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压机电气控制说明书一、系统说明电气控制部分有两套电气控制柜组成，电机控制部分和PLC控制操作台组成。
1、电机控制柜安装有液压站、真空泵、冷却泵、循环泵、皮带变频器和振动变频器组成。
各部分功率参数：电机名称功率额定电流液压站30KW 62A真空泵15KW 35A冷却泵 1.5KW 3A循环泵 2.2KW 5A皮带电机7.5KW 15A振动电机18.5KW（×4）37 A（×4）2、PLC控制操作台有PLC、触摸屏和其他电气附件组成。
二、控制说明1、手动控制说明（1）将“手动/自动”旋钮切换到“手动”的位置上。
（2）将“液压站开/停”旋钮切换到“开”的位置上，液压站启动。
将“液压站开/停”旋钮切换到“停”的位置上，液压站停止。
（3）将“1#真空泵开/停”旋钮切换到“开”的位置上，1#真空泵启动。
将“1#真空泵开/停”旋钮切换到“停”的位置上，1#真空泵停止。
（4）将“2#真空泵开/停”旋钮切换到“开”的位置上，2#真空泵启动。
将“2#真空泵开/停”旋钮切换到“停”的位置上，2#真空泵停止。
（5）将“冷却泵开/停”旋钮切换到“开”的位置上，冷却泵启动。
将“冷却泵开/停”旋钮切换到“停”的位置上，冷却泵停止。
（6）将“循环泵开/停”旋钮切换到“开”的位置上，循环泵启动。
将“循环泵开/停”旋钮切换到“停”的位置上，循环泵停止。
（7）将振动电机“手动/自动”旋钮切换到“手动”的位置上。
将“振动电机开/停”旋钮切换到“开”的位置上，振动电机启动。
将“振动电机开/停”旋钮切换到“停”的位置上，振动电机停止。
调节“振动电机调速”电位器，振动电机根据电位器调节量调节振动速度。
（8）将皮带电机“手动/自动”旋钮切换到“手动”的位置上。
将“皮带电机开/停”旋钮切换到“开”的位置上，皮带电机启动。
将“皮带电机开/停”旋钮切换到“停”的位置上，皮带电机停止。
将“皮带正转/反转”旋钮切换到“正转”的位置上，皮带电机正转运行。
神钢螺杆空压机过亿吨。
——海域是勘探接替的领域估计我国近海待探明油气资源量分别为86．3亿吨和2．92万亿立方米。
业界认为目前我国近海石油探【神钢螺杆空压机】产品简介： 螺杆式空压机成为当今空气压缩机发展的新主流，与同等功率下的活塞式压缩机相比，具有无可比拟的优点，性能优越而可靠。
其振动小、噪音低、效率高、无易损件，主副转子间以及转子与机体外壳间的精密配合减小了气体回流泄漏，提高了效率；只有转子的相互啮合，无气缸的往复运动，减少了振源和噪音源；独特的润滑方式带来了诸多优点： 凭借自身产生的压力差，不断向压缩室和轴承注入润滑油，简化了复杂的机械结构。
注入的润滑油可在转子之间形成油膜，主转子可直接带动副转子转动，无需高精密度的同步齿轮。
喷入的润滑油可增加压缩的气密性。
润滑油吸收大量的压缩热，因此，即使单级压缩比高达16，机头仍然可以控制在一般润滑油的结碳及劣化温度以下，转子与机壳之间也不会因膨胀系数不同而产生摩擦。
润滑油可减低高频压缩所产生的噪音。
【神钢螺杆空压机】产品特点：低噪音/气源清洁/使用筒便紧凑的结构设计采用了独特的外箱全拆卸结构，使得维护，保养真正无障碍工作。
合理的设计减少了管路连接的接头数量，确保无泄漏现象发生。
冷却系统大尺寸冷却器确保最高环境温度下冷却效率，冷却风扇自动按油温运行减少能耗。
组合式铝冷却器结构按照易维护的方式设计。
进气过滤器重载、高效进气过滤器，确保主机使用寿命；延长油滤、油分和润滑的使用寿命。
独具匠心的整机结构设计依据减震设计原理，将主机与油气桶隔离设计，再配置简单有效幅特殊材料制成的防震圈，机组震动性极佳，机组上的小铜管都看不出震动，从而也有效的保护了机组的各种电控元器件。
运用计算机优化设计，机组整体紧凑，外观美观，使机组的安装无须专用的基础，只要留出最小的通风和维护空间，就能安装本机组。
【神钢螺杆空压机】机体构造： 螺杆式空压机是一种双轴容积式回转型压缩机。
进气口位于机壳上端，排气口开于下部，两只高精度主、副转子平行安装在机壳内。
GAS SCREW COMPRESSOR FOR BIOMETHANE & METHANE GG VSD SeriesA GLOBAL PARTNERSHIPFrom being a biogas pioneer in the mid-eighties, Atlas Copco has accumulated extensive knowledge and experience in the field of biogas upgrading and grid injection, natural gas boosting and vehicle fueling.Consequently, Atlas Copco has evolved into a fully-grown industrial player in the biogas field. Our solutions reduce your environmental impact due to low methane and COemissions, and deliver2an economically viable business opportunity. Our portfolio for biogas and methane includes gas screw compressors up to 16 bar(g) and piston compressors up to 350 bar(g).QUALITYWe have put quality in the core of our organization. Our company has received the following certifications:WHY ATLAS COPCO?With over 140 years of innovation and experience, Atlas Copco delivers the products and services to help maximize your company’s efficiency and productivity. As an industry leader, we are dedicated to offering customer proven solutions and seamless integration of critical components. By optimizing your operations you can safeguard your investments. Backed by a strong service network, Atlas Copco keeps your equipment up and running at all times.We also provide solutions for biogas upgrading, down-stream grid injection, grid boosting and vehicle fueling.Blowers Membranes, VPSA LP CooabGas screw High pressure trunk piston compressorsGG VSD GAS SCREW COMPRESSORThe GG VSD is a highly efficient gas screw compressor, in a single stage execution. Safe for gas and equipped with Variable Speed Drive, it is particularly well adapted for biomethane gas grid injection.Fully compliant with CE DirectivesWith the latest technologies applied to its safety components and circuit, the GG gas screwcompressor is a safe companion for your daily operations, your process and your operators.The GG VSD gas screw compression unit is designed for installation in ATEX zone 1 & 2.A constant supply of gas to your customersThe Variable Speed Drive motor adapts to the changing gas production path.This ensures a continuous supply of gas to the grid.Low cost of ownershipThe GG VSD gas screw compressor integrates today’s needs for energy savings and low maintenance costs.Screw technology and VSD drive provide tremendous savings in terms of energy and maintenance. Well-designedcircuits, full accessibility, and the capability for predictive maintenance also contribute to a low cost of ownershipover the lifetime of your investment.VSD ADAPTS TO CHANGING FLOW DEMANDIntelligent technology for maximized savings The benefits of VSD over fixed speed are numerous:Operational efficiency:• A continuous supply of gas to grid, at constant outlet pressure for a given gas feed.• Inlet pressure is kept constant. Improved SER (Specific Energy Requirement)of the screw compressor:• Ensures smooth running of the compressor.• Saves energy.• Increases reliability by preserving the integrity of components.• Reduces maintenance costs.Variable Speed Drive (VSD) allows your gas compressor to easily adapt to changing gas production needs. When the quantity of gas available from the bio process rises, the VSD motorspeeds up to meet this demand and vice-versa,always ensuring correct gas discharge pressure.Gas production, mass-flowGas compressed, mass-flow Gas inlet pressureTime Gas discharge pressure41121596High-performance oil separator• Oil residue in gas down to 5 ppm.• Longer duration between oil top-ups 4Safe electric motor with Variable Speed Drive• IP55 – IEC – 400 V/50 Hz – Eexd IIB T 4.• Flexible coupling with guard: no energy loss due to gears or belts.3Junction box withEmergency Shut Down• Safe, explosion-proof. • Easily accessible emergency push-button.2High efficiency gas screw• Single stage, oil lubricated, with superior mechanical shaft seal.• Large diameter, slow turning rotors maximize gas flow at low energy cost.178310Inlet gas trainStraightforward connection with easyaccess for inlet gas valve, solenoid valveand gas filter.10Efficient oil filters• Extended service interval.11Inlet pressure transmitter• Clear display of inlet pressure.• Motor speed regulated by inlet pressure.9Solenoid valveClosed on emergency stop, isolating compressorfrom gas supply.7Compact; plug & play• All equipment fitted on baseplate, anti-vibration pads.• Cable protection with stainless steel trays• Slots for fork-lift handling.• Easily accessible connections for water, gas and power.8ADVANCED CONTROLAND MONITORINGThe Elektronikon® MkV control & monitoring system provides energy saving features. Based on advanced technology, this intelligent system is extremely easy to use in daily operations and for programmed maintenance.Enhanced safety• Control command placed in NON-ATEXzone, in tight IP54 cabinet.• Security functions handled by SIL2 PLC.• Emergency shutdown and gasdetection included.• Gas handling in case of shutdown.• Clear display of all relevant machine parameters, in real time, including the motor bearings and winding temperatures.• Advanced algorithms ensure optimum efficiency for maximum energy savings:o Converter for Variable Speed Drive saves energy.o Programmable timers (hours, drains) allow for energy and maintenance savings. • With local or remote display of all parameters on an internal website, you are always connected in real time with what is happening on the machine and network.User-friendlyThe 5.7" display with clear pictograms allows clear and easy management of the machines. It is available in multiple languages. T he main functions of the MkV are to measure, communicate, control and protect:ACFEBDA CUSTOMER-FRIENDL Y DESIGNDesigned as a plug and play system, the GG VSD compressor is placed on a compact base frame. The screw unit is fixed on anti-vibration pads. Only water, gas and electrical connections are needed.Straightforward maintenance• Easy access to all components.• Stop button easily accessible.• All functions reported to the control cabinet located in safe area.• Predictive maintenance.• Low maintenance cost.• Options for remote control.• Competent teams available: qualified and trained to carry out safe maintenance.• Service contracts available.A: Gas inlet B: Gas outlet C: Water inD: Water out E: Power F: ControlsTHE SCREW COMPRESSOR AS YOU NEED IT! The GG VSD gas screw compressor is designed as a complete turnkey unit, ready for use. It is built around an efficient gas screw compressor with pre-defined instruments and controls. This arrangement allows you to either choose the complete turnkey unit or the basic compressor with the options you need. You can customize the instrumentation you need.15236784TECHNICALSPECIFICATIONSGG VSD compressorElectrical cubicleGas handled Biomethane, methaneWorking pressureUp to 16 bar (a)Flow rate at minimum speed 75 Nm³/h Flow rate at maximum speed Up to 900 Nm³/h Installed motor power 90 / 132 kWDimensions (L x W x H)2530 x 1100 x 1450 / 1617 mm WeightApproximately 1800 / 2500 kgFlow rate (Nm 3/h)01.051.101.151.201.251.301.351.40100200300400500600700800900Suction pressure (bara)Maximum flow Minimum flow Intake gas 1. Gas intake filter 5. Solenoid valve 2. Screw compressor6. Oil cooler3. Separator vessel7. After cooler4. Thermostatic bypass valve8. Minimum pressure valveCompressed gas Gas/oil mixture WaterOilCOMMITTED TO SUSTAINABLE PRODUCTIVITYWe stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.2935 0602 10 © 2015, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n Certi cate Number 。
压机使用说明书压机使用说明书篇一：KD3800压机操作说明书 KD3800全自动液压压砖机使用说明书(机械部分) 广东科达机电股份有限公司二零零一年五月目录一、总则二、机械概述三、安全说明四、安装过程五、操作规程六、维护与保养七．压制砖坯规格表八、用户自购备件明细表九．随机附件明细表附图一、压机外形图附图二、压机主体附图三、液压部阀组结构图附图五、复合顶出装置结构图附图六、模具安装连接尺寸图(一、二) 附图七、液压气动原理图附图八、压制曲线图附图九、地基图附图十、压机吊装图附图十一、冲头开关箱附图十二、锁模安装示意图附图十三、复合顶出系统装模示意图一．总则1．在压机使用之前，操作人员及日常维护人员需经过培训及仔细阅读说明书的全部内容，这样对操作人员、维修人员及设备自身的安全很重要。
本手册中所述的产品及材料会因技术原因或工作原因随时更改,我们保留更改的权利,恕不另行通知。
说明书的内容属于有价技术资料，不得交付第三方复印或转让。
2．严格按本说明书操作、维护压机，未按本说明书操作、维护产生的不良后果本公司不负责任。
3．用户对说明书必须妥善保管，为便于查阅，说明书应放在靠近设备的地方，使操作和维修人员能在需要的时候及时查阅。
4．对工作循环和机器结构进行的任何修改请向科达集团的产品支持人员咨询，只有他们才有权进行这项工作。
5．压机的使用寿命为10年，本手册也应妥善保管10年以上。
对使用非原装配件导致的设备损坏本公司不承担责任。
6．压机铭牌公称压制力（t）二．机械概述1．设备概述 KD3800全自动液压压砖机（以下简称科达系列压机）是全自动化设备，专门用于陶瓷墙地砖生产过程中的粉料压制成型。
它由主机部分、液压部分和电气控制部分组成，本机采用液压传动，用可编程控制器实现控制功能。
Oil-free rotary screw compressorsZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition.Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safety in combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0:the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-70-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.CABZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCABCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
压缩机使用阐明书1.概述2.重要性能参数3.各系统阐明4.主机重要部件和机组辅助设备阐明5.安装阐明6.压缩机拆卸与装配7.压缩机重要装配间隙8.压缩机运转和操作9.压缩机筹划检修10.压缩机常用故障及解决办法11.压缩机油封和启封12.备件清单13.专用工具14.整体导向环热套规程1.概述ZW－64/35型氧气压缩机为立式、四级四列、双作用、水冷却、无润滑、活塞式氧气压缩机。
可用于大中型空分设备和石油化工等其他工业部门。
该机重要特点为：a.构造紧凑、占地面积小、重量轻。
b.动力平衡性好、运转平稳可靠。
c.振动和噪音小。
d.运营经济性好。
e.导向环、活塞环、填料磨损均匀、寿命长。
f.外形美观。
2.重要参数3.各系统阐明请参阅6235LC流程图3.1 气体系统低压氧气，经吸入滤清器过滤，再经各级压缩及冷却后，送入后装置。
详细走向如下：吸入滤清器→一级气缸压缩→一级排气缓冲器→一级换热器→二级吸气缓冲器→二级气缸压缩→二级排气缓冲器→二级换热器→三级进气缓冲器→三级气缸压缩→三级排气缓冲器→三级换热器→四级进气缓冲器→四级气缸压缩→四级排气缓冲器→后续装置。
四级排气缓冲器后设有排气截止阀及放空阀，放空阀为气体紧急放空、吹除及试车用。
3.2冷却系统通往一台压缩机组（主机和各换热器）冷却水来自一根上水总管。
然后由进水总管分七条支管分别连接各级气缸和各换热器进水口。
其中DN50支管三条，分别接到各换热器进水口；DN40支管一条，接油冷却器进水口；DN32支管二条，分别接到一、四级气缸和二、三级进水口；DN15支管一支，接四级填函进水口。
各排水管管径分别与各自相应进水管管径相似，各级排水管上均设有测温装置，各进水管和各排水管用地沟均由顾客依照需要和现场位置自行设计，冷却水管所有采用钢管。
3.3润滑油系统由于导向环、活塞环和填料采用自润滑材料，因而气缸不需要注油润滑，只需润滑其他运动部件，该任务由本机组齿轮油泵来完毕。
