日立变频器SJ300中文操作手册
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日立SJ300-EL系列变频器中文操作手册日立SJ300-EL系列变频器中文操作手册1.简介1.1 变频器概述1.2 主要特性2.安装与连接2.1 安装环境要求2.2 变频器接线2.3 外部设备连接3.参数设置3.1 参数概述3.2 参数调整方法4.运行与操作4.1 变频器启停4.2 运行状态监控4.3 故障报警与处理5.编程与调试5.1 编程概述5.2 编程步骤5.3 调试方法6.远程控制与通信6.1 远程控制方法6.2 通信设置7.维护与保养7.1 维护要求7.2 保养措施7.3 故障排除与维修8.附件8.1 SJ300-EL系列变频器安装图纸8.2 SJ300-EL系列变频器技术参数表9.法律名词及注释9.1 变频器:一种能够通过调整输送电力频率实现电动机转速控制的设备。
9.2 接线:将变频器与电动机及信号源进行正确的电气连接。
9.3 故障报警:变频器检测到异常情况后发出的警报信号。
9.4 编程:根据需要设置与控制变频器的参数。
9.5 通信设置:通过网络或其他通信方式连接变频器与外部设备,并进行相应的设置。
本文档涉及附件:1.SJ300-EL系列变频器安装图纸2.SJ300-EL系列变频器技术参数表本文所涉及的法律名词及注释:1.变频器:一种能够通过调整输送电力频率实现电动机转速控制的设备。
2.接线:将变频器与电动机及信号源进行正确的电气连接。
3.故障报警:变频器检测到异常情况后发出的警报信号。
4.编程:根据需要设置与控制变频器的参数。
5.通信设置:通过网络或其他通信方式连接变频器与外部设备,并进行相应的设置。
•Single-phase Input 200V Class •Three-phase Input 200V Class •Three-phase Input400V ClassManual No. NB5821XD • Dec. 2003Hitachi Industrial Equipment Systems Co., Ltd.HITACHISJ100 Series Inverter Quick Reference GuideCaution: Be sure to read the SJ100 Inverter Manual andfollow its Cautions and Warnings for the initial productinstallation. This Quick Reference Guide is intended forreference use by experienced users in servicing existinginstallations.Power Circuit Terminals–002NFE/NFU, –004NFE/NFU, –005NFEJumper+1L1L2N/L3U/T1V/T2W/T3ChassisGround–007 to 022NFE/NFU, –037LFU, 004 to 040HFE/HFUJumper+1L1L2N/L3U/T1V/T2W/T3ChassisGround–055LFU, –075LFU, 055HFE/HFU, 075HFE/HFU Jumper+1L1L2N/L3U/T1V/T2W/T3ChassisGroundControl Circuit TerminalsTerminalName Description Ratings and NotesP24+24V for logic inputs24VDC supply, 30 mA max.(Notes: Do not use for network powerDo not short to terminal L)1, 2, 3, 4, 5, 6Intelligent (program-mable) discrete logicinputs 27VDC max. (use P24 or an external supply referenced to terminal L), 4.7k Ω input impedanceL (top row)GND for logic inputs Sum of input 1 to 6 currents (Note: Do not ground)11, 12Discrete logic outputs 50 mA max. ON current,27 VDC max. OFF voltage CM2Common for logic outputs 100 mA max for sum of terminals 11 and 12 currents FMPWM output0 to 10VDC, 1 mA max., 50% duty cycle L (bottom row)Common for analog inputs Sum of OI, O, and H currents (return)OIAnalog input, current4 to 19.6 mA range, 20 mA nominalH O OI FM P24L Analog inputsAnalog outputsAlarm relayLogic outputsLogic inputsL 654321CM21211AL0AL1AL2OAnalog input, voltage0 to 9.6 VDC range, 10VDC nominal, 12VDC max., input impedance 10 k ΩH +10V analog reference 10VDC nominal, 10 mAmax.AL0Relay common contact Contact rating Max resistive load = 250V AC, 2.5A; 30VDC 3A;Max inductive load = 250V AC, 0.2A; 30VDC 0.7AMinimum load = 5VDC 100mA,100V AC 10mAAL1Relay contact, normally closed during RUN AL2Relay contact,normally open during RUNTerminal NameDescription Ratings and NotesBasic Wiring DiagramThe following wiring diagram shows the power and motor connec-tions for basic operation. The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.(L1)R (L2)S (N/L3)T(T2)V(T3)W(T1)U MotorForwardLOHReverseAlarm contacts, 1 Form CRun signalFrequency arrival signal Open collector outputs:External speed reference pot.SJ100From 3-phase power input source (See specifications label on inverter for details)Logic output commonLoadLoadAnalog common Analog referenceP2421CM21211AL0AL1AL2Inputs:Inverter Keypad Operation•Run/Stop LED – ON when the inverter output is ON and the motor is developing torque, and OFF when the inverter output is OFF (Stop Mode).•Program/Monitor LED – ON when the inverter is ready for parameter editing (Program Mode). It is OFF when the parameter display is monitoring data (Monitor Mode).•Run Key Enable LED – ON when the inverter is ready to respond to the Run key, OFF when the Run key is disabled.•Run Key – Press this key to run the motor (the Run Enable LED must be ON first). Parameter F_04, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command.•Stop/Reset Key – Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm which has tripped.(continued, next page...)Hz POWER ARUN PRGMINMAXHITACHIFUNC.STR1250.0Parameter Display Run/Stop LEDProgram/Monitor LEDRun Key Enable LEDRun Key Power LEDDisplay Units LEDs Hertz AmperesPotentiometer Enable LED Potentiometer Stop/Reset KeyFunction KeyUp/Down Keys Store Key•Potentiometer – Allows an operator to directly set the motor speed when the potentiometer is enabled for output frequency control.•Potentiometer Enable LED – ON when the potentiometer is enabled for value entry.•Parameter Display – A 4-digit, 7-segment display for parame-ters and function codes.•Display Units: Hertz/Amperes – One of these LEDs will be ON to indicate the units associated with the parameter display.•Power LED – ON when the power input to the inverter is ON.•Function Key – This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values.•Up/Down Keys – Use these keys alternately to move up or down the lists of parameter and functions shown in the display, and to increment/decrement values.•Store Key – When the unit is in Program Mode and the operator has edited a parameter value, press the Store key to write the new value to the EEPROM.Keypad Navigation Maph 34h 0112c 91c 0112b 92b 0112A 98A 0112121212H ––12C ––12b ––12A ––F 04F 0112d 09d 0112o.0123.4Edit12Increment/decrement valueWrite datato EEPROMDisplay dataMonitor Mode Program Mode12FUNC.STRFUNC.FUNC.12Return to parameter listFUNC.FUNC.Select ParameterEdit ParameterStore as powerup defaultpowerdownPowerup TestThe Powerup Test procedure uses minimal parameter settings to run the motor. The procedure describes two alternative methods for commanding the inverter: via the inverter keypad, or via the logic terminals.•Check power input and motor output wiring (see page4 diagram).•If using logic terminals for testing, verify correct wiring on [P24], [FW], [H], [O], and [L] (bottom row) per the diagram on page4.•Reverse [RV] input wiring (defaults to terminal [2]) is optional.Step Description Via Keypad Via LogicTerminals1Set speed command source setting A_01 = 00(keypad pot.)A_01 = 01,[H–O–L] input2Set Run FW command source A_02 = 02(Run key)A_02 = 01,[FW] input3Set Run REV command source —C_02 = 01,[RV] input4Set motor base freq.A_03 = 605Set motor poles(2 / 4 / 6 / 8)H_04 = 4 (default), change only if your motor is different6Set keypad display to monitor freq.Access D_01, press Func key, display will show 0.0Perform safety check Disconnect load from motor7Turn keypad pot.to MIN position Ensure voltage on [O]—[L] termi-nals= 0V8Run Forward command Press Run key Turn ON the[FW] terminal9Increase speed Rotate keypadpot. CW dir.Increase voltage at [O]10Decrease speed Rotate keypadpot. CCW dir.Decrease voltage at [O]11Stop motor Press Stop key Turn OFF the[FW] terminal12Run Reverse command (optional)—Turn ON the [RV]terminal13Stop motor—Turn OFF the[RV] terminalError CodesThe SJ100 series inverters will trip on over-current, over-voltage, and under-voltage to protect the inverter. The motor output turns OFF, allowing the motor to free-run to a stop. Press the Stop/Reset key to reset the inverter and clear the error.Basic Error CodesErrorCode Name Probable Cause(s)E01Over current event whileat constant speed •Inverter output was short-circuited •Motor shaft is locked•Load is too heavy•A dual-voltage motor is wired incorrectlyNote: The SJ100 will over current trip at nominally 200% of rated currentE02Over current event duringdecelerationE03Over current event duringaccelerationE04Over current event forother conditions •DC braking power(A_54) set too high•Current transformer / noise errorE05Overload protection•Motor overload is detected by theelectronic thermal functionE06Braking resistor overload•Regenerative braking resistorexceeds the usage time or usage ratio E07Over voltage protection•DC bus voltage exceeds a threshold,due to regenerative energy from motor E08EEPROM error•Built-in EEPROM memory experi-enced noise, high temperature, etc. E09Under-voltage error•DC bus voltage decreased enough tocause a control circuit faultE10CT error(current transformer)•High electrical noise near inverter •A fault occurred in the built-in CTE11E22CPU error•Built-in CPU had internal error E12External trip•[EXT] input signal detectedE13USP (Unattended StartProtection)•When (USP) was enabled, an error occurred when power was applied while a Run signal was presentE14Ground fault•A ground fault was detectedbetween the inverter output and themotor. This feature protects theinverter, and does not protect humans.Error Trip ConditionsUse function code D_08 to access the error trip conditions for the current error as shown in the table below. Use the Up and Down arrow keys to scroll through the trip condition parameters.E15Input over-voltage •Input voltage was higher than the specified value, 60 sec. after powerup E21Inverter thermal trip •Inverter internal temperature is above the thresholdE35Thermistor•Thermistor input, [THM] and [L], is over the temp. threshold---Under-voltage (brown-out) with output shutoff•Low input voltage caused theinverter to turn OFF the motor output and try to restart. If unsuccessful, a trip occurs.StepDisplay1. Access D_08d 082. Press Function KeyIf no error:_ _ _If error exists:Exx(error code)3. Press Up/Dn key (if error exists)Output frequency at trip point:10.0Motor current at trip point:0.025DC bus voltage at trip point:189.8Error CodeNameProbable Cause(s)12Restoring Factory Default SettingsActionDisplayFunction/ParameterPress ,or as needed.b --“B” Group selectedPress .b 01First “B” Group parame-terPress/holduntil...b 85Country code forinitialization selected Press . If setting iscorrect, then skip next step.0200 = Japan 01 = Europe02 = United StatesTo change country code, press or to set; to store.Press .b 85Country code forinitialization selected Press .b 84Initialization function selectedPress .000 = disable initialization, clear trip history only Press .011 = enable initialization Press .b 84Initialization now enabled to restore all defaultsPress/hold , ,and . Do not release yet.b 84First part of key sequencePress/hold (STOP)for 3 seconds, then release.d 00Final part of special sequence, “D_00” is flashingNow release the all keys together, only after “D_00” display begins blinking.EU USA JP Default parameter country code shown during initializationInitialization is complete.d 01Function code for output frequency monitor shownFUNC.12FUNC.1FUNC.12STR FUNC.2FUNC.1STR FUNC.12Note: After initializing the inverter, use the Powerup Test on page 8 to get the motor running again.Parameter Tables“D” Group: Monitoring FunctionsFunc. Code Name / DescriptionUnits D_01Output frequency monitor Hz D_02Output current monitor A D_03Rotation direction monitor—D_04Process variable (PV), PID feedback monitor %D_05Intelligent input terminal status—D_06Intelligent output terminal status—D_07Scaled output frequency monitor(output frequency x B_86 scale factor)User-defined D_08Trip event monitor —D_09Trip history monitor—DirectionForward Stop Reverse214365Terminal NumbersON OFF1211AL Terminal NumbersON OFFTrip History Navigation MapE 0760.0124.00270.01212d 0812o.0Display dataMonitor Mode12FUNC.FUNC.d 09____NoError code Output frequency at trip point Motor current at trip point DC bus voltage at trip pointFUNC.Y esNo errorError (n-1) exists?NoY esE 03E 05____No historyFUNC.Error (n-2) exists?NoY esFUNC.____FUNC.FUNC.12FUNC.No historyError exists?Parameter tables for user-settable functions follow these conven-tions:•Some parameters have 2nd motor equivalents, indicated by the x2xx parameter codes in the left-most column.•Some parameters specify an option code. Where applicable, the options codes will be in a bulleted list in the Name/Description column.•The default values apply to all models unless otherwise noted for each parameter... –FE (Europe) / – FU (U.S.) / –FR (Japan).•Some parameters cannot be edited during Run Mode, and certain Software Lock settings (B_31) can prohibit all edits. If in doubt, place the inverter in Stop Mode or consult the inverter manual for details.“F” Group: Main Profile Parameters“A” Group: Standard FunctionsFunc. Code Name / DescriptionDefaultValue Set ValueF_01Output frequency setting 0.0F_02Acceleration (1) time setting10.0F202Acceleration (1) time setting, 2nd motor 10.0F_03Deceleration (1) time setting10.0F203Deceleration (1) time setting, 2nd motor 10.0F_04Keypad Run key routing •00Forward •01Reverse00Func. Code Name / DescriptionDefault Value –FE / –FU /–FR Set ValueA_01Frequency source setting •00Keypad potentiometer •01Control terminal•02Function F_01 setting01 / 01 / 00A_02Run command source setting•01Input terminal FW or RV (assign-able)•02Run key on keypad, or digitaloperator01 / 01 / 02A_03/ A203Base frequency setting50.0 / 60.0 /60.0A_04/ A204Maximum frequency setting50.0 / 60.0 /60.0A_11O/OI–L input active range startfrequency0 A_12O/OI–L input active range end frequency0 A_13O/OI–L input active range start voltage0 A_14O/OI–L input active range end voltage100 A_15O/OI–L input start frequency enable•00Use A_11 starting value)•01Use 0 Hz01A_16External frequency filter time constant8 A_20/A220Multi-speed frequency setting0A_21 A_22 A_23 A_24 A_25 A_26 A_27 A_28 A_29.. ..A_35Multi-speed frequency settings(for both motors)0 / 0 / 50 / 0 / 100 / 0 / 150 / 0 / 200 / 0 / 300 / 0 / 400 / 0 / 500 / 0 / 600 / 0 / 00 / 0 / 0A_38Jog frequency setting 1.0 A_39Jog stop mode•00Free-run stop, jogging disabledduring motor run•01Controlled deceleration, joggingdisabled during motor run•02DC braking to stop, joggingdisabled during motor run00A_41/ A241Torque boost method selection•00Manual torque boost•01Automatic torque boost00A_42/A242Manual torque boost value11A_43/ A243Manual torque boost frequency adjust-ment10.0A_44/ A244V/f characteristic curve selection•00V/f constant torque•01V/f variable torque•02Sensorless vector control02A_45V/f gain setting100 A_51DC braking enable•00Disable•01Enable00 A_52DC braking frequency setting0.5 A_53DC braking wait time0.0 A_54DC braking force during deceleration0 A_55DC braking time for deceleration0.0 A_61Frequency upper limit setting0.0 A_62Frequency lower limit setting0.0 A_63A_65A_67Jump (center) frequency setting0.0A_64 A_66 A_68Jump (hysteresis) frequency widthsetting0.5A_71PID Enable•00PID operation OFF•01PID operation ON00A_72PID proportional gain 1.0A_73PID integral time constant 1.0A_74PID derivative time constant0.0A_75PV scale conversion 1.00A_76PV source setting•00[OI] terminal (current input)•01[O] terminal (voltage input)00A_81A VR function select•00A VR enabled•01A VR disabled•02A VR enabled except during decel02 / 00 / 02A_82A VR voltage select230/230/200400/460/400 A_92/A292Acceleration (2) time setting15.0“B” Group: Fine-tuning FunctionsA_93/A293Deceleration (2) time setting15.0A_94/A294Select method to switch to Acc2/Dec2 profile•002CH input from terminal •01transition frequency00A_95/A295Acc1 to Acc2 frequency transition point 0.0A_96/A296Dec1 to Dec2 frequency transition point 0.0A_97Acceleration curve selection •00Linear •01S-curve •02U-shape •03Reverse U-shape 00A_98Deceleration curve selection •00Linear •01S-curve •02U-shape••03ReverseU-shape00Func. Code Name / DescriptionDefault Value –FE / –FU /–FRSet ValueB_01Selection of automatic restart mode •00Alarm output after trip, automatic restart disabled •01Restart at 0Hz•02Resume operation after frequency matching•03Resume previous freq. after freq. matching, then decelerate to stop and display trip info00B_02Allowable under-voltage power failure time1.0B_03Retry wait time before motor restart1.0B_12/ B212Level of electronic thermal setting Ratedcurrent ofeach inverterB_13/ B213Electronic thermal characteristic•00Reduced torque•01Const. torque01 / 01 / 00B_21Overload restriction operation mode•00Disabled•01Enabled for accel and constantspeed•02Enabled for constant speed only01B_22Overload restriction setting Ratedcurrentx 1.25 B_23Deceleration rate at overload restriction 1.0B_31Software lock mode selection•00Low-level access, [SFT] blocksedits•01Low-level access, [SFT] blocksedits (except F_01 and Multi-speedparameters)•02No access to edits•03No access to edits except F_01 andMulti-speed parameters01B_81[FM] terminal analog meter adjustment80B_82Start frequency adjustment0.5B_83Carrier frequency setting 5.0 / 5.0 /12.0B_84Initialization mode (parameters or triphistory)•00Trip history clear•01Parameter initialization00B_85Country code for initialization•00Japan version•01Europeversion•02US version01 / 02 / 00B_86Frequency scaling conversion factor 1.0B_87STOP key enable•00Enable•01Disable00B_88Restart mode after FRS•00Restart from 0Hz•01Restart from frequency detectedfrom actual speed of motor00“C” Group: Intelligent Terminal FunctionsB_89Data select for digital operator OPE-J •01Output frequency (D_01)•02Output current (D_02)•03Motor direction (D_03)•04PID PV feedback (D_04)•05Input states for input terminals (D_05)•06Output states for output terminals (D_06)•07Scaled output frequency (D_07)01B_90Dynamic braking usage ratio 0.0B_91Stop mode selection00B_92Cooling fan control •00Fan always ON•01Fan ON during Run, OFF during Stop00Func. Code Name / DescriptionDefault Value –FE / –FU /–FRSet ValueC_01Terminal [1] function Nineteen option codes available (see page 22)00C_02Terminal [2] function 01C_03Terminal [3] function 02 / 16 / 02C_04Terminal [4] function 03 / 13 / 03C_05Terminal [5] function 18 / 09 / 09C_06Terminal [6] function 09 / 18 / 18C_11Terminal [1] active state•00Normally open [NO]•01Normally closed [NC]00C_12Terminal [2] active state00C_13Terminal [3] active state00C_14Terminal [4] active state•00Normally open [NO]01Normally closed [NC]00 / 01 / 00C_15Terminal [5] active state00C_16Terminal [6] active state00C_21Terminal [11] function Six option codes available (see page 22)01C_22Terminal [12] function 00C_24Alarm relay terminal function05C_23[FM] signal selectionThree option codes available (see page 23)00C_31Terminal [11] active state (–FU)•00Normally open (NO)•01Normally closed (NC)— / 00 / —Reserved (–FE / –FR)00 / — / 00C_32Terminal [12] active state (–FU)— / 00 / —Terminal [11] active state (–FE / –FR)00 / — / 00C_33Alarm relay terminal active state01C_41Overload level settingRated current of inverter C_42Frequency arrival setting for accel 0.0C_43Arrival frequency setting for decel 0.0C_44PID deviation level setting 3.0C_81O input span calibration Factory calibrated C_82OI input span calibrationC_91Debug mode enable •00Display •01No display 00C_92Core monitor address (reserved)0000C_93Core monitor date (reserved)—C_94Core set address (reserved)D001C_95Core set date (reserved)00Func. Code Name / DescriptionDefault Value –FE / –FU /–FR Set Value“H” Group: Motor Constants FunctionsFunc.Code Name / DescriptionDefaultValue–FE / –FU /–FRSetValueH_01Auto-tuning Setting•00Auto-tuning OFF•01Auto-tune (measure motor resis-tance and inductance, without rotating)•02Auto-tune (rotate motor)00H_02/ H202Motor data selection•00Standard motor data•01Auto-tuning data•02Adaptive tuning data00H_03/H203Motor capacity Factory setH_04/ H204Motor poles setting•2 poles•4 poles•6 poles•8 poles4H_05/H205Motor speed constant20H_06/H206Motor stabilization constant100H_20/ H220Motor constant R1InverterratingH_21/ H221Motor constant R2InverterratingH_22/ H222Motor constant L InverterratingH_23/ H223Motor constant I0InverterratingH_24/ H224Motor Constant J InverterratingH_30/ H230Auto-tuned motor constant R1InverterratingH_31/ H231Auto-tuned motor constant R2InverterratingH032/ H232Auto-tuned motor constant L InverterratingH_33/ H233Auto-tuned motor constant I0InverterratingH_34/ H234Auto-tuned motor constant J InverterratingIntelligent Input Terminal ListingSymbol Code Input Terminal NameFW00Forward Run/StopRV01Reverse Run/StopCF102Multi-speed select, Bit 0 (LSB)CF203Multi-speed select, Bit 1CF304Multi-speed select, Bit 2CF405Multi-speed select, Bit 3 (LSB)JG06JoggingDB07External DC brakingSET08Set (select) second motor data2CH092-stage accel and decelFRS11Free-run stopEXT12External tripUSP13Unattended start protectionSFT15Software lockAT16Analog input voltage/current sel.RS18Reset inverterPTC19PTC thermistor thermal protectionUP27Remote control Up func.DWN28Remote control Down func.Intelligent Output Terminal ListingSymbol Code Input Terminal NameRUN00Run signalFA101Freq. arrival type 1 – constant speedFA202Freq. arrival type 2 – over-frequencyOL03Overload advance notice signalOD04Output deviation for PID controlAL05Alarm signalAnalog Input ConfigurationThe following tables show the parameter settings required for vari-ous analog input signal types.Analog Output Function ListingThe following table shows all three functions available for assign-ment to the analog output terminal:•Terminal [FM], option set by C_23Auto-tuning ProcedureThe SJ100 auto-tuning feature calibrates the inverter to the parame-ters of a specific motor such as winding resistance and reactance. For optimum sensorless vector control, it is important to auto-tune during the initial installation, and after replacing either the motor or the inverter.Auto-tuning requires that you configure the inverter for SLV control (set A_44 = 02). Then you can perform the auto-tuning procedure, which is detailed in the SJ100 Inverter Instruction Manual.[AT]External Frequency Command InputOFF [O] — [L]ON[OI] — [L](not assigned to any inputterminal)Summation of [O] — [L] and [OI] — [L]Option Code Function Name Description Corresponding Signal Range 00Output frequency Actual motor speed, represented by PWM signal0 to max. freq. in Hz01Output currentMotor current (% of maximum rated output current), represented by PWM signal0 to 200%02Digital output frequencyOutput frequency 0 to max. freq. in Hz。
SJ300日立变频器参数设定表
步序号功能参数代码参数值备注
1恢复出厂设置B08401)见SJ300日立变频器使用说明手册4-65页。
2频率设定选择A00101)01为端子/02为操作器设定频率。
3运行设定选择A00201)01为端子/02为操作器控制运行。
4基频设定A00350/60Hz基本频率即电机的额定频率。
5最大频率设定A00450/60Hz依据电机允许的额定频率选择。
6电机电压选择A082380/400V依据电机额定电压选择。
7停机模式选择B09101)00为正常(减速)停止/01为自动滑行停止。
8智能输入端子1功能C00116)AT端子闭合为电流控制,AT端子关断为电压控制。
9加速时间1设定F00215 S设置从0升到最大频率所需的加速时间。
10减速时间1设定F00310 S设置从最大频率降至0所需的减速时间。
11电子热保护功能B012**表示根据电机的额定电流设置。
13栽波频率设定b835hz35kw电机
14OI端子设定C082值小频率小
按步序1输入数据后,按住FUNC、UP、DOWN键后按STOP/RESET键,当显示开始循环闪烁时,放开所有键。
仅供参照,具体可据负载调整。
压控制。
所有键。
东方日立(成都)电控设备有限公司高压大功率变频器HI系列用户使用说明书( Ver.A )目录1.简述 (3)2.变频装置和外部的接口信号列表 (4)3.变频操作 (7)3.1 互锁 (7)3.2 电机速度控制 (7)3.3 启/停变频器的操作流程 (8)4.显示界面 (11)4.1 条形图 (11)4.2 故障显示 (13)4.3 互锁纪录显示 (17)4.4 DIO(输入和输出接触点显示)界面 (18)附:常见故障及处理 (19)1、简述日本日立公司生产的High V oltage Inverter产品是一种交流电机的速度调节控制装置。
变频器的控制方式采用多级PWM叠加技术,结构采用多个变频器单元串联叠加输出的方式。
日立公司的6KV(10KV)系列变频器每相5(8)级单元,变频器输出电压由所有单元输出叠加而成,波形非常接近于正弦波,谐波含量很低,极大的减小了对交流电机的谐波污染。
整套变频装置由旁通柜,变压器柜,功率单元柜和控制柜四部分组成。
在旁通柜内,装有高压断路器和隔离刀闸等,可实现变频和工频的切换,当变频器在运行中发生重故障时,变频器发出变频切换到工频的指令,也可根据需要,人为的切换到工频。
在变压器柜内,装有多重移相变压器,原边绕组采用星形接法,副边绕组采用延边三角形接法和星形接法,可有效的抵消电网中的偶次谐波,并可有效的滤除某些奇次谐波,尽量减少变频器电源的谐波污染,变压器能承受系统过电压和变频装置产生的共模电压以及谐波的影响。
在功率单元柜内装有功率单元,变频器的输出电压为每个单元输出的PWM波形叠加后的输出。
在控制柜内,装有控制各个回路启停的开关和控制各个功率单元协调工作的控制板,以及整套变频装置同外部系统的接口等。
对变频器的启停操作,通过切换开关,既可以通过就地的按钮控制,又可通过远方的DCS控制来完成。
变频装置根据DCS给出的速度调节信号自动的控制电机的转速,并且在就地和远方都可以监视变频装置的状态。
东方日立(成都)电控设备有限公司高压大功率变频器HI系列用户使用说明书( Ver.A )目录1.简述 (3)2.变频装置和外部的接口信号列表 (4)3.变频操作 (7)3.1 互锁 (7)3.2 电机速度控制 (7)3.3 启/停变频器的操作流程 (8)4.显示界面 (11)4.1 条形图 (11)4.2 故障显示 (13)4.3 互锁纪录显示 (17)4.4 DIO(输入和输出接触点显示)界面 (18)附:常见故障及处理 (19)1、简述日本日立公司生产的High V oltage Inverter产品是一种交流电机的速度调节控制装置。
变频器的控制方式采用多级PWM叠加技术,结构采用多个变频器单元串联叠加输出的方式。
日立公司的6KV(10KV)系列变频器每相5(8)级单元,变频器输出电压由所有单元输出叠加而成,波形非常接近于正弦波,谐波含量很低,极大的减小了对交流电机的谐波污染。
整套变频装置由旁通柜,变压器柜,功率单元柜和控制柜四部分组成。
在旁通柜内,装有高压断路器和隔离刀闸等,可实现变频和工频的切换,当变频器在运行中发生重故障时,变频器发出变频切换到工频的指令,也可根据需要,人为的切换到工频。
在变压器柜内,装有多重移相变压器,原边绕组采用星形接法,副边绕组采用延边三角形接法和星形接法,可有效的抵消电网中的偶次谐波,并可有效的滤除某些奇次谐波,尽量减少变频器电源的谐波污染,变压器能承受系统过电压和变频装置产生的共模电压以及谐波的影响。
在功率单元柜内装有功率单元,变频器的输出电压为每个单元输出的PWM波形叠加后的输出。
在控制柜内,装有控制各个回路启停的开关和控制各个功率单元协调工作的控制板,以及整套变频装置同外部系统的接口等。
对变频器的启停操作,通过切换开关,既可以通过就地的按钮控制,又可通过远方的DCS控制来完成。
变频装置根据DCS给出的速度调节信号自动的控制电机的转速,并且在就地和远方都可以监视变频装置的状态。
日立变频器SJ300系列说明书接线图:1、动力电源输入:RST(三相接入,短接板PD+---P),动力电源输出:UVW(三相接电机);2、报警AL0(公共端),AL1(NC),AL2(NO);3、2进制控制:正转:P24----NO----FW(正转),P24----NO----‘5’(C005设定端子功能01,),P24----NO----‘4’(C004设定端子功能02,)P24----NO----‘3’(C003设定端子功能03,)出厂时为源型输入(要改为漏型时,取下PLC—CM1间跳线,在P24及PLC跳线)。
4、参数设定:运行时要改变模式,应选择b031(软件锁选择),改变值时,按“STR”键。
A、加速时间设定F002(出厂30s);B、加速时间设定F003(出厂30s);C、电机转向设定F004(出厂00—正向,01---反向);D、A021~A035(多端速度设定1~15,A021设定多端速1—快速,A022设定多端速2—慢速);E、A003电机额定频率,A004电机最大频率,A061频率设定上限,A062频率设定下限,A082电机电压选择(4-20)F、b012电子热保护门限设定(4-39)G、b021过载限制设定(00—无效,01---恒速及加速时有效),b022过载限制门限设定(电流值)H、变频器输入2进制控制可以使用输出模块直接控制(使用外部电源,可以省略中继),G、d005可以监视FW,及8个智能端子的on/off状态。
I、A001及A002设定01,表示频率和运行控制使用端子方式。
A003基频设定。
注意恢复出厂值的设置:第一步:b084设置为01(参数初始化);第一步:按住FUNC,UP,DOWN三个键,再按一下stop/reset键,当显示闪烁时,松开所有按键即可。
故障信息说明原因措施备注恒速运转1、负荷突然变小E01 过流2、输出短路1、增加变频器容量CT检测3、L-PCB与IPM-PCB连接缆线出错2、使用矢量控制方式4、接地故障减速运转1、速度突然变化E02 过流2、输出短路1、检查输出各项CT检测3、接地故障2、延长减速时间4、减速时间太短3、使用模糊逻辑加减速5、负载惯量过大4、检查制动方式6、制动方法不合适加速运转1、负荷突然变化1、使用矢量控制A0选4过流2、输出短路2、转矩提升3、接地故障3、延长加速时间E03 4、启动频率调整太高4、增大变频器的容量CT检测5、转矩提升太高5、使用模糊逻辑加减速控制功能6、电机被卡住6、缩短变频器与电机之间距离7、加速时间过短8、变频器与电机之间连接电缆过长E04 停止时1、CT损坏CT检测过流2、功率模块损坏过载1、负荷太重1、减轻负荷E05 2、电子热继电器门限设置过小2、增大变频器的容量3、增大电子热继电器门限值制动电阻1、再生制动时间过长1、减速时间延长E06 过载保护2、L-PCB与IPM-PCB连接缆线出错2、增大变频器的容量3、A38设定为004、提高制动使用率1、速度突然减小1、延长减速时间2、负荷突然脱落2、增大变频器的容量E07 过压3、接地故障3、外加制动单元4、减速时间太短5、负荷惯性过大6、制动方法有问题1、周围噪声过大1、移去噪声源2、机体周围环境温度过高2、机体周围应便于散热、空气E08 EEPROM 3、L-PCB损坏流动良好故障4、L-PCB与IPM—PCB连接线松动3、更换制冷风扇或损坏4、更换相应元气件5、变频器制冷风扇损坏5、重新设顶一遍参数1、电源电压过低1、改变供电电源质量2、接触器或空开触点不良2、更换接触器或空开E09 欠压3、10分钟内瞬间掉电次数过多3、将F11设为380V4、启动频率调整太高4、将主线各节点接牢5、F11选择过高5、增加变压器容量6、电源主线端子松动7、同一电源系统有大的负载启动8、电源变压器容量不够1、CT损坏更换E10 CT出错2、CT与IPM—PCB上J51连线松了3、逻辑控制板上OP1损坏大部分问题是OP1损坏4、可能84与RS、DM、ZNR损坏1、周围噪声过大1、重新设置参数E11 CPU出错2、误操作2、移去噪声源3、CPU损坏3、更换CPUE12 外部跳闸1、外部控制线路有故障1、检测外部控制线路1、当选择此功能时,一旦INV处于1、变频器停止运行操作时E13 USP出错运行状态时,突然来电会发生此应该将运行开关关闭后再故障信息拉掉电源、不能直接拉电1、周围环境过于潮湿,电缆绝缘1、断开INV的输出端子,用摇性下降或电机绝缘性下降表检查电机的绝缘性,2、变频器输出接地不好2、换线缆,或烘干电机3、电机接地不好3、更换其它零部件E14 INV输出4、加、减速时间过短4、有时IPM-PCB是好的,但接地故障5、CT故障、L-PCB故障DM损坏6、IPM损坏7、L-PCB与IPM—PCB连接线松动、或损坏8、如果使用电控柜,可能输出输入电缆磨损与电控柜连接一体带电9、变频器输出电缆断线10、输出端子松动11、电机线圈断线12、电机功率太小13、由于噪声引起的误动作1、电源电压过高1、能否降低电源电压E15 电源电压2、F11设置过低2、根据实际情况选择F11值过高3、AVR功能没有起作用3、输入侧安装AC电抗器E16 瞬间电源1、电源电压过低故障2、接触器或空开触点不良E17~E20 选件板故障E21 变频器内部1、制冷风扇不转/变频器内部温度过高SJ300 温度过高2、散热片堵塞SJ200 E23 CPU与闸阵列连接复杂SJ300故障1、三相电源缺相1、检查供电电源E24 缺相保护2、接触器或空开触点不良2、更换接触器或空开3、L-PCB与IPM-PCB连线不良3、换一块L-PCB仍旧不好、再4、IPM与DM连线换连线仍旧不好,则IPM—(仅限30KW以上)PCB损坏E30 IGBT故障1、暂态过流(SJ300无E31、E32、E33等)1、负荷突然改变2、变频机体温升过高3、周围环境过于潮湿,电缆绝缘E31、E32、E33、E34主要是E31 恒速过流性下降或电机绝缘性下降输出侧的原因4、变频器输出接地不好解决办法使用模糊控制5、电机接地不好即A59:26、IPM损坏1、减速时间设置不当2、速度突然变化E32 减速过流3、输出短路4、接地故障5、IPM损坏1、速度突然增加2、负荷突然变化3、输出短路E33 加速过流4、接地故障5、启动频率调整太高6、转矩提升太高7、电机被卡住8、IPM损坏9、载波频率过高10、IPM-PCB损坏(仅限J300-750HFE4以上型号)11、PM与底座的散热硅胶涂抹的不均匀1、变频器震动过大2、IPM损坏E34 停止时3、变频器没有垂直安装过流4、环境温度过高5、内部电源损坏6、制冷风扇不转E35 电机过热热敏电阻与变频器智能端子连接后如果电机温度过高,变频器跳闸E60 通信故障通信网络看门狗超时1、复位信号被保持1、按下(1键或2键)键即能恢复ˉˉˉˉ上面四横杠2、面板和变频器之间出现错误2、再一次接通电源————中间四横杠1、关断电源时显示__U 1、输入电压不足时____下面四横杠无任何跳闸历史时显示————闪烁1、逻辑控制板损坏2、开关电源损。
Sj300日立变频器故障处理一\E01恒速运转过流原因:1、负荷突然变小、2、输出短路、3、L-PCB与IPM-PCB连接缆线出错、4、接地故障处理措施:1、增加变频器容量、2、使用矢量控制方式说明:CT检测二、E02减速运转过流原因:1、速度突然变化、2、输出短路、3、接地故障、4、减速时间太短、5、负载惯量过大、6、制动方法不合适处理措施:1、检查输出各项、2、延长减速时间、3、使用模糊逻辑加减速、4、检查制动方式说明:CT检测三、E03加速运转过流原因:1、负荷突然变化、2、输出短路、3、接地故障、4、启动频率调整太高、5、转矩提升太高、6、电机被卡住、7、加速时间过短、8、变频器与电机之间连接电缆过长对策:1、使用矢量控制、2、转矩提升、3、延长加速时间、4、增大变频器的容量、5、使用模糊逻辑加减速功能、6、缩短变频器与电机之间距离、7、调试A69-70(SJ300系列)范围15~40HZ说明:CT检测四、E04停止时过流原因:1、CT损坏、2、功率模块损坏、3散热风扇卡住或损坏时五、E05过载原因:1、负荷太重、2、电子热继电器门限设置过小对策:1、减轻负荷、2、增大变频器的容量、3、增大电子热继电器门限值六、E06制动电阻过载保护原因:1、再生制动时间过长、2、L-PCB与IPM-PCB连接缆线出错对策:1、减速时间延长、2、增大变频器的容量、3、A38设定为00、4、提高制动使用率七、E07过压原因:1、速度突然减小、2、负荷突然脱落、3、接地故障、4、减速时间太短、5、负荷惯性过大、6、制动方法有问题对策:1、延长减速时间、2、增大变频器的容量、3、外加制动单元、4、按照E14故障去检查八、E08EEPROM故障原因:1、周围噪声过大、2、机体周围环境温度过高、3、L-PCB损坏、4、L-PCB与IPM—PCB连接线松动或损坏、5、变频器制冷风扇损坏对策:1、移去噪声源、2、机体周围应便于散热、空气流动良好、3、更换制冷风扇、4、更换相应元气件、5、重新设定一遍参数九、E09欠压1、电源电压过低、2、接触器或空开触点不良、3、10分钟内瞬间掉电次数过多、4、启动频率调整太高5、F11选择过高、6、电源主线端子松动、7、同一电源系统有大的负载启动、8、电源变压器容量不够9、限流电阻损坏十、E10CT出错原因:1、CT损坏、2、CT与IPM—PCB上J51连线松了、3、逻辑控制板上OP1损坏、4、可能84与RS、DM、ZNR损坏十一、E11CPU出错原因:1、周围噪声过大、2、误操作、3、CPU损坏对策:1、重新设置参数、2、移去噪声源、3、更换CPU十二E12外部跳闸原因:1、外部控制线路有故障、十三、E13USP出错原因:1、当选择此功能时,一旦INV处于运行状态时,突然来电会发生此故障信息对策1、变频器停止运行操作时应该将运行开关关闭后再拉掉电源、不能直接拉电源十四、E14INV输出接地故障原因:1、周围环境过于潮湿,电缆绝缘性下降或电机绝缘性下降、2、变频器输出接地不好、3、电机接地不好、4、加、减速时间过短、5、CT故障、L-PCB故障、6、IPM损坏、7、L-PCB与IPM—PCB连接线松动、或损坏、8、如果使用电控柜,可能输出输入电缆磨损与电控柜连接一体带电、9、变频器输出电缆断线10、输出端子松动、11、电机线圈断线、12、电机功率太小、13、由于噪声引起的误动作对策:1、断开INV的输出端子,用摇表检查电机的绝缘性、2、换线缆,或烘干电机、3、更换其它零部件、4、有时IPM-PCB是好的,但DM损坏说明:启动瞬间检测十五、E15电源电压过高原因:1、电源电压过高、2、F11设置过低、3、AVR功能没有起作用对策:1、能否降低电源电压、2、根据实际情况选择F11值、3、输入侧安装AC电抗器、十六、E16瞬间电源故障原因:1、电源电压过低、2、接触器或空开触点不良十七、E17~E20选件板故障十八、E21变频器内部温度过高原因:1、制冷风扇不转/变频器内部温度过高、2、散热片堵塞十九、E23CPU与闸阵列连接故障原因1、FFC接触不良、2、IC故障、3、驱动光欧性能下降或者损坏对策:1、更换或者清洁FFC插头、2、更换新的光欧、3、更换主基板二十、E24缺相保护原因:1、三相电源缺相、2、接触器或空开触点不良、3、L-PCB与IPM-PCB连线不良、4、IPM与DM连线(仅限30KW以上)对策:1、检查供电电源、2、更换接触器或空开、3、换一块L-PCB仍旧不好、再换连线仍旧不好,则IPM—PCB损坏二十一、E30IGBT故障见日立论坛E30处理方案说明:SJ300/L300P系列无E31、E32、E33等故障信息二十二、E31恒速过流原因:1、负荷突然改变、2、变频机体温升过高、3、周围环境过于潮湿,电缆绝缘性下降或电机绝缘性下降4、变频器输出接地不好、5、电机接地不好、6、IPM损坏对策:E31、E32、E33、E34主要是输出侧的原因解决办法使用模糊控制二十三、E32减速过流原因:1、减速时间设置不当、2、速度突然变化、3、输出短路、4、接地故障、5、IPM损坏二十四、E33减速过流原因:1、速度突然增加、2、负荷突然变化、3、输出短路、4、接地故障、5、启动频率调整太高、6、转矩提升太高、7、电机被卡住、8、IPM损坏、9、载波频率过高、10、IPM-PCB 损坏(仅限J300-750HFE4以上型号)、11、PM与底座的散热硅胶涂抹的不均匀二十五、E34停止时过流原因:1、变频器震动过大、2、IPM损坏、3、变频器没有垂直安装、4、环境温度过高、5、内部电源损坏、6、制冷风扇不转、7、CP1损坏或者CT损坏PC7、8、9、10、11损坏二十六、E35电机过热热敏电阻与变频器智能端子连接后如果电机温度过高,变频器跳闸二十七、E60~E69选件一故障二十八、E70~E79选件二故障二十九、上面四道杠原因:1、复位信号被保持、2、面板和变频器之间出现错误对策:1、按下(1键或2键)键即能恢复、2、再一次接通电源三十、中间四道杠原因:1、关断电源时显示或者欠压、2、R0-T0板上J62接触不良(仅限SJ300/L300P系列)、3、输入欠压又缺相三十一、下面四道杠无任何跳闸历史时显示三十二、中间四道杠闪烁原因:1、逻辑控制板损坏、2、开关电源损坏三十三__U1、输入电压不足时显示。