8D报告模板(中英文版本)
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CORRECTIVE ACTION REQUEST (CAR)□Complete 完整的(8D) □ Short Form 简式的( D4, D5, D6 & D7 Only)Steps 1 - 3 and estimated time for resolution must be completed within 12 hours 步骤 1 - 3,预计解决时间必须在 12 小时内完成Step 4 - 7 must be completed within 2 weeks, in case of more than 2 weeks; detailed plan must be attached 步骤 4 - 7 必须在 2 周内完成,如果超过 2 周,必须附详细的计划Date Issued 发出日期CAR Number CAR 编号Recurrence of defect 是否重复发生 Yes - No ■ If yes: old CAR No.对应旧的 CAR No.:Issued To 发放给:Supplier 供应商:CAR Requestor 要求者:Part Number 产品型号:Part Des:Qty controlled 检测数量: Qty. Rejected 不良数量:Defect Description 缺陷描述:➢ Who:➢ What:➢ Why:➢ When:➢ Where:➢ How:➢ How Many:➢Traceability Data (e.g. cast lot no.; delivery slip no.; serial number, colour dots,):可追溯性数据(货柜号;送货单号;批次号;色彩点;)Photo / Sketch 图片/草图Effects Estimation 影响效果评估: Request originated by 要求来源于:□Customer Spill 客户处 □Internal Inspections 内部检查 □ Customer Satisfaction 客户投诉□Logistics 物流 / Packaging 包装□ Other______________CAR information sent to:CAR 信息发送到:□Supplier Quality 供应商质量□Process Quality 制程质量□ Customer Quality 客户质量□ Production Dept 生产部□ Technology Dept 技术部□ Process Technology Dept 过程工艺部□Suppliers 供应商□Other 采购部_____________Cost Recovery will be requested 是否需要成本补偿( 1 ) Select a Team ( Must have "BUY-IN" and ability to solve problem ) : 确定团队(必须有“接受/认同”和解决问题的能力)Team Leader 团队组长Supplier Quality 供应商质量Manufact. Engineering 制造工程师Process Quality 过程质量Process Engineering 工艺工程师Customer Quality 客户质量Manufacturing 生产部Other 其他YesNoLPR-QR-807-04 B31/4CORRECTIVE ACTION REQUEST (CAR)( 2 ) Define & Describe the problem (Analyze the problem freq., loc., effects, etc., and define desired solutions) :定义&描述问题(分析问题频率、地方、效果等,并定义所需的解决方案)➢ Who: ➢ What: ➢ Why: ➢ When: ➢ Where: ➢ How: ➢ How Many: ➢Frequency of problem (ppm): 问题的频率(PPM):Reasons of non-detestability: 非检测的原因:Estimation of consequences: 后果评估:Extension to other Part Numbers/Lines/Plants: 扩展到其他零件编号、生产线、工厂:( 3 ) Containment: (Immediate actions required to eliminate defects at supplier, mfg., and customer locations) 围堵措施: (需要确认缺陷问题在供应商、生产线和客户处的数量)VERIFY 查证Supplier 供应商处OKNON OKAction / Notes / Identification of OK parts 行动、备注、识别好的部分Warehouse 库存品WIP 在制品 Customer 客户处OthersTemporary Countermeasure (until the implementation of definitive corrective actions) : 临时对策(直到确定的纠正措施的实施)1)TimingImpact %( 4 ) A) Identify Root Cause applying cause effect analysis 确定根本原因应用造成影响的分析 Material 物料: NA Machine 机器: NA Method 方法: NA Man 人: NA(4) B Identify Root Cause with min.“3 whywhy ”: 确定根本原因和最少有“3 个为什么” Why ?Why ?Why ?Why ?LPR-QR-807-04 B32/4CORRECTIVE ACTION REQUEST (CAR)Measurement 测量: NA Environment 环境: N/A 4) C) Verify root Causes, 根本原因 the root causes are:根本原因是:Why ? Why ?( 5 ) Permanent Corrective Action: (Choose & Implement Corrective Action )纠正措施:(选择和实施纠正措施)➢TimingImpact %➢➢ ➢➢( 6 ) Verification of Corrective Action (Resp. Team) 纠正措施的验证:Quality department 质量部门Corrective action implemented on (Date) ____ Pls see feasibility analysis report for long term actionTracking period: from week____to week ____ 纠正措施实施(日期) ____ 请见上实现可行性分析报告长期行动跟踪期:从____星期到___星期Documentation of Verification Evidence 文档验证的证据:■ Test and Measure results 测试和测量结果 □ Capability 性能 □Audit 审核■ Attribute Data 属性数据□ Fmea□ Control Plan 控制计划□ Preventive Maintenance Instruc. 预防性维护的教诲 □ Other____________Information sent to 信息发送到: ■Supplier Quality 供应商质量 □Process Quality 制程质量 ■Customer Quality 客户质量□Customer Quality 客户质量 □Production Dept 生产部 □Technology Dept 技术部 □Process Technology Dept 过程工艺部 □Suppliers 供应商 □Other_____________( 7) Prevention 预防: (Preventive action taken, to see this does not occur again 预防行动确保不会再发生)(Resp. Team):FMEA Updated FMEA 更新□ Yes ■No DatePrevious FMEA (以前 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Revised FMEA (修改 FMEA)Severity 严重性____ Occurrence 发生率____ Detection 探测度____RPN_____Control Plan Updated 控制计划更新□Yes ■ No Date _______Procedures Updated 操作指导更新□Yes ■ No DateInformation to other plants 信息给其他工厂□ Yes ■No Date _______Information to other Supplier 信息给其他供应商 □ Yes ■No Date _______Other 其他_____________________□ Yes □ No Date _______Audit signature 审核签名:Audit Date 审核日期:( 8 ) Recognize team success ( Acknowledge team and communicate results) : 确认团队成功(承认团队和沟通的结果)This CAR will be closed, If there are no more than two consecutive batches. 如果连续 2 批次无重复发生,这个 CAR 将会关闭第 1 批次供货: 第 2 批次供货:LPR-QR-807-04 B33/4CORRECTIVE ACTION REQUEST (CAR)Evaluation of Corrective Action 矫正行动有效性评估(Resp. Issuer)□Acceptable 可接受□ Unacceptable 不能接受Remarks 备注: _____ ____________________________________________________________________________Review Signature:___ ___________________________ Date:__ ____________Communication to the Customer completed on (Date)向客户沟通完成日期 :__ _________□ Accepted 可接受□ Unaccepted 不能接受Corrective action implemented starting from 纠正措施实施开始日期 __________附件:LPR-QR-807-04 B34/4。
ANPQP - 再发防止对策报告书8D100%0PCS 100%0PCS 0PCS No 否Actions Taken 实施内容库存的全面检查Inventory with the full inspection- Work in progress 在制品 - Front / Rear 前部/后部Consider:考虑事项库存的全面检查Inventory with the full inspection- Other models 其他车型产品Yes 是√Description (include photograph or sketch):不良内容 (图片或简图)Y Rank 重要度Incident Date & Time发生日&时间Model 车型2014-003我们的生产线告知零件号HEAT1401400产品漏攻牙3PCS。
Our production line informed part number HEAT1401400 3PCS Product leak tappingQuantity Affected数量3654相同的生产过程the same production process1N √Can the concern appear on other parts?其他零部件不良问题发生?Comment / Result说明/结果Affected Lot No's.影响批次数Recurrence 再发生不良2. Similar Part Consideration 类似零部件情况Where should the non-conforming parts have been detected?不良零部件应该在哪里被发现?- Generic parts 一般零部件 - Other colours 其他颜色产品 - Opposite hand 左侧/右侧 - Other (please state): 其他(状态)√Yes 是No 否3. Initial Analysis供应商内部流出原因初期分析Reason for non-detection没有检出理由- During process / manufacture? 生产制程中- After manufacture (e.g. Final Inspection) 生产制造完成后(最终检查工位)- Other (please state): 其他(阶段)1。
8D REPORTPlant ( use SAP plant codes)公司(采用工厂代码)Notification # 投诉号Customer 客户Customer complaint # 客户抱怨编号Originator 编制Sales Order/PO # 销售订单号Date: 日期Date Due: 截止日期Product(s) Affected 涉及产品S/N (If Applicable) 产品序列号(如果需要)Supplier 供应商Supplier Part Number 供应商产品编号Material (if applicable)原材料(如果需要)Supplier CAR 供应商8D Internal CAR 内部8D Inter-Entity CAR 内部个体8D Customer CAR 客户(外部)8D1. CAR Team Members: (team members assigned to investigate and resolve the CAR issue)纠正预防措施团队成员(确定团队成员调查和分析问题)2.Problem Description: (from the CAR Team)问题描述(通过CAR团队得知)Photo, sketch or data describing the issue: (from discovery of issue and CAR Team investigation)通过照片,草图或者数据来描述问题(通过问题发现和团队调查)3. Containment Actions: (by CAR Team organization)紧急措施(通过团队讨论)4. Potential Root Causes: (that may have caused the CAR issue)潜在根本原因(可能导致问题发生的原因)5.Verify Root Causes by Audit: (audit the process where the issue occurred to verify you have identified the real root cause. WHO,WHAT,WHERE,WHEN,HOW. Provide evidence to support the most likely root cause)调查来证实根本原因(调查整个过程,问题发生以正式找到真正的根本原因,5W分析,提供证据来验证最有可能的根本原因)6: Immediate Corrective Actions: (Define and implement short-term actions that will protect the customer from the problem until permanent corrective action is implemented. Provide evidence of the effectiveness of these actions WHO,WHAT,WHERE,WHEN,HOW)紧急措施(在永久预防措施施行前,定义和实行短期行动来防止不良流动到客户处。
NC No.:Part No.料号:10051558159206/159671Part Name 料件名称:Brake axle19000Source 问题来源:IQC 10796Location 发生地点:公司仓库Process/cell 工序/工站:IQCOn goingTeam 团队成员:(Team Leader )D2Problem/DefectDescribe the problem 问题描述:What is impact对产品和或客户的影响:Risk level 风险度:MediumDate planned 计划日期Date achieved 实际完成日期23/Aug/2223/Aug/2223/Aug/2223/Aug/22Raw materials 材料Qty 数量:Disposal 处理措施Result 结果FG 成品Disposal 处理措施Result 结果WIP 半成品13500检查半成品是否有粉末无粉末WIP 半成品Warehouse 在库23000检查在库成品是否有粉末无粉末Warehouse 在库Supplier 供应商处10796请求公司品检部检查仓库内其他批次货品是否有粉末暂无粉末Customer 客户端请求公司品检部检查仓库内其他批次货品其余批次暂无粉末。
On the way BGB 在途On the ship 在途Date planned 计划日期Date achieved 实际完成日期23/Aug/2224/Aug/2223/Aug/2224/Aug/2224/Aug/2224/Aug/22Date planned 计划日期Date achieved 实际完成日期23/Aug/2223/Aug/22Product or Location 类似的产品或发生地点、工序SOP 标准操作书Control plan 控制计划Quality criterion 质量标准P-FMEA 过程FEMA Drawing 工程图纸Gauge 量规仪器Others 其它Remarks 备注Standardization Required documents update 标准化要求更新的相关文件D8 Closure 关闭Current status 当前状态:2022/8/242022/8/24Actions 采取措施Responsibility 负责Date achieved 完成日期D7 Preventing Recurrence and Standardization 防止再发并标准化Other similar product or location 是否有其它类似的问题If yes, fill in following contents如果有,请填写以下生产部门落实清洗工序的环节管控。
8D 编号:客户Customer 发生率/件数Failure Rate 报告发出日期Close Date客户提交人/日期Submitter/ Date 提交人联系电话:Submitter Tel部门Department负责人Principal负责人Principal负责人Principal负责人Principal问题纠正措施 8D 报告Corrective Actions 8D Report内部(Internal )产品型号:Product Type 问题发生日期Open Date问题处理时间:Close Term :2.小组成员 Team Member 发起人:Sponsor :负责人:Principal :1. 问题描述 Problem Description 市场反馈情况:工厂确认情况:3.临时措施 Containment Actions 目标完成日期 Target Close Day4.根本原因分析 Root Cause Analysis5.长期措施 Corrective Actions目标完成日期 Target Close Day6.预防措施 Preventive Actions目标完成日期 Target Close Day7.有效性 Verification (如有必要需跟踪措施导入后的10K 产品Track 10K PCS after the actions have been introduced if it's necessary. )目标完成日期 Target Close Day8.祝贺团队 Congratulate YOUR TEAM Close目标完成日期 Target Close DayPrepared By :Checked By :报告的起草者(工程师)报告的审核者(报告起草者主管)实际完成日期 Actual Close Day实际完成日期 Actual Close Day实际完成日期 Actual Close Day实际完成日期 Actual Close Day实际完成日期 Actual Close Day报告D Report外部(External ) Ver:A电话号码 Phone No.期 Target Close Day 期 Target Close Day 期 Target Close Day 期 Target Close Day 关闭日期 Close Day版本:A 版期 Target Close Day Approved By :报告的最终批准者(经理)。