实用管道压降计算程序EXCEL版
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一、简化计算图1 2 3 4 5 6 7 8 9 10 11 1290°弯头二、计算过程中用到的计算公式:R e=354W dμR e雷诺数,无因次μ 流体粘度,mPa.sW 流体的质量流量,kg/h 管壁相对粗糙度εdε=0.2d为管内径∆P f=6.26×103g λLW G2 d5ρm△P f管道摩擦压力降,kPag 重力加速度,9.31m/s2λ 摩擦系数,无因次L 管道长度,mW G气体质量流量,kg/hd 管道内直径,mmρm 气体平均密度,kg/m3∆P N=u22−u122ρ×10−3△PN 速度压力降,kPau2 u1出口端、进口端流体速度ρ 流体密度,kg/m3三、计算过程:已知W v = 7200m3/d μ = 0.0153mPa.s ρ = 8.825kg/m3g = 9.31m/s2 管内径:3号管1″管外径33.4mm 壁厚3.38mm 管内径22.64mm2号管3″管外径88.9mm 壁厚5.49mm 管内径77.92mm1号管4″管外径114.3mm 壁厚6.02mm 管内径102.26mm管道中没有高度差,静压力降为零。
1、先计算1号管道压力降摩擦压力降的计算雷诺数:R e1 = 354W G1 / d1μ = (354×2647.5) / (102.26 × 0.0153) = 5.99 × 105相对粗糙度:εd=0.2102.26=1.96×10−3查得:λ = 0.026气体平均密度:ρm = ρ = 8.825 kg / m3三通当量长度L t1 = 60d1 = 6.14 m摩擦压力降△P f1 = 6.26 × 103g(λLW G12) / (d15ρm) =6.26 × 103 × 9.31 × (0.026 × 156.14 × 2647.52) / (102.265 ×8.825) = 16.81kPaW G2 = W G1 / 2 = 1323.75 kg/hV2 = 4W G2 / (3.14ρm d22) = (4 × 1323.75) / (3.14 × 8.825 × 0.077922) = 8.74m/s V1 = 4W G1 / (3.14ρm d12) = (4 × 2647.5) / (3.14 × 8.825 × 0.102262) = 10.15m/s 速度压力降△P N1 = (V22 -V12)ρ × 10-3 / 2 = (8.742 -10.152) × 8.825 × 10-3 / 2= -0.12kPa 2、计算2号管道压力降W G2 = W G1 / 2 = 1323.75kg/h雷诺数:R e2 = 354W G2 / d2μ=(354 × 1323.75) / (77.92 × 0.0153) = 3.93×105相对粗糙度:εd=0.277.92=2.57×10−3查得:λ = 0.0275气体平均密度:ρm = ρ = 8.825kg/m3三通当量长度L t2 = 60d2 = 4.68m90°弯头当量长度L E = 30D = 2.34m总当量长度L2 = L2 + 5L t + L E = 100 + 5 × 4.68 + 2.34 = 125.74m摩擦压力降△Pf2′ = 6.26 × 103g(λL2W G2) / (d5ρm) =6.26 × 103 × 9.31 × (0.027 × 125.74 × 1323.752) / ( 77.925 ×8.825) = 13.68kPa管道2总共的摩擦压力降△Pf2 = 2△Pf2′ = 2 × 13.68 = 27.36 kPaW G3 = W G1 / 12 = 220.625kg/hV3 = 4W G3 / (3.14ρm d32) = (4 × 220.625) / (3.14 × 8.825 × 0.022642) = 17.63m/s 速度压力降△P N2′ = (V32 -V22)ρ × 10-3 / 2 = (17.632 -8.742) / 2 = 1.03kPa 总的速度压力降△P N2 = 12△P N2′ = 12.41kPa3、计算3号管道压力降W G3 = W G1 / 12 = 220.625kg/h雷诺数:R e3 = 354W G3 / d3μ = (354 × 220.625) / (22.64 × 0.0153) = 2.25 × 105相对粗糙度:εd=0.222.64=8.83×10−3查得:λ = 0.038摩擦压力降△Pf3′ = 6.26 × 103g(λL2W G2) / (d5ρm) =6.26 × 103 × 9.31 × (0.038 × 1 × 220.6252) / (22.645 × 8.825) = 1.62kPa总摩擦压力降△Pf3 = 12△Pf3′ = 19.46 kPa4、整个管道中总的压力降△P = △P f1 + △P N1 + △P f2 + △P N2 + △Pf3 =16.81 -0.12 + 27.36 + 12.41 + 19.46 = 75.93 kPa。
管道压力损失管道压力降计算表输入数据:项目单位GG GG GG FG-ng FG FG-ng PG1管线号-7001001700100270010027001007700100770010037001001介质HCl1气体流量kg/h6310674406406307832960510268390 2气体密度kg/m3 1.639 6.13 6.13 3.2375 6.1317.51 3.23758.11 3气体粘度cp0.014260.011570.011570.011460.011570.011570.011460.014 4气体Cp/Cv- 1.334 1.3264 1.3264 1.3173 1.3264 1.19 1.3173 1.156 5初始压力kPa(a)80800800450800800450450 6最大允许压力降kPa/100m2020202020202020管道1管道长度m100100100100100100100100 2初选管径mm40150505025020015050 3绝对粗糙度mm0.20.20.20.20.20.20.20.2管件Le/D145度弯头15290度弯头353180度弯头754三通(分流)405三通(合流)606闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)13510容器入管口2011其它管件输出数据1最终计算管径mm300200508025020020050 2管道内截面积m20.070650.03140.001960.005020.0490630.03140.03140.00196 2 3介质流速m/s20.577915.4049.37461 6.9336928.431414.9570828.05718 6.806622 4雷诺数-4193858163292824844315676737673924529028158589519722 8.6 5流动状态-完全湍流完全湍流过渡湍流过渡湍流完全湍流完全湍流完全湍流过渡湍流6摩擦系数-0.017830.019640.028870.025840.0186110.0196350.0196350.028 98 7管件当量长度m00000000管道压降1100m管道压降kPa9.894167.1224215.5121 2.5407418.3979519.1812912.6461711.00683 2直管段压降kPa9.894167.1224215.51212.5407418.3979519.1812912.6461711.00683 3局部阻力降kPa00000000 4总压降kPa9.894167.1224215.5121 2.5407418.3979519.1812912.6461711.00683 5压降%%0.899470.8903 1.939010.56461 2.299744 2.397661 2.81026 2.445961 6末端马赫数0.048020.037190.022750.016250.0691350.0649290.066510.0272 1流量核算流量百米压降(kPa)40% 1.58 1.14 2.440.39 2.94 3.07 2.02 1.7350% 2.47 1.78 3.820.61 4.60 4.80 3.16 2.7060% 3.56 2.56 5.500.88 6.62 6.91 4.55 3.8970% 4.85 3.497.48 1.209.019.40 6.20 5.2980% 6.33 4.569.77 1.5711.7712.288.09 6.9190%8.01 5.7712.37 1.9814.9015.5410.248.74100%9.897.1215.27 2.4518.4019.1812.6510.79110%11.978.6218.48 2.9622.2623.2115.3013.06120%14.2510.2621.99 3.5226.4927.6218.2115.54130%16.7212.0425.81 4.1331.0932.4221.3718.24140%19.3913.9629.93 4.7936.0637.6024.7921.15150%22.2616.0334.36 5.5041.4043.1628.4524.28输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件Le/D 145度弯头15 290度弯头35 3180度弯头754三通(分流)405三通(合流)606闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011其它管件输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.005024 6.933685过渡湍流0.0258382.540737 2.5407372.540737 0.564608输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件Le/D 145度弯头15 290度弯头35 3180度弯头75 4三通(分流)405三通(合流)606闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011其它管件输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.001256 2.727012 63214.29过渡湍流0.0318192.424777 2.4247772.424777 0.538839 0.010797输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件Le/D 145度弯头15 290度弯头35 3180度弯头754三通(分流)405三通(合流)606闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011其它管件输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.017662过渡湍流0.0217723.331457 3.3314573.331457 0.740324 0.027466。
输入数据:项目单位GG GG GG FG-ng FG FG-ng PG1管线号-70010017001001700100270010027001007700100770010037001001介质HCl1气体流量kg/h25810674406406307832960510268390 2气体密度kg/m3 1.29 6.13 6.13 3.2375 6.1317.51 3.23758.11 3气体粘度cp0.01780.011570.011570.011460.011570.011570.011460.014 4气体Cp/Cv- 1.334 1.3264 1.3264 1.3173 1.3264 1.19 1.3173 1.156 5初始压力kPa(a)202.65800800450800800450450 6最大允许压力降kPa/100m2020202020202020管道0.20.20.20.20.20.20.20.2 1管道长度m1100100100100100100100 2初选管径mm56200505025020015050 3绝对粗糙度 mm0.20.20.20.20.20.20.20.2管件(化工手册)Le/D145度弯头15290度弯头353180度弯头754三通(分流)605三通(顺合流)406闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)13510容器入管口2011盘式流量计(水表)40012其它管件(由容器入管口)20输出数据1最终计算管径mm56200508025020020050 2管道内截面积 m20.002460.03140.001960.005020.0490630.03140.03140.001962 3介质流速m/s22.567415.4049.37461 6.9336928.431414.9570828.05718 6.806622 4雷诺数-91625.21632928248443156767376739245290281585895197228.6 5流动状态-过渡湍流完全湍流过渡湍流过渡湍流完全湍流完全湍流完全湍流过渡湍流6摩擦系数-0.028760.019640.028870.025840.0186110.0196350.0196350.02898 7管件当量长度m00000000管道压降1100m管道压降kPa16.56057.1224215.5121 2.5407418.3979519.1812912.6461711.00683 2直管段压降kPa0.16567.1224215.5121 2.5407418.3979519.1812912.6461711.00683 3局部阻力降kPa00000000 4总压降kPa0.16567.1224215.5121 2.5407418.3979519.1812912.6461711.00683 5压降%%0.081720.8903 1.939010.56461 2.299744 2.397661 2.81026 2.445961 6末端马赫数0.049320.037190.022750.016250.0691350.0649290.066510.02721流量核算流量百米压降(kPa)40% 2.53 1.14 2.440.39 2.94 3.07 2.02 1.7350% 3.96 1.78 3.820.61 4.60 4.80 3.16 2.7060% 5.70 2.56 5.500.88 6.62 6.91 4.55 3.8970%7.76 3.497.48 1.209.019.40 6.20 5.2980%10.13 4.569.77 1.5711.7712.288.09 6.9190%12.82 5.7712.37 1.9814.9015.5410.248.74100%15.837.1215.27 2.4518.4019.1812.6510.79110%19.168.6218.48 2.9622.2623.2115.3013.06120%22.8010.2621.99 3.5226.4927.6218.2115.54130%26.7512.0425.81 4.1331.0932.4221.3718.24140%31.0313.9629.93 4.7936.0637.6024.7921.15150%35.6216.0334.36 5.5041.4043.1628.4524.28输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件(化工手册)Le/D 145度弯头15 290度弯头35 3180度弯头754三通(分流)605三通(顺合流)406闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011盘式流量计(水表)400 12其它管件(由容器入管口)20输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.005024 6.933685过渡湍流0.0258382.540737 2.5407372.540737 0.564608输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件(化工手册)Le/D 145度弯头15 290度弯头35 3180度弯头754三通(分流)605三通(顺合流)406闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011盘式流量计(水表)400 12其它管件(由容器入管口)20输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.001256 2.727012 63214.29过渡湍流0.0318192.424777 2.4247772.424777 0.538839 0.010797输入数据:项目单位1管线号-介质1气体流量kg/h2气体密度kg/m3 3气体粘度cp4气体Cp/Cv-5初始压力kPa(a) 6最大允许压力降kPa/100m管道1管道长度m2初选管径mm3绝对粗糙度 mm管件(化工手册)Le/D 145度弯头15 290度弯头35 3180度弯头754三通(分流)605三通(顺合流)406闸阀(全开)77截止阀(全开)3008蝶阀(全开)209止回阀(全开)135 10容器入管口2011盘式流量计(水表)400 12其它管件(由容器入管口)20输出数据1最终计算管径mm2管道内截面积 m2 3介质流速m/s 4雷诺数-5流动状态-6摩擦系数-7管件当量长度m管道压降1100m管道压降kPa 2直管段压降kPa 3局部阻力降kPa 4总压降kPa 5压降%% 6末端马赫数流量核算流量百米压降(kPa)40%50%60%70%80%90%100%110%120%130%140%150%0.017662过渡湍流0.0217723.331457 3.3314573.331457 0.740324 0.027466。