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MagicWave 2500 / 3000 TransTig 2500 / 3000TIG & MMA weldingGENERAL REMARKSQuiet, tough, stableTIG welders can raise a heartfelt cheer! Specially for them, Fronius has developed a series of machinesthat make their every wish come true: MagicWave 2500/3000 for DC and AC, and TransTig 2500/3000for DC. Active Wave and digitisation are the key technologies underlying this machine concept.These power sources are up-to-the-minute characters that are a pleasure to work with, in every way: Ever-so discreet, with a super-quiet yet highly stable arc. Extremely straightforward to use - in fact, almostself-explanatory. Tough, powerful and totally digitised. What is more, every single one of them is a member of a complete, totally co-ordinated welding system, all of whose components perfectly complement one another. All in all, the upshot is the sort of welding results which up to now you could only dream of.UTILISATIONFlexible and versatileOne of the many things that make the new MagicWave and TransTig machines such a pleasure to work withis the fact that they are designed for both field and production use. They can cope with the toughest conditions imaginable, putting out up to 250/300 A of power.In terms of materials, these welding systems are very suitable for aluminium and its alloys, but also forlow and high-alloy steels and non-ferrous metals, of course. Thanks to their great versatility, the MagicWave 2500/3000 and TransTig 2500/3000 are used right across the entire spectrum of industry – from the construction of chemical plant, tanks and containersto mechanical and plant engineering, pipeline construction, automotive and railway engineering and aerospace, and taking in all site-erection, maintenance and repair firms. Delivering just as perfect results when used for robot welding as in manual welding.Welding made easyECONOMYA pleasing side-effectThis series of TIG machines is a fine example of just how efficient modern welding systems can be. Their efficiency begins with the high-grade componentrythat is used for all Fronius machines. Special mention should also be made of their high degree of power efficiency, extremely low open-circuit power, automatic cooling-unit cut-out (which has a direct and measurable impact on the current consumption), and of course the automatic cap-shaping function, which reduces the working times needed by the welder. All in all, these features result in outstandingly long operational life,a small number of wearing parts, and lower labour costs. And thus in a welding system that is highly cost-effective in every way.TIG robot welding system with integral cold-wire-feeder unit.WELDING PROPERTIESSimply perfectThe ignition plays a vital rôle in TIG welding. On each of the machines, ignition is possible either with or without touchdown. In non-contact ignition, the arc starts immediately with a high-voltage impulse, ensuring perfect ignition right from the first push of the button – even when you’re using extra-long hosepacks. Touchdown ignition is especially valuable in sensitive areas of application. And the important thing here is to make sure that there are no tungsten inclusions. The digital process control takes good care of this, perfectly controlling the entire sequence.Active Wave ensures peace and quietActive Wave makes TIG AC welding a much quieter business: The integrated digital signal processor always computes – in real time – the waveform that will permit the highest possible arc stability with the lowest possible noise-emission levels. Measurement of these noise levels clearly shows that with Active Wave, even when the machine is delivering 300 A of power, the dbA value is still below 80 dbA.TAC: Spot-by-spot tack weldingBefore you can weld, you have to tack. With TAC, one spot is all it takes – because the pulsed arc sets the two weld-pools in motion, making them “jump together”, in next to no time, to make one single weld-pool. This works fast, and is a lot easier than the old method. The TAC function is also very useful when light-gauge sheets are being welded without filler metal, as here too, the pulsed arc helps the weld-pools to merge more thoroughly.Real skill becomes apparent at the endAt the end of the weld, there are two main things to watch out for: The first of these is the end crater. This has to be filled, at a lower amperage. The power sources take care of this, with the end-crater and downslope functions. The second thing is the gas post-flow, to make sure that the electrode and the weld-pool do not oxidise. In the past, the gas post-flow had to be set manually. On the digital machines, the ideal post-flow time is computed automatically.The way welding ought to be60 120 180 240 300 ANoise volume from conventional inverters Reduced noise volume from Active WaveFor sensitive areas of application: Touchdown ignitiondbA 90807060Simultaneous welding on both sidesWhen joining plates, you normally have to weld a root pass first. This then has to be ground and back-welded –a time-consuming procedure which you can speed up by welding from both sides simultaneously. In “both-sides-simultaneously” TIG-AC welding, both arcs have to be synchronised. This is taken care of by the digital MagicWave power sources.Aluminium is differentAluminium always needs special treatment. So Fronius have made sure that it gets it. For example, in TIG AC welding, aluminium is normally not welded with a pointed electrode tip, but with a shaped cap at the tip of the electrode. On fillet welds, this leads to inadequate root fusion. The MagicWave machines use a pointed electrode with a much smaller shaped cap. This results in perfect root fusion.The cap is shaped automatically, by the way, which means huge time-savings. All you need to do is clamp the pointed electrode into the electrode holder and pre-select the cap diameter, and the arc then immediately forms the shape and size of cap that you want. Another interesting function enables you to make variable adjustments to the AC waveform, giving the welder reliable weld-pool control even at high amperages.SAFETYGreen lights all roundAs anybody at all familiar with Fronius machines will know, their safety features are second to none. This, in itself, is a minimum requirement that every appliance has to fulfil. Every power source comes with the CE mark and with the S mark – permitting welding in confined spaces in conditions of enhanced electrical hazard, also when AC welding, of course. What is more, each of the power sources amply fulfils the requirements of IEC “Degree of protection IP 23”, meaning that it is safely protected from dirt and water, for use in the field. The integral fan is thermostat-controlled and so only runs when it is needed. This reduces dirt collection and prolongs the service life of the power source. At Fronius, though, safety starts even sooner: in the development stage. The MagicWave and TransTig machines were designed from the ground up to be so robust and compact that they can take just about anything in their stride.Cap diameter: 3.2 mm Base metal: AIMg3Sheet thickness: 5 mm Welding amperage: 185 A Welding voltage: 15.6 V AC balance: 0Cap diameter: 1 mm Base metal: AIMg3Sheet thickness: 5 mm Welding amperage: 185 A Welding voltage: 15.6 VAC balance: -5HANDLINGSmall on size, big on quality – the ideal welding torch for this power classOf all the components of the welding system that execute a work function, the welding torch is the most important. You can have the world’s most advanced power source and its very best welder – but if the hosepack is under constant strain, it will still spoil the welding result. Fronius is well aware of this, too. Which is why it is continually developing and improving its welding torches – for instance by adding the water-cooled TIG-welding torch TTW 2500, for the power class up to 250 A.Its ergonomically designed handle-shell is smaller and so fits even better in the welder’s hand - in fact, it can even be held like a pencil. The up/down rockers are easy to actuate while wearing gloves. The handle-shell also integrates a perfect anti-kink feature: The hosepack flexes more quickly, resulting in more precise torch guidance. Importantly for uninterrupted water cooling, the hosepack itself cannot be endlesslyAnything elsewe can do for you?The water-cooled TIG welding torch TTW 2500, with integral up/down rockers.Thanks to its ergonomically shaped handle-shell, the welding torch fits superbly well in the welder’s hand. The perfectly integrated anti-kink device enables the torch to be guided with great precision, even when the hosepack is bent.rotated. A final, economic, argument is that the wearing parts from other Fronius welding torches are all compatible with the TTW 2500.For the power class up to 300 A, other Fronius welding torches can be used as well, of course. Mention should also be made of the TIG welding torch with its integral cold-wire feeder unit for manual and automated cold-wire applications.Perfect interplayFronius is a system supplier. Each member of the system is designed to “fit in” optimally with all the others, in perfect harmony. The system takes in everything from the power source to remote-control units, cooling units, trolleys and a wide range of different robot interfaces, as well as complete welding-data documentation and visualisation.Digital weld-process regulation and controlEnergy-saving inverter technologyGenerator-compatibleThermostat-controlled fan / overtemperature protectionEarth leakage monitoringContinuous welding-current adjustment from torchRemote-controllableSwitchover facility between touchdown and HF ignitionAutomatic gas post-flow (dep. on welding current)Gas-test functionAutomatic cooling-unit cut-outAnti-stick functionFreely selectable parameters on the welding torchJob modeAutomatic cap-shaping functionPolarity reversalRPI ignitionKeylock switchRobot interface, analogue / digitalCold-wire controlOperating modes2-step mode / 4-step modeTAC (programmed tack-welding)AC / DCSpecial 4-step modeTIG pulsed-arcSpot weldingDigital indication ofPlain-text displayRun-statusOperating modeParametersWelding voltage, welding amperage (actual value)Service codesJob numberAdjustable parametersWelding amperageElectrode diameterGas pre-flow time / gas post-flow timeCrater-fill current / start-arcUpslope / downslopeHot-Start / arc-force dynamicAC balance / AC frequency / AC waveformAll plain to seeThe machines in this series are available in threedifferent versions – Standard, Job and Comfort, eachwith differing functions. “Job”, for instance, lets youwork in job mode and allows cold-wire control andautomated applications.The “Comfort” model also includes a number of extraplus-points, such as the plain-text display. This isunique, in terms of both handling guidance and user-friendliness, and ranks at the very forefront of moderntechnology. It functions extremely simply and “tells itlike it is”, in plain text. That means no abbreviations,no numerical codes, just straight-to-the-pointannouncements like “Main current”, “Lowered current”or “Electrode diameter”. The additional parameters canbe set very conveniently using a navigation menu. Theplain-text display is easy to read and absolutely self-explanatory, meaning that anyone can learn to use itstraight away. The “Comfort” control panel lives up tothe usual high Fronius standards, and is easy to operateeven when wearing gloves.Control panel of TT 2500 Standard Control panel of MW 2500 Job Control panel of MW 3000 ComfortThe plain-text display on the “Comfort” models makesthe machines easier to operate by showing wholewords, in a choice of languages, and by visualising thefunctional sequence. Additional parameters can be setvery conveniently, by way of navigable menus.•as standard o optionalCHECKLISTMWMWJobMWComfortTTTTJobTTComfort• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • •• • • •• • •• • •• • •• • • • • •• • • • • •• • •• • • •• • • •• • • •• •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • • • • •• • •o o o o o oo o o oo o o oTECHNICAL DATAPower sourceMW 2500MW 2500 MV MW 3000MW 3000 MV TT 2500TT 2500 MVTT 3000TT 3000 MVMains voltage 50-60 Hz3×400 V3×200-240 V 3×400 V3×200-240 V 3×400 V3×200-240 V 3×400 V3×200-240 V 3×400-460 V 3×400-460 V 3×400-460 V 3×400-460 V 1×200-240 V1×200-240 V1×200-240 V1×200-240 VMains voltage tolerance ± 15 % ± 10 % ± 15 % ± 10 % ± 15 % ± 10 % ± 15 % ± 10 %Mains fuse protection (slow)3×400 (460) V 16 A 16 A 16 A16 A 16 A16 A 16 A16 A 3×230 V 32 A 32 A 32 A 32 A 1×230 V32 A 32 A32 A32 APrimary contin. power (100% d.c)3×400 (460) V 4.5 kVA 4.5 kVA 5.5 kVA 5.5 kVA 4.5 kVA 4.4 kVA 6.1 kVA 6.1 kVA 3×230 V 4.1 kVA 4.7 kVA 4.1 kVA 5.5 kVA 1×230 V4.1 kVA4.7 kVA4.1 kVA5.5 kVACos phi 10.99 0.99 0.99 0.99 0.99 0.99 0.99 0.99Welding current three-phase TIG3-250 A 3-250 A 3-300 A 3-300 A 3-250 A 3-250 A 3-300 A 3-300 A MMA 10-250 A 10-250 A 10-300 A 10-300 A 10-250 A 10-250 A 10-300 A 10-300 A Welding current single-phase TIG 3-220 A 3-220 A 3-220 A 3-220 A 3-220 A 3-220 A 3-220 A 3-220 AMMA 10-180 A10-180 A10-180 A10-180 A10-180 A10-180 A10-180 A10-180 A Welding current at 10min/40 °C (104 °C)3×400 V 40% d.c. 250 A 40% d.c. 250 A 35% d.c. 300 A 35% d.c. 300 A 50% d.c. 250 A 50% d.c. 250 A 50% d.c. 300 A50% d.c. 300 A 3×460 V on MV 100% d.c. 170 A 100% d.c. 170 A 100% d.c. 190 A 100% d.c. 190 A 100% d.c. 190 A 100% d.c. 190 A 100% d.c. 240 A100% d.c. 240 A 3×230 V 35% d.c. 250 A 30% d.c. 300 A 45% d.c. 250 A 45% d.c. 300 A 100% d.c. 160 A 100% d.c. 170 A 100% d.c. 180 A 100% d.c. 220 A 1×230 V45% d.c. 220 A 40% d.c. 220 A 55% d.c. 220 A 55% d.c. 220 A 100% d.c. 150 A100% d.c. 150 A 100% d.c. 170 A 100% d.c. 190 AOpen-circuit voltage89 V 89 V 89 V 89 V 85 V 85 V 85 V 85 V Standardised working voltage TIG 10.1-20.0 V10.1-20.0 V 10.1-22.0 V 10.1-22.0 V 10.1-20.0 V 10.1-20.0 V 10.1-22.0 V 10.1-22.0 V MMA20.4-30.0 V 20.4-30.0 V 20.4-32.0 V 20.4-32.0 V 20.4-30.0 V 20.4-30.0 V 20.4-32.0 V 20.4-32.0 V Ignition voltage (Up)*10 kV 10 kV 10 kV 10 kV 10 kV 10 kV 10 kV 10 kV Type of cooling/insulation class AF/B AF/B AF/BAF/B AF/B AF/B AF/B AF/B Dimensions LxWxH mm560x250x435 560x250x435560x250x435 560x250x435 560x250x435 560x250x435560x250x435 560x250x435Inches22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1 22.0x9.8x17.1Weight26.6 kg 28.2 kg 28.1 kg 30.0 kg 24.2 kg 25.9 kg 24.2 kg 25.9 kg 58.64 lb.62.17 lb.61.95 lb.66.14 lb.53.35 lb.57.10 lb.53.35 lb.57.10 lb.Welding torchTTW 2500TTW 3000Welding current AC180 A 250 A DC250 A 300 A Duty cycle 40 % 60 %Electrode diameter 1.0-3.2 mm 1.0-3.2 mm 0.039-0.126 in. 0.039-0.126 in.Weight0.47kg (1.03 lb.)0.75 kg (1.65 lb.)FK 2500 FK 2500 MV Cooling unitFK 2500 FCFK 2500 MV FCMains voltage 50-60 Hz200-240 V 400 V400-460 V Mains voltage tolerance ± 10 % ± 10 % Power consumption 50 Hz/60 Hz0.6/0.7 A0.6-1.4 A Cooling capacity Q=1l/min +25 °C 800 W 800 W Cooling capacity Q=1l/min +40 °C 500 W 500 W Max. delivery rate 3.5 l/min 3.5 l/min Maximum rise 35 m 35 m (114.8 ft.) 35 m (114.8 ft.)Max. pump pressure 4.2 bar (60.9 psi) 4.2 bar (60.9 psi)Coolant volume 4 l (1.1 gal.) 4 l (1.1 gal.)Degree of protection IP 23IP 23Dimensions LxWxH 625x240x225 mm 625x240x225 mm 24.1x9.4x8.9 in. 24.1x9.4x8.9 in.Weight9 kg (20 lb.)11,6 kg (25.6 lb.)IP 23*The arc-ignition feature complies with the Standards governing manual operation.Welding torchTTG 2200TTG 2600Welding current AC180 A 220 A DC220 A 260 A Duty cycle 35 % 35 %Electrode diameter 1.0-4.0 mm 1.0-4.0 mm 0.039-0.157 in. 0.039-0.157 in.Weight0.96 kg(2.11 lb.)0.57 kg (1.25 lb.)w w w .r e k l a m e b u e r o .a t40,0006,2811 (1/07)FRONIUS INTERNATIONAL GMBHBuxbaumstrasse 2, P.O.Box 264,A 4602 Wels, AustriaTel: +43 7242 241-0, Fax: +43 7242 241-3940E-Mail:*****************T e x t a n d i l l u s t r a t i o n s t e c h n i c a l l y c o r r e c t a t t i m e o f g o i n g t o p r i n t . W e r e s e r v e t h e r i g h t t o m a k e m o d i f i c a t i o n s .T h i s d o c u m e n t m a y n o t b e c o p i e d o r o t h e r w i s e r e p r o d u c e d , w h e t h e r i n p a r t o r i n i t s e n t i r e t y , w i t h o u t t h e e x p r e s s p r i o r w r i t t e n c o n s e n t o f F r o n i u s I n t e r n a t i o n a l G m b H . **********************。
艾默生工业自动化产品及解决方案品质卓越全球领先的行行出众的控制技术目录变频器EV800高性能灵巧型变频器 (1)EV1000、EV2000通用变频器 (2)EV3000高性能矢量控制变频器 (4)TD2100 供水专用变频器 (5)EV3100、TD3100电梯专用变频器 (6)TD3200异步门机专用变频器、EV3200同步/异步门机专用变频器 (7)TD3300 张力控制专用变频器 (8)TD3400注塑机专用变频器 (9)SK高性能可编程变频器 (10)SP高性能系统解方案产品平台 (11)通讯组件 (12)制动组件 (13)可编程控制器EC系列可编程控制器 (14)ETC多路智能温控器 (17)EZ600文本显示器 (18)ControlStar编程软件 (19)EV800高性能灵巧型变频器控制领先内置无速度传感器矢量控制和V/F 两种控制方式精确的电机参数自辨识模型优化的空间电压矢量调制方式结构紧凑控制电路与主电路的集成设计高可靠性的线板插接工艺75×154×145mm 3业界超薄尺寸设计灵活最简单的按键设计，多功能模式键，一键多用简单的电子开关设定，即可完成I/O 的类型转换与功能配置安装便捷独特的I/O 端子压接方式方便的DIN 导轨式安装架构绿色环保输入谐波含量低，位移因数COS φ >0.97 低噪音设计，最大开关频率达18kHz●●●●●●●●●●●●型号EV800-2S0002G 2S0004G 2S0005G 2S0007G 2D0011G 2D0015G 2D0022G 适配电机（kW ）0.250.370.550.75 1.1 1.5 2.2输出规格额定输出电流（A ） 1.7 2.2 3.0 4.0 5.27.09.6输出频率（Hz ）0～1500过载能力150%额定负载1分钟输入电源相数、电压、频率单相，200/240V ；50/60Hz 三相，200/240V ；50/60Hz 允许电压波动-10%～+10%允许频率波动48～62Hz 型号EV800-4T0004G 4T0005G 4T0007G 4T0011G 4T0015G 4T0022G 4T0030G 4T0037G 适配电机（kW ）0.370.550.75 1.1 1.5 2.2 3.0 3.7输出规格额定输出电流（A ） 1.3 1.7 2.1 2.8 3.8 5.17.29.0输出频率（Hz ）0～1500过载能力150%额定负载1分钟输入电源相数、电压、频率三相，380/480V ；50/60Hz 允许电压波动-10%～+10%允许频率波动48～62Hz1规格与型号通用变频器优异的控制性能磁通矢量PWM 调制电机参数自整定（静止与旋转）调速范围达1:100（EV1000为1:50）起动转矩0.50Hz 时180%额定转矩（EV1000 1Hz 时150%）转矩自动提升与手动提升功能可选多种行业专用功能PI 过程闭环，多段速，简易PLC ，纺织摆频定长控制，运行时间累计功能高速脉冲输入输出功能特长加减速时间功能优良的环境适应能力专业“瞬停不停”算法，应对电网晃电自动限流技术、自动频率调节技术，应对负载突变所有单板进行“三防漆”防护，提高变频器防潮湿、粉尘和油污能力独立风道设计，提高抗粉尘环境音调调整技术，全面改善噪声丰富的标准配置内置脉冲编码器接口RS232/RS485标准通信接口，支持MODBUS 协议EV1000全系列标配制动单元，EV2000 7.5kW 以下配置制动单元●●●●●●●●●●●●●●●●●摆频示意图23通用变频器EV2000 (55P 及以下)系列EV2000 (55G 及以上)系列型号EV2000-4T 0055G/0075P 0075G/0011P0110G/0150P 0150G/0185P 0185G1/0220P10220G1/0300P10300G1/0370P1 0370G1/0450P10450P1/0550P1适配电机（kW ） 5.5/7.57.5/1111/1515/18.518.5/2222/3030/3737/4545/55额定容量（kVA ）8.5/1111/1717/2121/2424/3030/4040/5050/6060/72输出规格额定输出电流（A ）13/1717/2525/3232/3737/4545/6060/7575/9090/110输出频率（Hz ）0～650过载能力G 型：150%额定电流1分钟，200%额定电流0.5秒P 型：110%额定电流1分钟，150%额定电流1秒输入电源相数、电压、频率三相，380/440V;50Hz/60Hz 允许电压波动持续波动不超过±10%，短暂波动不超过-15%～10%，电压失衡率：<3%允许频率波动±5%型号EV2000-4T0550G 0750G/0750P 0900G/0900P 1100G/1100P 1320G/1320P 1600G1/1600P 2000G/2000P 2200G/2200P 2800P 适配电机（kW ）557590110132160200220280额定容量（kVA ）72100116138167200250280342输出规格额定输出电流（A ）110152176210253304380426520输出频率（Hz ）0～650过载能力G 型：150%额定电流1分钟，200%额定电流0.5秒P 型：110%额定电流1分钟，150%额定电流1秒输入电源相数、电压、频率三相，380/440V;50Hz/60Hz 允许电压波动320V ～460V 电压失衡率：<3%允许频率波动±5%型号EV1000-2S0004G 2S0007G 2S0015G 2S0022G 4T0007G 4T0015G 4T0022G 4T0037G/37P 4T0055G/55P 适配电机（kW ）0.40.75 1.5 2.20.75 1.5 2.2 3.7 5.5额定容量（kVA ）1.0 1.5 3.0 4.0 1.5 3.0 4.0 5.98.9输出规格额定输出电流（A ）2.5 4.07.510.0 2.33.7 5.08.813.0输出频率（Hz ）0～650过载能力150%额定电流1分钟， 180%额定电流1秒G 型：150%额定电流1分钟，180%额定电流3秒p 型：120%额定电流1分钟输入电源相数、电压、频率单相，200/240V;50Hz/60Hz 三相，380/440V;50Hz/60Hz允许电压波动-15%～+10%允许频率波动±5%规格与型号EV1000规格与型号型号EV3000-4T 0022G 0037G 0055G 0075G 0110G 0150G 0185G 0185G10220G 0220G10300G 0370G 0450G 0550G 0750G 0900G 1100G 1320G 1600G 2000G 2200G 适配电机（kW ） 2.2 3.7 5.57.5111518.518.52222303745557590110132160200220额定容量（kVA ）3 5.58.51117212424303040506072100116138167200250280输出规格额定输出电流（A ）581317253237374545607590110152176210253304380426输出频率（Hz ）0～400过载能力150%额定电流2分钟，180%额定电流10秒输入电源相数、电压、频率三相，380V;50Hz/60Hz 三相，380V ～440V;50Hz/60Hz 允许电压波动320V ～460V;电压失衡率<3%允许频率波动±5%EV3000高性能矢量控制变频器卓越的控制性能先进的控制算法：支持有速度矢量控制、无速度矢量控制，V/F 控制速度控制精度：有速度时 ±0.05%，无速度时±0.5%速度控制范围：有速度时1:1000，无速度时1:100起动转矩：有速度时200%/0r p m ；无速度时150%/0.5Hz 丰富功能支持直接转矩控制，转矩与速度在线切换，速度方式下多模式转矩限定零伺服功能多段速、简易PLC 、PID 过程闭环等优越的系统配置逆变采用智能功率模块IPM ，集驱动、保护、功率变换于一体LCD/LED 中/英文面板，支持参数拷贝内置PG 卡，支持差动/推挽/集电极开路编码器脉冲输入22kW 及以下内置制动单元，无需外配，成本低●●●●●●●●●●●45TD2100 供水专用变频器特点TD2100供水专用变频=PLC+变频器无需配置PLC 或供水控制器，即可实现多种常用供水模式。
TSI系统调试基本知识本内容将围绕大多数电厂中广泛使用的美国本特利（BENTLY）公司生产的振动检测系统3500为模版，全面讲述系统安装、组态、调试过程及调试中常见问题的处理。
第一节 TSI系统硬件基本知识3500系统能提供连续、在线监测功能，适用于机械保护应用，并为早期识别机械故障提供重要的信息。
该系统高度模块化的设计主要包括：见下图：系统的工作流程是：从现场取得的传感器输入信号提供给3500监测器框架内的监测器和键相位通道，数据被采集后，与报警点比较并从监测器框架送到一个地方或多个地方处理。
3500框架中模件的共同特征是带电插拔和内部、外部接线端子。
任何主模件（安装在3500框架前端）能够在系统供电状态中拆除和更换而不影响不相关模块的工作，如果框架有两个电源，插拔其中一块电源不会影响3500框架的工作。
外部端子使用多芯电缆（每个模块一根线）把输入\输出模块与终端连接起来，这些终端设备使得在紧密空间内把多条线与框架连接起来变的非常容易，内部端子则用于把传感器与输入\输出模块直接连接起来。
外部端子块一般不能与内部端子输入/输出模块一起使用。
1、3500/05系统框架3500框架用于安装所有的监测器模块和框架电源。
它为3500各个框架之间的互相通讯提供背板通讯，并为每个模块提供所要求的电源。
3500框架有两种尺寸：1 全尺寸框架——19英寸EIA框架，有14个可用模块插槽2 迷你型框架——12英寸框架，有7个可用模块插槽电源和框架接口模块必须安装于最左边的两个插槽中。
其余14个框架位置（对与迷你型框架来说是其余7个位置）可以安装任何模块。
2、3500/15电源模块3500 电源是半高度模块，必须安装在框架左边特殊设计的槽口内。
3500 框架可装有一个或两个电源(交流或直流的任意组合)。
其中任何一个电源都可给整个框架供电。
如果安装两个电源，第二个电源可做为第一个电源的备份。
当安装两个电源时，上边的电源作为主电源，下边的电源作为备用电源，只要装有一个电源，拆除或安装第二个电源模块将不影响框架的运行。
TI开关电源基础知识目录1. 内容概览 (3)1.1 电源的重要性 (4)1.2 开关电源的概述 (5)2. 开关电源的工作原理 (6)2.1 开关型转换器的基本结构 (7)2.2 电流连续和电压连续型转换器 (8)2.3 开关频率的选择 (10)3. 开关电源的类型 (11)3.1 反激式转换器 (12)3.2 正激式转换器 (14)3.3 桥式转换器 (14)3.4 半桥转换器 (16)3.5 推挽转换器 (17)4. 开关电源的设计流程 (18)4.1 系统级设计 (19)4.2 输入和输出电压的选择 (20)4.3 开关频率和占空比的确定 (21)4.4 主开关和滤波器的选择 (22)5. 关键组件和工作原理 (24)5.1 主开关 (26)5.2 次级侧整流二极管 (27)5.3 输入和输出滤波电感 (28)5.4 输出滤波电容器 (29)5.5 反馈网络 (31)6. 设计举例与案例分析 (31)6.1 反激式转换器设计实例 (33)6.2 正激式转换器设计实例 (34)6.3 桥式转换器设计实例 (35)6.4 半桥转换器设计实例 (37)6.5 推挽转换器设计实例 (39)7. 电源效率与负载调整率 (40)7.1 效率计算 (42)7.2 负载调整率 (43)8. 开关电源的设计注意事项 (43)8.1 EMI抑制措施 (45)8.2 热管理 (46)8.3 电磁兼容性与安全 (47)8.4 封装与稳定 (49)9. 现代开关电源技术 (50)9.1 软开关技术 (52)9.2 多相电源 (53)9.3 高频转换器技术 (54)9.4 变频技术 (55)9.5 数字控制技术 (56)10. 测试与调试 (58)10.1 工作频率和占空比的测试 (59)10.2 输出电压和波形的测试 (60)10.3 效率和负载调整率的测试 (61)10.4 EMI和噪声测试 (63)11. 结论与展望 (64)11.1 开关电源的发展趋势 (65)11.2 未来研究方向 (66)1. 内容概览开关电源作为现代电子设备中不可或缺的组成部分，以其高效、节能、小巧等特点赢得了广泛的应用。
目录第一章注意事项．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．11.1安全标识定义．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．11.2使用注意事项．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．31.3报废注意事项．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．5第二章安装配线．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．62.1系列型号说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．62.2技术指标及规格．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．72.3 安装环境要求．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．92.4 变频器的安装尺寸．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．92.5 操作面板尺寸．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．112.6 操作面板的拆卸与安装．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．122.7安装方向与空间．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．122.8变频器的配线．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．132.9回路端子台的配线．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．162.10 JP跳线说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．23第三章 操作与运行．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．243.1 面板操作．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．243.2 名词术语说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．243.3 面板功能说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．263.4 键盘操作方法．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．273.5 变频器的运行．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．29第四章 功能参数一览表．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．304.1基本运行参数（A参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．304.2中级运行参数（b参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．314.3高级运行参数（c参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．334.4状态监控参数一览表．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．364.5 保护功能及对策．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．384.6 故障记录查询．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．39第五章 功能详细说明．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．405.1基本运行参数（A参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．405.2中级运行参数（b参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．465.3高级运行参数（c参数）．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．58第六章 维护与保养．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．706.1 日常检查与保养．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．706.2 定期维护．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．716.3 易损部件的检查与更换．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．716.4 存放及保修．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．72第七章使用范例．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．737.1 面板控制起、停, 面板电位器设置频率．．．．．．．．．．．．．．．．．．．．．．．．．．．．737.2 三线制控制模式．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．737.3 外部控制方式、外部电压设定频率．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．747.4 多段速运行、外部控制方式．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．757.5 可编程多段速控制．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．767.6 多台变频器的联动运行(群组控制)．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．777.7 用变频器构成闭环控制系统．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．807.8 用上位机（PC）控制多台变频器．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．81第八章 选件．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．838.1 远控线缆和远控适配器．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．838.2 制动组件．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．83附录1：RS485通讯协议．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．85第一章 注意事项为确保您的人身、设备及财产安全，在使用变频器之前，请您务必阅读本章内容，并在以后的搬运、安装、运行、调试和维护过程中遵照执行。
