ITQ电动执行器安装使用手册中文说明书

智能电动执行机构使用说明书重庆川仪M8500/M8600系列一、简要说明：驱动采用变频控制三相电机，在蜗杆轴上安装脉冲传感器能检测速度和旋转方向，当手轮抬起为电动，放下为手动。

在执行机构安装到位后，须把最上面的排油螺栓用随机配备的排气塞替换。

三、调整方法： Remote ：远程控制 O/S ：不能操作 Local ：就地操作和设置将模式选择开关置于“Local ”位置，长按或点按“mode/stop ”按钮，可进入或退出各级菜单，按“+/-”按钮可在同级菜单内选择。

设置时，当执行机构在最小调节范围内，显示器会显示4条线“————”，超过最小调节范围，就会由线变化为“□□□□”。

进入P1.10（ADJUST-C ）设定关向，P1.9(ADJUST-O)设定开向，使用“+/-”按钮设置新参数，然后短按“stop/mode ”按钮，如果参数已改变，显示器将显示静态的“SAVE ”，保存新值，则点按“stop/mode ”按钮，“SAVE ”闪烁，指示存储，如要取消，则点按+/-按钮，再点按“stop/mode ”按钮返回。

一、简要说明：电动操作无需检查相位，顺时针旋转红色旋钮至就地，黑色旋钮操作开和关，逆时针旋转红色旋钮则停止运行。

远程控制只能用于开和关，但顺时针旋转红色旋钮仍可使执行器停止运行。

用设定器操作时≡：打开Ⅰ：关闭 二、接线方式：：向下显示下一个功能一行循环显示 +/-：减少/改变显示的功能或选项 。

初级设定：进入保护口令，按，用+/-翻转口令，显示正确的口令（默认Id ）后按确认键。

此时将出现两个“设定”条，并始终显示在每个功能的屏幕上。

初级功能：C1：关阀方向（C ：顺时针关，A ：逆时针关）C2：关阀方式（Ct ：力矩关，CL 限位关）C3：开阀方式（Ot ：力矩开，ＯＬ：限位开）ＴＣ：关阀力矩值（40%-99%）TO ：开阀力矩值(可参考执行器铭牌上额定值) LC 设定关阀限位（手动将阀门全关后，可向开阀方向旋转手轮最多一圈，按确认键，两个黑色线条闪烁，全关指示灯点亮，关阀限位设定完毕，显示屏显示全关符号。

电动执行机构请确保完整阅读和理解本手册Ｒｏｔｏｒｋ设定器可按现场要求对执行器的控制、指示、保护功能进行设定。

所有的执行器在投入使用前请阅读本手册。

必须检查其设定符合控制系统的要求。

3.43.53.33124图3.7控制系统报警图标，图３．７是在远程控制系统保持一个有效的ＥＳＤ或联锁信号（ＥＳＤ，联锁功能或使用条件控制）实际存在时显示。

图3.6执行器报警图标，图３．８是在一个执行器报警实际存在时显示。

当报警存在时，电动操作将被禁止。

可能的原因是：・电机温度保护跳断・断电时电池电量过低＊・电源故障・执行器控制系统报警＊见电池报警（鉴别特殊的报警原因请参见帮助屏幕）。

电池报警图标，图３．９是在执行器检测到电池电量过低，完全没电或丢失时显示。

在电源接通时，执行器检测到电池没电，且执行器电源掉电禁止操作功能［ＯＳ］有效（参见第５８页）时，电池报警和执行器报警图标（图３．８和３．９）都将显示，电动操作将被禁止。

图３．９图３．８246357执行器的设定功能可以用口令进行保护默认口令，设定方式口令改［ＩＥ］注：新口令将在下次进入设定 方式时有效。

口令显示，检查方式在进入所需要的方式后按 键将显示程序分支符号。

（请参阅第１４页第７．７节）按 键 进入初级设定功能。

（请参阅第１５页第８节初级设定功能）按 键进入二级设定功能。

（请参阅第２５页第９节二级功能设定）典型的执行器功能显示－设定方式现场显示为顺时针关现场显示为逆时针关闭。

现场显示为力矩关－默认现场显示为限位关选择所需要的方式后，按 键。

所选项闪烁，说明被设定。

按 键。

现场显示为力矩开－默认现场显示为限位开按 键。

所选项闪烁，说明设定。

按 键。

额定值的４０％额定值的９９％额定值40% 99%额定值加强加矩在检查方式下，查看完开阀力矩后，按键，显示将返回阀位指示状态。

关闭限位手动将阀门转至全关，可向开阀方向旋转手轮最多两圈。

按 键。

两个黑色线条闪烁，全关指示灯点亮，说明关闭限位已被设定。

Installation and operating manual(ITQ-0100, 0160, 0240, 0350, 0500, 08001100, 1500, 2000 & 3000) 3F, 371-36, Gasan-Dong, Geumchun-gu, Seoul, Korea Tel : 82-2-855-1365, 66 Fax : 82-2-855-1367 E-mail : ***************.krITQ series Electric quarter turn actuatorContents1. Before operating actuator (3)2. About ITQ actuators (4)1)Internal & external component 3) Specification5) Mounting Base (ISO5211) 2) Internal component4) Features & Structure6) Removable drive bushing5,67,893. Sizing and Application (10)4. Setting (11)1)Manual operation 3) Torque switches 5)Indicator 2) Limit switches4)Stopper bolts 125. Location of actuator on the pipeline (13)1) Location of actuator on the pipeline2) Orientation of actuator6. Electrical wiring (14)1) Before wiring3) Checking the rotating direction ofactuator 2) Electrical wiring4) Commissioning(Electrical)7. Others (15)1) Jamming2) Special tools for setting8. Caution9. After sales service ………. ……….15161) Free of charge 2) User’s charge3) Trouble shootings10. Maintenance (17)1) Lubrication 3) Maintenance2) Regular operation 4) OthersITQ series Electric quarter turn actuatorITQ series Electric quarter turn actuatori.About ITQ actuator1)External componentsITQ0100 ~ ITQ1100ITQ series Electric quarter turn actuator2) Internal componentITQ0160 ~ ITQ1100ITQ1500 ~ ITQ3000CAPACITOR TERMINAL BLOCKASSEMBLYMOTORTORQUE SWITCH ASSEMBLYLIMIT SWITCH ASSEMBLYPOTENTIOMETER ASSEMBLYCAPACIT TERMINAL BLOCK ASSEMBLYMOTORITQ series Electric quarter turn actuator3)Specification(On-Off)Enclosure Weather proof enclosure IP67, NEMA 4 AND 4X, O-RING SealedMain power supply 110/220V AC 1Ph, 380/440V AC 3Ph 50/60Hz, ±10%Control power supply 110/220V AC 1Ph 50/60Hz, ±10%Duty cycle(On-Off) S2, 20~50% Max 30MinDuty cycle(Modulating) S4, 30~50%, 300~1200starts/hourMotor Squirrel caged induction motorLimit switches OPEN/CLOSE, SPDT, 250V AC 10A RA TINGTorque switches OPEN/CLOSE, SPDT, 250V AC 10A Rating(Except for ITQ0100)Stall protection(Temp.) Built in thermal protection, OPEN 150℃±5℃/CLOSE 97℃±15℃Travel angle 90˚±5˚(0˚~100˚)Position indicator Plate with indication arrowManual override De-clutchableSelf locking Provided by double worm gearing(No brake)Mechanical stopper 1 each for each travel end(OPEN and CLOSE), external adjustableHeater 5W (110/220V AC) Anti-condensationCable entries 2- PF3/4” TAPLubrication EP Type greaseTerminal block Screw and lever push type(Spring loaded)Ambient temperature -20℃~+70℃(Except for optional electronic board)Ambient humidity 90%RH Max, (Non-condensate)Dielectric strength 1500V AC 1minuteInsulation resistance 500V DC 30M OhmAnti-vibration X Y Z 10g, 0.2~34Hz, 30minuteExternal coating Dry powder (Polyester)4)Features and structure(1) General :ITQ series actuator is designed for the 90 degree turn application such as damper, ball, plug, butterfly valve and other equipment(2) Wide range of torqueMin. 100Nm to Max 3000Nm. In between there are 12 models and cater for various torque depending on application.(3) MaterialMaterial is hard-anodized AL alloy and external coating of epoxy powder is suitable for the severe condition especially against the corrosion. Housing is designed in accordance with standard of ex-proof and IP67.ITQ series Electric quarter turn actuator(16) AdaptionMounting base is designed according to ISO5211 but different dimension depending on application is also possible. Removable drive bushing provides convenient machining for adaption.(17) LubricationUsing EP type Grease Moly, no need to refill lubricant for the long time.(18) OthersITQ guaranty high performance, high quality product throughout various and severe test and inspection.5) Mounting base according to ISO5211 standardITQ1500,ITQ2000 & ITQ3000ITQ0350, ITQ0500 ITQ0800, ITQ1100Removable Drive bushings for adaptionITQ0100 ITQ0160, 0240 ITQ0350, 0500 ITQ0800, ITQ1100 ITQ1500, ITQ2000 & ITQ3000ITQ0100 ITQ0160, ITQ0240ITQ series Electric quarter turn actuator3. Sizing and applicationNote :1. Above table just show reference and no guaranty!2. Sizing should be done after careful reviewing valve factory, temperature, characteristics of fluid and etc.3. Having application under special condition such as high and low temperature, seawater, severe corrosion, high vibration), please consult with our technical dept before selecting actuator.4. Decision by user ignoring our recommendation, we have right to avoid any responsibility.ITQ series Electric quarter turn actuator3)Torque switchesTorque Switches are set by factory before delivery and therefore no need to set the switches again, but just do as follows for check if switches functions well.①Push the lever of close switches by screw driver until it sounds “click” then actuator should stopimmediately. If it stops, switches work well.②Check open switches as per just same with above.③No guaranty in performance once these switches are set again.④Before setting, if it is really necessary to adjust, please consult with factory.ITQ series Electric quarter turn actuator4)Stopper bolt setting①Before manual operation, get both nuts loose which are engaged with stopper bolts and turn stopper bolt tocome out by 3~ 4 threads.②Move actuator full close position by manual.Once cam hit the lever of limit switch to trip, stop manual operation.③Then turn close stopper bolt to go forward until it don’t’ not go further (End of stopper bolt contacts the 2ndworm wheel).④Turn close stopper bolt to come out by 2 threads and tighten the loosen nut.⑤Do as per same with above for open stopper bolt5)Indicator setting①Move actuator full close position and turn indicator by hand until orientation of indicator is aligned to thefigure of window.②Tighten the bolt (Be careful not to be injured by the cutting edge of indicator and leakage of electricity whenpower is on)③Figure of Window and indicator according to AWWA standardITQ0100ITQ0160~ITQ1100ITQ1500~ITQ3000ITQ series Electric quarter turn actuator5. Recommendation for installation of actuator in the pipeline1)Location of actuator on the pipeline2) Orientation of installation of actuator① No restriction, but it is recommended to install actuator in the position which cable entry face the groundorientation for watertight function and hand wheel faces front for easy manual operation without interruption. ② Reserve the space for maintenance.ITQ series Electric quarter turn actuator6. Electrical wiring1) Before wring①Cable entries are machined with PF3/4” tap and sealed by Plug before delivery.②Please remain the plug as it is if user doesn’t use both cable entries.③Please make sure to seal the entries by using rubber or metallic packing after wiring, so that water may notcome in.④When user use actuator as ex-proof, please make sure to use the certified connection component which is atleast same grade with actuator.⑤This is not our scope of supply, but if user don’t use suitable component, factory won’t guaranty theperformance of ex-proof actuator.2) Electrical wiring①Check if electrical specification like as power, wiring & etc are correct or not.②One sheet of wiring diagram is to be supplied together with actuator.③Do the wiring as per the given wiring diagram, such as power, control power , internal wiring and ground.④Make sure to supply electric power to heater for keeping inside of actuator clean and dry.⑤Make sure to check wiring to the terminal is strong enough.⑥Make sure that one relay operates one actuator only( Can not operate two or more actuators simultaneously)⑦Make sure to clean inside of actuator and no foreign material inside.3) Check rotating direction①In 3 phase actuator, operator should check the rotating direction of actuator before electrical operation.②If operating direction is wrong, limit switches doesn’t function and it results damage from jamming ormotor’s overheating.③So, put the actuator at 50% open(or Close) position by manual and supply power into the actuator andcheck it’s rotating direction.④If actuator moves open as per open signal, the direction it is O.K, but reverse, need to change the wiring.⑤Among 3 of power wires, change 2 wires each other.⑥Then check the rotating direction again in order to confirm it again.4)Commissioning①Make sure to check the rotating direction of actuator first before operation.②Check the function of limit and torque switches, direction of indicator and space heater.③Check lever movement is O.K (Manual override)④Check the lamps in the control panel.⑤After commission, please make sure to tighten the 4 bolts of the top cover and to do proper sealing.ITQ series Electric quarter turn actuator7.Others1) Jamming①In case that actuator moves wrong direction and moves over the travel limit, internal worm gear contacts thestopper bolt and engaged each other. This is so call jamming and can not move actuator at all.②How to solve-Off the power-If jamming is happened during close, take close stopper bolt to come out by about 2 ~3 threads-Pull over the lever and put it manual position.-Turn hand wheel to counterclockwise until 50% open position.-Check rotating direction again.-If everything is O.K, put stopper bolt original position.-If jamming is happened during open, procedure is same with close, but turn hand wheel to clockwise by manual.2) Special tools for setting①L-Wrench 1 set(Metric)②Screw drivers (--, +)③Spanner set (Metric), Monkey spanner 200mm, 300mm 1 each,④Wire stripper, Long nose, Light⑤Multi Meter (AC, DC V olt, Resistance)⑥DC signal generator (0~4mA DC) : RPC option⑦mA DC Meter (0~25mA DC) : RPC and CT8.Caution①Selection of valve and actuator : Review all specification of valve and actuator carefully before makingselection and reserve about 30% torque of actuator for safety purpose. If required torque is 90Kg-m, recommended actuator torque is about 117Kg-m.②Option : Please consult with factory before making selection, if possible.③Before necessary setting such as limit switch, please don’t operate actuator either fully open or fully close.④After electrical wiring, make sure to secure the sealing of cable entries.⑤Before operating actuator, please review this manual carefully and follow the instruction without fail.Please be careful at temperature, humidity, vibration, voltage drop.⑥Storage : Keep actuator dry, clean and cool.⑦Trouble : Please refer to following trouble shooting but please don’t dismantle the actuator withoutconsulting with factory.⑧If repair or maintenance is required, please check the model, electrical condition, serial Number and currentsituation to inform factory.ITQ series Electric quarter turn actuator10. Maintenance1)LubricationLubrication is already done by factory and generally no need to refill it again.But in the places such as very dry condition below R.H 15% or high temperature higher than 30o C, it is required to do lubrication once two year through Grease Nipple.2)Regular operationElectrical power always should be supplied to actuator and it is recommended to operate actuator once a week.3)MaintenanceIn order to use actuator for long time, regular maintenance once a year is required.Pleas check operating condition, corrosion, painting & etc.4)OthersShould you have any further queries, please contact us through Phone, fax and E-mail without hesitation.。

电动执行器操作维护使用说明一、操作面板简介1、状态选择按钮●LACAL：就地控制状态，旋至该位置时，可操作面板上按键。

●SET：组态浏览设置状态，操作人员禁止设置。

●REMOTE：远方控制状态，旋至该位置时，可通过手操器或者电脑操作。

2、按键●ESC/OPEN：执行开向命令。

●OK/STOP：确认/停止命令。

●NEXT/CLOSE：执行关向命令。

二、停车/检修操作说明停车检修时，就地操作执行器，合理调整闸板开度，不要全关或全开；停车后，将旋钮旋至LACAL或SET位置；检修时需将执行器断电，如只是停车，可不断电。

三、开车操作说明全厂停车检修时，需先将球磨等高压设备开启运行稳定后，再对执行器进行送电操作。

开车初期，特别是各系列扫选，先进行就地操作，等待液位调整稳定后再切换至远程操作。

另外，当浮选不稳定时，也选择就地操作。

四、故障操作说明1、出现“阀位故障”时，可以按OK/STOP按钮，取消故障提示后，再进行操作，如再提示故障，停止操作。

2、出现“重新标定阀位”时，需重新标定阀位。

3、当面板显示0%或100%，操作按钮，执行器不动作时，需手动旋转手柄，使数值>0%或<100%后操作即可。

注意：当用手柄手动操作时，禁止电动操作。

4、当执行器运行至0%或100%，不自动停止时，需立即将旋钮旋至SET位置，执行器即可停止。

五、停车维护说明1、停车后需将闸板与槽壁间隙及丝杠上淤矿清除干净，禁止清洗时将水喷到执行器本体上。

2、丝杠上涂抹适量黄油。

3、检查丝杠法兰连接处螺丝是否松动。

4、清除电动执行器本体上污垢。

IQ系列安全使用、安装、基本设定及维护手册此手册包含了安全方面的重要内容，请确保在安装、操作或维护设备之前通读并理解此方面内容。

PUB002-039-00出版时间11/12目录1. 简介 _________________________________ 31.1. 执行器部件识别 (3)1.2. Rotork设定器 (4)1.3. 手册简介 (5)2. 健康与安全 ___________________________ 52.1. ATEX/IECFM认证的执行器 (6)3. 保存 _________________________________ 64. IQ执行器的操作 ______________________ 74.1. 手轮操作 (7)4.2. 电动操作 (7)4.3. 显示–就地指示 (8)4.4. 显示-主屏幕选项 (9)4.5. 显示状态指示-行程 (10)4.6. 显示状态指示-控制 (10)4.7. 显示报警指示 (10)4.8. 电池报警 (10)5. 准备驱动轴套 _________________________ 115.1. IQ所有的A、Z3型底座 (11)5.2. B型非推力底座 (12)6. 安装执行器 __________________________ 136.1. 提升杆式阀门 - 顶装 (14)6.2. 带齿轮箱的阀门 - 侧装 (14)6.3. 非提升杆式阀门 - 顶装 (14)6.4. 手轮密封 (15)6.5. IQM调节型执行器 (15)6.6. IQL和IQML直行程驱动装置 (15)6.7. IQL和IQML直行程驱动装置的调试 (16)7. 电缆连接 ____________________________ 177.1. 接地连接 (17)7.2. 卸下接线端子箱盖 (17)7.3. 电缆入口 (17)7.4. 连接至端子 (18)7.5. 回装接线端盖 (18)8. 调试 - 基本设定 ______________________ 198.1. 连接至执行器 (20)8.2. 安全 - 口令 (21)8.3. 基本设定菜单 (22)8.4. 基本设定 - 限位 (23)8.5. 关阀设定 (24)8.6. 开阀设定 (24)8.7. 力矩开关旁路 (25)9. 维护、监视及故障排除_________________ 2610. 环保处理 ____________________________ 2811. 重量和油量 __________________________ 2912. IQ认证 _____________________________ 3013. 认可的保险丝 ________________________ 3114. 振动、冲击和噪音 ____________________ 3115. 安全使用条件 ________________________ 3121.简介1.1.执行器部件识别手轮控制器盖电机底座接线端子箱盖电池密封塞金属（需要8 mm艾伦内六角扳手）塑料（需要10 mm艾伦内六角扳手）酌情而定。

--本页仅作为文档封面，使用时请直接删除即可----内页可以根据需求调整合适字体及大小--I Q调试手册中文版(总77页)电动执行机构IQ系列安装和维护手册请确保完整阅读和理解本手册出版物编号 E170C2Rotork设定器可按现场要求对执行器的控制、指示、保护功能进行设定。

所有的执行器在投入使用前，有必要检查其与过程控制系统要求的兼容性。

请阅读本手册。

当Rotork工作人员或指定代理商按照合同规定进行现场调试和验收时，执行器组态的相关文件应让客户留档备查。

3本手册提供如下介绍：* 手动和电动(就地和远程)操作。

* 执行器的准备和安装。

* 根据有关阀门正确操作的要求，对执行器进行初级设定。

* 根据现场具体控制和指示的要求，对执行器进行二级设定。

* 维护 - 故障排除。

* 销售和服务。

RotorkIQ系列执行器 - 全世界首家推出无需打开电气端盖即可进行调试和查询的阀门执行器。

使用所提供的红外线设定器进入执行器的设定程序，即使在危险区域，也可安全、快捷地对力矩值、限位以及其它所有控制和指示功能进行设定。

IQ的设定和调整在执行器主电源接通和断开时均可完成。

标准诊断功能可对控制系统、阀门和执行器的状态进行诊断，并通过执行器的显示屏上的图标和帮助屏幕来显示。

按一下设定器的按键即可在显示屏上对相应阀位的瞬时力矩进行监视。

内置的数据记录器可获取操作和阀门力矩数据，可提醒用户根据需要对阀门进行维护。

运行于PC 机的IQ Insight软件和/或Rotork本安型通讯器可4访问数据记录器，可对执行器的所有功能进行组态和记录。

执行器是否带有设定器，可根据接线端子箱盖上的黄色标签来识别。

有关Rotork IQ和其它系列执行器的资料，可浏览我们的网站。

56目录页码1 健康与安全22 保存3 3 IQ系列执行器的操作3手动操作3电动操作3执行器的显示 -4阀位指示执行器的显示 -5报警指示4 准备驱动轴套74.1IQ7至IQ357A和Z型推力底座4.2IQ7至IQ357B型非推力底座4.3IQ40至IQ958A和Z型推力底座4.4IQ40至IQ959B型非推力底座5 执行器的安装10提升杆式阀门 -11顶部安装带齿轮箱的阀门-11侧面安装非提升杆式阀门-11顶部安装手轮密封11IQM调节型执行器12IQML线性推力装置12IQML线性行程的调整126 接线14地线的连接14端子箱盖的拆卸14电缆入口14端子的接线15端子箱盖的复位157 设定16设定程序16设定器17进入设定程序18设定方式-口令18新口令18检查方式18程序路径分支-19分支点 (Cr)7.8 执行器的显示19设定 / 检查方式返回阀位指示198 设定-初级设定功能20初级设定功能目录 219 设定 -二级设定功能30二级设定功能目录 3010 维护和故障排除61帮助显示63IrDA诊断和组态6811 重量和尺寸70二进制、十六进制、十进制71换算表123本手册是为让用户能够胜任对Rotork IQ 系列执行器的安装、操作、调试及检查而出版的。

ITQ电动执行器安装使用手册(ITQ-0100, 0160, 0240, 0350, 0500, 0800 1100, 1500, 2000 & 3000)目录2.ITQ 执行器1)外部部件ITQ0100 ~ ITQ1100CAPACITOR TERMINAL BLOCKASSEMBLYMOTORTORQUE SWITCHASSEMBLYLIMIT SWITCHASSEMBLYPOTENTIOMETERASSEMBLYITQ0160 ~ ITQ1100ITQ1500 ~ ITQ30003) 参数（开关式）CAPACIT TERMINAL BLOCK ASSEMBLYMOTORITQ1500, ITQ2000 & ITQ3000ITQ0350, ITQ0500 ITQ0800, ITQ1100连接用可拆卸式驱动轴瓦3. 选型与应用VALVE BUTTERFLY BUTTERFLY 2-WAY BALL 2-WAY BALL 3-WAY BALLITQ0100 ITQ0160, 0240 ITQ0350, 0500 ITQ0800,ITQ1100 ITQ1500, ITQ2000 & ITQ3000ITQ0100 ITQ0160, ITQ0240注 : 1. 上表仅供参考，不承担任何责任！2. 应详细咨询阀门厂温度、流体特性等后再选型。

3. 特殊条件如高温、低温、海水、恶劣腐蚀性条件、高振动下的应用，在选定执行器前请咨询我们技术部门。

4. 对用户无视我们的劝告所做的决定，我们有权力回避任何责任。

人工操作向手轮方向拉动手柄，直到手柄竖直。

如果手柄未直立，再次拉，缓慢转动手轮。

在手轮上有标志指示转动方向。

顺时针为关闭方向，逆时针为打开方向。

电动运行时不必把手柄恢复原位。

ITQ0100 ITQ0160~ITQ1100 ITQ1500~ITQ30005.执行器在管道上的推荐安装1)执行器在管道上的位置10. 维修保养1)润滑因为工厂已经充分供应了润滑油，正常运行中一般不必再注入润滑油。