气液增压泵说明书

keepworld增压泵说明书1. 介绍这是一份关于keepworld增压泵的详细说明书。

本文将全面、详细、完整地探讨keepworld增压泵的特点、用途、性能参数及使用方法。

2. 特点keepworld增压泵具有以下特点： - 高效能：采用先进的增压技术，能够在短时间内提供高压力的液体输送； - 稳定性：采用优质材料和先进工艺，确保泵的稳定性和可靠性； - 高压力输出：能够提供较大的输出压力，满足不同应用需求；- 省能节能：采用高效能电机和运行控制系统，实现能源的节约。

3. 用途keepworld增压泵适用于以下领域的应用： 1. 工业领域： - 液压系统 - 润滑系统 - 注塑成型机 - 模具制造 - 制冷设备 2. 建筑领域： - 消防系统 - 压力测试 - 喷雾降温 - 涂装设备 3. 农业领域： - 灌溉系统 - 农田排水 - 农膜覆盖- 农药喷洒4. 性能参数下表列出了keepworld增压泵的主要性能参数：参数数值流量100L/min压力10MPa电机功率5kW进口直径50mm出口直径25mm转速1450rpm5. 使用方法按照以下步骤正确使用keepworld增压泵： 1. 准备工作： - 确保电源连接正常，电压与泵的额定电压匹配； - 保证进口管路与出口管路正确连接，无泄漏； - 加油，确保泵的润滑系统正常运转。

2. 启动泵： - 打开泵的电源开关，确保电机正常运转； - 观察泵的压力表，确保泵输出压力在正常范围内； - 如需调整压力，可通过调节泵的出口阀实现。

3. 停止泵： - 先关闭泵的出口阀，使泵停止供液；- 然后关闭泵的电源开关，停止电机运转。

6. 维护与保养为确保keepworld增压泵的性能和寿命，需要定期进行维护与保养： - 检查电机和泵的连接是否松动； - 清洗泵的滤网，防止堵塞； - 定期更换润滑油，保证泵的润滑系统良好运行； - 检查泵的密封件，如有磨损或老化应及时更换。

| April 2022Operation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump2FAILURE, IMPROPER SELECTION OR IMPROPER USE OF THE PRODUCTS AND/OR SYSTEMS DESCRIBED HEREINOR RELATED ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY DAMAGE.This document and other information from Parker Hannifin Corporation, its subsidiaries and authorized distributors provide product and/or system options for further investigation by users having technical expertise. It is important that you analyze all aspects of your application and review the information concerning the product or system in the current product catalog.Due to the variety of operating conditions and applications for these products or systems, the user, through its own analysis and testing, is solely responsible for making the final selection of the products and systems and assuring that all performance, safety and warning requirements of the application are met.The products described herein, including without limitation, product features, specifications, designs, availability and pricing, are subject to change by Parker Hannifin Corporation and its subsidiaries at any time without notice.ALL PARKER VALVES MUST PASS A RIGID OPERATIONAL AND LEAKAGE TEST BEFORE LEAVING THE FACTORY. IT IS RECOMMENDED AFTER ANY REASSEMBLY, THE VALVE SHOULD BE TESTED BY THE USER FOR OPERATION AND LEAKAGE. IF THESE INSTRUCTIONS ARE NOT FULLY COMPLIED WITH, THE REPAIRED PRODUCT MAY FAIL AND CAUSE DAMAGE TO PROPERTY OR INJURY TO PERSONS. PARKER HANNIFIN CANNOT ASSUME RESPONSIBILITY FOR PERFORMANCE OF A CUSTOMER SERVICED VALVE.Live Chat Support is available from /IPD when the Chat icon “ ” is visible on screen.Parker Instrumentation Products Divison (IPD)02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/223Product DrawingsTypical Pump Cross Sectional View ....................................................................................4 ACHL Pump Dimensional View . (5)Operation & Maintenance Information1.0 Introduction (6)2.0 Meaning of Safety Words .......................................................................................... 63.0Product Specification (6)4.0 Unpacking ..............................................................................................................6 5.0 Tools ...................................................................................................................... 6 6.0 Installation .............................................................................................................. 7 6.1 Compressed Air Supply . (7)6.2 Liquid Section ......................................................................................................... 87.0 Pump Start-Up ........................................................................................................ 88.0 Process Media ........................................................................................................ 99.0Pump Functionality (10)10.0 Suggested Maintenance (11)T roubleshooting Information11.0 Repair Kit Options .................................................................................................. 11 12.0 ACHL Series Drawings ............................................................................................12 13.0 Trouble Shooting-Pneumatic Section ...................................................................... 14 14.0 Trouble Shooting-High Pressure, Liquid Section .. (15)15.0 Service (15)T able of ContentsPageOperation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump4Typical Pump: Cross Sectional View(ASL Pump Shown)02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/225ACHL Pump Dimensional ViewAll ACHL Series Pumps have a 1/4" FNPT regulated main air drive supply connectionNote:• Each Mounting Bracket includes (2) 11/32" (8.73) holes for 5/16" Bolts.• Spool air tubing not shown for clarity.• All dimensions are for reference only and are subject to change without notice.• Primary Dimensions: Inches• Secondary Dimensions: (Millimeters)Left View6Section 3.0 Product SpecificationsSection 1.0IntroductionThe Parker Autoclave Engineers pump discussed in this manual is operated using compressed air up to 150 psi (10 bar). Parker Autoclave Engineers ACL Series pumps are used for pumping oil, water and oil/water mixtures. Special seals are also available for chemical service. Please contact Parker Autoclave Engineers to discuss availability of special seals. The pump operates using a pressure ratio of the air piston surface area to the liquid plunger surface area.(Output liquid pressure = actual pump pressure ratio x input air pressure). Refer to the product literature for each pump model’s actual air pressure ratio.Section 2.0Meaning of Safety WordsA safety related message is identified by a safety alert symbol and a signal word to indicate the level of risk involved with a particular hazard. The definitions of the three signal words are as follows:Special notes intended to bring attention to procedures that must be followed to ensure proper installation and performance will be placed in a box labeled NOTICE.Section 4.0The pump has been assembled and pressure tested at Parker Autoclave Engineers and is ready to be put into service. The shipping carton should be opened and the contents carefully examined upon receipt from the carrier. Make sure there is no obvious damage to the contents. DO NOT use the equipment if any damage is evident.If damage has occurred, file a claim with the shipper be-fore contacting Parker Autoclave Engineers Service Department.Examine all material within the container and check against the packing list to be sure all items are accounted for and are not damaged. Verify that the equipment model number supplied agrees with what was ordered.See assembly drawing for product specifications:- Pump Geometry- Pump Materials of Construction- Maximum Allowable Working Pressure- Maximum Working Temperature- Pressure Ratio- Displacement- Repair Kit Part Numbers- Torque Information- WeightsUnpackingSection 4.0UnpackingAt minimum, the tools required for installation of the pump include a torque wrench, an open end wrench adapter (crows foot adapter) and an open end adjustable wrench. Refer to the Tools, Maintenance and Installation Manual provided with the Data Book for information on torque wrenches and torque values for Parker Autoclave Engineers tubing and fittings.Section 5.0ToolsOperation & Maintenance InformationOperation & Maintenance Manual | 04/22 02-9245ME: ACHL Series Pump02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/227Section 6.0InstallationSection 6.1Compressed Air SupplyUnless otherwise noted, all air line accessories for the pump air drive should have, at minimum, a 1/4" FNPT connection. The tubing/piping used to connect the components should have the maximum ID the pressure rating will allow. Reducing the size before the air inlet will reduce air pressure flow andreduce flow rate of the pump.NOTICEThe main air drive connection port on the pump is a female 1/4" FNPT and is located in the spool valve housing.The use of an air line lubricator is not required and is not recommended. The oil in the air lubricator will cause the factory installed grease to be purged from the pump. Once an air lubricator is used the pump can never again be operated withoutan air lubricator.NOTICEAn air line filter with a minimum 5 microns filtration rating must be used on the supply line. If the air supply is not dry, a mist separator must be used to remove moisture in the air line.The pump is designed to function from 15 psi to 150 psi (1 to 10 bar) air input pressure.For best performance and life, the pump should be installed in the vertical position. This will prevent side loading on the air piston seals. The pump will, however, function in any position.The pump will attach to the mounting location using (4) 5/16" bolts. There are 4 holes provided on each pump for mounting.Operation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump 8Section 4.0UnpackingAll ACHL series pumps have a high pressure liquid outletport located on the side of the pump head. The suction inlet port on all ACHL series pumps is positioned either at the bottom or side of the head depending on the model purchased. See order code details in the product litera-ture for catalog number suffix.Inlet: A liquid filter with at least a 100 mesh size must be installed before the suction port inlet to prevent dam-age to the check valves and high pressure seals due to debris.Section 6.2Liquid Section For best performance, a liquid supply reservoir should be located higher than the inlet gland on the pump to create a small pressure head. Be sure to make an air tight seal between the reservoir and the pump inlet connection. The connections between the reservoir and pump inlet should not be reducedfrom the 3/8" FNPT connection size.NOTICEThe tubing or piping should be made from a corrosion resistant material and sized with a maximum ID to fit the 3/8" pipe connections.Restricting flow at the liquid inlet will causeproblems with check valve performance and reduceoutput flow.NOTICEOutlet: The outlet tubing ID must, at minimum, match the same size of the pump check valve gland port. Referto product literature for outlet connections details for each pump. Reducing outlet tubing or connection will reduce output liquid flow capacity.Section 4.0UnpackingSection 7.0Pump Start-Up Air Line SchematicAs shown above, a filtered main air supply line is required. The filtered air supply will go to a pressure regulator which can be set to achieve the desired output liquid pressure according to the pressure ratio of the pump.LIQUID INLETAIRREGULA TORAIR02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/229The pumps unique design allows for self priming.To prime, regulate the air pressure to between 5-15 psi or use an air flow regulator to reduce to a slow stroke frequency. With the high pressure side connected to a vented system, allow the pump to cycle till a consistent flow of liquid is achieved.Let the pump flow freely to purge any air in the liquid system. Loosening the outlet gland or pipe can also assist in priming the pump.Section 4.0UnpackingSection 8.0Process Media Parker Autoclave Engineers pumps discussed in thismanual are used for pumping oil, water and oil/water mixtures. Special seals are also available for chemical service. Please contact Parker Autoclave Engineers todiscuss availability of special seals.Pumps are not designed to run for long periods of time without liquid process media. Short, dry pumping cycles should not be a cause for concern.However, pumps are built using lubricant in the seal areas and pumping without fluid will wear away lubricant and compromise the seal .The operating temperatures of the pump are between 0°F to 140°F (18°F to 60°F).Operation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump10Section 4.0UnpackingSection 9.0Pump Functionality When the pump is installed, regulated air is connectedto the spool housing at the ¼” FNPT pump inlet.The explanation below assumes pump is already primed with liquid.1. The pump is supplied with the piston in theupward position, which keeps the pilot valve in the open position.2. When regulated air is supplied to the pump, it enters the spool housing and energizes the large end of the spool, which shifts the spool to the left.3. The shifting of the spool causes regulated air to pass through the spool valve and pushes the air piston and liquid plunger d ownward toward the pump head.4. The liquid plunger moving toward the headcompresses fluid and forcing the inlet check valve to close and the outlet check valve to open.5. The plunger continues in the downward motion until it reaches the full stroke length.6. At the end of the stroke, air pressure is released from the large side of the spool, which causes the spool to shift and exhaust the air from the top of the piston through the muffler.7. The spring underneath the piston then returns the piston to the starting position.8. During the return, the pump performs a suction stroke. During a suction stroke, the plunger is moving away from the head causing the inlet check valve to open, which allows liquid to be drawn into the head while the outlet check valve is forced closed.9. Once the pump returns to the original starting position, the pilot valve opens and the entire process will continue to repeat until thepump reaches its stal pressure.Note: The ACHL series pump can be operated using a manual hand lever.Push the hand lever down to manually compress fluid and build liquid pressure. You can either stop when you reach your desired pressure, or when the pump reaches the end of its stroke. At the end of the stroke, keep your hand on the hand lever and slowly allow the springs to return the pump hand lever to its original position and perform a suction stroke.Do not let go of handle until the springs have returned the hand lever to its original position. Repeat this action until desired output pressure is reached.02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/2211Section 4.0UnpackingSection 10.0Suggested MaintenanceA.Before each pump use, a quick inspection should be performed to insure there are no loose bolts, nuts, set screws or check valve glands. Tighten any loose bolts and fittings ac-cording to the torque values listed on the pump assembly drawing. A visual inspection should also be made before each use and at startup to make sure there is no evidence of fluid leaks from bottom end cap, weep holes or check valves. Refer to the troubleshooting guide for solutions to these fluid leaks.B.The maintenance schedule of the pumpdepends on the frequency of use, cleanliness of media, type of media, cycle rates, output pres-sures, cleanliness of air or any other conditions that may be damaging to seal integrity.Once a clear pattern develops of how long a pump is in service before pump performance declines, it is recommended to performmaintenance in advance of this time frame.At minimum, perform maintenance on the pump once a year as described below.Maintenance would include:• Re-lubrication or replacement of spool valve o-ring• Re-lubrication or replacement of air drive seals• Re-lubrication or replacement of pilot valve o-rings and gaskets• Replace check valve components • Replace high pressure hydraulic seals C.Maintenance instructions are supplied with appropriate rebuild kits. Kit part numbers are listed on the assembly drawing.Section 4.0Unpacking Section 11.0ACHL Series Repair Kit OptionsOperation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump12Section 12.0ACHL72-01-N Series Pump Drawing02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/2213Section 4.0Unpacking Section 12.0ACHL189-01-N Series Pump DrawingOperation & Maintenance Manual | 04/2202-9245ME : ACHL Series Pump 14TroubleshootingSection 4.0UnpackingSection 13.0Troubleshooting - Pneumatic Section Problem: Pump will not operate with low air pressure.Cause:Excessive friction of o-rings on the spool valve has increased the pressure requiredto move spool.Solution: Replace and lubricate the o-rings on spoolProblem: Pump can only be actuated at high air pressure.Cause: a) Air is leaking through the plunger bore in the top end cap.b) Air is leaking through the o-rings between the top end cap and air cylinder.c) Bottom cap breather vent clogged.Solution: a) Replace and lubricate o-rings on upper plunger and in the bore located in the top cap. b) Replace and lubricate o-ring on lip of top end cap.c) Clean or replace breather vent.Problem: Pump will not run and air escaped through the exhaust muffler. Cause: a) Spool valve o-rings are leaking.b) Spool sleeve o-rings are leaking.Solution: a) Replace and lubricate spool valve o-rings.b) Replace and lubricate sleeve o-rings.Problem: Pump will not run and air escapes through the breather vent in the bottom end cap Cause: a) Outside o-ring on air piston is leaking. b) Seal between air piston and liquid plunger is leaking.Solution: a) Replace and lubricate air piston o-ring.b) Add Loctite 2760 thread locker with sealant on the plunger threads (one piece plunger designs)..Problem: Pump operates at a high frequency and short strokes.Cause: a) The top pilot valve is defectiveb) Air is leaking through the piston bore in thetop end cap.Solution: a) Replace and lubricate both tappet gaskets and o-ring. If necessary, also replace the tappet rod. b) Replace and lubricate o-ring on upper plunger and in the bore located in thetop cap.Problem: Pump functions slowly or doesn’t operate at all.Cause: a) Condensation from air supply is freezing the spool valve.b) Air muffler is clogged.Solution: a) Stop pump for a short period and replaceor add a mist separator in the air line.b) Clean or replace air muffler02-9245ME : ACHL Series PumpOperation & Maintenance Manual | 04/2215Section 4.0UnpackingSection 14.0Troubleshooting - High Pressure, Liquid Section Problem: Pump does not produce liquid flow, operates irregularly or does not maintain pressure.Cause: a) Air in the hydraulic system. b) Suction line excessively long. c) Suction tubing sized too small. d) Failure of one of the check valves. e) Liquid inlet filter is blocked.f) High pressure seal excessively worn.g) Supply liquid pressure head too low.Solution: a) Check inlet suction line and connections for leaks and allow pump to flow freely downstream so as to remove any air. b) Shorten liquid supply line.c) Increase tubing ID size between reservoir and pump inlet.d) Clean or replace both inlet and outlet check valve assemblies. e) Clean or replace liquid inlet filter. f) Replace high pressure seal assembly. g) Raise liquid reservoir to higher locationuntil pump is fully primed.Problem: Fluid escapes through the breather vent.Cause: High pressure seal is leaking.Solution: a) Clean fluid from air section. b) Replace and lubricate o-rings as necessary in the air section c) Replace high pressure liquid sealassembly.Section 4.0Unpacking Section 15.0ServiceParker Autoclave Engineers now require all pump repairbe sent to an authorized repair facility. Contact Parker Autoclave Engineers for recommendations.Pumps returned for service should be accompanied with the model number, serial number, manufacture date and problems you are experiencing.02-9245ME: ACHL Series Pump16Operation & Maintenance Manual | 04/22Operation & Maintenance Manual | 04/221702-9245ME: ACHL Series Pump02-9245ME: ACHL Series Pump18Operation & Maintenance Manual | 04/22Parker’s Motion & Control TechnologiesAt Parker, we’re guided by a relentless drive to help our customers become more productive and achieve higher levels of profitability by engineer-ing the best systems for their requirements. It means looking at customer applications from many angles to find new ways to create value. What-ever the motion and control technology need, Parker has the experience, breadth of product and global reach to consistently deliver. No companyknows more about motion and control technology than Parker. For further information call 1-800-C-Parker.02-9245ME April 2022© 2022 Parker Hannifin Corporation | Instrumentation Products Division1005 A Cleaner WayHuntsville, AL 35805 USA Tel: 256.881.2040Fax: /IPDOperation and Maintenance Manual ACHL Series: Liquid PumpsParker WorldwideNorth AmericaUSA – Corporate, Cleveland, OH Tel: +1 256 896 3000USA – IPD, Huntsville, AL Tel: +1 256 881 2040*****************USA – IPD, (Autoclave), Erie, PA Tel: +1 814 860 5700*******************CA – Canada, Grimsby, Ontario Tel +1 905-945-2274*********************South AmericaAR – Argentina, Buenos Aires Tel: +54 3327 44 4129 ******************BR – Brazil, Diadema, SP Diadema, SPTel: +55 11 4360 6700******************CL – Chile, Santiago Tel: +56 (0) 2 2303 9640******************MX – Mexico, Toluca Tel: +52 722 275 4200*******************Asia PacificAU – Australia, Dandenong Tel: +61 (0)2 9842 5150******************************CN – China, Shanghai Tel: +86 21 2899 5000*****************************HK – Hong Kong Tel: +852 2428 8008IN – India, MumbaiTel: +91 22 6513 7081-85ID – Indonesia, Tangerang Tel: +62 2977 7900********************JP – Japan, Tokyo Tel: +(81) 3 6365 4020******************KR – South Korea, Seoul Tel: +82 2 559 0400*******************MY – Malaysia, Selangor Tel: +603 784 90 800*******************SG – Singapore,Tel: +65 6887 6300*******************TH – Thailand, Bangkok Tel: +66 2 186 7000*********************TW – Taiwan, Taipei Tel: +886 2 2298 8987*************************VN – Vietnam, Hochi Minh City Tel: +848 382 508 56**********************Europe, Middle East, AfricaAE – UAE, Dubai Tel: +971 4 812 7100********************AT – Austria, Wiener Neustadt Tel: +43 (0)2622 23501-0*************************AT – Eastern Europe, Wiener Neustadt Tel: +43 (0)2622 23501 900****************************AZ – Azerbaijan, Baku Tel: +994 50 2233 458****************************BE/LU – Belgium, Nivelles Tel: +32 (0)67 280 900*************************BG – Bulgaria, Sofia Tel: +359 2 980 1344**************************BY – Belarus, Minsk Tel: +48 (0)22 573 24 00*************************CH – Switzerland, Etoy Tel: +41 (0) 21 821 87 00*****************************CZ – Czech Republic, Klecany Tel: +420 284 083 111*******************************DE – Germany, Kaarst Tel: +49 (0)2131 4016 0*************************DK – Denmark, Ballerup Tel: +45 43 56 04 00*************************ES – Spain, Madrid Tel: +34 902 33 00 01***********************FI – Finland, VantaaTel: +358 (0)20 753 2500*************************FR – France, Contamine s/Arve Tel: +33 (0)4 50 25 80 25************************GR – Greece, Athens Tel: +30 210 933 6450************************HU – Hungary, Budapest Tel: +36 223 885 470*************************IE – Ireland, DublinTel: +353 (0)1 466 6370*************************IT – Italy, Corsico (Ml)Tel: +39 02 45 19 21***********************KZ – Kazakhstan, Almaty Tel: +7 7273 561 000****************************NL – The Netherlands, Oldenzaal Tel: +31 (0)541 585 000********************NO – Norway, Stavanger Tel: +47 66 75 34 00************************PL – Poland, Warsaw Tel: +48 (0)22 573 24 00************************PT – Portugal, Leca da Palmeira Tel: +351 22 999 7360**************************RO – Romania, Bucharest Tel: +40 21 252 1382*************************RU – Russia, Moscow Tel: +7 495 645-2156************************SE – Sweden, Spånga Tel: +46 (0)8 59 79 50 00************************SK – Slovakia, Banská Bystrica Tel: +421 484 162 252**************************SL – Slovenia, Novo Mesto Tel: +386 7 337 6650**************************TR – Turkey, Istanbul Tel: +90 216 4997081************************UA – Ukraine, KievTel: +48 (0)22 573 24 00*************************UK – United Kingdom, Warwick Tel: +44 (0)1926 317 878********************ZA – South Africa, Kempton Park Tel: +27 (0)11 961 0700*****************************Questions?8325 Hessinger Drive Erie, PA 16509 USA Tel: 814 860 5700Fax: 814 860 Instrumentation Products Division。

西大泵业智能变频不锈钢增压泵，说明书西大泵业智能变频不锈钢增压泵的说明书：1、西大泵业智能变频不锈钢增压泵电源为双电源供电一用一备自动互投，并有专用配电保护装置。

2、西大泵业智能变频不锈钢增压泵增压泵下压力源有专用控制设备。

3、西大泵业智能变频不锈钢增压泵全自动气压消防增压采用单气控非平衡气体分配阀来实现泵的自动往复运动，泵体气驱部分采用铝合金制造。

接液部分根据介质不同选用碳钢或不锈钢。

一般泵都有进气、排气两个口，在进气口能产生低于常压(即大气压)气压的叫“负压”：在排气口能产生高于常压气压的叫“正压”：比如常说的真空泵就是负压泵，增压泵就是正压泵。

正压泵跟负压泵有很大的不同。

比如气体流向，负压泵是外部气体被吸入到抽气嘴：正压是从排气嘴喷出去：比如气压的高低等。

4、西大泵业智能变频不锈钢增压泵先将增压泵内充满液体，然后启动离心泵，叶轮快速转动，叶轮的叶片驱使液体转动，液体转动时依靠惯性向叶轮外缘流去，同时叶轮从吸入室吸进液体，在这一过程中，叶轮中的液体绕流叶片，在绕流运动中液体作用一升力于叶片，反过来叶片以一个与此升力大小相等、方向相反的力作用于液体，这个力对液体做功，使液体得到能量而流出叶轮，这时液体的动能与压能均增大。

5、西大泵业智能变频不锈钢增压泵气液增压泵工作原理类似于压力增压器，对大径空气驱动活塞施加一个很低的压力，当此压力作用于一个小面积活塞上时，产生一个高压。

通过一个二位五通气控换向阀，增压泵能够实现连续运行。

由单向阀控制的高压柱塞不断的将液体排出，增压泵的出口压力大小与空气驱动压力有关。

当驱动部分和输出液体部分之间的压力达到平衡时，增压泵会停止运行，不再消耗空气。

当输出压力下降或空气驱动压力增加时，增压泵会自动启动运行，直到再次达到压力平衡后自动停止。

SHNP 气动增压泵操作和维护手册（操作前请完整地阅读和理解本手册，严格按照本手册参数操作）目录 1.0 介绍1.0介绍………………………………………22.0操作原理…………………………………23.0安装………………………………………34.0操作………………………………………35.0故障排除…………………………………46.0换向阀组件………………………………47.0撞针组件…………………………………68.0驱动主体及高压部分……………………7 此安装操作手册，提供了详细的信息 服务，内容为最新款SHNP 系列气 动增压泵。

SHNP 气动增压泵产品，一些组件的安 装及维护，和其他系列泵的维护相同 或相似。

本手册包含大部分信息，适用于所有 的SHNP 系列气动增压泵产品。

9.0技术参数.................................... 14 10.0 说明部分分解和补充数据 (15)条款和条件................................. 14 注意事项 (25)2.0 操作原理 危险！压缩空气或液体如果滥用可能导致严重伤害或死亡. 采取以下预防措施以减少风险. ●操作前完整地阅读和理解本手册●必须穿戴安全眼镜●加压中不要随意断开高压管路●不要在卸压时接触高压液体管路的出口●确认连接泵进出口的压力为泵的额定压力SHNP 系列气动增压泵是单头气驱液体增压泵，具有输出压力高、保压不能耗、自动吸液、自动保压、自动补压，并适用于多种介质等优点，并且应用领域广、结构简单、可靠性强、易于维护。

SHNP 系列气动增压泵广泛地应用于各种工业领域的设备配套。

如井口控制柜、胶管测试台、阀门测试台、容器测试设备、液体爆破测试台、液压工具动力包等。

SHNP 系列气动增压泵的驱动活塞直径为160mm 。

SHNP 系列气动增压泵的驱动气体入口为G1/2″，驱动气压≤8.3Bar 。

高压气动泵使用说明书使用说明书一、产品概述高压气动泵是一种利用气压能将液体或气体输送至目标位置的设备。

本产品采用先进的气动技术，具有结构简单、操作方便、可靠性高等优点，广泛应用于石油、化工、冶金、电力等领域。

二、产品特点1. 高压输出：高压气动泵能够输出高压流体，满足用户对高压输送的需求。

2. 稳定性：采用优质材料和精密制造工艺，保证产品的稳定性和可靠性。

3. 节能环保：高压气动泵采用气动控制，无需电力供应，节能环保。

4. 操作简便：仅需接通气源，通过调整气源压力即可控制泵的输出压力。

5. 适应性强：适用于各种液体和气体的输送，可根据需求选用不同材质的密封件。

三、安全注意事项1. 在使用高压气动泵前，务必对操作人员进行专业培训，了解操作规程和安全事项。

2. 确保气源压力符合产品规定范围内，过高或过低的气源压力都会对泵的正常工作造成影响。

3. 定期检查和维护泵的密封件，如发现磨损或老化现象，及时更换。

4. 使用时，请确保泵的输入和输出管道连接正确，避免管道漏气或泄漏。

5. 当泵在工作过程中出现异常噪音或异常振动时，应立即停机检查，确保设备安全运行。

四、使用步骤1. 将高压气动泵放置在平稳的工作台上，确保泵的稳定性。

2. 接通气源管道，并确保气源压力在规定范围内。

3. 检查泵的输入和输出管道是否正确连接，保证无漏气现象。

4. 打开气源开关，开始供气。

5. 通过调整气源压力来控制泵的输出压力，确保输出压力符合使用需求。

6. 使用完毕后，关闭气源开关，并切断气源供应。

7. 定期对泵进行检查和维护，确保设备的正常运行。

五、故障排除1. 泵无法启动- 检查气源供应是否正常。

- 检查泵输入管道是否正确连接。

- 检查泵密封件是否磨损或老化。

2. 输出流体压力不稳定- 检查气源压力是否符合规定范围。

- 检查泵输出管道是否漏气或泄漏。

- 检查泵密封件是否磨损或老化。

3. 泵噪音或振动异常- 停机检查并清理泵内部，确保无异物。

神能增压泵说明书
神能增压泵是一种用于提供高压液体的设备，具有以下特点和功能：
1. 高效能：神能增压泵采用先进的设计和技术，能够有效提供高压液体，提高系统的工作效率。

2. 可靠性：神能增压泵采用高质量的材料和精密的加工工艺，具有良好的耐用性和可靠性，确保设备长时间稳定运行。

3. 安全性：神能增压泵配备了各种安全保护措施，例如过载保护和过热保护，以确保设备在工作过程中不受损坏或损坏。

4. 方便操作：神能增压泵采用智能化设计和人性化操作界面，操作简单方便，用户可以根据需要进行各种设置和调节。

5. 多功能：神能增压泵可以适用于各种工业领域，例如水处理、石油化工、食品加工等领域，能够提供高压液体，并满足不同工作需求。

6. 节能环保：神能增压泵采用高效能和低能耗的设计，能够最大程度地减少能源消耗，同时也减少了对环境的不良影响。

请注意：本说明书仅提供概述性的信息，具体的操作和维护指南，请参考附带的详细说明书或咨询生产厂家。

增压泵操作规程一、引言增压泵是一种广泛应用于工业领域的设备，用于提供高压液体或气体。

为了确保增压泵的安全运行和操作人员的安全，制定本操作规程。

二、增压泵基本知识增压泵是一种通过机械或电力将原始液体或气体加压并将其输送至指定位置的设备。

它由电动机、泵体、结构件等组成。

根据增压介质的不同，增压泵可分为液压泵和气压泵两种类型。

三、增压泵操作流程1. 准备工作在操作增压泵之前，需要进行以下准备工作： - 检查增压泵的电源是否正常，电动机是否连接良好。

- 检查泵体和管道是否有泄漏或其他损坏。

- 检查增压泵的液位或气压是否在正常范围内。

2. 启动增压泵按照以下步骤启动增压泵： - 打开增压泵的电源开关。

- 按下启动按钮，启动电动机。

- 观察电动机运行是否正常，确保泵体无异常震动或噪音。

3. 设置增压参数根据需要，设置增压泵的参数，包括增压压力、流量等。

可以通过旋转操作面板上的调节阀来实现。

4. 开始增压根据需要，调整控制阀门使增压泵开始工作。

注意观察泵体和管道的压力表，确保压力和流量在所需范围内。

5. 增压结束当增压工作完成后，按照以下步骤进行操作： - 关闭电动机，停止增压泵的运行。

- 关闭电源开关，切断增压泵的电源。

- 检查泵体和管道是否有泄漏或其他异常情况。

- 清理工作现场，将增压泵及相关设备归位。

四、增压泵安全操作注意事项为了确保操作人员的安全，请遵循以下注意事项： 1. 在操作增压泵前，应穿戴好相关的个人防护装备，如安全眼镜、手套等。

2. 在操作过程中，严禁直接触摸增压泵的活动部件，以免发生意外。

3. 在设置增压参数时，应谨慎操作，避免设置过高的压力或流量，导致设备破裂或其他事故。

4. 在操作增压泵时，应持续观察泵体和管道的运行情况，如发现异常情况应立即停止操作，并报告相关人员。

5. 在增压泵工作过程中，应保持操作现场的整洁，并移除任何可能导致意外的障碍物或杂物。

五、总结增压泵是提供高压液体或气体的重要设备，操作规程的制定可以更好地保障增压泵的安全运行。

JRN气体增压泵又叫空气增压泵，在流体控制行业内应用十分的广泛，该JRN气体增压泵可以将普JRN气体增压泵（带储气罐）通气体压力增压至上百倍达到高压气体，以达到工作目的。

气体增压泵的安装步骤及操作说明：1、气体增压泵的安装。

气体增压泵标配有两个开槽安装支架，气体增压泵可以安装在任意位置，推荐位置为垂直方向，每台售出气体增压泵都会附带图纸，标注所需的各种尺寸。

2、预增气源连接。

气体增压泵泵体上都标注“进口”，且图纸上都标有端口尺寸及型号。

预增气体一定要纯净，气体介质若有杂志可能会损坏高压元件，导致气体增压泵运行故障，所以建议大家在气体增压泵进气口安装过滤装置。

3、气源的连接。

供气回路的安装时过滤/调压阀需尽量开进气体增压泵。

进气口端口为G1/4”，阀体上标注为”驱动气口“，管径为1/2”，如果管径较小，气体增压泵就不可以以最大流量运行。

过滤调压需按照名称顺序链接，靠近气体增压泵。

4、消声器。

消声器的使用时用来降低气体增压泵运行时的噪音，保证运行环境的安静。

排气口端口为G1/2”，标记为“出气口”。

5、高压气体出口的连接。

在气体增压泵的配图上标有端口尺寸及型号，气体增压泵阀体上标注为“出口”，此为高压出口，所以连接时需要特别谨慎小心，连接件需要大于最大输出压力。

6、气体增压泵的启动。

⑴、在打开气体增压泵的进气开关之前，使用调节减压阀将气压调到“0”PSI。

⑵、确保所有的连接口及所有元件及安装。

⑶、将减压阀缓慢调节至气体增压泵开始启动，正常情况下气体增压泵在15-20PSI压力下启动。

⑷、完成1到3步骤后，调节泵的供气气压直达到系统所需输出压力为止。

麦格思维特增压泵手册随着科技的不断发展，麦格思维特增压泵在工业领域中的应用越来越广泛。

为了更好地帮助用户了解和使用麦格思维特增压泵，本手册将详细介绍麦格思维特增压泵的原理、特点、安装方法以及常见故障及排除方法。

一、麦格思维特增压泵的原理麦格思维特增压泵是一种通过离心力将液体加速并增压的装置。

其工作原理是通过电机驱动泵体内的叶轮旋转，使液体产生离心力，并通过泵体出口将液体加速排出。

麦格思维特增压泵的核心是叶轮和泵体，通过叶轮的旋转将液体压缩并排出，实现增压效果。

二、麦格思维特增压泵的特点1.高效节能：麦格思维特增压泵采用先进的设计和节能技术，能够确保泵的高效率运行，减少能源的浪费。

2.运行平稳可靠：麦格思维特增压泵采用优质材料和精密加工工艺，具有良好的机械性能和稳定的运行特性，保证了泵的可靠运行。

3.结构紧凑简洁：麦格思维特增压泵采用紧凑的结构设计，占用空间小，方便安装和维护。

4.操作简便：麦格思维特增压泵具有简单的操作界面和自动控制系统，用户可以轻松地掌握泵的运行状态和参数。

三、麦格思维特增压泵的安装方法1.安装前准备：在安装麦格思维特增压泵之前，首先需要仔细阅读产品说明书，并根据实际情况准备好所需的安装工具和材料。

2.选择安装位置：选择一个平坦稳固的基础来安装麦格思维特增压泵，确保泵的稳定运行。

同时还要考虑到泵的进出口和电源的连接位置，方便后续的使用和维护。

3.连接管路：根据泵的进出口尺寸和管路要求，选择适当的管道和连接件进行连接。

注意选择密封性能好的连接方式，避免泵体漏液或气体泄漏。

4.电源接线：根据麦格思维特增压泵的电源要求，正确接线，确保电源稳定供电，避免电气故障。

5.调试和测试：在完成安装后，对麦格思维特增压泵进行调试和测试，确保其正常运行。

注意检查泵的转速、压力和流量等参数是否符合要求。

四、常见故障及排除方法1. 泵无法启动：首先检查电源是否正常接通，然后检查电机和控制系统是否工作正常。