent of OMEGA ENGINEERING, INC.Where Do I Find Everything I Need for Process Measurement and Control?OMEGA…Of Course!Shop online at SMTEMPERATUREⅪߜThermocouple, RTD & Thermistor Probes, Connectors, Panels & AssembliesⅪߜWire: Thermocouple, RTD & ThermistorⅪߜCalibrators & Ice Point ReferencesⅪߜRecorders, Controllers & Process MonitorsⅪߜInfrared PyrometersPRESSURE, STRAIN AND FORCEⅪߜTransducers & Strain GagesⅪߜLoad Cells & Pressure GagesⅪߜDisplacement TransducersⅪߜInstrumentation & AccessoriesFLOW/LEVELⅪߜRotameters, Gas Mass Flowmeters & Flow ComputersⅪߜAir Velocity IndicatorsⅪߜTurbine/Paddlewheel SystemsⅪߜTotalizers & Batch ControllerspH/CONDUCTIVITYⅪߜpH Electrodes, Testers & AccessoriesⅪߜBenchtop/Laboratory MetersⅪߜControllers, Calibrators, Simulators & PumpsⅪߜIndustrial pH & Conductivity EquipmentDATA ACQUISITIONⅪߜData Acquisition & Engineering SoftwareⅪߜCommunications-Based Acquisition SystemsⅪߜPlug-in Cards for Apple, IBM & CompatiblesⅪߜData Logging SystemsⅪߜRecorders, Printers & PlottersHEATERSⅪߜHeating CableⅪߜCartridge & Strip HeatersⅪߜImmersion & Band HeatersⅪߜFlexible HeatersⅪߜLaboratory HeatersENVIRONMENTALMONITORING AND CONTROLⅪߜMetering & Control InstrumentationⅪߜRefractometersⅪߜPumps & TubingⅪߜAir, Soil & Water MonitorsⅪߜIndustrial Water & Wastewater TreatmentⅪߜpH, Conductivity & Dissolved Oxygen InstrumentsM5158/0612。
SNC240 / SNC4402 or 4 axes controller with Linear & Circular Interpolation< Features >SNC240 ( 2 Axes ) or SNC440 ( 4 Axes ) controller can be used to control Point-to-point, linear and circular interpolation operation for the stepper motors or pulse train servo motors of the general purposes 2 axes or 4 axes tables. The acceleration of this controller can be switched between S-curve and linear acceleration. With the S-curve acceleration profile, smoother operation is made possible by eliminating vibrations.Closed loop control with compensation is made possible with the use of built-in encoder inputs. Teaching operation is also available for up to 2,000 points. Co-ordinate operations, Palletizing, Complextrapezoidal drive, Backlash compensation and Sub-task functions are also built-in.Programming is made simple via a handheld loader unit or via RS232C communication. The 32 generalpurpose inputs and 16 general purpose outputs can be used to interface to external peripheral for a more complex system control.System Overview32 INPUTS /16 OUTPUTS (SNC240) OR 32 PUTPUT (SNC440)DEDICATED INPUTS :SENSORS, E-STOP, ETC.AC POWER SUPPLY INPUTLOADERITEMS DESCRIPTIONS Control system Microprocessor control systemNumber of axes SNC240 : 2 axes, SNC440 : 4 axes(PTP, linear or circular interpolation controlled )Motors used with Stepping motor or pulse train input servo motorProgram capacity Program : 2,000 lines ( Main program : 16, sub-program: 84 )Position data : 2,000 positionsStorage means Flash Memory ( rewritable 100,000 times )Programming language Enhanced G-codeControl functions Manual mode: Origin search, virtual origin set/return, coordinate specifyfeed, scan feed, index feed, step feed, I/O operation, sensor /driver signal operation, condition setting, position data storagePlay mode : Program running ( automatic execution, 1-line execution,external activation, online execution ), moving positional dataProgram mode: Generation, editing, and deleting programs and positional data,teaching, uploading and downloadingParameter : Motor types, sensor logic, encoder set up, etc.Program functions Set up conditionsreturn to originsetting up the quantity of indexmoving instructiongeneral purpose I/Orepeatssubroutinesend of programvirtual origin setting timertemporary stop of programcoordinate system switchingpalletizing operationcomplex trapezoidal driveunconditional jumpdriver control operationregister mathematical operation register conditional jumpAcceleration system S-curve drive ( 8 types ), linear drivePulse scaling factor The amount of movement per pulse : 1~9,999,999Command system Loader input / Host computer / external activation signalMovement range The range of setting 1 moving instruction : 0~±9,999,999Frequency range Low speed : 1~65.535 Kpps in 1pps intervalStandard : 12.5~819.187 Kpps in 12.5pps intervalHigh Speed : 50~3,276.75 Kpps in 50pps intervalAcceleration Low speed : 10~ 1,000 pps/msec for 100% setting ( 0.1% interval )Standard : 125~125,000 pps/msec for 100% setting ( 0.1% interval )High speed : 500~500,000 pps/msec for 100% setting ( 0.1% interval ) Driver Interface Clock output: 2-clock or 1-clock system ( open collector or Line driver )Motor OFF output: CO for stepper or SERVO ON for servoAlarm input: selectable logicIn-position input: for servoDeviation counter reset output: for servo motor 1-shot pulse: 0.1 secEncoder input: A/B/Z phases ( Multiple of 1/2/4 is possible )Machine sensor I/F Both end over-run, near origin, and origin sensor (selectable sensor logic ) General Purpose I/O 32 Input : Photo-coupler isolated 5mA internal power supply (+24V)16 Output : Photo-coupler isolated, open collector 0.5A voltage resistance: 35V Dedicated I/O 6 Inputs : Photo-coupler isolated 5mA internal power supply (+24V)Program activation input, emergency stop input, deceleration/stopinput, RESET input, manual operation input, origin return input4 Output : Photo-coupler isolated, open collector 0.5A voltage resistance:35V,ready output, output while moving, error output, origin positionProgram selection input 4 Inputs : Photo-coupler isolated 5mA internal power supply is used.16 programs can be triggered ( program #0~15 ) Externalcommunication I/FRS232-C : 1 channel parameter can be set upSetup DIP switch Parameter operation : permitted / prohibited Parameter functionsSet up the amount of movement for 1 pulse Software limit are set upConditions for automatic operation are set up Conditions for origin return is set upPosition of decimal point for coordinate display Origin return axis sequence is set up Closed control is valid or invalidMultiplication ratio and direction of encoder input are set Motor types and sensors are setS-curve slope (including pattern) / linear slope RS232C parameter is set Highest speed is setAuto return to origin before activating program can be setContents of execution to be displayed or not displayed during execution Backlash compensation can be valid or invalid Memory clearInput power supply Single Phase AC 85V ~ 264V ( 100W maximum power consumption ) Noise resistance 1500V/1usec or more ( Single controller )Momentary stoppage 20msec minimum ( when the loader input is stopping for emergency )Ambient environment During operation : Temp 0~50°C ( Humidity : 30~80%,No dew condensation ) During storage : Temp 0~60°C ( Humidity : 20~90% ) External dimension ( excluding mounting bracket ) SNC440 : 100 (W) x 225 (H) x 122 (D) mm SNC220 : 80 (W) x 225 (H) x 122 (D) mmLoader SNC440PL : 125 (W) x 194 (H) x 25 (D) mm WeightSNC440 : 2.0 Kg SNC240 : 1.5 Kg Loader : 0.5 KgOrdering Information :- Series nameEncoder input :“440” - 4 axes “L” - Line driver “240” - 2 axes “P” - Opto-coupler“PL” – Loader unit。
M-9Temperature, Process andCNi32, shown smaller than actual size.CNi16, shownsmaller than actual size.CNi8, shown smaller than actual size.CNi8DV , shown smallerthan actual size.CNi SeriesU U niversal Inputs U H igh Accuracy: 0.5°C (±0.9°F), 0.03% Reading U T otally Programmable Color Displays (Visual Alarms)U U ser-Friendly, Simple to Configure U F ree Software U F ull Autotune PID Control U E mbedded Internet Connectivity Optional UR S232 and RS485 Serial Communications Optional U B uilt-In Excitation U 2 Control/Alarm Outputs; Choice of DC, Pulse, Solid State Relays, Mechanical Relays, Analog Voltage and Current U O utput 3 Retransmission: Isolated Analog Voltage and Current Optional U N EMA 4 (IP65) Front Bezel U T emperature Stability ±0.04°C/°C RTD and±0.05°C/°C Thermocouple @ 25°C (77°F)U F ront Removable and Plug ConnectorsU AC or DC Powered Units U R atiometric Mode for Strain Gages U P rogrammable Digital FilterThe OMEGA ® iSeries is a family of microprocessor-based instruments offered in three true DIN sizes.All of the instruments share the same set-up and configuration menu and method of operation, a tremendous time saver for integration of a large system. The iSeries family includes extremely accurate digital panel meters “DPi” and single loop PID controllers “CNi” that are simple to configure and use, while providing tremendous versatility and a wealth of powerful features.The CNi Series covers a broad selection of transducer andtransmitter inputs with 2 input models.The Universal temperature and process instrument (CNi models) handles 10 common types ofthermocouples, multiple RTDs and several process (DC) voltage and current ranges. This model alsofeatures built-in excitation, 24 Vdc @ 25 mA. With its wide choice of signal inputs, this model is an excellent choice for measuring or controlling temperature with a thermocouple, RTD, or 4 to 20 mA transmitter. The strain and process instruments (CNiS models) measure inputs from load cells, pressure transducers, and most any strain gage sensor as well as process voltage and current ranges. The CNiS has built-in 5 or 10 Vdc excitation for bridge transducers, 5 Vdc @ 40 mA or 10 Vdc @ 60 mA (any excitation voltage between 5 and 24 Vdc is available by special order). This CNiS model supports 4- and 6-wire bridge communications, ratiometric measurements. The CNiS features fast and easy “in process” calibration/scaling of the signal inputs to any engineering units. This model also features 10-point linearization whichallows the user to linearize the signal input from extremely nonlinear transducers of all kinds.Control FunctionsThe iSeries can control simple manual operation to ON-OFF and full Autotune PID control. (Selectable preset tune, adaptive tune, PID, PI, PD control modes.) The dual control outputs can be configured for a variety of independent control and alarm applications such as heat/heat, heat/cool, heat/alarm, cool/cool, cool/alarm or alarm/alarm. The ramp to setpoint feature allows the user to define the rate of rise to setpoint, minimizing thermal shock to the load during start-up. Forapplications that do not require PID control, just simplified programming, there are 2 options available: -AL Limit Alarm and -SM Simplified Menu ON-OFF control.Programmable Color DisplayThe iSeries are 1⁄8, 1⁄16 and 1⁄32 DIN controllers featuring the big iSeries color-changing display. The digits are twice the size of typical 1⁄8 DIN panel meters. The iSeries feature the only LED displays that can be programmed to change color between GREEN , AMBER , and RED .Embedded Internet and Serial CommunicationsFeaturing optional “embeddedInternet” the iSeries connect directly to an Ethernet network and transmit data in standard TCP/IP packets, or serve Web pages over a LAN or the Internet. The iSeries are also available with serial communications. The user can select from the pushbutton menu between RS232, RS422, and RS485, with straightforward ASCII commands or MODBUS.M-10Ordering Examples: CNi3233-C24-DC, 1⁄32 DIN temperature/process meter with two relay outputs plus RS232 and RS485 and 12 to 36 Vdc power supply.CNi16D22-EIT, 1⁄16 DIN dual display temperature/process meter with two SSR outputs plus ethernet with embedded web server.*2 “-DC ”, “-C24”, and “-C4EIT ” not available with excitation.*3 Analog output is not available with “-AL ” units.*4 CNi8A0x-AL or CNi16A0x-AL contains 1 alarm and 1 analog retransmission.*5 “-SM ” option not available on CNiS strain models.Universal Temperature andProcess Input (DPi/CNi Models)Accuracy: ±0.5°C temp; 0.03% rdg Resolution: 1°/0.1°; 10 µV process Temperature Stability: RTD: 0.04°C/°CTC @ 25°C (77°F): 0.05°C/°C Cold Junction Compensation Process: 50 ppm/°C NMRR: 60 dB CMRR: 120 dBA/D Conversion: Dual slope Reading Rate: 3 samples/s Digital Filter: ProgrammableDisplay: 4-digit 9-segment LED 10.2 mm (0.40"); i32, i16, i16D, i8DV 21 mm (0.83"); i8 10.2 mm (0.40") and 21 mm (0.83"); i8DH RED , GREEN, and AMBER programmable colors for process variable, setpoint and temperature unitsInput Types: Thermocouple, RTD, analog voltage, analog currentThermocouple Lead Resistance: 100 Ω maxThermocouple Types (ITS 90): J, K, T, E, R, S, B, C, N, L (J DIN)RTD Input (ITS 68): 100/500/1000 Ω Pt sensor, 2-, 3- or 4-wire; 0.00385 or 0.00392 curveVoltage Input: 0 to 100 mV, 0 to 1V, 0 to 10 VdcInput Impedance: 10 M Ω for 100 mV 1 M Ω for 1 or 10 VdcCurrent Input: 0 to 20 mA (5 Ω load)Configuration: Single-ended Polarity: UnipolarStep Response: 0.7 sec for 99.9%Decimal Selection:Temperature: None, 0.1Process: None, 0.1, 0.01 or 0.001Setpoint Adjustment: -1999 to 9999 counts Span Adjustment: 0.001 to 9999 countsOffset Adjustment: -1999 to 9999Excitation (Not Included withCommunication): 24 Vdc @ 25 mA (not available for low-power option)Universal Strain and Process Input (DPiS/CNiS Models)Accuracy: 0.03% reading Resolution: 10/1µVTemperature Stability: 50 ppm/°C NMRR: 60 dB CMRR: 120 dBA/D Conversion: Dual slope Reading Rate: 3 samples/s Digital Filter: ProgrammableInput Types: Analog voltage and current Voltage Input: 0 to 100 mVdc, -100 mVdc to 1 Vdc, 0 to 10 VdcInput Impedance: 10 M Ω for 100 mV;1 M Ω for 1V or 10 Vdc Current Input: 0 to 20 mA (5 Ω load)Linearization Points: Up to 10 Configuration: Single-ended Polarity: UnipolarStep Response: 0.7 sec for 99.9%Decimal Selection: None, 0.1, 0.01 or 0.001Setpoint Adjustment: -1999 to 9999 countsSpan Adjustment: 0.001 to 9999 counts Offset Adjustment: -1999 to 9999Excitation (Optional In Place Of Communication): 5 Vdc @ 40 mA;10 Vdc @ 60 mAControlAction: Reverse (heat) or direct (cool)Modes: Time and amplitude proportional control; selectable manual or auto PID, proportional, proportional with integral, proportional with derivative and anti-reset Windup, and on/off Rate: 0 to 399.9 s Reset: 0 to 3999 sCycle Time: 1 to 199 s; set to 0 for on/off Gain: 0.5 to 100% of span; setpoints 1 or 2Damping: 0000 to 0008Soak: 00.00 to 99.59 (HH:MM), or OFF Ramp to Setpoint:00.00 to 99.59 (HH:MM), or OFFAuto Tune: Operator initiated from front panelControl Output 1 and 2Relay: 250 Vac or 30 Vdc @ 3 A (resistive load); configurable for on/off, PID and ramp and soakOutput 1: SPDT, can be configured asalarm 1 outputOutput 2: SPDT, can be configured asalarm 2 outputSSR: ******************.5A (resistive load); continuous DC Pulse: Non-isolated; 10 Vdc @ 20 mA Analog Output (Output 1 Only):Non-isolated, proportional 0 to 10 Vdc or 0 to 20 mA; 500 Ω maxOutput 3 RetransmissionIsolated Analog Voltage and CurrentCurrent: 10 V max @ 20 mA outputVoltage: 20 mA max for 0 to 10 V outputNetwork and Communications Ethernet: Standards compliance IEEE 802.3 10 Base-T Supported Protocols: TCP/IP, ARP, HTTPGET RS232/RS422/RS485: Selectable frommenu; both ASCII and MODBUS protocol selectable from menu; programmable 300 to 19.2 Kb; complete programmable setup capability; program to transmit current display, alarm status, min/max, actual measured input value and status Common Specifications (Alli/8, i/16, i/32 DIN)RS485: Addressable from 0 to 199Connection: Screw terminalsAlarm 1 and 2 (Programmable)Type: Same as output 1 and 2Operation: High/low, above/below, band, latch/unlatch, normally open/normally closed and process/deviation; front panel configurationsAnalog Output (Programmable):Non-isolated, retransmission 0 to 10 Vdc or 0 to 20 mA, 500 Ω max (output 1 only); accuracy is ± 1% of FS when following conditions are satisfied: input is not scaled below 1% of input FS, analog output is not scaled below 3% of output FSGeneralPower: 90 to 240 Vac ±10%, 50 to 400 Hz *, 110 to 375 Vdc, equivalent voltage Low Voltage Power Option: 24 Vac **, 12 to 36 Vdc for DPi/CNi/DPiS/CNiS; 20 to 36 Vdc for dual display, ethernet and isolated analog output from qualified safety approved sourceIsolationPower to Input/Output: 2300 Vac per 1 minute testFor Low Voltage Power Option: 1500 Vac per 1 minute test Power to Relay/SSR Output: 2300 Vac per 1 minute testRelay/SSR to Relay/SSR Output: 2300 Vac per 1 minute test RS232/485 to Input/Output: 500 Vac per 1 minute test Environmental Conditions:All Models: 0 to 55°C (32 to 131°F)90% RH non-condensing Dual Display Models:0 to 50°C (32 to 122°F), 90% RHnon-condensing (for UL only) Protection: D Pi/CNi/DPiS/CNiS32, i16, i16D, i8C: NEMA 4X/Type 4 (IP65) front bezel DPi/CNi8, CNi8DH, i8DV: NEMA 1/Type 1 front bezelApprovals: UL, C-UL, CE per EN61010- 1:2001, FM (temperature units only)Dimensionsi /8 Series: 48 H x 96 W x 127 mm D(1.89 x 3.78 x 5") i/16 Series: 48 H x 48 W x 127 mm D (1.89 x 1.89 x 5")i/32 Series: 25.4 H x 48 W x 127 mm D(1.0 x 1.89 x 5")Panel Cutouti /8 Series: 45 H x 92 mm W(1.772 x 3.622"), 1⁄8 DIN i/16 Series: 45 mm (1.772") square,1⁄16 DINi/32 Series: 22.5 H x 45 mm W(0.886 x 1.772"), 1⁄32 DIN Weight i /8 Series: 295 g (0.65 lb) i/16 Series: 159 g (0.35 lb) i/32 Series: 127 g (0.28 lb)* No CE compliance above 60 Hz. ** Units can be powered safely with 24 Vacpower, but no certification for CE/UL are claimed.M-11。
DB 700·22.25臂式堆料机使用维护说明书(机械部分)C00400000SM华泰重工制造有限公司2008年6月目录1 设备的用途及使用范围 (2)2 设计依据 (2)3 设计、制造及验收规范和标准 (2)4工作原理及结构特征概述 (6)5设备的操作规范 (13)6设备的维护和安全使用 (15)8易损件目录 (21)9滚动轴承目录 (22)使用维护说明书C004SMDB700·22.25臂式堆料机共 18 页第2页1 用途和使用范围DB700·22.25臂式堆料机(以下简称本机),为连续散状物料堆料设备,是钢铁厂、港口码头及其它工业部门贮料场堆散状物料的现代化机械设备之一。
2 主要技术规格与性能2.1整机的主要技术要求本机是按照JB/T4149《斗轮堆取料机技术条件》等有关标准设计而成,产品技术指标完全达到有关标准要求,满足用户的使用要求。
主机面漆颜色按用户要求定.各传动部分巳在厂内试装、试运转,经检查合格后出厂。
本机大型结构件所用钢材均巳进行预处理。
3 设计、制造及验收规范和标准3.1 本堆取料机的设计、制造、安装、检验和验收遵照或优于下列标准和规范,并使用最新版本。
GB3811 起重机设计规范GB/T14695 臂式斗轮堆取料机型式参数JB4149 斗轮堆取料机技术条件JB/T7326 斗轮堆取料机安全规程JB/T7328 斗轮堆取料机验收技术规范JB/T7329 斗轮堆取料机技术术语资料来源编制校对标准化审查标记处数更改文件号签字日期批准文号批准JB/ZQ8016 斗轮堆取料机质量分等ZBJ/81001 移动散料连续搬运机械结构设计规范ISO5049 移动性连续搬运设备结构设计规范GB985 气焊、手工电弧焊及气体保护焊焊缝坡口的基本形式与尺寸GB986 埋弧焊焊缝坡口的基本形式与尺寸GB3323 钢熔化焊对接接头射线照相和质量分级GB11345 钢焊缝手工超声波探伤方法和探伤结果分级GB1184 形状和位置公差、未注公差的规定GB1801 公差与配合尺寸至500mm孔、轴公差带与配合GB/T1804 一般公差线性尺寸的未注公差GB1764 漆膜厚度测定法GB8923 涂装前钢材表面锈蚀等级和除锈等级GB10095 渐开线圆柱齿轮精度GB11368 齿轮传动装置清洁度JB/ZQ4000.7 锻件通用技术要求GB3766 液压系统通用技术条件GB7935 液压元件通用技术条件GB2346 液压气动系统元件公称压力系列GB/T15622 液压缸试验方法GB/T15623 电液伺服阀试验方法GB8104 流量控制阀试验方法GB8105 压力控制阀试验方法GB8106 方向控制阀试验方法GB9094 液压缸气缸安装尺寸和安装型式代号GB7936 液压泵马达空载排量测定方法GB/T14211 机械密封试验技术条件JB4127 机械密封技术条件JB/ZQ4286 包装通用技术条件GB4720 电控设备第一部分低压电器电控设备GB7251 低压成套开关设备GBJ55 工业与民用通用设备电力装置设计规范GB3859 半导体电力变流器SD19 电测量仪表装置设计技术规程GB10595 带式输送机技术条件GB987 带式输送机基本参数与尺寸GB7984 普通用途织物芯输送带GB10822 一般用途难燃输送带3.2 整机性能3.2.1 工作制度和寿命:重型工作制,设计寿命30年3.2.2 物料特性品种:石灰石、原煤粒度: 0—50mm堆比重:0.85-1.45 t/m3堆积角: 38°3.2.3 生产能力堆料能力:额定700 t/h 3.2.4 料堆高度轨上: 10m轨下: 0.5 m3.2.5 供电系统供电电压: 380 V,50Hz供电方式:电缆滑触线通讯方式:电缆卷筒3.2.6 走行距离: 392 m3.2.7 工作风压: 245N/m2 3.2.8 最大工作风压: 392 N/m2 3.2.9 装机总功率: 90KW3.2.10 常用功率: 75KW3.2.11 设备总质量: 131 t3.2.12 设备外形尺寸(长X宽X高):26.85X26.1X9 m3.2.14 控制方式 PLC程控、手动、单动3.2.15 地面带式输送机:理论中心高(距轨道踏面): 1450 mm3.3 主要部件的主要技术参数与性能3.3.1 臂架带式输送机运行型式:普通槽形拉紧方式:重锤张紧托辊型式: DTⅡ型带宽: B=1000mm带速: V=2.5 m/s传动型式:机械传动电动机: Y2-225S-4 N=37KW n=1480r/min 减速器型号: MC3RLSF03-+1FAN-20 减速器传动比: i = 20 3.3.2 俯仰机构机构型式:双作用缸液压变辐变幅范围: -6—+16液压油缸接头形式:两端球铰吊环式传动型式:电动液压油泵电动机: 7.5kW、F级、IP55油缸伸缩速度: 0.3 - 0.5m/min3.3.3 行走机构机构型式:组合悬挂式跨距X轴距: 4.5X4走行轮直径:Φ630 mm主机轮数: 8个驱动轮数: 4个行走速度: V=15-20 m/min最大轮压: 250 kN传动型式:机械传动电动机:三合一减速机(4X5.5 kW,F级,1480 r/min,IP55)3.3.4 尾车尾车型式:固定式单尾车托辊槽角: 350托辊直径:Φ108mm 尾车倾斜角度:: 16°3.3.8 电缆卷筒装置动力供电方式:电缆滑触线动力供电电源: 380V,50Hz通讯方式:电缆卷筒3.3.9 夹轨器夹轨型式:弹簧式夹轨器驱动电机功率: 2×1.5KW3.3.10 润滑系统润滑方式:分区集中润滑3.3.11 控制设备PLC型号:4.工作原理及结构特征概述:本机由对中料斗、臂架、臂架带式输送机、司机室、俯仰机构、门座、行走机构、尾车、润滑系统、电缆卷筒装置、电气及辅助装置等部件组成。
4.1工作原理本机具有堆料作业功能:工作时,首先接通总电源开关,松开电动夹轨器,鸣笛示警。
堆料模式为人字堆料。
堆料时的操作分为人工和PLC程序控制两种,人工堆料适用于无规律少量物料的堆放。
PLC程控适用于有规律、大量物料的堆放。
4.2 整机的结构特征主机采用液压俯仰式。
本机传动机构中除俯仰机构采用液压传动外,其余各传动为机械传动。
臂架俯仰采用双作用油缸,行走机构为四点支腿型式。
尾车采用固定式单尾车,。
本机各传动机构均有过载保护,防止超载时损伤设备,它具有效率高、工作可靠、维修方便、维修技术容易掌握等优点。
电气线路设计具有多种保护和联锁装置,设有单动、手动及PLC控制三种操作方式,以满足各种工况的需要。
单动操作:可启动各机构单独运转,各机构间无联锁和顺序关系。
主要用于各传动部分的检修、安装调试等场合。
手动操作:各机构间有联锁和顺序控制关系。
由司机在司机室内操作主令开关,使机器完成启动、堆料等各项作业。
PLC半自动控制:即按程序和先设定的数据,控制本机的堆料作业。
在臂架的前下方设有料堆高度检测装置,它能自动地检测臂架俯仰高度,实现设备堆料的自动控制。
机上设有臂架防碰的保护装置,在臂式输送机上设有防跑偏、双向拉伸开关、防皮带撕裂、过载等必要的安全保护装置。
本机与地面配合,设有制动及防大风的夹轨器和锚定装置,以及维修设备时的顶升结构。
4.3 对中机构:(C00401000)对对中机构安装于臂架上。
它主要由料斗、钢丝绳、滑轮组、支架等组成。
料斗内覆有耐耐磨衬板,料斗位于臂架的最前端,在臂架俯仰时,料斗相应转动,料斗物料出口中点始终在距堆料中心处的一个较小的范围内变化,4.4 臂架带式输送机:(C00403000)臂架带式输送机(简称皮带机)安装于臂架上,采用一字型布置,带宽B=1000mm,带速V=2.5m单向运行。
它主要由电动机、液力偶合器(带制动轮)、制动器、减速器、驱动滚筒、改向滚筒、上下托辊、重锤张紧装置、输送带、胶带清扫器及保护装置等组成。
本机构的传动形式为:电机→液力偶合器(带制动轮)→减速器→驱动滚筒→皮带。
皮带机装于臂架上。
驱动装置安装在皮带机末端,头部滚筒借助定位螺钉安装。
张紧装置位于驱动滚筒处,,根据运行情况适当调整皮带张力,要求张力约为20 kN。
工作时,为防止皮带跑偏,除了在靠近皮带机的首尾处设置了防皮带跑偏装置外,承载段还设置了可逆自动调心托辊,回程段设置了八字型托辊;司机室的操作员可目测检查物料的流动情况。
为保护机上人员人生安全,设置了双向拉绳开关等保护装置它的工作原理是通过机器的联动,即启动电机并带动液力偶合器、减速器、驱动滚筒、胶带、改向滚筒等,实现胶带机的运转及堆取物料的转运。
4.5 俯仰机构:(C00406000)俯仰的驱动系统采用液压驱动,主要由液压站(电机、油泵、电磁换向阀、油箱等),配管及液压油缸组成。
液压驱动单元主要包括油箱,电动泵及组件,带比例阀的控制板(用于移动臂架的升降油缸),以及安全阀。
本机构的传动形式为:电机→液压工作站→油缸。
油缸伸缩速度:0 — 9 mm/s,臂架头部俯仰速度小于4.5 m/min。
上俯仰角度为+16°,下俯仰角度为-6°。
该液压系统设有闭锁设施,在油缸非工作期间内,油缸每小时伸缩变化小于5mm。
俯仰时工作平稳、可靠,可防止臂架失稳。
整个系统和元件进行了1.5倍设计压力的耐压试验无漏油现象,防止内漏而造成臂架下降,影响堆料及整机安装。
臂架的俯仰角度可通过安置在上部结构上的角度检测仪反馈到司机室控制台后由操作员或程序来进行控制调整。
俯仰机构设有检修用臂锁定装置,在臂架俯仰的极限位置设有两级限位保护,可确保臂架的安全。
4.6 行走机构: (C00407000)行走机构主要是承接主机行走以上所有载荷并使设备移动的一种运行机构,三组行车台车布置型式。
它每个轨道侧由两个2轮走行单元及一个单轮走行单元组成,对称布置于轨道上,其具体构成由驱动装置电机、减速器、制动器三位一体,(俗称三合一减速器)、主动车轮组、从动车轮组、车轮架、清轨器、夹轨器、锚定装置、级终端限位开关(防碰装置)及顶升部位支座等。
主机部分(除了尾车)重力由门座的支腿和尾车前支腿处的平衡梁支撑在行走机构前部分的2轮走行单元上,尾车部分重力由尾车前支腿处的平衡梁、尾车后支腿支撑在行走机构后部分的单轮走行单元上。
2轮的走行单元与尾车前支腿处的平衡梁联接。
本机构的传动形式为:驱动装置(变频电机、减速器)→主动车轮组,行走速度为:工作(低速)时15-20m/min,调车(高速)时25m/min,调速方式为变频调速。
当风力超过250Pa时,装在司机室顶上的风动风速仪发出信号使夹轨器动作,实现自动夹紧钢轨当风力超过392Pa时,应将大车停在地面设有锚锭坑桩的位置,手动锚锭,防止设备非正常移动。