镁合金
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镁合金的危害及防护镁合金是一种轻质高强度金属材料,具有优异的机械性能和物理性能,在航空航天、汽车、电子等领域得到广泛应用。
然而,与其他金属相比,镁合金也存在一些危害性和安全隐患。
本文将就镁合金的危害以及相应的防护措施进行详细说明。
首先,镁合金的危害主要包括两个方面:火灾和毒性。
1. 火灾危害:镁合金具有很高的燃点和低的自燃温度,与氧气反应能迅速发生燃烧。
一旦发生火灾,由于镁合金燃烧时释放出大量的热量和气体,会引发剧烈的火灾和爆炸,对人身安全和财产造成严重威胁。
2. 毒性危害:镁合金在高温条件下会释放出镁粉末和镁氧化物等有毒气体,对人体呼吸道和皮肤产生刺激和腐蚀作用,严重损害人体健康。
另外,镁合金在加工过程中也会产生镁粉末,其细小的颗粒易被吸入肺部,导致肺部疾病。
为了减少镁合金的危害并确保工作场所的安全,需要采取一系列的防护措施,主要包括以下几个方面:1. 防火措施:- 储存和使用镁合金的场所应具备良好的通风条件,及时排除氧气和有害气体。
- 在工作场所设置完善的火灾报警系统和灭火设备,并定期进行检查和维护。
- 定期进行员工的火灾逃生和灭火演练,提高员工的火灾应急响应能力。
2. 个人防护措施:- 镁合金的操作人员应穿戴防护用品,包括防火工作服、防火手套、防火面罩和防火鞋等。
- 在操作过程中,应避免与镁合金直接接触,并避免镁合金粉末进入眼睛、皮肤和呼吸道。
- 操作后要及时清洗和更换防护用品,并进行个人卫生保健。
3. 安全教育和培训:- 针对镁合金的危害和防护措施,进行针对性的安全教育和培训,提高员工的安全意识和安全技能。
- 定期组织知识考核和技能培训,确保员工了解和掌握危险特性和防护措施。
4. 设备和设施防护:- 使用专门设计的镁合金加工设备和工具,确保操作过程的安全性。
- 在工作场所设置防火墙和隔离带,减少火灾的传播和扩大。
- 储存和运输镁合金时,要进行专门的包装和标识,确保安全原料的储存和运输。
5. 环境监测和控制:- 定期对工作场所进行环境监测,检测可燃气体和有害气体的浓度,及时采取控制和处理措施。
镁合金的危害及防护模版镁合金是一种轻质高强度的金属材料,广泛应用于汽车工业、航空航天工业、电子工业等领域。
然而,镁合金的使用也存在一定的危害,需要我们采取相应的防护措施来降低风险。
下面将从镁合金的危害、防护措施和防护模板等方面进行详细介绍。
一、镁合金的危害1. 高燃烧性:镁合金具有很高的燃烧性,易燃且燃烧速度快。
一旦发生火灾,火势会迅速蔓延,给人员和设备带来严重的威胁。
2. 吸入危害:在镁合金的加工过程中,会产生大量的镁粉末,这些粉尘会悬浮在空气中,对人体呼吸系统造成刺激和伤害。
吸入过多的镁粉末会导致呼吸困难、胸闷、咳嗽等症状,严重的可能引发镁粉尘肺。
3. 热辐射:在镁合金的加工和焊接过程中,会产生大量的热辐射,高温的辐射热能会对操作人员造成灼伤,尤其是无法直接接触的部位,如眼睛、脸部等。
二、镁合金的防护措施对于镁合金的危害,我们可以采取以下的防护措施来降低风险:1. 加强通风措施:对镁合金的加工车间进行充分通风,保持空气流通,将悬浮在空气中的镁粉末及时排除。
2. 灭火设备:在镁合金的加工现场设置灭火器和灭火器具,以防止火灾发生。
同时,操作人员应定期接受灭火器使用培训,掌握正确使用方法。
3. 防护服装:操作人员在接触镁合金时,应穿戴适当的防护服装,如阻燃服、眼镜、口罩、手套等,以减少对皮肤和呼吸系统的伤害。
4. 避免直接触摸:操作人员在接触镁合金时应尽量避免直接触摸,可以使用工具进行操作,以减少皮肤热辐射的风险。
5. 培训和教育:为操作人员提供必要的安全培训和教育,使其了解并掌握正确的操作方法和注意事项,提高安全意识和应急能力。
三、防护模版针对镁合金的防护,我们可以建立一个防护模版,包括以下内容:1. 危害说明:对镁合金的危害进行详细说明,包括高燃烧性、吸入危害和热辐射等方面,以便操作人员了解相关风险。
2. 防护措施:列出针对镁合金的防护措施,包括加强通风、设置灭火设备、穿戴防护服装、避免直接触摸和定期培训等内容。
镁合金是什么材料
镁合金是一种由镁和其他金属共同组成的材料,有着很广泛的应用领域。
镁合金具有轻质、高强度、耐腐蚀、导热性能好等优点,因此在航空航天、汽车制造、电子设备等领域得到广泛应用。
镁合金具有很低的密度,通常只有铝的2/3,而且有很高的强度。
这使得镁合金成为制造轻量化产品的理想选择,尤其在航空航天和汽车制造领域。
在航空航天领域,使用镁合金可以减轻飞机的重量,提高燃油效率。
在汽车制造领域,使用镁合金可以减少车身重量,提高汽车的操控性和燃油经济性。
此外,镁合金还具有良好的导热性能和耐腐蚀性。
导热性能好使得镁合金在电子设备的散热模块和电池包等领域得到广泛应用。
耐腐蚀性好使得镁合金可以在恶劣的环境中使用,比如海水和化学腐蚀气体的环境下。
然而,镁合金也存在一些问题。
首先,镁合金比较容易燃烧,所以在使用和加工过程中需要注意防火措施。
其次,镁合金在常温下容易发生腐蚀和氧化,需要做好表面防护措施。
此外,镁合金的生产成本相对较高。
总的来说,镁合金是一种具有轻质、高强度、耐腐蚀和导热性能好等优点的材料。
随着科技的发展,镁合金在航空航天、汽车制造和电子设备等领域的应用将会越来越广泛。
然而,为了更好地发挥镁合金的优点,还需要解决其燃烧、腐蚀和氧化等问题,降低生产成本,提高工艺水平。
镁合金是最轻的金属结构材料,其密度为1.75g/cm3-1.90g/cm3。
镁合金的强度和弹性模量较低,但它有高的比强度和比刚度,在相同重量的构件中,选用镁合金可使构件获得更高的刚度。
镁合金有很高的阻尼容量和良好的消震性能,它可承受较大的冲击震动负荷,适用于制造承受冲击载荷和振动的零部件。
镁合金具有优良的切削加工性和抛光性能,在热态下易于加工成型。
镁合金的熔点比铝合金低,压铸成型性能好。
镁合金铸件的抗拉强度与铝合金铸件相当,一般可达250MPa,最高可达600多MPa。
屈服强度、延伸率与铝合金相比也相差不大。
镁合金还具有良好的耐腐蚀性能、电磁屏蔽性能、防辐射性能,可进行高精度机械加工。
镁合金具有良好的压铸成型性能,压铸件比厚最小可达0.5mm,适合制造汽车各类压铸件。
镁合金零件带给汽车的好处是显而易见的。
一是它的质量轻,换用镁合金能减轻整车重量,也就间接减少了燃油消耗量。
二是它的比强度高于铝合金和钢,比刚度接近铝合金和钢,能够承受一定的负荷。
三是它具有良好的铸造性和尺寸稳定性,客易加工,废品率低,从而降低生产成本。
四是它具有良好的阻尼系数,减振量大于铝合金和铸铁,用于壳体可以降低噪声,用于座椅、轮圈可以减少振动,提高汽车的安全性和舒适性。
镁合金虽然有这些优点,但从成本上看它仍然偏高于铝合金。
尽管如此,镁合金的应用前景仍然看好:福特汽车公司已开始用镁合金来制造悬架零件、制动盘和制动钳等;而日本1990年每辆汽车用镁量仅
5kg,2000年增至210kg,占汽车重量的25%,仅次于铝材而超过钢铁的重量。
镁合金是以镁为基加入其他元素组成的合金。
其特点是:密度小(1.8g/cm3镁合金左右),比强度高,弹性模量大,散热好,消震性好,承受冲击载荷能力比铝合金大,耐有机物和碱的腐蚀性能好。
主要合金元素有铝、锌、锰、铈、钍以及少量锆或镉等。
目前使用最广的是镁铝合金,其次是镁锰合金和镁锌锆合金。
主要用于航空、航天、运输、化工、火箭等工业部门。
在实用金属中是最轻的金属,镁的比重大约是铝的2/3,是铁的1/4。
它是实用金属中的最轻的金属,高强度、高刚性。
特点其加工过程及腐蚀和力学性能有许多特点:散热快、质量轻、刚性好、具有一定的耐蚀性和尺寸稳定性、抗冲击、耐磨、衰减性能好及易于回收;另外还有高的导热和导电性能、无磁性、屏蔽性好和无毒的特点。
应用范围:镁合金广泛用于携带式的器械和汽车行业中,达到轻量化的目的镁合金铸件1。
镁合金(英文:Magnesium alloy)的比重虽然比塑料重,但是,单位重量的强度和弹性率比塑料高,所以,在同样的强度零部件的情况下,镁合金的零部件能做得比塑料的薄而且轻。
另外,由于镁合金的比强度也比铝合金和铁高,因此,在不减少零部件的强度下,可减轻铝或铁的零部件的重量。
镁合金相对比强度(强度与质量之比)最高。
比刚度(刚度与质量之比)接近铝合金和钢,远高于工程塑料。
在弹性范围内,镁合金受到冲击载荷时,吸收的能量比铝合金件大一半,所以镁合金具有良好的抗震减噪性能。
镁合金熔点比铝合金熔点低,压铸成型性能好。
镁合金铸件抗拉强度与铝合金铸件相当,一般可达250MPA,最高可达600多Mpa。
屈服强度,延伸率与铝合金也相差不大。
镁合金还个有良好的耐腐蚀性能,电磁屏蔽性能,防辐射性能,可做到100%镁合金铸件2回收再利用。
镁合金件稳定性较高压铸件的铸造行加工尺寸精度高,可进行高精度机械加工。
镁合金具有良好的压铸成型性能,压铸件壁厚最小可达0.5mm。
适应制造汽车各类压铸件。
但镁合金线膨胀系数很大,达到25~26 μm/m℃,而铝合金则为23 μm/m℃,黄铜约20 μm/m℃,结构钢12 μm/m℃,铸铁约10μm/m℃,岩石(花岗岩、大理石等)仅为5~9 μm/m℃,玻璃5~11 μm/m℃。
镁合金的危害及防护镁合金由镁及其他合金元素(如铝、锌、锰等)组成,具有较低的密度、高的强度和较好的耐腐蚀性能。
它广泛应用于航空航天、汽车制造、电子电器等领域,但同时也存在一定的危害性。
本文将从三个方面介绍镁合金的危害及防护措施。
一、危害1. 燃烧性:镁合金具有极高的燃烧性,遇到高温或火源会发生剧烈燃烧,生成大量的火焰和烟雾,释放出大量的热能。
这可能导致火灾事故,对人们的生命财产造成威胁。
2. 电化学腐蚀性:镁合金对水和湿气极其敏感,容易发生电化学腐蚀。
当镁合金与水或湿气接触时,镁会与水分发生反应,生成氢气和氢氧化镁,导致材料的腐蚀和损坏。
3. 皮肤刺激性:镁合金粉末、颗粒等形式的镁合金在与皮肤接触时可能引起刺激和过敏反应,导致皮肤炎症、疼痛、瘙痒等不适症状。
二、防护措施1. 灭火装备和安全管理:在使用镁合金时,应加强消防设备和灭火器材的配置,严格控制火源。
避免使用明火或高温设备接触镁合金,防止引发燃烧事故。
同时,建立完善的安全管理制度,加强员工的安全教育培训,提高他们对镁合金危害的认识和防范意识。
2. 防腐措施:镁合金在生产过程中,应保持干燥,并尽量避免与水或湿气接触。
可以采用合适的防锈涂层、涂装或其他防腐措施,保护镁合金的表面,减少氧化和腐蚀的发生。
3. 个人防护措施:在接触镁合金时,应佩戴适当的个人防护装备,如防护眼镜、防护口罩、防护手套和防护服等。
特别要注意保护眼睛和呼吸系统,避免镁合金粉末、颗粒等进入体内引起刺激或损害。
4. 废弃物处理:处理废弃的镁合金材料时,应当严格遵守相关的环保法规。
镁合金废物应妥善贮存、运输和处理,以防止引起环境污染和危害。
可以采用专门的废物处理公司进行处理,遵循环保要求。
总之,镁合金在使用过程中可能存在燃烧、腐蚀和皮肤刺激等危害。
为了保护人们的生命安全和健康,应采取相应的防护措施,加强火灾防控和安全管理,注意防腐措施,佩戴个人防护装备,正确处理废弃物。
只有综合考虑这些方面,才能有效减少镁合金的危害,确保安全使用。
镁合金的危害及防护模版镁合金是一种轻质、高强度的金属材料,广泛应用于汽车、航空航天、电子等领域。
然而,与其特殊的性质和应用领域相比,镁合金也存在一些潜在的危害性,并需要采取一些防护措施来降低其风险。
在本文中,我们将详细探讨镁合金的危害性,并提供相关的防护模版。
一、镁合金的危害性:1. 火灾风险:镁合金具有很强的可燃性和易燃性,一旦发生火灾,燃烧温度可高达3000℃以上,释放大量的热量和有毒气体,严重危及生命和财产安全。
2. 高温燃烧产物:镁合金燃烧时会产生大量的有毒气体,如镁的氧化物、氮氧化物和镁的氯化物等。
这些气体对人体呼吸系统、眼睛和皮肤有刺激性和腐蚀性。
3. 镁尘爆炸:在加工和加工镁合金时,产生的镁尘与空气中的氧气和水分接触,会引发爆炸性反应,造成人员伤亡和设备损坏。
4. 生物毒性:镁合金中的镁离子对人体具有一定的生物毒性,可能对人体的血液、心血管和中枢神经系统产生不同程度的影响。
二、镁合金的防护模版:1. 安全生产培训:对使用镁合金的工作人员进行专业的安全培训,包括镁合金的危害性、火灾风险和紧急处理方法等内容。
员工应了解镁合金的特性和安全操作规程。
2. 灭火设备:提供适当的灭火设备,包括火灾报警器、消防栓和泡沫灭火器等,确保在火灾发生时能迅速采取措施进行灭火和救援。
3. 防护装备:使用镁合金的工作场所应配备特殊的防护装备,如耐热服装、防护眼镜、防护手套和防毒面具等,以降低镁合金火灾和燃烧产物对人体的危害。
4. 防尘措施:在加工和加工镁合金过程中,采取有效的防尘措施,如加强通风系统、使用湿式切削和排风装置等,防止镁尘积聚和发生爆炸。
5. 废料处理:合理处理产生的镁合金废料和废气,遵守相关的环境保护法规,防止对环境和人体健康造成污染。
6. 催化剂控制:对镁合金生产过程中使用的催化剂进行严格管理和控制,避免催化剂引发火灾和有毒气体的产生。
7. 应急预案:制定完善的应急预案,包括火灾报警、疏散和救援等程序,确保在紧急情况下能及时有效地应对。
Transmission Electron Microscopy Investigation of͗cϩa͘Dislocations in Mg and␣–Solid Solution Mg-Li Alloys S.R.AGNEW,J.A.HORTON,and M.H.YOOThe ductility of Mg alloys is limited due to a shortage of independent slip systems.In particular,c-axis compression cannot be accommodated by any of the easy slip or twinning modes.Basal-textured samples of pure Mg and Mg-15at.pct Li were examined for the presence of͗cϩa͘dislocations by post-mortem transmission electron microscopy(TEM)after a small deformation,whichforced the majority of grains to compress nearly parallel to their c-axes.A higher density and moreuniform distribution of͗cϩa͘dislocations is found in the Li-containing alloy.Because the1/3͗1123͘{1122}pyramidal slip mode offers five independent slip systems,it provides a satisfying explanationfor the enhanced ductility of␣–solid solution Mg-Li alloys as compared to pure Mg.The issue of͗cϩa͘dislocation dissociation and decomposition remains open from an experimental point of view.Theoretically,the most feasible configuration is a collinear dissociation into two1/2͗cϩa͘partialdislocations,with an intervening stacking fault on the glide plane.It is speculated that Li additionsmay lower the fault’s energy and,thereby,increase the stability of this glissile configuration.I.INTRODUCTION such as the viscoplastic self-consistent approach,[3]simula-tions can be used to assess the activity of the different A MAJOR problem facing hcp metals,such as magne-deformation modes.The objective of the current study[4] sium,is limited low-temperature formability.The dominant has been to use deformation-texture data to probe the slip mode in all hcp metals has the Burgers vector1/3͗1120͘effects of solid-solution alloying on the balance between (or,͗a͘),whether the primary slip plane is basal(e.g.,cad-the deformation modes.The results should help guide mium,zinc,or magnesium)or prismatic(e.g.,titanium or efforts to develop wrought magnesium alloys with better zirconium).Even if both slip planes operate,there is still no forming characteristics.way to accommodate strains along the c-axis.Deformation In a previous article,[4]comparisons of experimental and twinning can help alleviate the problem;[1,2]however,twin-simulated textures suggested that1/3͗1123͘(or,͗cϩa͘) ning modes are unidirectional.Mechanical twins in hcp crys-dislocations play a critical role in the deformation-texture tals are divided into two categories:those that provide tensile evolution of magnesium alloys.Furthermore,a connection strains along the c-axis and those that provide compressive was drawn between an apparent increase in the activity of strains.There is only one major twinning mode in magne-this deformation mode and the increased ductility observed sium,the{1012}tension twin;hence,the crux of the problem in alloys containing10to15at.pct Li.The purpose of the is c-axis compression.If a grain is forced to deform under current transmission electron microscopy(TEM)study is to c-axis compression,a large plastic incompatibility will investigate the dislocation structures of deformed Mg and develop between neighboring grains,and plastic instability Mg-Li for evidence that supports(or refutes)the previously and/or fracture will ensue.cited simulation results.In addition,clues to help explain In addition to focusing on c-axis compression,special why Li additions might enhance͗cϩa͘slip were also attention is drawn to crystallographic texture.When poly-sought.crystalline materials are plastically deformed and theaccommodation occurs by the physical mechanisms of slipand twinning,the crystallites rotate to preferred orienta-II.BACKGROUNDtions.This texture is a“fingerprint”of the imposed defor-mation geometry and the deformation modes that sustainedHauser et al.[5]were the first to report the dramatic the plasticity.With computer models for texture evolution,improvement in Mg ductility due to Li additions.Since thattime,numerous reports have been made regarding the benefitof Li to improving the ductility of Mg.[6–11]In many of thesereports,however,the Li additions resulted in a substantial S.R.AGNEW,Assistant Professor,is with the Department of MaterialsScience and Engineering,University of Virginia,Charlottesville,V A,Con-volume fraction of the soft Li-rich bccphase.In the current tact e-mail:sra4p@ J.A.HORTON and M.H.YOO,Senior study and that of Hauser et al.,the alloys are completely Research Scientists,are with the Metals and Ceramics Division,Oak Ridge hcp␣phase.It was originally concluded that the increased National Laboratory,Oak Ridge,TN37831.ductility of Mg-Li alpha–solid solution alloys was connected This article is based on a presentation made in the symposium entitledwith an increased incidence of͗a͘Burgers-vector disloca-“Defect Properties and Mechanical Behavior of HCP Metals and Alloys”at the TMS Annual Meeting,February11–15,2001,in New Orleans,tions gliding on{1010}prism planes.[5]Single-surface slip Louisiana,under the auspices of the following ASM committees:Materials traces in polycrystalline samples were cited as evidence of Science Critical Technology Sector,Structural Materials Division,Elec-more uniform nonbasal slip in the Li-containing alloys,as tronic,Magnetic&Photonic Materials Division,Chemistry&Physics ofopposed to pure Mg,where nonbasal slip traces were isolated Materials Committee,Joint Nuclear Materials Committee,and TitaniumCommittee.to regions of stress concentration,such as grain corners.This conclusion has been cited repeatedly throughout the temperature and below.[25]In this orientation,the Schmid factors for ͗c ϩa ͘slip on second-order pyramidal planes literature.[2,7,12,13]and for ͗a ͘slip on prismatic planes are similar (0.446and 0.433,respectively).Hence,the fact that the slip-trace analy-A.Nonbasal Slip of ͗a ͘Dislocationsses indicated ͗c ϩa ͘slip,rather than prismatic ͗a ͘slip,is significant.In an hcp material with easy basal slip,if the In order to explain their observation of enhanced prismatic critical resolved shear stress (CRSS)for ͗c ϩa ͘slip is lower ͗a ͘slip,Hauser et al.[5]cited a decrease in the axial ratio than that of prismatic ͗a ͘slip,there is essentially no stress (c /a )of Mg as a function of Li content (from 1.624to condition for which the latter slip system will be favored 1.607at the solid-solubility limit.)This change is primarily over the former.associated with a decrease in the (0002)lattice spacing,rather than an increase in the {1010}planar spacing.Hence,it was argued that the Peierls stress for basal slip would C.Dissociations of ͗c ϩa ͘Dislocationsincrease relative to prism slip.These analyses do not account A dislocation with a Burgers vector as large as ͗c ϩa ͘for the role of stacking faults.More recently,Couret and has a strong tendency to reduce its energy by dissociation Caillard have published a series of reports [14,15,16]on non-or decomposition.Previous authors have recognized this fact basal slip of ͗a ͘dislocations in basal-slip-dominated hcp and proposed a number of possibilities.[27–31]Three possible metals,such as magnesium and beryllium.Their findings dissociation reactions are as follows:emphasize that such nonbasal slip is better understood as thermally activated “cross slip”of basal dislocations,since 1/2[1123]→1/6[2023]ϩSF (1122)ϩ1/6[0223][1]͗a ͘dislocations prefer to dissociate into Shockley partials c ϩa →[c /2ϩp 1]ϩSF (1122)ϩ[c /2ϩp 2]lying in the basal plane.In fact,an early study of nonbasal slip of ͗a ͘dislocations in pure Mg single crystals pulled in 1/3[1123]→/3[1123]ϩSF 1122ϩ(1Ϫ)/3[1123][2]tension perpendicular to the c -axis emphasized that prismatic slip was only unambiguously identified for samples tested c ϩa →[c ϩa ]ϩSF (1122)ϩ(1Ϫ)[c ϩa ]above 180ЊC.[17]Even in Mg-Li ␣–solid solution alloy 1/2[1123]→1/3[1010]ϩSF (0001)ϩ1/3[0113][3]single crystals,Quimby et al.[18]only observed extensive prismatic slip above 130ЊC.However,at 380ЊC,only pris-c ϩa →p 1ϩSF (0001)ϩ[c ϩp 2]matic slip occurred,despite a favorable orientation for basal slip.All of these findings stress the fact that prismatic slip Frank and Nicholas [27]suggested the Shockley-type disso-is a thermally activated process.ciation of Eq.[1]on the second-order pyramidal slip plane,based on a hard-sphere model.Rosenbaum [28]was first to recognize that this dissociation may be sessile,due to the B.Pyramidal Slip of ͗c ϩa ͘Dislocationscorrugated nature of the slip plane,and proposed a zonal dislocation model.The collinear splitting indicated by Eq.Early deformation studies of magnesium (e.g.,References [2]was obtained by atomistic simulation studies in hcp 6through 8)did not mention a dislocation with a Burgers metals.[29,30]Recent work on generalized stacking faults [31]vector as large as ͗c ϩa ͘,which is (1ϩc 2/a 2)1/2(i.e.,1.907confirms the earlier result of a symmetric dissociation with for pure Mg)times the interatomic spacing in the close-ϭ1/2.The nonplanar dissociation of Eq.[3],along the packed directions.It was emphasized that ͗a ͘dislocations [1100]direction,was also obtained by atomistic simulation could cross slip from the basal plane onto first-order studies,[29,30,32]where the second partial splits further on prism and {1011}pyramidal planes at elevated temperatures the (1121)plane to form a tension-twin nucleus.No direct and in regions of high stress concentration.[17]A number of experimental evidence for any of these reactions has been twinning modes were also discussed in the early studies of reported.Mg deformation,including {1011}and {1013}compression twins,[19]as well as the {1012}tension twin,which is the most common twinning mode in magnesium and its alloys. D.Deformation TexturesEarly reports of Mg single-crystal plasticity in hard orien-tations emphasized deformation twinning,such as {1011}Throughout this report,an emphasis is placed on what can be gleaned from deformation-texture analysis.Even in compression twins during c -axis compression.[19,20,21]How-ever,more recent reports that include TEM characterization early discussions of the Mg-Li system,qualitative analyses were made of deformation textures.In the written discussion unanimously cite the significance of ͗c ϩa ͘slip.[22–25]It was observed during the single-crystal experiments that fracture of the article by Hauser et al.,[5]Pearson noted that a hot (425ЊC)strip–extruded Mg -4.6wt pct Li alloy exhibited originated at voids formed at twin boundaries,[21]and twin-ning only narrowly preceded fracture in tests below about a plane-strain compression texture similar to that of metals characterized by significant prismatic slip,like Ti and Zr.200ЊC.[19,23]Since we are usually ultimately interested in polycrystal deformation rather than single-crystal deforma-(Evidence of the same was given in a recent investigation of a hot-rolled two-phase (hcp ϩbcc)Mg-Li alloy,where tion,it is noted that the tendency to mechanically twin may be suppressed in polycrystalline materials,since the stress the “Ti-or Zr-type”rolling texture was revealed in the hcp phase.[10])There,the peak texture component consists of required to activate twinning has been shown to depend more strongly upon grain size than slip.[26]basal poles inclined ϳ30Њfrom the sheet normal direction toward the transverse direction .However,when the alloy Ando and Tonda recently performed two surface-slip-trace analyses on single crystals of pure Mg and Mg-Li was subsequently cold rolled,the texture began to return to one more characteristic of Mg,with basal poles inclined byalloys strained in tension along a ͗1210͘direction at roomthin sections were ground using600-grit SiC paper to anapproximate thickness of200m prior to punching out3mm discs.Final thinning was performed using a double-jetelectropolisher(Struers Tenupol-2)with a solution of450mL of ethanol,50mL of perchloric acid,and25mL ofbutyl cellosolve cooled toϽϪ30ЊC.Some of the sampleswere polished using a solution of6pct sulfuric acid inmethanol cooled toϪ15ЊC.After perforation,the sampleswere rinsed in a series of alcohol baths.The gиbϫuϭ0invisibility criterion was used todistinguish the Burgers vectors of the different dislocationspresent in the samples.Table I shows the values of gиbfor all the perfect dislocations observed in hcp crystals forlow-index reflections near the zone axes used in this study. Fig.1—Inverse pole figure(equal area projection)of pure Mg compressed Notably,the gϭ[0002]diffraction condition was used to to a true strain of0.3shows a preferred orientation having basal poles near search for dislocations having a c component.(Because Mg the compression axis.and Mg-Li solid-solution alloys are nearly elastically iso-tropic,there are few residual contrast issues.[33])By observ-ing a number of grains within a number of TEM foils,the onlyϳ20Њto the sheet normal direction toward the roll-general characteristics of the dislocation structures could ing direction.be ascertained.It is currently concluded that,while the CRSS of theprismatic͗a͘slip mode may be decreased relative to basalIV.RESULTS͗a͘slip in Mg alloys containing Li,[18]prismatic slip is stillsubstantially more difficult at room temperature.Based upon A.Dislocation Structures in Mg-Lithe recent quantitative texture analyses,[4]the͗cϩa͘slipmode appears more important during room-temperature By virtue of the crystallographic texture,the gϭ[0002]diffraction condition could be utilized in nearly all the grains compression than prism͗a͘slip.During elevated-tempera-ture deformation,the role of prismatic slip is likely to be within all the samples observed.In all of the Mg-Li samplesobserved,most of the grains had arrays of dislocations exhib-substantial,as evidenced by the texture of the strip-extrudedMg-Li alloy[5]and the early single-crystal experiments per-iting strong contrast for gϭ[0002].Figure2represents a formed on Mg-Li.[18]typical dislocation structure observed showing a large array Again,the purpose of this TEM investigation is to deter-of either c or͗cϩa͘dislocations.These dislocations have mine whether or not direct experimental evidence of thea strong tendency to align with the basal plane.However, dislocation structures bears out the results of the simulations there are a number of loop segments which have portions of texture evolution,which have suggested that͗cϩa͘slipout of the basal plane;thus,the c character of the dislocation on{1122}second-order pyramidal planes may be more is unambiguous,with gиbϫuϷ0for any͗a͘dislocationlying out of the basal plane.important than cross slip of͗a͘dislocations onto prismplanes during compression at ambient temperatures.[4]Figure3demonstrates a typical Burgers-vector analysisof the͗cϩa͘dislocations identified in this study.Thedislocations of interest are labeled A through F in the sche-III.EXPERIMENTAL matic illustration(Figure3(a)).Dislocation A is visible inPolycrystalline samples were used for this TEM study,the center of Figure3(b)(gϭ[0002]).Since this dislocation following the previous study of texture evolution.[4]It is is invisible for gϭ[1011](Figure3(c)),it is a͗cϩa͘rather than c type,but there are still four possible Burgers understood that grain boundaries may be important sourcesand/or sinks for dislocations.Hence,the slip-mode selections vectors,according to Table I.All contrast is weak for the may be affected by the presence of crystalline interfaces.gϭ[1010]condition(Figure3(d))but the͗cϩa͘dislocation Cast samples of pure Mg and Mg-15at.pct Li were(A)is still visible;therefore,it must be either bϭ1/3[2113] compressed approximately20pct and subsequently recrys-or1/3[1123].Again,if it were a c type,it would be invisible tallized in an Ar-purged furnace at475ЊC for1hour.After for this diffraction condition.For gϭ[1101](Figure3(e)), annealing the samples to produce strain-free material,theythe͗cϩa͘dislocations are visible,so they may be identified were again compressed to specified plastic strains(pϳ1as bϭ1/3[1123].As a final check,it can be seen thatthe dislocations exhibit strong contrast in the gϭ[1011] to3pct)along the same compression axis used previously.The texture generated during cold working(Figure1)condition(Figure3(f)).Similar to the images published by Paton and Backofen,[35] ensured that many of the grains were favorably oriented toexhibit͗cϩa͘slip during the final compression.In other in Ti,there is a junction pair of c,͗a͘and͗cϩa͘dislocations words,the majority of grains had orientations close to theshown in the upper half of the images in Figure3.Only the critical orientation where c-axis compression is demanded.parts containing a c component,labeled B and C,are visiblein Figure3(b).In Figure3(d),only the dislocations having Thin sections containing the compression axis were cutfrom the compressed samples using electrodischarge an a component,labeled C and D,are visible.The͗cϩa͘machining.Due to the preferred orientation,this foil orienta-segment,labeled C,is invisible in Figure3(c).Therefore,tion enabled a gϭ[0002]diffraction condition to be it too is a bϭ1/3[1123]dislocation,according to Table I.Table I.The gؒb Values for Perfect Dislocations in the Hexagonal Close-Packed Crystals Close to the[1210]and[1213] Zone Axes;the g Vectors Indicated are Reciprocal Lattice Vectors of the Plane with the Same Four-Index Notation[34]* Zone AxisMode b g[0002]b c d f e͗a͘1/3[1120]011Ϫ101 1/3[1210]00001Ϫ11/3[2110]0Ϫ1Ϫ11Ϫ10͗cϩa͘1/3[1123]201Ϫ2Ϫ12 1/3[1213]2Ϫ10Ϫ1001/3[2113]2Ϫ2Ϫ10Ϫ211/3[1123]Ϫ2210101/3[1213]Ϫ21012Ϫ21/3[2113]Ϫ20Ϫ120Ϫ1 c[0001]2Ϫ10Ϫ111 *Along with the g vectors,the letters labels in the column titles correspond to the individual images within Fig.3.In the current study,the purpose of examining pure Mgsamples was primarily to serve as a point of reference fordrawing conclusions about the effect of Li additions.Withthat view in mind,distinctions in the͗cϩa͘and͗a͘disloca-tion configurations with those observed in the solid-solutionalloy were of particular interest.The gϭ[0002]diffractioncondition was again used to search for dislocations with ac component.Some dislocations did appear in contrast forgϭ[0002];however,there were distinctions with the dislo-cation microstructures observed in the Mg-Li alloy.In general,the overall density of dislocations with a ccomponent was low relative to the͗a͘dislocations.Themajority of grains did not have the uniform arrangementsof͗cϩa͘dislocations observed in the Mg-Li alloy,likethe one in Figure2.Specifically,͗cϩa͘dislocations wereoften closely associated with deformation twins,as foundearlier by Morozumi et al.[24]Figure4shows an ensembleof͗cϩa͘dislocations emanating from the tip of a mechani-cal twin.It is commonly observed that activating deforma-Fig.2—Typical dislocation microstructure in Mg-Li solid solution alloy tion twinning requires a significant stress concentration and after compression of textured samples where the grains’c-axes are all closethat severe accommodation requirements are placed upon the to the compression axis.Images like this one,formed using gϭ[0002],demonstrate the high density of dislocations containing a c component surrounding matrix crystal.The close relationship between observed in most grains of every sample.deformation twins and͗cϩa͘dislocations suggests that asignificant stress concentration is necessary to activate͗cϩa͘slip as well.A small number of͗cϩa͘dislocations The͗cϩa͘dislocation,discussed in the previous paragraphwere found among high-density dislocation tangles primarily and labeled A in the schematic drawing,is also decomposedcomposed of͗a͘dislocations(Figure5).Again,observations into c and͗a͘parts labeled E and F in the drawing.such as this suggest that the high stresses associated with a In addition to͗cϩa͘dislocations,there also was a highdislocation tangle may be required to activate͗cϩa͘slip. density of the͗a͘primary slip dislocations observed in theA final evidence that͗cϩa͘slip may be more difficult in Mg-Li alloy.As mentioned in Section II,previous explana-pure magnesium than in Mg-Li alloys is the presence of tions of the improved ductility of Mg-Li solid-solution alloysloop debris within the grains containing͗cϩa͘dislocations. emphasized slip of͗a͘dislocations on the prism planes.[5]Prismatic loops will result during deformation if dislocation No strong evidence for this conclusion could be found,sincedipoles decompose or jogs on a screw dislocations are forced tilting experiments showed the vast majority of͗a͘disloca-through the crystal.In either event,these represent cases of tions to lie in the basal plane.high stresses that seem to coincide with the activity of͗cϩa͘dislocations in pure Mg.The distinctions between B.Dislocation Structures in Pure Mg these microstructures and those observed in the Mg-Li alloysuggest that the motion of͗cϩa͘dislocations is more Although the earliest studies of Mg plasticity failed todifficult in pure magnesium.realize the significance of a pyramidal͗cϩa͘slip mode,There were no prismatic͗a͘dislocations observed and, TEM studies conducted during the1970s verified the pres-unlike the Mg-Li samples,some of the basal͗a͘dislocations ence of dislocations with a͗cϩa͘Burgers vector in c-axis-compressed single crystals[22,23]and strained polycrystals.[24]were widely dissociated,with a stacking fault between theFig.3—Images from a series of diffraction conditions outlines a typical Burgers vector analysis emphasizing the presence of͗cϩa͘dislocations in the Mg-Li alloy.In addition,the propensity to break into c and͗a͘dislocations is exhibited.partial dislocations(e.g.,Figure5(c)).The basal stacking-slip modes are elusive.However,the dislocation arrange-fault energy was not determined in this study.Recent experi-ments observed are suggestive.Most grains in the Mg-Li mental[15]and calculated[36,37]values for the stacking-fault samples contained uniform arrays of͗cϩa͘dislocations. energy in pure Mg verify that it is low(30to50mJ/m2).Some͗cϩa͘dislocations were observed in pure Mg sam-ples;however,they were present in fewer of the grains(despite a very similar texture in the two types of samples), V.DISCUSSION and they were always associated with microstructure featuresindicative of a high-stress configuration,such as deformation The enhancement of͗cϩa͘dislocation activity in Mg-twins,dislocation tangles,and loop debris.Li alloys over pure Mg,which was suggested previouslyRegarding the dissociation of͗cϩa͘dislocations,Stohr based on distinctions in their deformation-texture evolu-and Poirier[22]concluded that͗cϩa͘dislocations dissociate tions,[4]is supported by the current TEM observations.Trulyquantitative comparisons of dislocation densities for hard according to the Shockley-type reaction of Eq.[1].However,(a )(b )Fig.4—(a )A slip band composed of ͗c ϩa ͘dislocations emanating from a mechanical twin is visible for g ϭ[0002].(b )Basal ͗a ͘dislocations are visible in the lower-right-hand corner for g ϭ[1011].contrary to Eq.[1],they concluded that the faults were on the basal plane.Vacancies and self-interstitials in hcp crystals frequently precipitate on the basal plane as faulted loops bound by 1/6͗2023͘-type partial dislocations.[38]These are the same partials involved in the dissociation of Eq.[1],where the fault is on a second-order pyramidal plane.Stohr and Poirier indicated that their partial-dislocation Burgers-Fig.5—Dislocation tangle containing ͗c ϩa ͘dislocation (visible for (a )vector analysis was not conducted on a ͗c ϩa ͘dislocation,g ϭ[0002],but invisible for (b )g ϭ[1101])and the presence of a high but on dislocation loops lying in the basal plane.This was density of ͗a ͘dislocations suggest that high stress levels are required to done because they observed ͗c ϩa ͘dislocations to decom-activate or move ͗c ϩa ͘dislocations in pure Mg.The arrow simply points pose into loops under the “heating”by the electron beam.at a fiduciary mark to guide the eye.It is important to realize that these loops are not necessarily directly related to ͗c ϩa ͘dislocations,but may simply be the result of vacancy or self-interstitial condensation.The supersaturation of point defects may be the result of the amount of strain applied prior to TEM examination)or elec-tron irradiation.The threshold energy for knock-on damagedeformation (although this seems unlikely,given the smallgetic incentive for͗cϩa͘edge dislocations to decomposeinto c and͗a͘parts,there will be some energy reduction ifit is understood that the͗a͘dislocation can further dissociateinto Shockley partials on the basal plane,according to Eq.[4].1/3[1123]→[0001]ϩ1/3[1010]ϩSF(0001)ϩ1/3[0110][4]cϩa→cϩp1ϩSF(0001)ϩp2Evidence of this possibility can be found in Figure3,wherejunctions of c,͗a͘,and͗cϩa͘dislocations are observed.This decomposition into the basal plane may explain why the͗cϩa͘dislocation lines tended to lie along the intersection ofthe second-order pyramidal plane and the basal plane.Sinceno Shockley-dissociated basal dislocations were observedin the Li-containing alloy,it is suggested that the decomposi-pure Mg.Nonplanar dissociations such as those of Eqs.[3]and[4]represent locking configurations of the typedescribed by Couret and Caillard.[16]Dislocations whichadopt such configurations essentially have a very largePeierls–Nabarro friction stress.If the Li additions indeedreduce the tendency to decompose into the basal plane,thisis another possible explanation for the increased observationof͗cϩa͘dislocations.VI.CONCLUSIONSTextured polycrystalline samples of pure Mg and Mg-15at.pct Li were examined for the presence of͗cϩa͘disloca-tions by post-mortem TEM after(1to3pct)deformation,which forced the majority of grains to compress along theirc-axis.The higher density and more uniform distribution of Fig.6—Prismatic loops formed in the microscope(operating at150kV)͗cϩa͘dislocations in the Li-containing alloy support the and evolved with time(from image(a)to(b)).These images demonstrate previous conclusion that Li additions promote the activity the tendency for point defects to condense on a pre-existing defect,rather of these dislocations.Because the1/3͗1123͘{1122}pyrami-than in the surrounding matrix,as shown by denuded zones above anddal slip mode offers five independent slip systems,it pro-below basal faults.The contrast produced by the faults for gϭ[0002]isa result of bϭ1/6͗2023͘prismatic loops,which decorate it.vides a satisfying explanation for the enhanced ductility ofMg-Li␣–solid solution alloys as compared to pure Mg.Areview was made of the experimental and theoretical studiesof the possible dissociation and decomposition reactions that of Mg has been measured to be10eV(accelerating voltage͗cϩa͘dislocations may undergo.It is concluded that this ofϳ125keV).[39]remains an open question from an experimental point of In the current study,pre-existing defects were shown to view.Theoretically,the most appealing configuration for strongly interact with point defects and their resultant col-understanding glissile͗cϩa͘dislocations is a collinear lapse into faulted prismatic loops.Under electron irradiation dissociation into two1/2͗cϩa͘partial dislocations with an in the transmission electron microscope operating at150intervening stacking fault on the{1122}glide plane.If this kV,loops formed throughout the microstructure,except in is the case,Li additions may lower this nonbasal stacking-fault energy and,thereby,increase the stability of this glissile denuded zones around basal faults(Figure6).It is suggestedconfiguration.Another possibility is that the Li additions that Stohr and Poirier were observing this type of artifact,increase the effective stacking-fault energy of the basal and that͗cϩa͘dissociation remains an open issue fromstacking faults.Indeed,basal faults were observed in the the experimental point of view.Based on the theoreticalpure Mg samples,but not in the Mg-Li alloys.This would calculations,[29,30,31]a collinear dissociation on the glidealso reduce the incentive for͗cϩa͘dislocations to decom-plane appears most feasible in metals where͗cϩa͘disloca-pose into the basal plane.Although this latter possibility tions are known to be glissile.One possible explanation forwould also promote prismatic cross-glide of͗a͘dislocations, the enhancement of͗cϩa͘slip is that the{1122}stacking-no strong evidence was found to support this mechanism, fault energy for this glissile dissociation is lowered by Liwhich was formerly suggested as responsible for the solid-solution atoms.enhanced ductility of Mg-Li alloys.In addition to dissociation reactions,there is also thepossibility that͗cϩa͘dislocations will decompose intoACKNOWLEDGMENTStwo perfect dislocations of the c and͗a͘type.This possibilityhas previously been invoked to explain the infrequent TEM This research was sponsored by the Laboratory Director’s observation of͗cϩa͘dislocations,despite the macroscopicResearch and Development Fund at the Oak Ridge National。